Pioneer PDP-433CMX, PDP-433MXE Service manual

PDP-433CMX

ORDER NO.

ARP3155

PLASMA DISPLAY

PDP-433CMX

PDP-433MXE

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

	Type		Model	Power Requirement	Remarks
		PDP-433CMX	PDP-433MXE
	LUCBW	?	−	AC100 - 120V
	YVLDK	−	?	AC100 - 240V

This Service Manual should be used together with the following manual(s).

	Model No.	Order No.	Remarks
	PDP-433CMX	ARP3156	SCHEMATIC DIAGRAM and PCB DIAGRAM
	PDP-433MXE

The main parts having their serial numbers described in the table below are applicable to this service manual. For details on replacing with the following parts, refer to Service Information for each part.

		Part numbers and serial numbers of the main parts applicable to this service manual
	Model No.	SW POWER			DIGITAL VIDEO
		SUPPLY	Rear Case	RGB ASSY		X DRIVE ASSY	Y DRIVE ASSY
					ASSY
		MODULE	(ANE1608)	(AWZ6744)		(AWV1985)	(AWZ6748)
					(AWV1971)
		(AXY1059)
	PDP-433CMX/LUCBW	002201 –	005131 –	004721 –	005011 –	006121 –	006811 –
	PDP-433MXE/YVLDK	002201 –	005131 –	004721 –	005011 –	006121 –	006811 –

For details, refer to "Important symbols for good services".

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 c PIONEER CORPORATION 2003

T – ZZR MAR. 2003 Printed in Japan

SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols

(fast operating fuse) and/or

(slow operating fuse) on PCB indicate that replacement parts must

be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible

(fusible de type rapide) et/ou

(fusible de type lent) sur CCI indiquent que les pièces

de remplacement doivent avoir la même désignation.

SAFETY PRECAUTIONS

NOTICE :Comply with all cautions and safety related notes located on or inside the cabinet and on the chassis.

The following precautions should be observed :

1.When service is required, even though the PDP UNIT an isolation transformer should be inserted between the power line and the set in safety before any service is performed.

2.When replacing a chassis in the set, all the protective devices must be put back in place, such as barriers, nonmetallic knobs, adjustment and compartment covershields, isolation resistorcapacitor, etc.

3.When service is required, observe the original lead dress. Extra precaution should be taken to assure correct lead dress in the high voltage circuitry area.

4.Always use the manufacture's replacement components. Especially critical components as indicated on the circuit diagram should not be replaced by other manufacture's.

Furthermore where a short circuit has occurred, replace those components that indicate evidence of overheating.

5.Before returning a serviced set to the customer, the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock, and be sure that no protective device built into the set by the manufacture has become defective, or inadvertently defeated during servicing. Therefore, the following checks should be performed for the continued protection of the customer and service technician.

6.Perform the following precautions against unwanted radiation and rise in internal temperature.

•Always return the internal wiring to the original styling.

•Attach parts (Gascket, Ferrite Core, Ground, Rear Cover, Shield Case etc.) surely after disassembly.

7.Perform the following precautions for the PDP panel.

•When the front case is removed, make sure nothing hits the panel face, panel corner, and panel edge (so that the glass does not break).

•Make sure that the panel vent does not break. (Check that the cover is attached.)

•Handle the FPC connected to the panel carefully.

Twisting or pulling the FPC when connecting it to the connector will cause it to peel off from the panel.

8.Pay attention to the following.

•Be sure to wire the fan. If the fan does not work, the temperature will rise and cause the protection circuit to operate.

•When the front case is removed, infrared ray is radiated and may disturb reception of the remote control unit.

•Pay extreme caution when the front case and rear panel are removed because this may cause a high risk of disturbance to TVs and radios in the surrounding.

PDP-433CMX

2

Leakage Current Cold Check

With the AC plug removed from an AC power source, place a jumper across the two plug prongs. Turn the AC power switch on. Using an insulation tester (DC 500V), connect one lead to the jumpered AC plug and touch the other lead to each exposed metal part (input/output terminals, screwheads, metal overlays, control shafts, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistor reading of 0.3MΩ and a maximum resistor reading of 5MΩ. Any resistor value below or above this range indicates an abnormality which requires corrective action. Exposed metal parts not having a return path to the chassis

will indicate an open circuit.

Leakage Current Hot Check

Plug the AC line cord directly into an AC power source (do not use an isolation transformer for this check).

Turn the AC power switch on.

Using a "Leakage Current Tester (Simpson Model 229 equivalent)", measure for current from all exposed metal parts of the cabinet (input/output terminals, screwheads, metal overlays, control shaft, etc.), particularly any exposed metal part having a return path to the chassis, to a known earth ground (water pipe, conduit, etc.). Any current measured must not exceed 0.5mA.

	Reading should
	not be above
	Leakage 0.5 mA
Device	current
	tester
under
test
	Test all exposed
	metal surfaces

Also test with plug reversed

(Using AC adapter plug as required)

Earth ground

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE SET TO THE CUSTOMER.

PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in PIONEER set have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual.

The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

PDP-433CMX

3

CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT

7 Charged Section

The places where the commercial AC power is used without passing through the power supply transformer.

