PIONEER PDP-433P, PDP-433PE, PDP-433PU Service Manual
PLASMA DISPLAY
PDP-433PE
PDP-433PU
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
WYVI6 ? − AC220 - 240V
KUC − ? AC120V
PDP-433PE PDP-433PU
This Service Manual should be used together with the following manual(s).
Model No. Order No. Remarks
PDP-433PE
PDP-433PU
Model
Power Requirement Remarks
ARP3112 SCHEMATIC DIAGRAM and PCB DIAGRAM
ORDER NO.
ARP3111
This product is component of system.
Component System Service Manual Remaks
Plasma Display System PDP-433HDE
Media Receiver PDP-R03E
Plasma Display PDP-433PE
For details, refer to "Important symbols for good services".
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2002
PDP-4330HD
PDP-R03U
PDP-433PU
PDP-R03E : ARP3110
PDP-R03U : ARP3113
ARP3111
ARP3112
This service manual
T – IZE JAN. 2002 Printed in Japan
PDP-433PE, PDP-433PU
SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
Health & Safety Code Section 25249.6 – Proposition 65
SAFETY PRECAUTIONS
NOTICE :Comply with all cautions and safety related notes located
on or inside the cabinet and on the chassis.
The following precautions should be observed :
1. When service is required, even though the PDP UNIT an isolation
transformer should be inserted between the power line and the
set in safety before any service is performed.
2. When replacing a chassis in the set, all the protective devices
must be put back in place, such as barriers, nonmetallic knobs,
adjustment and compartment covershields, isolation resistorcapacitor, etc.
3. When service is required, observe the original lead dress. Extra
precaution should be taken to assure correct lead dress in the
high voltage circuitry area.
4. Always use the manufacture's replacement components.
Especially critical components as indicated on the circuit diagram
should not be replaced by other manufacture's.
Furthermore where a short circuit has occurred, replace those
components that indicate evidence of overheating.
5. Before returning a serviced set to the customer, the service
technician must thoroughly test the unit to be certain that it is
completely safe to operate without danger of electrical shock,
and be sure that no protective device built into the set by the
manufacture has become defective, or inadvertently defeated
during servicing. Therefore, the following checks should be
performed for the continued protection of the customer and
service technician.
6. Perform the following precautions against unwanted radiation
and rise in internal temperature.
• Always return the internal wiring to the original styling.
• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover,
Shield Case etc.) surely after disassembly.
7. Perform the following precautions for the PDP panel.
• When the front case is removed, make sure nothing hits the
panel face, panel corner, and panel edge (so that the glass does
not break).
• Make sure that the panel vent does not break. (Check that the
cover is attached.)
• Handle the FPC connected to the panel carefully.
Twisting or pulling the FPC when connecting it to the connector
will cause it to peel off from the panel.
8. Pay attention to the following.
• When the front case is removed, infrared ray is radiated and
may disturb reception of the remote control unit.
• Pay extreme caution when the front case and rear panel are
removed because this may cause a high risk of disturbance to
TVs and radios in the surrounding.
2
Leakage Current Cold Check
With the AC plug removed from an AC power source, place a
jumper across the two plug prongs. Turn the AC power switch on.
Using an insulation tester (DC 500V), connect one lead to the
jumpered AC plug and touch the other lead to each exposed metal
part (input/output terminals, screwheads, metal overlays, control
shafts, etc.), particularly any exposed metal part having a return
path to the chassis. Exposed metal parts having a return path to the
chassis should have a minimum resistor reading of 0.3MΩ and a
maximum resistor reading of 5MΩ. Any resistor value below or
above this range indicates an abnormality which requires corrective
action. Exposed metal parts not having a return path to the chassis
will indicate an open circuit.
Leakage Current Hot Check
Plug the AC line cord directly into an AC power source (do not use
an isolation transformer for this check).
Turn the AC power switch on.
Using a "Leakage Current Tester (Simpson Model 229 equivalent)",
measure for current from all exposed metal parts of the cabinet
(input/output terminals, screwheads, metal overlays, control shaft,
etc.), particularly any exposed metal part having a return path to the
chassis, to a known earth ground (water pipe, conduit, etc.). Any
current measured must not exceed 0.5mA.
PDP-433PE, PDP-433PU
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in PIONEER set have special
safety related characteristics. These are often not evident from
visual inspection nor the protection afforded by them necessarily
can be obtained by using replacement components rated for higher
voltage, wattage, etc. Replacement parts which have these special
safety characteristics are identified in this Service Manual.
