Pioneer PDP-433PE, PDP-433PG Service Manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003
PDP-433PU
For details, refer to "Important symbols for good services".
Serial No.
Confirm it
WYVI6 SS WYVI6XK UK
PLASMA DISPLAY
PDP-433PU
PDP-433PE PDP-433PG
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Remarks
PDP-433PU KUC AC120V PDP-433PE WYVI6 AC220-240V PDP-433PE WYVI6XK AC220-240V PDP-433PG TLDPKBR AC110-240V
ORDER NO.
ARP3143
This service manual should be used together with the following manual(s).
Model No. Order No. Remarks
PDP-433PU, PDP-433PE, PDP-433PG ARP3144 SCHEMATIC DIAGRAM and PCB DIAGRAM
This product is component of system.
Component System Service Manual Remarks
Plasma Display System PDP-4330HD PDP-433HDE PDP-433HDG -
PDP-R03U - - ARP3113
• Media Receiver - PDP-R03E - ARP3148
--PDP-R03G ARP3149
• Plasma Display PDP-433PU PDP-433PE PDP-433PG ARP3143, ARP3144 This Service Manual
T-ZZV MAR. 2003 printed in Japan
1234
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.
B
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
C
Health & Safety Code Section 25249.6 - Proposition 65
SAFETY PRECAUTIONS
NOTICE : Comply with all cautions and safety related notes
located on or inside the cabinet and on the chassis.
The following precautions should be observed :
1. When service is required, even though the PDP UNIT an isolation transformer should be inserted between the power line and the set in safety before any service is performed.
D
2. When replacing a chassis in the set, all the protective devices must be put back in place, such as barriers, nonmetallic knobs, adjustment and compartment covershields, isolation resistor­capacitor, etc.
3. When service is required, observe the original lead dress. Extra precaution should be taken to assure correct lead dress in the high voltage circuitry area.
4. Always use the manufacture's replacement components. Especially critical components as indicated on the circuit diagram should not be replaced by other manufacture's.
Furthermore where a short circuit has occurred, replace those
E
components that indicate evidence of overheating.
5. Before returning a serviced set to the customer, the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock, and be sure that no protective device built into the set by the manufacture has become defective, or inadvertently defeated during servicing. Therefore, the following checks should be performed for the continued protection of the customer and servicetechnician.
6. Perform the following precautions against unwanted radiation and rise in internal temperature.
• Always return the internal wiring to the original styling.
• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover, Shield Case etc.) surely after disassembly.
7. Perform the following precautions for the PDP panel.
• When the front case is removed, make sure nothing hits the panel face, panel corner, and panel edge (so that the glass does not break).
• Make sure that the panel vent does not break. (Check that the cover is attached.)
• Handle the FPC connected to the panel carefully. Twisting or pulling the FPC when connecting it to the connector will cause it to peel off from the panel.
8. Pay attention to the following.
• When the front case is removed, infrared ray is radiated and may disturb reception of the remote control unit.
• Pay extreme caution when the front case and rear panel are removed because this may cause a high risk of disturbance to TVs and radios in the surrounding.
F
2
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PDP-433PU
Leakage Current Cold Check
With the AC plug removed from an AC power source, place a jumper across the two plug prongs. Turn the AC power switch on. Using an insulation tester (DC 500V), connect one lead to the jumpered AC plug and touch the other lead to each exposed metal part (input/output terminals, screwheads, metal overlays, control shafts, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistor reading of 0.3M and a maximum resistor reading of 5M. Any resistor value below or above this range indicates an abnormality which requires corrective action. Exposed metal parts not having a return path to the chassis will indicate an open circuit.
Leakage Current Hot Check
Plug the AC line cord directly into an AC power source (do not use an isolation transformer for this check). Turn the AC power switch on. Using a "Leakage Current Tester (Simpson Model 229 equivalent)", measure for current from all exposed metal parts of the cabinet (input/output terminals, screwheads, metal overlays, control shaft, etc.), particularly any exposed metal part having a return path to the chassis, to a known earth ground (water pipe, conduit, etc.). Any current measured must not exceed 0.5mA.
