Pioneer PDP-433CMX, PDP-433MXE Service manual

PDP-433CMX
PLASMA DISPLAY
PDP-433CMX
PDP-433MXE
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
LUCBW ? AC100 - 120V YVLDK ? AC100 - 240V
PDP-433CMX PDP-433MXE
This Service Manual should be used together with the following manual(s).
Model No. Order No. Remarks
Model
Power Requirement Remarks
ORDER NO.
PDP-433CMX PDP-433MXE
The main parts having their serial numbers described in the table below are applicable to this service manual. For details on replacing with the following parts, refer to Service Information for each part.
Model No.
PDP-433CMX/LUCBW 002201 – 005131 – 004721 – 005011 – 006121 – 006811 – PDP-433MXE/YVLDK 002201 – 005131 – 004721 – 005011 – 006121 – 006811 –
For details, refer to "Important symbols for good services".
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2003
ARP3156 SCHEMATIC DIAGRAM and PCB DIAGRAM
Part numbers and serial numbers of the main parts applicable to this service manual
SW POWER
SUPPLY
MODULE
(AXY1059)
Rear Case
(ANE1608)
RGB ASSY (AWZ6744)
DIGITAL VIDEO
ASSY
(AWV1971)
X DRIVE ASSY
(AWV1985)
T – ZZR MAR. 2003 Printed in Japan
Y DRIVE ASSY
(AWZ6748)
SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
Health & Safety Code Section 25249.6 – Proposition 65
SAFETY PRECAUTIONS
NOTICE :Comply with all cautions and safety related notes located
on or inside the cabinet and on the chassis.
The following precautions should be observed :
1. When service is required, even though the PDP UNIT an isolation transformer should be inserted between the power line and the set in safety before any service is performed.
2. When replacing a chassis in the set, all the protective devices must be put back in place, such as barriers, nonmetallic knobs, adjustment and compartment covershields, isolation resistor­capacitor, etc.
3. When service is required, observe the original lead dress. Extra precaution should be taken to assure correct lead dress in the high voltage circuitry area.
4. Always use the manufacture's replacement components. Especially critical components as indicated on the circuit diagram should not be replaced by other manufacture's. Furthermore where a short circuit has occurred, replace those components that indicate evidence of overheating.
5. Before returning a serviced set to the customer, the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock, and be sure that no protective device built into the set by the manufacture has become defective, or inadvertently defeated during servicing. Therefore, the following checks should be performed for the continued protection of the customer and service technician.
6. Perform the following precautions against unwanted radiation and rise in internal temperature.
• Always return the internal wiring to the original styling.
• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover,
Shield Case etc.) surely after disassembly.
7. Perform the following precautions for the PDP panel.
• When the front case is removed, make sure nothing hits the panel face, panel corner, and panel edge (so that the glass does not break).
• Make sure that the panel vent does not break. (Check that the cover is attached.)
• Handle the FPC connected to the panel carefully. Twisting or pulling the FPC when connecting it to the connector will cause it to peel off from the panel.
8. Pay attention to the following.
• Be sure to wire the fan. If the fan does not work, the temperature will rise and cause the protection circuit to operate.
• When the front case is removed, infrared ray is radiated and may disturb reception of the remote control unit.
• Pay extreme caution when the front case and rear panel are removed because this may cause a high risk of disturbance to TVs and radios in the surrounding.
2
PDP-433CMX
Leakage Current Cold Check
With the AC plug removed from an AC power source, place a jumper across the two plug prongs. Turn the AC power switch on. Using an insulation tester (DC 500V), connect one lead to the jumpered AC plug and touch the other lead to each exposed metal part (input/output terminals, screwheads, metal overlays, control shafts, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistor reading of 0.3M and a maximum resistor reading of 5M. Any resistor value below or above this range indicates an abnormality which requires corrective action. Exposed metal parts not having a return path to the chassis
will indicate an open circuit.