Electrical components having such features are identified by marking
with a
Manual.
The use of a substitute replacement component which dose not have
the same safety characteristics as the PIONEER recommended
replacement one, shown in the parts list in this Service Manual, may
create shock, fire or other hazards.
Product Safety is continuously under review and new instructions
are issued from time to time. For the latest information, always
consult the current PIONEER Service Manual. A subscription to, or
additional copies of, PIONEER Service Manual may be obtained at
a nominal charge from PIONEER.
on the schematics and on the parts list in this Service
Reading should
not be above
0.5 mA
Earth ground
Device
under
test
Also test with plug
reversed
(Using AC adapter
plug as required)
Test all exposed
metal surfaces
Leakage
current
tester
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE SET TO THE CUSTOMER.
3
PDP-433PE, PDP-433PU
CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT
7 Charged Section
The places where the commercial AC power is used without
passing through the power supply transformer.
If the places are touched, there is a risk of electric shock. In addition,
the measuring equipment can be damaged if it is connected to the
GND of the charged section and the GND of the non-charged
section while connecting the set directly to the commercial AC
power supply. Therefore, be sure to connect the set via an insulated
transformer and supply the current.
1. AC Power Cord
2. AC Inlet with Filter
3. Power Switch (S1)
4. Fuse (In the SW POWER SUPPLY Module)
5. STB Transformer and Converter Transformer
(In the SW POWER SUPPLY Module)
6. Other primary side of the SW POWER SUPPLY Module
Y DRIVE
Assy
SCAN (A)
Assy
7 High Voltage Generating Point
The places where voltage is 100V or more except for the charged
places described above. If the places are touched, there is a risk of
electric shock.
1. SW POWER SUPPLY Module ...................................... (215V)
2. X DRIVE Assy .............................................. (–280V to 215V)
3. Y DRIVE Assy ............................................................... (345V)
4. SCAN (A) Assy .............................................................. (345V)
5. SCAN (B) Assy ............................................................... (345V)
6. X CONNECTOR (A) Assy ........................... (–280V to 215V)
7. X CONNECTOR (B) Assy ............................ (–280V to 215V)
: Part is Charged Section.
: Part is the High Voltage Generating Points
other than the Charged Section.
SCAN (B)
Assy
∗
Remove the IF Earth Metal (No.3 on the page 25)
beforehand when inclines the power supply unit
as the right figure.
SW POWER SUPPLY
Module
AC Inlet with Filter
Power Cord
Top
Front
X CONNECTOR (A)
Assy
X DRIVE
Assy
X CONNECTOR (B)
Assy
Power Switch
(S1)
Fig.1 Charged Section and High Voltage Generating Point (Rear View)
4
PDP-433PE, PDP-433PU
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
5
PDP-433PE, PDP-433PU
CONTENTS
1. SPECIFICATIONS
2. EXPLODED VIEWS AND PARTS LIST
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
(For SCHEMATIC DIAGRAM, refer to ARP3112)
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 PCB LOCATION
7.1.2 SHUT DOWN/POWER DOWN
DIAGNOSIS BY LED DISPLAY
7.1.3 DISASSEMBLY
7.2 IC INFORMATION
8. PANEL FACILITIES
.................................................
.................
...
Refer to ARP3112
................................................
.....................................................
................................
..................................................
...................................
...........
.....................................
........................................
..........................................
...
7
8
30
46
57
77
77
77
78
85
89
108
6
PDP-433PE, PDP-433PU
1. SPECIFICATIONS
Item Model: PDP-433PE Model: PDP-433PU
Number of Pixels 1024 × 768 pixels
Audio Amplifier 12 W + 12 W (1kHz, 10%, 8Ω)
Power Requirement AC 220–240 V, 50/60 Hz, 320 W (0.6 W Standby) AC 120 V, 60 Hz, 318 W (0.6 W Standby)
Dimensions 1070 (W) × 630 (H) × 98 (D) mm [42
Weight 31.5 kg (69.4 lbs)
1/8
(W) × 24
13/16
(H) × 3
7/8
(D) inch]
Accessories
• Design and specifications are subject to change without notice.
Power Cord, Cleaning Cloth, Three speed clamps, Three bead bands,
Warranty card
Accessories
Power cord
(ADG1173)
(For Europe, except U.K. and Eire)
Binder Assy (AEC1908)
(ADG1193) (ADG1178)
(For U.K., and Eir (For North America)e)
Three speed clamps
Three bead bands
Cleaning cloth
(AED1197)
Warranty card
7
PDP-433PE, PDP-433PU
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
2.1 PACKING
PDP-433PU
Only
The mark found on some component parts indicates the importance of the safety factor of the part.