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE SET TO THE CUSTOMER.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in PIONEER set have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
Leakage current tester
Reading should not be above
0.5mA
Device under test
Test all exposed metal surfaces
Also test with plug reversed (Using AC adapter plug as required)
Earth ground
AC Leakage Test
5 678
A
B
C
D
E
56
PDP-433PU
F
7
8
3
1234
Charged Section
The places where the commercial AC power is used without passing through the power supply transformer.
A
If the places are touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. Therefore, be sure to connect the set via an insulated transformer and supply the current.
1. AC Power Cord
2. AC Inlet with Filter
3. Power Switch (S1)
4. Fuse (In the SW POWER SUPPLY Module)
B
5. STB Transformer and Converter Transformer (In the SW POWER SUPPLY Module)
6. Other primary side of the SW POWER SUPPLY Module
C
SCAN (A) Assy
Y DRIVE Assy
High Voltage Generating Point
The places where voltage is 100V or more except for the charged places described above. If the places are touched, there is a risk of electric shock.
1. SW POWER SUPPLY Module ...................................... (215V)
2. X DRIVE Assy ...............................................(–280V to 215V)
3. Y DRIVE Assy ................................................................(345V)
4. SCAN (A) Assy ..............................................................(345V)
5. SCAN (B) Assy .............................................................. (345V)
6. X CONNECTOR (A) Assy ............................ (–280V to 215V)
7. X CONNECTOR (B) Assy ............................ (–280V to 215V)
: Part is Charged Section. : Part is the High Voltage Generating Points
other than the Charged Section.
Top
SCAN (B) Assy
D
Remove the IF Earth Metal (No.14 on the page 25)
beforehand when inclines the power supply unit as the right figure.
E
SW POWER SUPPLY Module
AC Inlet with Filter
Power Cord
Front
X CONNECTOR (A) Assy
X DRIVE Assy
X CONNECTOR (B) Assy
Power Switch (S1)
Fig.1 Charged Section and High Voltage Generating Point (Rear View)
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PDP-433PU
5 678
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
A
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
B
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.
C
D
56
PDP-433PU
E
F
7
8
5
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CONTENTS
SAFETY INFORMATION.....................................................................................................................................2
A
B
C
D
E
1. SPECIFICATIONS ............................................................................................................................................ 7
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 8
2.1 PACKING ................................................................................................................................................... 8
2.2 UNDER LAYER SECTION (1) .................................................................................................................10
2.3 UNDER LAYER SECTION (2) .................................................................................................................12
2.4 UNDER LAYER SECTION (3) .................................................................................................................14
2.5 UNDER LAYER SECTION (4) .................................................................................................................16
2.6 UNDER LAYER SECTION (5) .................................................................................................................18
2.7 MIDDLE LAYER SECTION (1)................................................................................................................. 20
2.8 MIDDLE LAYER SECTION (2)................................................................................................................. 22
2.9 UPPER LAYER SECTION (1).................................................................................................................. 24
2.10 UPPER LAYER SECTION (2)................................................................................................................ 26
2.11 FRONT CASE SECTION....................................................................................................................... 28
2.12 REAR SECTION....................................................................................................................................30
2.13 PDP SERVICE ASSY 433 (AWU1069)..................................................................................................31
2.14 PANEL CHASSIS (43) ASSY (AWU1067)............................................................................................. 32
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..........................................................................................34
3.1 BLOCK DIAGRAM...................................................................................................................................34
3.1.1 OVERALL DIAGRAM............................................................................................................................ 34
3.1.2 MR INTERFACE ASSY......................................................................................................................... 36