If the places are touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. Therefore, be sure to connect the set via an insulated transformer and supply the current.

1.AC Power Cord

2.AC Inlet with Filter

3.Power Switch (S1)

4.Fuse (In the SW POWER SUPPLY Module)

5.STB Transformer and Converter Transformer (In the SW POWER SUPPLY Module)

6.Other primary side of the SW POWER SUPPLY Module

7 High Voltage Generating Point

The places where voltage is 100V or more except for the charged places described above. If the places are touched, there is a risk of electric shock.

1. SW POWER SUPPLY Module		...................................... (215V)
2.	X DRIVE Assy ..............................................	(–280V to 215V)
3. Y DRIVE Assy ...............................................................		(345V)
4.	SCAN (A) Assy ..............................................................	(345V)
5.	SCAN (B) Assy ...............................................................	(345V)
6. X CONNECTOR (A) Assy ...........................		(–280V to 215V)
7. X CONNECTOR (B) Assy ............................		(–280V to 215V)

Y DRIVE

Assy

: Part is Charged Section.

: Part is the High Voltage Generating Points

other than the Charged Section.

SCAN (A) Assy

Top

Front

SCAN (B)

Assy

X CONNECTOR (A)

Assy

X DRIVE

Assy

X CONNECTOR (B)

Assy

SW POWER SUPPLY

Module

Power Switch (S1)

AC Inlet with Filter

Power Cord

Fig.1 Charged Section and High Voltage Generating Point (Rear View)

PDP-433CMX

4

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying

glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.

PDP-433CMX

5

CONTENTS
SAFETY INFORMATION ..................................................................................................................................		2
1. SPECIFICATIONS ........................................................................................................................................		7
2. EXPLODED VIEWS AND PARTS LIST .........................................................................................................		8
2.1 PACKING ..............................................................................................................................................		8
2.2 UNDER LAYER SECTION(1) .................................................................................................................		10
2.3 UNDER LAYER SECTION(2) .................................................................................................................		11
2.4 UNDER LAYER SECTION(3) .................................................................................................................		12
2.5 UNDER LAYER SECTION(4) .................................................................................................................		14
2.6 UNDER LAYER SECTION(5) .................................................................................................................		16
2.7 UNDER LAYER SECTION(6) .................................................................................................................		18
2.8 MIDDLE LAYER SECTION(1) .............................................................................................................		20
2.9 MIDDLE LAYER SECTION(2) ...............................................................................................................		21
2.10 MIDDLE LAYER SECTION(3) .............................................................................................................		22
2.11 MIDDLE LAYER SECTION(4) .............................................................................................................		23
2.12 UPPER LAYER SECTION(1) .............................................................................................................		24
2.13 UPPER LAYER SECTION(2) ...............................................................................................................		26
2.14 FRONT CASE SECTION ......................................................................................................................		28
2.15 REAR SECTION ...................................................................................................................................		29
2.16 PDP SERVICE ASSY 433(AWU1069) ...............................................................................	.................	30
2.17 PANEL CHASSIS(43) ASSY(AWU1067) .............................................................................................		30
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ........................................................................................		32
3.1 BLOCK DIAGRAM ...................................................................................................................................		32
3.1.1 OVERALL BLOCK DIAGAM ...............................................................................................................		32
3.1.2 REG ASSY ..........................................................................................................................................		34
3.1.3 DIGITAL VIDEO ASSY .......................................................................................................................		36
3.1.4 X DRIVER ASSY ................................................................................................................................		37
3.1.5 Y DRIVE ASSY ..................................................................................................................................		38
3.1.6 MX AUDIO ASSY ................................................................................................................................		40
3.1.7 SUB ADDRESS A and B ASSYS .......................................................................................................		41
3.1.8 ADR RESONANCE ASSY ..................................................................................................................		42
3.1.9 ADR CONNECT A, B, C and D ASSYS .............................................................................................		42
3.1.10 VIDEO SIGNAL ROUTE ..................................................................................................................		43
3.1.11 SYNC SIGNAL ROUTE ...................................................................................................................		44
3.2 WAVEFORMS .........................................................................................................................................		45
4. PCB CONNECTION DIAGRAM ...........................................................................................	(Refer to ARP3156)
5. PCB PARTS LIST .........................................................................................................................................		54
6. ADJUSTMENT...............................................................................................................................................		68
6.1 SERVICE FACTORY MODE ...................................................................................................................		68
6.1.1 State Transition Diagram ...................................................................................................................		68
6.1.2 Table of Adjustment Items in Service Factory .....................................................................................		71
6.1.3 Description of Service Factory Menu Display ......................................................................................		73
6.2 ADJUSTMENT REQUIRED WHEN THE SET IS REPARED OR REPLACED ........................................		103
6.3 ADJUSTMENT .........................................................................................................................................		104
6.3.1 VIDEO CARD ADJUSTMENT .............................................................................................................		104
6.4 COMMANDS ............................................................................................................................................		112
6.4.1 RS-232C COMMANDS (for adjustment) .............................................................................................		112
6.4.2 RS-232C COMMANDS (for setting) ...................................................................................................		113
7. GENERAL INFORMATION ...........................................................................................................................		125
7.1 DIAGNOSIS .............................................................................................................................................		125
7.1.1 CONFIGURATION OF THE PC BOARD .............................................................................................		125
7.1.2 DIAGNOSIS FOR SHUTDOWN AND POWER-DOWN BY LED ........................................................		126
7.1.3 AUTOMATIC BACKUP OF DIGITAL VIDEO ASSY DATA ..................................................................		136
7.1.4 DISASSEMBLY ...................................................................................................................................		138
7.2 IC INFORMATION ...................................................................................................................................		142
8. PANEL FACILITIES ........................................................................................................................................		173