•
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
•
For the applying amount of lubricants or glue, follow the instructions in this manual.
•
(In the case of no amount instructions, apply as you think it appropriate.)
(1) PACKING PARTS LIST
1
PDP-433PE
Only
Mark No. Description Part No.
1 Packing Case (43) See Contrast table (2)
2 Carton (43) AHD3100
3 Pad (43U) AHA2282
4 Mirror Mat AHG1284
NSP 5 Warranty Card See Contrast table (2)
6 Polyethylene Sheet AHG1302
7 Pad (43L) AHA2283
8 Cord Case AHC1037
9 Binder Assy AEC1908
(Speed Clamp ×3, Bead Band ×3)
13
14
14
11
12
14
10
2
3
5
4
9
8
7
2
Front
6
13
12 Power Cord See Contrast table (2)
13 Power Cord See Contrast table (2)
15
10 Wiping Cloth AED1197
11 Power Cord See Contrast table (2)
14 Vinyl Bag AHG1310
15 Caution Sheet ARM1201
(2) CONTRAST TABLE
PDP-433PE/WYVI6 and PDP-433PU/KUC are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
NSP15
Packing Case (43)
Warranty Card
11
Power Cord
12
Power Cord
13
Power Cord
8
PDP-433PE
/WYVI6
AHD3114
ARY1114
ADG1173
ADG1193
Not used
PDP-433PU
/KUC
AHD3115
ARY1112
Not used
Not used
ADG1178
Remarks
2.2 UNDER LAYER SECTION (1)
PDP-433PE, PDP-433PU
Refer to
"2.14 PANEL CHASSIS (43) ASSY
(AWU1038)".
4
5
8
9
1
Upper side
5
3
2
UNDER LAYER SECTION (1) PARTS LIST
•
5
2 or 3
9
7
6
Mark No. Description Part No. Mark No. Description Part No.
NSP 2 BRIDGE C Assy AWZ6676
1 ADR RESONANCE Assy AWZ6682
NSP 3 BRIDGE D Assy AWZ6677
4 Panel Chassis (43) Assy AWU1038
[Refer to "2.14 PANEL CHASSIS (43) ASSY".]
5 Circuit Board Spacer AEC1872
6 PCB Spacer AEC1253
7 Circuit Board Spacer AEC1873
8 Screw VBB30P100FNI
9 Screw ABA1301
9
PDP-433PE, PDP-433PU
2.3 UNDER LAYER SECTION (2)
Upper side
4
3
3
3
4
1
UNDER LAYER SECTION (2) PARTS LIST
•
Mark No. Description Part No.
NSP 1 CLAMP A Assy AWZ6668
NSP 2 CLAMP B Assy AWZ6669
3 Wire Saddle AEC1904
4 Locking Card Spacer AEC1736
5 Screw ABA1301
5
2
5
10
2.4 UNDER LAYER SECTION (3)
PDP-433PE, PDP-433PU
Upper side
3
13
4
1
5
13
13
3
4
5
6
UNDER LAYER SECTION (3) PARTS LIST
•
Mark No. Description Part No.
1 DIGITAL VIDEO Assy AWV1929
2 X DRIVE Assy AWV1930
3 Insulation Sheet AMR3263
4 Metal Fitting ANG2464
5 Heat Sink ANH1594
6 Silicone Sheet AEH1039
7 • • • • •
8 • • • • •
9 Drive Heatsink Assy ANH1598
10 Drive Silicone Sheet AEH1041
11 Coil Silicone Sheet AEH1048
12 Circuit Board Spacer AEC1872
13 Screw ABZ30P060FMC
14 Screw VBB30P100FNI
15 Screw PMB30P060FNI
14
11
12
9
10
14
11
14
Upper
side
10
15
Upper
side
11
PDP-433PE, PDP-433PU
2.5 UNDER LAYER SECTION (4)
2
Upper
side
Upper side
Upper
side
8
3
4
8
9
8
4
1
9
12
5
7
6
UNDER LAYER SECTION (4) PARTS LIST
•
Mark No. Description Part No.