3.1.3 DIGITAL VIDEO ASSY.......................................................................................................................... 38
3.1.4 X DRIVE ASSY.....................................................................................................................................39
3.1.5 Y DRIVE ASSY .....................................................................................................................................40
3.1.6 SUB ADDRESS A and B ASSYS .........................................................................................................42
3.1.7 ADR RESONANCE ASSY....................................................................................................................43
3.1.8 ADR CONNECT A, B, C and D ASSYS................................................................................................ 44
3.1.9 AUDIO AMP and SP TERMINAL ASSYS ............................................................................................. 45
3.2 WAVEFORMS.......................................................................................................................................... 46
4. PCB CONNECTION DIAGRAM ............................................................................................Refer to ARP3144
5. PCB PARTS LIST ........................................................................................................................................... 50
6. ADJUSTMENT ...............................................................................................................................................60
6.1 SERVICE FACTORY MODE.................................................................................................................... 60
6.1.1 How to Enter the Service Factory Mode ............................................................................................... 61
6.1.2 General Information about the Plasma Display and Media Receiver....................................................62
6.1.3 Adjustment and Setting Item of the Plasma Display.............................................................................64
6.2 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED....................................... 67
6.3 ADJUSTMENT......................................................................................................................................... 68
6.4 COMMANDS............................................................................................................................................ 71
6.4.1 RS-232C Commands............................................................................................................................ 71
6.4.2 GET Commands ................................................................................................................................... 75
7. GENERAL INFORMATION............................................................................................................................. 77
7.1 DIAGNOSIS.............................................................................................................................................77
7.1.1 CONFIGRATION OF THE PC BOARD ................................................................................................. 77
7.1.2 DIAGNOSIS FOR SHUTDOWN AND POWER-DOWN DIAGNOSIS BY LED.....................................78
7.1.3 DISASSEMBLY .....................................................................................................................................85
7.2 IC INFORMATION.................................................................................................................................... 89
8. PANEL FACILITIES ...................................................................................................................................... 108
(For SCHEMATIC DIAGRAM, refer to ARP3144)
F
6
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PDP-433PU
Power cord
(For U.K., and Eir (For North America)e)
Cleaning cloth
Three speed clamps
Three bead bands
Warranty card
Accessories
(For Europe, except U.K. and Eire)
(ADG1173)
Binder Assy (AEC1908)
(ADG1193) (ADG1208)
(AED1208)
• Design and specifications are subject to change without notice.
Item Model: PDP-433PU
Number of Pixels 1024 × 768 pixels Audio Amplifier 12 W + 12 W (10% distortion) Power Requirement AC 120 V, 60 Hz, 318 W (0.6 W Standby) Dimensions 1070 (W) × 630 (H) × 98 (D) mm [42
1/8 (W) × 2413/16 (H) × 37/8 (D) inch]
Weight 31.5 kg (69.4 lbs)
Accessories
Power Cord, Cleaning Cloth, Three speed clamps, Three bead bands, Warranty card
Item Model: PDP-433PE
Number of Pixels
1024 x 768 pixels
Audio Amplifier
12 W + 12 W (10 % distortion)
Power Requirement
AC 220–240 V, 50/60 Hz, 320 W (0.6 W Standby)
Dimensions
1070 (W), 630 (H), 98 (D) mm
Weight
31.5 kg
Accessories Power Cord, Cleaning Cloth, Three speed
clamps, Three bead bands, Warranty card
Model: PDP-433PG
1024 x 768 pixels 12 W + 12 W (10 % distortion) AC 110–240 V, 50/60 Hz, 319 W
(0.8 W Standby) 1070 (W), 630 (H), 98 (D) mm
31.5 kg Cleaning Cloth, Three speed clamps, Three
bead bands,
5 678
1. SPECIFICATIONS
A
B
C
D
56
PDP-433PU
7
E
F
7
8
1234
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
A
2.1 PACKING
B
C
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)
20
21
1
22
PDP-433PG Only
PDP-433PG Only
PDP-433PU Only
PDP-433PE Only
21
20 22
2
3
11
11
16
17
11
Except PDP-433PU
19
4
14
13
9
Except PDP-433PU
18
7
5
23
2
11
Except
6
PDP-433PG
15
D
E
F
8
1234
PDP-433PU
>
>
>
>
>
>
5 678
PACKING parts List
Mark
Mark
No. Description Part No.