PDP-433CMX

6

1. SPECIFICATIONS

PLASMA DIAPLAY (PDP-433CMX and PDP-433MXE)

General

Light emission panel ............			43 inch plasma display panel
Number of pixels ..............................................			1024 x 768
Power supply ....	AC 100 - 120 V, 50/60 Hz (PDP-433CMX)
Power supply ....	AC 100 - 240 V, 50/60 Hz (PDP-433MXE)
Rated current ....................		2.98 A - 2.48 A (PDP-433CMX)
Rated current ....................		2.98 A - 1.24 A (PDP-433MXE)
Standby power consumption			.......... 0.9 W (PDP-433CMX)
Standby power consumption			.............. 1 W (PDP-433MXE)
External dimensions ........		1070 (W) x 630 (H) x 98 (D) mm
.............................	42-1/8 (W) x 24-13/16 (H) x 3-7/8 (D) in.
(including display stand)
......................................		1070 (W) x 653 (H) x 300 (D) mm
.......................	42-1/8 (W) x 25-23/32 (H) x 11-13/16 (D) in.
Weight ...............................................			31.5 kg (69 lbs. 7 oz)
(including display stand) ..................			32.1 kg (70 lbs. 12 oz)
Input/output

Output	Mini D-sub 15 pin (socket connector)
INPUT 2	75 Ω/with buffer
Input	BNC jack (x5)
	RGB signal (G ON SYNC compatible)
	RGB ... 0.7 Vp-p/75 Ω/no sync.
	HD/CS, VD ... TTL level
	/positive and negative polarity/
	75 Ω or 2.2 kΩ
	(impedance switch)
	G ON SYNC ...
	1 Vp-p/75 Ω/negative sync.
Audio
Input	AUDIO INPUT (for INPUT 1/2)
	Stereo mini jack
	L/R ... 500mVrms/more than 10 kΩ
Output	AUDIO OUTPUT
	Stereo mini jack
	L/R ... 500mVrms (max)/less than 5 kΩ

Video

INPUT 1

Input Mini D-sub 15 pin (socket connector) RGB signal (G ON SYNC compatible) RGB ... 0.7 Vp-p/75 Ω/no sync. HD/CS, VD ... TTL level

/positive and negative polarity /2.2 kΩ

G ON SYNC

... 1 Vp-p/75 Ω/negative sync. *Compatible with Microsoft’s Plug & Play

(VESA DDC1/2B)

Accessories

Power Cord (ADG1208) Cleaning Cloth (for wiping front panel) (AED1197)

PDP-433CMX only
Remote Control Unit	Binder Assy (AEC1758)
(AXD1459)	Speed Clamp (×2)

Bead Bands (×2)

Dry Cell Battery (R6P, AA)

SPEAKER

L/R ... 8 – 16 Ω/2W +2W (at 8 Ω)

Control

RS-232C ... D-sub 9 pin (pin connector) COMBINATION IN/OUT

... Mini DIN 6 pin (x2)

CONTROL IN/OUT ... monaural mini jack (x2)

Accessories
Power cord ......................................	1 (PDP-433CMX Only)
Remote control unit .........................................................	1
Remote control unit holder ..............................................	1
AA (R6) batteries ..............................................................	2
Cleaning cloth ...................................................................	1
Speed clamps ...................................................................	2
Bead bands ......................................................................	2
Warranty ..........................................	1 (PDP-433CMX Only)
Operating Instructions......................................................	1
Display stands ..................................................................	2
Washers ...........................................................................	2
Hex hole bolts (M8X40) ....................................................	2
Ferrite core ......................................	1 (PDP-433MXE Only)
Cable tie ..........................................	1 (PDP-433MXE Only)

÷Due to improvements, specifications and design are subject to change without notice.

Display Stand (×2) (AMR3264)

Washer (×2) (WB80FZB)	Remote Control Unit Holder
	(AMR3268)

	Ferrite Core (ATX1031)	Cable Tie	Hex Hole Bolts (×2)
			(SMZ80H400FZB)

PDP-433MXE only

PDP-433CMX

7

2. EXPLODED VIEWS AND PARTS LIST

•

•The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

•Screws adjacent to mark on the product are used for disassembly.