1 Y DRIVE Assy AWZ6683
2 Circuit Board Spacer AEC1872
3 Drive Heatsink Assy ANH1598
4 Drive Silicone Sheet AEH1041
5 Scan IC Spring (43L) ABK1029
6 Scan IC Spring (43R) ABK1030
7 Scan Insulation Sheet (43) AMR3287
8 Screw VBB30P100FNI
9 Screw PMB30P060FNI
PDP-433PE, PDP-433PU
13
PDP-433PE, PDP-433PU
2.6 UNDER LAYER SECTION (5)
1 or 2
18
11
12
17
18
10
10
7
9
13
8
11
18
12
13
3
Upper side
14
72
13
16
5
17
19
15
4
1
16
6
17
14
17
PDP-433PE, PDP-433PU
UNDER LAYER SECTION (5) PARTS LIST
•
Mark No. Description Part No. Mark No. Description Part No.
NSP 1 BRIDGE A Assy AWZ6674
NSP 2 BRIDGE B Assy AWZ6675
3 THERMAL SENSOR Assy AWZ6660
4 ADR RESONANCE Assy AWZ6682
NSP 5 CLAMP A Assy AWZ6668
NSP 6 CLAMP B Assy AWZ6669
7 Heat Sink ANH1594
8 Silicone Sheet AEH1039
9 FFC Holder AMR3302
10 Rivet BEC1066
11 Insulation Sheet AMR3263
12 Metal Fitting ANG2464
13 Wire Saddle AEC1904
14 PCB Spacer AEC1253
15 Circuit Board Spacer AEC1873
16 Locking Card Spacer AEC1736
17 Screw ABA1301
18 Screw ABZ30P060FMC
19 Screw VBB30P100FNI
15
PDP-433PE, PDP-433PU
2.7 UNDER LAYER SECTION (6)
Upper side
12
35
37
13
15
14
39
1
White
Tape
27
29
27
30
2 10
16
27
5
3
27 27
31
K3
SA2SA1
7
326
4
43
17
36
TE1
D16
D9
D8
D1
D18
D6
Y1
Y2
D12
41
D13
28
D11
D15
D14
D2
D3
D17
D10
D7
42
25
26
34
27
20
33
X1
X2
38
18
19
27
40
SA1SA2
K3
White
21
4
24
27
8
27 27
3
2223
115
9
2
Tape
39
1
16
PDP-433PE, PDP-433PU
UNDER LAYER SECTION (6) PARTS LIST
•
Mark No. Description Part No. Mark No. Description Part No.
NSP 1 ADR CONNECT A Assy AWZ6678
NSP 2 ADR CONNECT B Assy AWZ6679
NSP 3 ADR CONNECT C Assy AWZ6680
NSP 4 ADR CONNECT D Assy AWZ6681
5 ADR RESONANCE Assy AWZ6682
NSP 6 BRIDGE A Assy AWZ6674
NSP 7 BRIDGE B Assy AWZ6675
NSP 8 BRIDGE C Assy AWZ6676
NSP 9 BRIDGE D Assy AWZ6677
10 SUB ADDRESS A Assy AWZ6692
11 SUB ADDRESS B Assy AWZ6693
NSP 12 SCAN (A) Assy AWZ6666
NSP 13 SCAN (B) Assy AWZ6667
14 Y DRIVE Assy AWZ6683
15 DIGITAL VIDEO Assy AWV1929
16 THERMAL SENSOR Assy AWZ6660
NSP 17 X CONNECTOR (A) Assy AWZ6672
NSP 18 X CONNECTOR (B) Assy AWZ6673
19 X DRIVE Assy AWV1930
20 J204 Flexible Flat Cable ADD1207
21 J209 Flexible Flat Cable ADD1206
22 J210 Flexible Flat Cable ADD1204
23 J211 Flexible Flat Cable ADD1199
24 J212 Flexible Flat Cable ADD1201
25 J201 Flexible Flat Cable ADD1194
26 J202 Flexible Flat Cable ADD1194
27 Flat Clamp AEC1879
28 J203 Flexible Flat Cable ADD1198
29 J205 Flexible Flat Cable ADD1202
30 J206 Flexible Flat Cable ADD1200
31 J207 Flexible Flat Cable ADD1208
32 J208 Flexible Flat Cable ADD1205
33 Power Sheet (43) AMR3284
34 Rivet BEC1066
35 J110 3P Housing Wire ADX2741
36 J108 8P Housing Wire ADX2740
37 J102 Wire PE ADX2738
38 J103 13P Housing Wire ADX2766
39 J116,J117 4P Housing Wire ADX2767
40 J120 Wire L ADX2763
41 J101 13P Housing Wire ADX2768
42 J109 8P Housing Wire ADX2743
43 Nylon Binder AEC-093
17
PDP-433PE, PDP-433PU
2.8 MIDDLE LAYER SECTION (1)
Upper side
11
Upper side
12
10
1
5
3
7
4
10
11
11
2
10
6
11
12
2
Upper side
11
14
11
8
9
9
11
14
11
13
Upper side
11
8
11
18
MIDDLE LAYER SECTION (1) PARTS LIST
•
Mark No. Description Part No.