1Packing Case(43) See Contrast table (2) 2 Carton(43) AHD3100 3Pad(43U) AHA2282 4 Mirror Mat AHG1284 5 SP Caution Sheet ARM1218
NSP 6 Warranty Card See Contrast table (2) 7Pad(43L) AHA2283 8• • • • • 9Power Cord Case See Contrast table (2) 10 • • • • •
11 Vinyl Bag AHG1310 12 • • • • •
No. Description Part No.
13 Wiping Cloth AED1208 14 Binder Assy AEC1908 (Speed Clampx3, Bead Bandx3)
15 Power Cord See Contrast table (2)
16 Power Cord See Contrast table (2)
17 Power Cord See Contrast table (2) 18 Caution Sheet See Contrast table (2) 19 Ferrite Core See Contrast table (2) 20 Label (Blue 16) AAX2787
21 Label (Green 16) AAX2956 22 MIC Label See Contrast table (2) 23 SP Spacer AEC1925
(2) CONTRAST TABLE
PDP-433PU/KUC, PDP-433PE/WYVI6, PDP-433PE/WYVI6XK and PDP-433PG/TLDPKBR are constructed the same except for the following:
Mark No. Symbol and Description PDP-433PU/KUC
1Packing Case(43) AHD3115 AHD3114 AHD3138 AHD3116
NSP 6 Warranty Card ARY1112 ARY1114 ARY1114 Not used
9Power Cord Case AHC1037 AHC1037 AHC1039 AHC1037 15 Power Cord ADG1208 Not used Not used Not used 16 Power Cord Not used ADG1173 ADG1173 Not used
PDP-433PE/
WYVI6
PDP-433PE/
WYVI6XK
PDP-433PG/
TLDPKBR
A
B
C
17 Power Cord Not used ADG1193 ADG1193 Not used 18 Caution Sheet Not used ARM1213 ARM1213 ARM1213 19 Ferrite Core Not used ATX1039 ATX1039 ATX1039 22 MIC Label Not used Not used Not used AAX2951
D
E
56
PDP-433PU
F
7
8
9
1234
2.2 UNDER LAYER SECTION (1)
A
Refer to
B
C
"2.14 PANEL CHASSIS (43) ASSY (AWU1067)".
9
10
13
14
1
10
2
1110
12
2 or 3
D
14
8
Upper side
E
8
3
8
7
13
F
10
1234
6
13
PDP-433PU
5
4
1313
5 678
UNDER LAYER SECTION(1) parts List
Mark
No. Description Part No.
1 ADR RESONANCE Assy AWZ6751 2 BRIDGE C Assy AWZ6730 3 BRIDGE D Assy AWZ6731 NSP 4 ADR CONNECT A Assy AWZ6678 NSP 5 ADR CONNECT B Assy AWZ6679
NSP 6 ADR CONNECT C Assy AWZ6680 NSP 7 ADR CONNECT D Assy AWZ6681 8 Wire Saddle AEC1904 NSP 9 Panel Chassis (43) Assy AWU1067 10 Circuit Board Spacer AEC1872
NSP 11 PCB Spacer AEC1121 12 Circuit Board Spacer AEC1873 13 Screw VBB30P100FNI 14 Screw ABA1301
A
B
C
D
E
56
PDP-433PU
F
7
8
11
1234
2.3 UNDER LAYER SECTION (2)
A
14 14
3
Upper side
B
13
8
C
4 5 6
1
9
14
13
14
13
8
9
D
17
E
11
17
10
14
1212
18
11
Upper side
2
7
16
14
14
16
15
Upper side
F
12
1234
PDP-433PU
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UNDER LAYER SECTION(2) parts List
Mark
No. Description Part No.