•For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1PACKINGParts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.NOTES:

1
37
PDP-433CMX
Only				20
18
10
7	27
			21
	PDP-433MXE	PDP-433CMX
	Only	Only		22
	34	33
2
3		11
			29
	35	12
				25
	32	13
PDP-433CMX
		17
Only
		19
				24
23	14
	15
	16
5			26	31
27
		28	30
8
			PDP-433MXE
16
			Only
6
4				36

2

PDP-433CMX

8

(1) PACKING PARTS LIST

Mark	No.	Description		Part No.	Mark	No.	Description		Part No.
	1	Packing Case		See Contrast table (2)		21	Battery Cover		AZN2462
	2	Carton (43)		AHD3100	NSP	22	Dry Cell Battery (R6P, AA)		AEX1026
	3	Pad (43U)		AHA2282		23	Power Cord		See Contrast table (2)
	4	Pad (43L)		AHA2283		24	Binder Assy		AEC1758
	5	Mirror Mat		AHG1284			(Speed Clamp × 2, Bead Band × 2)
	6	Power Cord Case		AHC1037		25	Wiping Cloth		AED1208
	7	Accessory Case Assy		See Contrast table (2)	NSP	26	Polyethylene Bag		AHG-064
	8	• • • • •				27	Vinyl Bag		AHG1310
	9	• • • • •				28	Display Stand		AMR3264
NSP	10	Polyethylene Bag		See Contrast table (2)		29	Remote Control Holder		AMR3268
	11	Plasma Caution Sheet		See Contrast table (2)		30	Hex Hole Bolt		SMZ80H400FZB
	12	Plasma Caution Sheet		See Contrast table (2)		31	Washer		WB80FZB
	13	Caution Sheet		See Contrast table (2)		32	Plasma Caution Sheet		See Contrast table (2)
	14	Caution Sheet		ARM1194		33	Operating Instructions		See Contrast table (2)
	15	Caution Sheet		ARM1200			(Japanese/English/French)
	16	Caution Sheet		ARM1201		34	Operating Instructions		See Contrast table (2)
	17	Caution Sheet		See Contrast table (2)			(Spanish/Italian/Dutch)
NSP	18	Warranty Card		See Contrast table (2)		35	Operating Instructions		See Contrast table (2)
NSP	19	Warranty Card		See Contrast table (2)			(English/French/German)
	20	Remote Control Unit		AXD1459		36	Ferrite Core		See Contrast table (2)
						37	Warranty Card Contens Label		See Contrast table (2)

(2) CONTRAST TABLE

PDP-433CMX/LUCB and PDP-433MXE/YVLDK are constructed the same except for the following :

				Part No.
Mark	No.	Symbol and Description				Remarks
			PDP-433CMX		PDP-433MXE
			LUCB		YVLDK
	1	Packing Case (43CMX)	AHD3130		Not used
	1	Packing Case (43MXE)	Not used		AHD3134
	7	Accessory Cord Case(43CMX)	AXX1058		Not used
	7	Accessory Cord Case(43MXE)	Not used		AXX1059
NSP	10	Polyethylene Bag Assy	AHG-195		Not used
	11	Plasma Caution Sheet	ARM1145		Not used
	12	Plasma Caution Sheet	ARM1147		Not used
	13	Caution Sheet	ARM1176		Not used
NSP	17	Caution Sheet	ARM1203		Not used
NSP	18	Warranty Card	ARY1093		Not used
	19	Warranty Card	ARY1102		Not used
	23	Power Cord	ADG1208		Not used
	32	Plasma Caution Sheet	Not used		ARM1149
	33	Operating Instructions (Japanese/English/French)	ARD1052		Not used
	34	Operating Instructions (Spanish/Italian/Dutch)	Not used		ARC1510
	35	Operating Instructions (English/French/German)	Not used		ARE1365
	36	Ferrite Core	Not used		ATX1031
	37	Warranty Card Contens Label	AAX2911		Not used

PDP-433CMX

9

2.2 UNDER LAYER SECTION (1)

1	11	2	11	3	11	4	11

10

10

5 or 6 9 11

13

13

12

Upper side

13

11 9

7 or 8

10

10

4	11	3	2	1
11		11		11

PDP-433CMX

10

• UNDER LAYER SECTION (1) PARTS LIST

Mark	No.	Description		Part No.
NSP	1	ADR CONNECT A Assy		AWZ6678
NSP	2	ADR CONNECT B Assy		AWZ6679
NSP	3	ADR CONNECT C Assy		AWZ6680
NSP	4	ADR CONNECT D Assy		AWZ6681
NSP	5	BRIDGE A Assy		AWZ6728
NSP	6	BRIDGE B Assy		AWZ6729
NSP	7	BRIDGE C Assy		AWZ6730
NSP	8	BRIDGE D Assy		AWZ6731
NSP	9	ADR RESONANCE Assy		AWZ6751
	10	Screw		ABA1301
	11	Screw		VBB30P100FNI
	12	Shading Sheet (43)		AMR3313
	13	Rear Coner Label		AAX2862

2.3 UNDER LAYER SECTION (2)

Refer to

1 "2.17 PANEL CHASSIS (43) ASSY (AWU1067)".