NSP 1 Front Chassis HU (43) ANA1670
NSP 2 Card Spacer AEC1902
NSP 5 Sub Frame L ANG2483
NSP 6 Sub Frame R ANG2484
NSP 7 Front Chassis HL (43) ANA1671
NSP 8 Front Chassis V (43) ANA1672
3 Niplocker AEC1803
4 Card Corner Holder BEC1144
9 FPC Cushion (43) AEB1371
10 Screw ABA1283
11 Screw ABA1294
12 Screw BMZ30P060FMC
13 VR Cushion AEB1374
14 V Cushion AED1205
PDP-433PE, PDP-433PU
19
PDP-433PE, PDP-433PU
2.9 MIDDLE LAYER SECTION (2)
14
16
17
14
29
16
16
14
5
27
9
6
7
8
10
11
8
13
8
29
29
8
28
12
15
30
1
Upper side
19
20
25
2
21
24
23
26
20
30
22
3
32
22
4
32
18
30
31
MIDDLE LAYER SECTION (2) PARTS LIST
•
Mark No. Description Part No.
PDP-433PE, PDP-433PU
Mark No. Description Part No.
1 AUDIO AMP Assy AWZ6687
2 FRONT KEY CONN Assy AWZ6657
3 IR (P) Assy AWZ6658
4 LED Assy AWZ6655
5 Nylon Rivet AEP-211
6 IF Sheet AMR3298
7 Edge Saddle AEC1571
8 Wire Saddle AEC1745
9 IF Shield ANA1675
10 L2 Toroidal Core ATX1042
11 J214 3P Housing Wire ADX2735
12 S2 Power Switch ASG1089
13 Niplocker BEC1136
14 PCB Spacer AEC1570
15 J215 3P Housing Wire ADX2757
16 Spacer AEC1360
17 Audio Base ANA1687
18 Screw BMZ30P060FZK
19 V Cushion AED1205
20 J113 Wire PJ ADX2742
NSP 21 IR Holder ANG2494
22 Nylon Rivet AEC1671
23 S1 Power Switch ASG1082
24 J106 Wire PC ADY2745
25 J104 3P Housing Wire ADX2748
NSP 26 Switch Holder ANG2493
27 Screw ABA1294
28 Screw PMB30P060FNI
29 Screw AMZ30P060FZK
30 Screw BMZ30P040FMC
31 Gascket R ANK1695
32 Screw ABZ30P050FZK
21
PDP-433PE, PDP-433PU
2.10 UPPER LAYER SECTION (1)
12
13
13
2
1
4
J201
J202
14
13
5
1413
15
14
17
16
13
13
14
6
3
10
11
Caution in the MR INTERFACE Assy
Replacement
Set the slide switches in accordance with applicabe
model when replacing the MR INTERFACE Assy.
S4001
CBIT_1
PDP-4333P → →
PDP-433PE ← →
PDP-433PU → →
Note 1: When there is not S4004, set only S4001.
Note 2: When there are not S4001 and S4004,
setting is unnecessary.
S4004
CBIT_0
7
8
9
S4001
(CBIT_1)
S4004
(CBIT_0)
22
UPPER LAYER SECTION (1) PARTS LIST
•
Mark No. Description Part No.
1 MR INTERFACE Assy AWZ6654
2 Terminal Panel (HD) ANG2485
3 L6 Ferrite Core ATX1037
4 J201 Flexible Flat Cable ADD1194
5 J118 Wire P ADX2765
6 J111 14P Housing Wire ADX2730
7 L3 Toroidal Core ATX1042
8 J214 3P Housing Wire ADX2735
9 J104 3P Housing Wire ADX2748
10 Ferrite Core Holder AEC1818
11 J113 Wire PJ ADX2742
12 J202 Flexible Flat Cable ADD1194
13 Screw TBZ40P080FZK
14 Screw AMZ30P060FZK
15 Screw BBA1051
16 Screw PMZ26P030FZK
17 Screw ABA1294
PDP-433PE, PDP-433PU
23
PDP-433PE, PDP-433PU
2.11 UPPER LAYER SECTION (2)
11
PDP-433PU ONLY
15
10
17
13
14
4
15
3
8
7
5
6
9
18
16
12
2
P6
P1
P2
P5
P4
P3
7
P7
100V
SW101
1
200V
24
(1) UPPER LAYER SECTION (2) PARTS LIST
Mark No. Description Part No.