1 DIGIT AL VIDEO Assy AWV1971 2X DRIVE Assy AWV1985 NSP 3 ADR CONNECT A Assy AWZ6678 NSP 4 ADR CONNECT B Assy AWZ6679 NSP 5 ADR CONNECT C Assy AWZ6680
NSP 6 ADR CONNECT D ASSY AWZ6681 NSP 7 Drive Heatsink Assy ANH1598 NSP 8 Metal Fitting ANG2464 NSP 9 Heat Sink ANH1594 10 Silicone Sheet AEH1039
11 Coil Silicon Sheet AEH1048 12 Circuit Board Spacer AEC1872 13 Screw ABZ30P060FMC 14 Screw VBB30P100FNI 15 Screw PMB30P060FNI
16 Drive Silicon Sheet AEH1041 17 Insulation Sheet A AEC1923 18 Insulation Sheet B AEC1924
A
B
C
D
E
56
PDP-433PU
F
7
8
13
1234
2.4 UNDER LAYER SECTION (3)
A
B
2
Upper side
C
Upper side
11
10
8
D
E
3
4
10
8
4
8
1
9
Upper side
F
5
9
7
14
1234
6
PDP-433PU
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UNDER LAYER SECTION(3) parts List
Mark
No. Description Part No.
1Y DRIVE Assy AWZ6749 2 Circuit Board Spacer AEC1872 NSP 3 Drive Heatsink Assy ANH1598 4Drive Silicon Sheet AEH1041 5 Scan IC Spring (43L) ABK1029
6 Scan IC Spring (43R) ABK1030 7 Scan Insulation Sheet (43) AMR3287 8 Screw VBB30P100FNI 9 Screw PMB30P060FNI 10 Insulation Sheet A AEC1923
11 Insulation Sheet B AEC1924
A
B
C
D
E
56
PDP-433PU
F
7
8
15
1234
2.5 UNDER LAYER SECTION (4)
A
1 or 2
7
B
C
Upper side
12
18
17
18
2
13
7
13 13
8
14 15
10
18
12
13
1
3
5
D
E
F
19
17 6
4
17
16
1234
PDP-433PU
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UNDER LAYER SECTION(4) parts List
Mark
No. Description Part No.
1 BRIDGE A Assy AWZ6728 2 BRIDGE B Assy AWZ6729 3 SENSOR ASSY AWZ6696 4 ADR RESONANCE Assy AWZ6751 5Brind Plate AMR3313
6 Insulation Sheet AMR3343 NSP 7 Heat Sink ANH1594 8 Silicone Sheet AEH1039 9• • • • • 10 Rivet BEC1066
11 • • • • • 12 Metal Fitting ANG2464 13 Wire Saddle AEC1904 NSP 14 PCB Spacer AEC1121 15 Circuit Board Spacer AEC1873
16 • • • • • 17 Screw ABA1301 18 Screw ABZ30P060FMC 19 Screw VBB30P100FNI
A
B
C
D
E
F
56
PDP-433PU
7
8
17
1234
2.6 UNDER LAYER SECTION (5)
A
Upper side
B
12
35 37
13
15
C
14
1
White Tape
27
29
27
30
2 10
16
27
5
3
K3
SA2SA1
326
27 27
31
39
7
4
43
17
36
TE1
D16
D9
D8
D1 D18
D6
Y1
Y2
D12
41
D13
28
D10
D11
D15 D14
D2 D3 D17
34
20
D7
X1
X2
33
38 18
19
25 26
42
27
27
40
SA1SA2
K3
White
21
4
24
27
8
27 27
3
2223
115
9
2
39
Tape
39
1
D
E
F
18
1234
PDP-433PU
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UNDER LAYER SECTION(5) parts List
Mark
No. Description Part No.