5

5

5

5

2

2

• UNDER LAYER SECTION (2) PARTS LIST

Mark	No.	Description		Part No.
	1	Panel Chassis (43) Assy		AWU1067
		[Refer to "2.17 PANEL CHASSIS (43) ASSY".]
	2	Circuit Board Spacer		AEC1872
	3	Circuit Board Spacer		AEC1873
NSP	4	PCB Spacer		AEC1121
	5	Wire Saddle		AEC1904

4 3

PDP-433CMX

11

2.4 UNDER LAYER SECTION (3)

Upper side	1	13

13

13

4

4

5

5

6

11		11	Upper
	12		side

3 14

	2
14	14	14

X DRIVE Assy

15

Upper 9	8	14
side

Upper side

PDP-433CMX

12

• UNDER LAYER SECTION (3) PARTS LIST

Mark	No.	Description		Part No.
	1	DIGITAL VIDEO Assy		AWV1971
	2	X DRIVE Assy		AWV1985
	3	MX AUDIO Assy		AWZ6644
NSP	4	Metal Fitting		ANG2464
NSP	5	Heat Sink		ANH1594
	6	Silicone Sheet		AEH1039
	7	• • • • •
	8	Audio Sheet (43)		AMR3285
	9	Rivet		BEC1066
	10	• • • • •
	11	Coil Silicone Sheet		AEH1048
	12	Circuit Board Spacer		AEC1872
	13	Screw		ABZ30P060FMC
	14	Screw		VBB30P100FNI
	15	Screw		PMB30P060FNI

PDP-433CMX

13

2.5 UNDER LAYER SECTION (4)

Upper side

2

Upper side

10

10

8

8

8

1

9

Upper
side	9

5	7	6

PDP-433CMX

14

• UNDER LAYER SECTION (4) PARTS LIST

Mark No.		Description		Part No.
	1	Y DRIVE Assy		AWZ6748
2		Circuit Board Spacer		AEC1872
3		• • • • •
4		• • • • •
5		Scan IC Spring (43L)		ABK1029
6		Scan IC Spring (43R)		ABK1030
7		Scan Insulation Sheet (43)		AMR3287
8		Screw		VBB30P100FNI
9		Screw		PMB30P060FNI
10		Coil Silicone Sheet		AEH1048

PDP-433CMX

15

2.6 UNDER LAYER SECTION (5)

4

1

2

	3
10	7
	7
10	5
5	10
6	6
	7

Upper side

			7			8	9
10	18	10	17	10	18	10

20

19

Fan Jumper

Wire Saddle

Wire Saddle

15					15
13	11	14	14	11	12

14

• Bottom View

14

PDP-433CMX

16

• UNDER LAYER SECTION (5) PARTS LIST

Mark	No.	Description		Part No.
	1	THERMAL SENSOR Assy		AWZ6696
NSP	2	Heat Sink		ANH1594
	3	Silicone Sheet		AEH1039
	4	Rivet		BEC1066
	5	Insulation Sheet		AMR3263
NSP	6	Metal Fitting		ANG2464
	7	Wire Saddle		AEC1904
NSP	8	PCB Spacer		AEC1121
	9	Circuit Board Spacer		AEC1873
	10	Screw		ABZ30P060FMC
	11	Fan Motor		AXM1040
NSP	12	Fan Metal (L)		ANG2488
NSP	13	Fan Metal (R)		ANG2489
	14	Screw		PPZ50P100FZK
	15	Screw		BMZ30P060FZK
	16	• • • • •
	17	Niplocker		AEC1803
	18	Fan Label		AAX2785
	19	J115 3P Housing Wire		ADX2780
	20	Binder		AEC-093

PDP-433CMX

17

2.7 UNDER LAYER SECTION (6)

Upper side
															43
1	27 29	39	27 30	2	10		16	27 5					7		4
		6							3	31	27	32		27
							K3
					SA1	SA2									17
12				36
				TE1
35		D8	D16
			D9	D10									20		33
37										34
		D1										44	A6 A7
				D11
		D18											A5
															X1
		D6	46
				D7										A3
										45
	Y1														38
			28										A1
	Y2														18