1 SW Power Supply Module AXY1056
2 FU1 Fuse (10A) See Contrast table (2)
3 IF Earth Metal ANA1690
4 Silicone Sheet P AEH1035
5 L1 Ferrite Core ATX1032
PDP-433PE, PDP-433PU
6 CN1 AC Inlet with Filter AKP1223
7 J105 Wire PB ADX2744
8 J114 Earth Wire ADX2709
9 SP TERMINAL Assy AWZ6688
10 J101 13P Housing Wire ADX2768
11 J118 Wire P ADX2765
12 J103 13P Housing Wire ADX2766
13 J102 Wire PE ADX2738
14 Screw PMB30P060FNI
15 Screw AMZ30P060FZK
16 Screw BPZ30P080FZK
17 Solder Warning Label See Contrast table (2)
18 Screw BMZ30P060FZK
(2) CONTRAST TABLE
PDP-433PE/WYVI6 and PDP-433PU/KUC are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
2
FU1 Fuse (10A/400V)
2
FU1 Fuse (10A/125V)
17
Solder Warning Label
PDP-433PE
/WYVI6
AEK1071
Not used
Not used
PDP-433PU
/KUC
Not used
AEK1069
AAX2644
Remarks
25
PDP-433PE, PDP-433PU
2.12 FRONT CASE SECTION
12
19
18
12
2
PDP-433PU
ONLY
20 21
(1) FRONT CASE SECTION PARTS LIST
Mark No. Description Part No.
1 FRONT KEY Assy AWZ6656
2 Front Case Assy 43 (P) AMB2725
4 L5 Ferrite Core ATX1043
NSP 7 Panel Holder (43) ANG2487
6
17
16
12
7
14
Foil Side
7
4
5
3
13
1
12
NSP 17 Flexible Seal (P) AEH1052
3 Rivet AEC1877
5 Lead Cover (P) AMB2704
6 Pioneer Badge AAM1091
8 Spacer AEC1896
9 Panel Cushion V (43) AED1201
10 Panel Cushion H (43) AED1200
11 Protect Panel Assy (43) AMR3303
12 Screw ABZ30P050FZK
13 Screw VMZ30P060FZK
14 Serial Sheet AAX2609
15 • • • • •
16 J213 Flexible Flat Cable ADD1193
18 Power Button AAD4113
19 Coil Spring ABH1108
20 Energy Star Label See Contrast table (2)
21 HDTV Label See Contrast table (2)
7
8
9
8
12
10
7
10
12
7
11
8
8
7
9
(2) CONTRAST TABLE
PDP-433PE/WYVI6 and PDP-433PU/KUC are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
2021Energy Star Label
HDTV Label
PDP-433PE
/WYVI6
Not used
Not used
PDP-433PU
/KUC
AAX2865
AAX2891
Remarks
26
2.13 REAR SECTION
3 3
4
4
4
4
3
5
3 38 93
4
67
PDP-433PE, PDP-433PU
4
4
(1) REAR SECTION PARTS LIST
Mark No. Description Part No.
4
4
3
3
1
NSP 6 Name Label See Contrast table (2)
1 Rear Case (P) ANE1600
2 Gascket A ANK1694
3 Screw AMZ30P060FZK
4 Screw TBZ40P080FZK
5 Cleaning Label AAX2751
7 Bolt Caution Label AAX2852
8 Terminal Display Label P AAX2858
9 Terminal Display Label L (E) See Contrast table (2)
2
Bottom View
(2) CONTRAST TABLE
PDP-433PE/WYVI6 and PDP-433PU/KUC are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
NSP 6
Name Label
9
Terminal Display Label L (E)
9
Terminal Display Label L
PDP-433PE
/WYVI6
AAL2368
AAX2860
Not used
PDP-433PU
/KUC
AAL2369
Not used
AAX2859
Remarks
27
PDP-433PE, PDP-433PU
2.14 PDP SERVICE ASSY 433 (AWU1043)
PDP Service Assy 433 (AWU1043) consists of the following parts.
PARTS LIST
•
Mark No. Description Part No. Mark No. Description Part No.