NSP 1 ADR CONNECT A Assy AWZ6678 NSP 2 ADR CONNECT B Assy AWZ6679 NSP 3 ADR CONNECT C Assy AWZ6680 NSP 4 ADR CONNECT D Assy AWZ6681 5 ADR RESONANCE Assy AWZ6751
6 BRIDGE A Assy AWZ6728 7 BRIDGE B Assy AWZ6729 8 BRIDGE C Assy AWZ6730 9 BRIDGE D Assy AWZ6731 10 SUB ADDRESS A Assy AWZ6692
11 SUB ADDRESS B Assy AWZ6693 12 SCAN (A) Assy AWZ6724 13 SCAN (B) Assy AWZ6725 14 Y DRIVE Assy AWZ6749 15 DIGIT AL VIDEO Assy AWV1971
16 SENSOR Assy AWZ6696 17 X CONNECTOR (A) Assy AWZ6726 18 X CONNECTOR (B) Assy AWZ6727 19 X DRIVE Assy AWV1985 20 J204 Flexible Flat Cable ADD1207
A
B
C
21 J209 Flexible Flat Cable ADD1206 22 J210 Flexible Flat Cable ADD1204 23 J211 Flexible Flat Cable ADD1199 24 J212 Flexible Flat Cable ADD1201 25 J201 Flexible Flat Cable ADD1194
26 J202 Flexible Flat Cable ADD1194 27 Flat Clamp AEC1879 28 J203 Flexible Flat Cable ADD1198 29 J205 Flexible Flat Cable ADD1202 30 J206 Flexible Flat Cable ADD1200
31 J207 Flexible Flat Cable ADD1208 32 J208 Flexible Flat Cable ADD1205 33 Power Sheet (43) AMR3284 34 Rivet BEC1066 35 J110 3P Housing Wire ADX2741
36 J108 8P Housing Wire ADX2740 37 J102 Wire E ADX2738 38 J103 13P Housing Wire ADX2766 39 J116,J117 4P Housing Wire ADX2783 40 J120 Wire L ADX2763
41 J101 13P Housing Wire ADX2768 42 J109 8P Housing Wire ADX2743 43 Nylon Binder AEC-093
D
E
56
PDP-433PU
F
7
8
19
1234
2.7 MIDDLE LAYER SECTION (1)
A
11
B
C
D
Upper side
Upper side
12
Upper side
12
1
5
3
7
11
4
6
12
2
11
12
2
Upper side
11
11
E
F
14
8
9
9
20
1234
14
11
PDP-433PU
11
10
13
8
11
10
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MIDDLE LAYER SECTION(1) parts List
Mark
No. Description Part No.
NSP 1 Front Chassis HU (43) ANA1698 NSP 2 Card Spacer AEC1902 3 Niplocker AEC1803 4 Card Corner Holder BEC1144 5 Sub Frame L ANG2517
6 Sub Frame R ANG2518 NSP 7 Front Chassis HL (43) ANA1699 NSP 8 Front Chassis V (43) ANA1702 9 FPC Cushion (43) AEB1371 10 Insulation Sheet C AEC1927
11 Screw ABA1294 12 Screw BMZ30P060FMC 13 VR Cushion AEB1374 14 V Cushion AED1205
A
B
C
D
E
56
PDP-433PU
F
7
8
21
1234
2.8 MIDDLE LAYER SECTION (2)
A
14
8
16
17 14
29
16
B
5
27
9
C
6
7
8
10
11
8
13
16
14
8
1
29
29
28
12
15
Upper side
D
30
E
2
F
21
19
30
31
20
25
22
3
32
22
4
23
32
24
18
26
30
22
1234
PDP-433PU
5 678
MIDDLE LAYER SECTION(2) parts List
Mark
No. Description Part No.