13	D15	19
	D14

	15		D2
				25
			D3
	D12	D13		26
	14		D17	27
				42
				27

40

SA2 SA1

K3

4	24	27	8	46 3	27	23	27	5	11	22	2	39	9	21	1

PDP-433CMX

18

• UNDER LAYER SECTION (6) PARTS LIST

Mark	No.	Description		Part No.	Mark No.		Description			Part No.
NSP	1	ADR CONNECT A Assy		AWZ6678		26	J202	Flexible Flat Cable		ADD1183
NSP	2	ADR CONNECT B Assy		AWZ6679	27		Flat Clamp			AEC1879
NSP	3	ADR CONNECT C Assy		AWZ6680	28		J203	Flexible Flat Cable		ADD1198
NSP	4	ADR CONNECT D Assy		AWZ6681	29		J205	Flexible Flat Cable		ADD1202
NSP	5	ADR RESONANCE Assy		AWZ6751	30		J206	Flexible Flat Cable		ADD1200
NSP	6	BRIDGE A Assy		AWZ6728	31		J207	Flexible Flat Cable		ADD1208
NSP	7	BRIDGE B Assy		AWZ6729	32		J208	Flexible Flat Cable		ADD1205
NSP	8	BRIDGE C Assy		AWZ6730	33		Power Sheet (43)			AMR3284
NSP	9	BRIDGE D Assy		AWZ6731	34		Rivet			BEC1066
	10	SUB ADDRESS A Assy		AWZ6692	35		J110	3P Housing Wire		ADX2741
	11	SUB ADDRESS B Assy		AWZ6693	36		J108	8P Housing Wire		ADX2740
NSP	12	SCAN (A) Assy		AWZ6724	37		J102	Wire PE		ADX2738
NSP	13	SCAN (B) Assy		AWZ6725	38		J103	13P Housing Wire		ADX2779
	14	Y DRIVE Assy		AWZ6748	39		J116	4P Housing Wire		ADX2783
	15	DIGITAL VIDEO Assy		AWV1971	40		J118	Wire L		ADX2763
	16	THERMAL SENSOR Assy		AWZ6696	41		J119	13P Housing Wire		ADX2768
NSP	17	X CONNECTOR (A) Assy		AWZ6726	42		J109	Wire X		ADX2787
NSP	18	X CONNECTOR (B) Assy		AWZ6727	43		Binder			AEC-093
	19	X DRIVE Assy		AWV1985	44		J204	Flexible Flat Cable		ADD1207
	20	MX AUDIO Assy		AWZ6644	45		J104	Wire W		ADX2786
	21	J209 Flexible Flat Cable		ADD1206	46		J117	4P Housing Wire		ADX2783
	22	J210 Flexible Flat Cable		ADD1204
	23	J211 Flexible Flat Cable		ADD1199
	24	J212 Flexible Flat Cable		ADD1201
	25	J201 Flexible Flat Cable		ADD1183

PDP-433CMX

19

2.8 MIDDLE LAYER SECTION (1)

10

10

11

Upper side

11	1			11
				2
5	3	4	6	10
Upper side
				11
				12

7

12

2

Upper side 11 Upper side 11

11		8			15		8
			11	11
							11
						13
			14
	14
			9
		9
• MIDDLE LAYER SECTION (1) PARTS LIST
Mark	No.	Description	Part No.	Mark	No.	Description	Part No.
NSP	1	Front Chassis HU (43)	ANA1670	NSP	8	Front Chassis V (43)	ANA1672
NSP	2	Card Spacer	AEC1902		9	FPC Cushion (43)	AEB1371
	3	Niplocker	AEC1803		10	Screw	ABA1283
	4	Card Corner Holder	BEC1144		11	Screw	ABA1294
NSP	5	Sub Frame L	ANG2517
					12	Screw	BMZ30P060FMC
NSP	6	Sub Frame R	ANG2518		13	VR Cushion	AEB1374
NSP	7	Front Chassis HL (43CMX)	ANA1692		14	V Cushion	AED1205
					15	Gascket R	ANK1695

PDP-433CMX

20

2.9 MIDDLE LAYER SECTION (2)

11

12 3

7

9

4

6

5

2 9

1

9	6

• MIDDLE LAYER SECTION (2) PARTS LIST

Mark	No.	Description		Part No.
	1	IR Assy		AWZ6643
	2	MX LED Assy		AWZ6642
	3	J113 Wire O		ADX2778
	4	KEY CONNECTOR Assy		AWZ6695
NSP	5	IR Holder		ANG2494
	6	Nyron Rivet		AEC1671
	7	J111 Wire Y		ADX2788
NSP	8	Switch Holder		ANG2493
	9	Screw		BMZ30P040FMC
	10	• • • • •
	11	V Cushion		AED1205
	12	Gascket R		ANK1695

12

PDP-433CMX

21

2.10 MIDDLE LAYER SECTION (3)

3

4

3

5

	Bottom Side	6
22	RGB Assy	22
8	J201 J202	6

5	9	7		1		11
			17	15
12	13	14	12	20	17	12

11

19

22

18

22

10

12

21

22

23

2

• MIDDLE LAYER SECTION (3) PARTS LIST

Mark	No.	Description		Part No.
	1	RGB Assy		AWZ6744
	2	SLOT CONNECTOR Assy		AWZ6634
	3	Spacer		AEC1065
	4	Card Spacer		AEC1882
NSP	5	RGB Base		ANA1662
	6	Ground Finger		ANG2468
	7	Card Spacer		AEC1899
	8	Ferrite Core (L3)		ATX1037
	9	Ferrite Core Holder		AEC1818
	10	J112 13P Housing Wire		ADX2784
	11	Guide Rail EX		AEC1900
	12	Clamp		AEC1884
	13	J107 12P Housing Wire		ADX2702
	14	J109 Wire X		ADX2787
	15	Nyron Rivet		AEC1671
	16	• • • • •
	17	Wire Saddle		AEC1745
NSP	18	Video Stay		AND1171
	19	Ferrite Core (L2)		ATX1039
	20	Binder		AEC-093
NSP	21	PCB Stay		AND1170
	22	Screw		AMZ30P060FZK
	23	Screw		VBB30P100FNI