NSP Front Chassis V (43) ANA1672
Panel Chassis (43) Assy AWU1038
NSP Front CHassis HU (43) ANA1670
NSP Front Chassis HL ANA1692
NSP Sub Frame L (43) ANG2483
NSP Sub Frame R (43) ANG2484
Scan IC Spring (43L) ABK1029
Scan IC Spring (43R) ABK1030
NSP Metal Fitting ANG2464
FPC Cushion (43) AEB1371
NSP PCB Spacer AEC1211
Locking Card Spacer AEC1736
Circuit Board Spacer AEC1872
Circuit Board Spacer AEC1873
Spacer AEC1896
NSP Card Spacer AEC1902
Wire Saddle AEC1904
Panel Cushion H (43) AED1200
Panel Cushion V (43) AED1201
V Cushion AED1205
2.15 PANEL CHASSIS (43) ASSY (AWU1038)
Panel Chassis (43) Assy (AWU1038) consists of the following parts.
Insullation Sheet AMR3263
Scan Sheet (43) AMR3287
Card Corner Holder BEC1144
Screw ABA1283
Screw ABA1294
Screw ABZ30P060FMC
Screw BMZ30P060FMC
Screw PMB30P060FNI
Screw VBB30P100FNI
Bolt ABA1259
Corner Pad AHA2293
Upper Carton AHD3139
Under Carton AHD3140
Packing Sheet AHG1291
Washer WB80FZB
VR Cushion AEB1374
Niplocker AEC1803
Static Plate AHK1013
Plate AHK1014
Screw BYC40P220FMC
Washer WC60FZK
PARTS LIST
•
Mark No. Description Part No.
NSP SCAN FUKUGO ASSY AWV1927 ∗
NSP ADDRESS FUKUGO ASSY AWV1928 ∗
NSP Address Module (IC1 - IC32) AXF1110
NSP FPC (J1,J2) ADY1079
NSP FPC (J3,J4) ADY1080
NSP Chassis Assy (43) ANA1693
NSP Chassis (43) ANA1668
NSP Base Chassis (43) ANA1669
NSP Scan Heatsink (43) ANH1601
NSP Corner Angle A ANG2457
NSP Corner Angle B ANG2458
NSP Tube Cover AMR3262
NSP Plasma Panel Assy (43) AAV1239
Silicone Sheet 43 AEH1043
Adhesive Tape 43 AEH1044
Adhesive Tape B 43 AEH1054
Panel Silicone Sheet AEH1055
Silicone Sheet B 43 AEH1056
Pin Grommet AEC1015
Card Spacer AEC1889
Scan Silicone Sheet (43) AEH1047
Screw VBB30P100FNI
LIST OF ASSY
•
Mark No. Description Part No.
NSP SCAN FUKUGO ASSY AWV1927
NSP SCAN (A) ASSY AWZ6666
NSP SCAN (B) ASSY AWZ6667
NSP X CONNECTOR (A) ASSY AWZ6672
NSP X CONNECTOR (B) ASSY AWZ6673
NSP BRIDGE A ASSY AWZ6674
NSP BRIDGE B ASSY AWZ6675
NSP BRIDGE C ASSY AWZ6676
NSP BRIDGE D ASSY AWZ6677
NSP CLAMP A Assy AWZ6668
NSP CLAMP B Assy AWZ6669
NSP ADR CONNECT A ASSY AWZ6678
NSP ADR CONNECT B ASSY AWZ6679
NSP ADR CONNECT C ASSY AWZ6680
NSP ADR CONNECT D ASSY AWZ6681
ADDRESS FUKUGO ASSY AWV1928
ADR RESONANCE ASSY AWZ6682
28
PDP-433PE, PDP-433PU
Caution in Replacement of Chassis Block
Please order the PDP Service Assy 433 (AWU1043) when replacing the Chassis block.
PDP Service Assy 433 is all common use parts of for business, public use and module.
Supply it by the state that installed Circuit Board Spacer (AEC1872) and Wire Saddle (AEC1904) as follows.
Therefore need to remove it in accordance with model.
Confirm character carved a seal near the parts, and remove it.
P : Public exclusive use
W : Module exclusive use
PW : Common use of public use and module
∗ In case of this unit, the parts that "W" is marked removes.