1AUDIO AMP Assy AWZ6687 2FRONT KEY CONN Assy AWZ6657 3 IR (P) Assy AWZ6658 4 LED Assy AWZ6655 5 Nylon Rivet AEP-211
6 IF Sheet AMR3298 7 Edge Saddle AEC1571 8 Wire Saddle AEC1745 9 IF Shield ANA1675 10 L2 T oroidal Core A TX1042
11 J214 3P Housing Wire ADX2735 12 S2 Power Switch ASG1089 13 Niplocker BEC1136 14 PCB Spacer AEC1570 15 J215 3P Housing Wire ADX2757
16 Spacer AEC1360 17 Audio Base ANA1687 18 Screw BMZ30P060FZK 19 V Cushion AED1205 20 J113 Wire PJ ADX2742
>
A
B
C
NSP 21 IR Holder ANG2494 22 Nylon Rivet AEC1671
23 S1 Power Switch ASG1082 24 J106 Wire PC ADX2827 25 J104 3P Housing Wire ADX2748
NSP 26 Switch Holder ANG2493 27 Screw ABA1294 28 Screw PMB30P060FNI 29 Screw AMZ30P060FZK 30 Screw BMZ30P040FMC
31 Gasket R ANK1695 32 Screw ABZ30P050FZK
D
E
56
PDP-433PU
F
7
8
23
1234
2.9 UPPER LAYER SECTION (1)
A
13
13
2
B
1
4
C
12
J201
J202
14
13
5
1413
15
14
17
16
13
13
14
6 7
8
D
3
10
11
9
Caution in the MR INTERFACE Assy Replacement
Set the slide switches in accordance with applicable model when replacing the MR INTERFACE Assy.
S4001
E
PDP-433P PDP-433PU PDP-433PE PDP-433PG
Note 1 : When there is not S4004, set only S4001. Note 2 : When there are not S4001 and S4004, setting
CBIT_1
is unnecessary.
S4004
CBIT_0
S4001
(CBIT_1)
S4004
(CBIT_0)
F
24
1234
PDP-433PU
5 678
UPPER LAYER SECTION(1) parts List
Mark
No. Description Part No.
1 MR INTERFACE Assy AWZ6699 2Terminal Panel ANG2534 3 L6 Ferrite Core ATX1037 4 J201 Flexible Flat Cable ADD1194 5 J118 Wire P ADX2765
6 J111 14P Housing Wire ADX2730 7 L3 T oroidal Core A TX1042 8 J214 3P Housing Wire ADX2735 9 J104 3P Housing Wire ADX2748 10 Ferrite Core Holder AEC1818
11 J113 Wire PJ ADX2742 12 J202 Flexible Flat Cable ADD1194 13 Screw TBZ40P080FZK 14 Screw AMZ30P060FZK 15 Screw BBA1051
16 Screw PMZ26P080FZK 17 Screw ABA1294
A
B
C
D
E
56
PDP-433PU
F
7
8
25
1234
2.10 UPPER LAYER SECTION (2)
PDP-433PU Only
15
10
17
14
3
9
A
B
C
11
13
16
15
12
8
7
5
6
18
7
P6
P2P1
D
E
1
P5
P3
P4
100V
200V
SW101
P7
F
26
1234
PDP-433PU
>
>
>
5 678
UPPER LAYER SECTION(2) parts List
Mark
Mark
No. Description Part No.
1 SW Power Supply Module AXY1059 2• • • • • 3 IF Earth Metal ANA1690 4• • • • •
5 L1 Ferrite Core ATX1032
6 CN1 AC Inlet with Filter AKP1223 7 J105 Wire PB ADX2826 8 J114 Earth Wire ADX2709 9 SP TERMINAL Assy AWZ6688 10 J101 13P Housing Wire ADX2768
No. Description Part No.