PDP-433CMX

22

2.11 MIDDLE LAYER SECTION (4)

6		6
7	7	7
7		7
7		7

1

2

9

10

3

Upper Rear Side

4

4

5

Upper

Side

• MIDDLE LAYER SECTION (4) PARTS LIST

Mark No.		Description		Part No.	Mark No.		Description		Part No.
	1	Terminal Panel CMX		ANG2486		6	Screw		AMZ30P060FZK
2		Slot Spring (Under)		ABK1028	7		Screw		TBZ40P080FZK
3		Slot Spring (Upper)		ABK1031	8		• • • • •
4		Card Spacer		AEC1898	9		Expansion Slot Cover		ANG2463
5		Gascket S		ANK1699	10		Screw		BMZ30P060FZK

PDP-433CMX

23

2.12 UPPER LAYER SECTION (1)

16	7

J201

J2021

1

15	14
	17

11

12

10

J113	J109
C3	C1

2	13
3	2

			5
			18	6
17	14	18	15	4
				17

PDP-433CMX

24

• UPPER LAYER SECTION (1) PARTS LIST

Mark No.		Description		Part No.
	1	I/O Assy		AWZ6631
2		CONTROL Assy		AWZ6633
3		SP OUT R Assy		AWZ6706
4		SP OUT L Assy		AWZ6705
5		Power Switch (S1)		BSM1006
6		AC Inlet with Filter (CN1)		AKP1223
7		J201, J202 Flexible Cable		ADD1183
8		• • • • •
9		• • • • •
10		J106 Wire C		ADX2693
11		Ferrite Core (L1)		ATX1032
12		J114 Earth Wire		ADX2709
13		J105 Wire B		ADX2692
14		Hexagonal Nut		ABN1035
15		Hexagonal Head Screw		BBA1051
16		Screw		PMB30P060FNI
17		Screw		BPZ30P080FZK
18		Screw		BMZ30P060FZK

PDP-433CMX

25

2.13 UPPER LAYER SECTION (2)

12

10

10

7

6

4

3

9

8

5

	P6	P4
		P7
P1	P2	P3
VM1		P5

100V200V SW101

1

PDP-433CMX

26

(1) UPPER LAYER SECTION (2) PARTS LIST

Mark No.		Description			Part No.
	1	SW Power Supply Module			AXY1059
2		• • • • •
3		J104	Wire W		ADX2786
4		J119	13P Housing Wire		ADX2768
5		J105	Wire B		ADX2692
6		J101	12P Housing Wire		ADX2771
7		J118	Wire L		ADX2763
8		J103	13P Housing Wire		ADX2779
9		J102	Wire PE		ADX2738
10		Screw			AMZ30P060FZK
11		• • • • •
12		Solder Warning Label			See Contrast table (2)

(2) CONTRAST TABLE

PDP-433CMX/LUCB and PDP-433MXE/YVLDK are constructed the same except for the following :

				Part No.
Mark	No.	Symbol and Description				Remarks
			PDP-433CMX		PDP-433MXE
			LUCB		YVLDK
	12	Solder Warning Label	AAX2644		Not used

PDP-433CMX

27

2.14 FRONT CASE SECTION
	2
					(1) FRONT CASE SECTION PARTS LIST
					Mark	No.	Description	Part No.
						1	SIDE KEY Assy	AWZ6637
				18		2	Front Case Assy 43 (M)	AMB2712
						3	Rivet	AEC1877
				19		4	Flexible Seal	AEH1036
						5	J213 Flexible Cable	ADD1195
				1
			4
						6	Ferrite Core (L4)	ATX1043
				5
						7	Lead Cover (MX)	AMB2703
		8		6		8	Pioneer Badge	AAM1091
				7		9	• • • • •
			3
				PDP-433CMX	NSP	10	Panel Holder (43)	ANG2487
16		16	17	Only		11	Spacer	AEC1896
	10	10				12	• • • • •
						13	Panel Cushion V (43)	AED1201
						14	Panel Cushion H (43)	AED1200
16				16		15	Protect Panel Assy (43)	AMR3303
10				10		16	Screw	ABZ30P050FZK
						17	Screw	VMZ30P060FZK
						18	Energy Star Label	AAX2856
					NSP	19	Display Label	See Contrast table (2)
	10	10
11	11	11	11
16		16
	14
				13
13
	14	15

(2) CONTRAST TABLE

PDP-433CMX/LUCB and PDP-433MXE/YVLDK are constructed the same except for the following :

				Part No.
Mark	No.	Symbol and Description				Remarks
			PDP-433CMX		PDP-433MXE
			LUCB		YVLDK
NSP	19	Display Label	AAX2836		Not used

PDP-433CMX

28

2.15 REAR SECTION

	10 4		3	5	3	4	6 7	11	3		4	10	(1) REAR SECTION PARTS LIST
													4
4
													Mark	No.	Description	Part No.
														1	Rear Case (M)	ANE1601
														2	Gascket A	ANK1694
4													4	3	Screw	AMZ30P060FZK
														4	Screw	TBZ40P080FZK
														5	Cleaning Label	AAX2751
													NSP	6	Name Label	See Contrast table (2)
													4	7	Bolt Caution Label	AAX2852
														8	Terminal Display Label R (43)	AAX2878
														9	Terminal Display Label L (43)	See Contrast table (2)
														10	Rear Corner Label	AAX2862
10	4	3	3		8	3	3		3	9	3		10	11	Korean Label	See Contrast table (2)
													1