PDP Service Assy 433 (AWU1043)
Circuit Board Spacer
(AEC1872)
Circuit Board Spacer
(AEC1872)
29
1
23
PDP-433PE, PDP-433PU
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
3.1.1 OVERALL DIAGRAM
A
DriverICDriver
IC
DriverICDriver
IC
DriverICDriver
IC
DriverICDriver
IC
DriverICDriver
IC
DriverICDriver
4
DriverICDriver
IC
IC
DriverICDriver
IC
CLA1
CLAMP A
ASSY
VADR2
CLAMP
ADR CONNECT A
ASSY
AA1
CLK/LE
IC6501
Buffer IC
VADR2
BGA1
BRIDGE A
ASSY
VADR2
CLAMP
ADR CONNECT B
ASSY
AB1
CLK/LE
IC6601
Buffer IC
ADR RESONANCE
ASSY
SUB ADDRESS A
ASSY
VADR2
Q6706 - Q6711
K1
SAA3
+60
VADR Gen.
K2
SAA1 SAA2
ADR_CO
D8 D9 D16
D1
+12V
V+5V_STB
+12V
Sequence Pattern
YDRV_SIG
V+3V_I
V+2V_I
for Right with Field Memory
ADCLK_DR
V+5V_STB
IC120
Module
UCOM
+12V
V+3V
IC1703
XY Drive
Gen.
SCAN_SIG
IC1401 (IC31 R)
Sub-Field Conv.
TXD/RX
DC/DC Conv.
DIGITAL VIDEO
ASSY
B
C
SCAN (B) ASSY
(UPPER)
SEL_PULSE
SEL_PULSE
SEL_PULSE
SEL_PULSE
SEL_PULSE
SEL_PULSE
SCAN (A) ASSY
(LOWER)
SEL_PULSE
SEL_PULSE
SEL_PULSE
SEL_PULSE
SEL_PULSE
SEL_PULSE
FRONT KEY
ASSY
FRONT KEY CONN
ASSY
IC5
IC6201
ADD
IC5
IC6202
ADD
IC5
IC6203
ADD
IC5
IC6204
ADD
IC5
IC6205
ADD
IC5
IC6206
ADD
IC5
IC6001
ADD
IC5
IC6002
ADD
IC5
IC6003
ADD
IC5
IC6004
ADD
IC5
IC6005
ADD
IC5
IC6006
ADD
VCC_VH
PSUS
VCC_VH
VCC_VH
VCC_VH
VCC_VH
VCC_VH
VCC_VH
SCAN
VCC_VH
VCC_VH
VCC_VH
VCC_VH
VCC_VH
SCAN
PSUS
Y DRIVE ASSY
Y4
PSUS
VCC_VH
V_IC5V
Y3
VCC_VH
V_IC5V
Y5
PSUS
Y6
VC_VF+ VC_VF- V_OFS VCC_VH V_IC5V
DC/DC Conv.
+5V +15V
Pulse Module
+15V VSUS
+Reset Block
+5V +15V VSUS
Pulse Module
VC_VF+
Photo Coupler
Block
VSUS
IC2206
IC2204
+15V
Soft-D
Block
VC_VF- V_OFS
Offset
Block
V_IC5V
Block
VCP
Y-SUS
MASK
Block
VCP
Y-SUS
MASK
Block
Scan Signal
THERMAL
SENSOR
ASSY
Drive
Signal
Drive
Signal
Logic
Block
TE1
D18
Y1
D6
Y2
V+5V
V+3V
Module
V+2V
KL_U0:2
XDRV_SIG
ADL_LE_UL
ADL_LE_DL
V+3V
V+3V_IC
X180
Clock
Gen.
IC1301 (IC31 L)
Sub-Field Conv.
for Left with Field Memory
V+3V
IC119
Flash
ROM
V+3V
IC1101
Panel UCOM
D13D12
V+2V_IC
V+2V
V+3V
V+5V_STB
BA2:9
BB2:9
GA2:9
GB2:9
RA2:9
RB2:9
TXD0/RX0
RE
LED_SIG
D10
D11
D7
D4
D15
D14
D2
I2
D3D17
SW21 KL21 KL22
ADR RESONANCE
ASSY
DriverICDriver
IC
SUB ADDRESS B
ASSY
IC6801
Buffer IC
CLK/LE
DriverICDriver
IR (P)
ASSY
CLAMP
VADR2
RE1
ADR CONNECT D
ASSY
DriverICDriver
BRIDGE C
ASSY
BGC1
IC
VADR2
CLAMP
VADR2
ADR CONNECT C
ASSY
DriverICDriver
IC
AC1
AD1
IC
DriverICDriver
IC
CLK/LE
IC6901
Buffer IC
DriverICDriver
IC
DriverICDriver
D
CLAMP B
ASSY
CLB1
30
SAB1 SAB2
K2
IC
+60
SAB3
K1
Q6706 - Q6711
VADR2
DriverICDriver
ADR_CO
VADR Gen.
IC
1234
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