11 J118 Wire P ADX2765 12 J103 13P Housing Wire ADX2766 13 J102 Wire PE ADX2738 14 Screw PMB30P060FNI 15 Screw AMZ30P060FZK
16 Screw BPZ30P080FZK 17 Solder Warning Label See Contrast table (2) 18 Screw BMZ30P060FZK
(2) CONTRAST TABLE
PDP-433PU/KUC, PDP-433PE/WYVI6, PDP-433PE/WYVI6XK and PDP-433PG/TLDPKBR are constructed the same except for the following:
Mark No. Symbol and Description PDP-433PU/KUC
17 Solder Warning Label AAX2644 Not used Not used Not used
PDP-433PE/
WYVI6
PDP-433PE/
WYVI6XK
PDP-433PG/
TLDPKBR
A
B
C
D
E
56
PDP-433PU
F
7
8
27
1234
2.11 FRONT CASE SECTION
A
17
16
PDP-433PU Only
7
15
21
13
Foil Side
1
20
4 5
3
12
2
B
19
18
C
12
12
6
12
7
7
D
8
E
F
9
8
12
10
7
10
12
7
11
8
8
7
9
28
1234
PDP-433PU
>
5 678
FRONT CASE SECTION parts List
Mark
Mark
No. Description Part No.
1FRONT KEY Assy AWZ6656 2Front Case 43 (P) AMB2725 3 Rivet AEC1877
4 L5 Ferrite Core ATX1043 5 Lead Cover (P) AMR3341
6 Pioneer Badge AAM1091 NSP 7 Panel Holder (43) ANG2519 8 Spacer AEC1896 9Panel Cushion V (43) AED1201 10 Panel Cushion H (43) AED1200
11 Protect Panel Assy (43) AMR3303
No. Description Part No.
12 Screw ABZ30P050FZK 13 Screw VMZ30P060FZK 14 • • • • • 15 Serial Seal AAX2609
16 J213 Flexible Flat Cable ADD1193 NSP 17 Flexible Seal (P) AEH1052 18 Power Button AAD4113 19 Coil Spring ABH1108 20 Energy Star Label See Contrast table (2)
21 HDTV Label See Contrast table (2)
(2) CONTRAST TABLE
PDP-433PU/KUC, PDP-433PE/WYVI6, PDP-433PE/WYVI6XK and PDP-433PG/TLDPKBR are constructed the same except for the following:
Mark No. Symbol and Description PDP-433PU/KUC
20 Energy Star Label AAX2865 Not used Not used Not used 21 HDTV Label AAX2891 Not used Not used Not used
PDP-433PE/
WYVI6
PDP-433PE/
WYVI6XK
PDP-433PG/
TLDPKBR
A
B
C
D
E
56
PDP-433PU
F
7
8
29
1234
2.12 REAR SECTION
A
11
4
4
4
3
10
3
5
4
67
33
4
4
PDP-433PG
12
Only
4
B
4
3
C
D
REAR SECTION parts List
Mark No. Description Part No.
1 Rear Case 43P ANE1607 2 Gasket L43 ANK1698 3 Screw AMZ30P060FZK 4 Screw TBZ40P080FZK 5 Cleaning Label Gray AAX2926
NSP 6 Name Label (HD) Gray See Contrast table (2) 7 Bolt Caution Label Gray AAX2928
E
3 38 93
2
Bottom View
Mark No. Description Part No.
3
8Terminal Display Label P Gray See Contrast table (2) 9Terminal Display Label L Gray See Contrast table (2) 10 Label (Blue 8) AAX2786
11 Label (Green 8) AAX2955 12 MIC Label See Contrast table (2)
3
4
1
(2) CONTRAST TABLE
PDP-433PU/KUC, PDP-433PE/WYVI6, PDP-433PE/WYVI6XK and PDP-433PG/TLDPKBR are constructed the same except for the following:
Mark No. Symbol and Description PDP-433PU/KUC
NSP 6 Name Label (HD) Gray AAL2426 AAL2425 AAL2429 AAL2427
8Terminal Display Label P Gray AAX2929 AAX2929 AAX2939 AAX2929 9Terminal Display Label L Gray AAX2930 AAX2935 AAX2940 AAX2930
12 MIC Label Not used Not used Not used AAX2949
F
PDP-433PE/
WYVI6
PDP-433PE/
WYVI6XK
PDP-433PG/
TLDPKBR
30
1234
PDP-433PU
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