Bottom View

2

(2) CONTRAST TABLE

PDP-433CMX/LUCB and PDP-433MXE/YVLDK are constructed the same except for the following :

				Part No.
Mark	No.	Symbol and Description				Remarks
			PDP-433CMX		PDP-433MXE
			LUCB		YVLDK
NSP	6	Name Label (43 CMX)	AAL2430		Not used
NSP	6	Name Label (43 MXE)	Not used		AAL2431
	9	Terminal Display Label L (43) Gray	AAX2936		Not used
	9	Terminal Display Label L (43E) Gray	Not used		AAX2938
	11	Korean Label	Not used		AAX2944

PDP-433CMX

29

2.16 PDP SERVICE ASSY 433 (AWU1069)

PDP Service Assy 433 (AWU1069) consists of the following parts.

• PARTS LIST

Mark No.		Description		Part No.	Mark No.		Description		Part No.
		Panel Chassis (43) Assy		AWU1067			Insullation Sheet		AMR3263
NSP		Front Chassis V (43)		ANA1702			Scan Sheet (43)		AMR3287
NSP		Front CHassis HU (43)		ANA1698			Card Corner Holder		BEC1144
NSP		Front Chassis HL		ANA1700			Screw		ABA1283
NSP		Sub Frame L (43)		ANG2517			Screw		ABA1294
NSP		Sub Frame R (43)		ANG2518			Screw		ABZ30P060FMC
		Scan IC Spring (43L)		ABK1029			Screw		BMZ30P060FMC
		Scan IC Spring (43R)		ABK1030			Screw		PMB30P060FNI
NSP		Metal Fitting		ANG2464			Screw		VBB30P100FNI
		FPC Cushion (43)		AEB1371			Bolt		ABA1259
NSP		PCB Spacer		AEC1121			Corner Pad		AHA2293
		Locking Card Spacer		AEC1736			Upper Carton		AHD3139
		Circuit Board Spacer		AEC1872			Under Carton		AHD3140
		Circuit Board Spacer		AEC1873			Packing Sheet		AHG1291
		Spacer		AEC1896			Washer		WB80FZB
NSP		Card Spacer		AEC1902			VR Cushion		AEB1374
		Wire Saddle		AEC1904			Niplocker		AEC1803
		Panel Cushion H (43)		AED1200			Static Plate		AHK1013
		Panel Cushion V (43)		AED1201			Plate		AHK1014
		V Cushion		AED1205			Screw		BYC40P220FMC
							Washer		WC60FZK
							Serivec Panel notes		ARM1217

2.17 PANEL CHASSIS (43) ASSY (AWU1067)

Panel Chassis (43) Assy (AWU1067) consists of the following parts.

• PARTS LIST

• LIST OF ASSY

Mark No.

Description

Part No.

Mark

No.

Description

Part No.

NSP

SCAN FUKUGO ASSY

AWV1969

NSP

SCAN FUKUGO ASSY

AWV1969

NSP

ADDRESS FUKUGO ASSY

AWV1928

NSP

SCAN (A) ASSY

AWZ6724

NSP

Address Module (IC1 - IC32)

AXF1113

NSP

SCAN (B) ASSY

AWZ6725

NSP

FPC (J1,J2)

ADY1079

NSP

X CONNECTOR (A) ASSY

AWZ6726

NSP

FPC (J3,J4)

ADY1080

NSP

X CONNECTOR (B) ASSY

AWZ6727

NSP

BRIDGE A ASSY

AWZ6728

NSP

Chassis Assy (43)

ANA1693

NSP

BRIDGE B ASSY

AWZ6729

NSP

Chassis (43)

ANA1668

NSP

BRIDGE C ASSY

AWZ6730

NSP

Base Chassis (43)

ANA1669

NSP

BRIDGE D ASSY

AWZ6731

NSP

Scan Heatsink (43)

ANH1601

ADDRESS FUKUGO ASSY

AWV1928

NSP

Corner Angle A

ANG2457

NSP

ADR CONNECT A ASSY

AWZ6678

NSP

Corner Angle B

ANG2458

NSP

ADR CONNECT B ASSY

AWZ6679

NSP

Tube Cover

AMR3262

NSP

ADR CONNECT C ASSY

AWZ6680

Silicone Sheet 43

AEH1043

NSP

ADR CONNECT D ASSY

AWZ6681

Adhesive Tape 43

AEH1044

ADR RESONANCE ASSY

AWZ6751

Adhesive Tape B 43

AEH1054

Panel Silicone Sheet

AEH1055

Silicone Sheet B 43

AEH1056

Pin Grommet

AEC1015

Card Spacer

AEC1889

Scan Silicone Sheet (43)

AEH1047

NSP

Plasma Panel Assy (43)

AAV1239

Screw

VBB30P100FNI

PDP-433CMX

30