Leakage Current Hot Check
Plug the AC line cord directly into an AC power source (do not use an isolation transformer for this check). Turn the AC power switch on. Using a "Leakage Current Tester (Simpson Model 229 equivalent)", measure for current from all exposed metal parts of the cabinet (input/output terminals, screwheads, metal overlays, control shaft, etc.), particularly any exposed metal part having a return path to the chassis, to a known earth ground (water pipe, conduit, etc.). Any current measured must not exceed 0.5mA.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in PIONEER set have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a Manual. The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and on the parts list in this Service
Reading should not be above
0.5 mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Test all exposed metal surfaces
Leakage
current
tester
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE SET TO THE CUSTOMER.
PDP-433CMX
3
CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT
7 Charged Section
The places where the commercial AC power is used without passing through the power supply transformer. If the places are touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. Therefore, be sure to connect the set via an insulated transformer and supply the current.
1. AC Power Cord
2. AC Inlet with Filter
3. Power Switch (S1)
4. Fuse (In the SW POWER SUPPLY Module)
5. STB Transformer and Converter Transformer (In the SW POWER SUPPLY Module)
6. Other primary side of the SW POWER SUPPLY Module
Y DRIVE Assy
SCAN (A) Assy
7 High Voltage Generating Point
The places where voltage is 100V or more except for the charged places described above. If the places are touched, there is a risk of electric shock.
1. SW POWER SUPPLY Module ...................................... (215V)
2. X DRIVE Assy .............................................. (–280V to 215V)
3. Y DRIVE Assy ............................................................... (345V)
4. SCAN (A) Assy .............................................................. (345V)
5. SCAN (B) Assy ............................................................... (345V)
6. X CONNECTOR (A) Assy ........................... (–280V to 215V)
7. X CONNECTOR (B) Assy ............................ (–280V to 215V)
: Part is Charged Section. : Part is the High Voltage Generating Points
other than the Charged Section.
SCAN (B) Assy
Top
Front
X DRIVE Assy
SW POWER SUPPLY Module
Power Switch (S1)
AC Inlet with Filter
Power Cord
Fig.1 Charged Section and High Voltage Generating Point (Rear View)
X CONNECTOR (A) Assy
X CONNECTOR (B) Assy
4
PDP-433CMX
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.
PDP-433CMX
5
CONTENTS
SAFETY INFORMATION
1. SPECIFICATIONS
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING .............................................................................................................................................. 8
2.2 UNDER LAYER SECTION(1) .................................................................................................................
2.3 UNDER LAYER SECTION(2)
2.4 UNDER LAYER SECTION(3)
2.5 UNDER LAYER SECTION(4)
2.6 UNDER LAYER SECTION(5) 16
2.7 UNDER LAYER SECTION(6)
2.8 MIDDLE LAYER SECTION(1)
2.9 MIDDLE LAYER SECTION(2) ............................................................................................................... 21
2.10 MIDDLE LAYER SECTION(3)
2.11 MIDDLE LAYER SECTION(4)
2.12 UPPER LAYER SECTION(1)
2.13 UPPER LAYER SECTION(2)
2.14 FRONT CASE SECTION
2.15 REAR SECTION
2.16 PDP SERVICE ASSY 433(AWU1069) ................................................................................................................. 30
2.17 PANEL CHASSIS(43) ASSY(AWU1067) ............................................................................................. 30
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ........................................................................................ 32
3.1 BLOCK DIAGRAM ................................................................................................................................... 32
3.1.1 OVERALL BLOCK DIAGAM
3.1.2 REG ASSY 34
3.1.3 DIGITAL VIDEO ASSY ....................................................................................................................... 36
3.1.4 X DRIVER ASSY ................................................................................................................................ 37
3.1.5 Y DRIVE ASSY .................................................................................................................................. 38
3.1.6 MX AUDIO ASSY ................................................................................................................................ 40
3.1.7 SUB ADDRESS A and B ASSYS .......................................................................................................
3.1.8 ADR RESONANCE ASSY
3.1.9 ADR CONNECT A, B, C and D ASSYS 42
3.1.10 VIDEO SIGNAL ROUTE .................................................................................................................. 43
3.1.11 SYNC SIGNAL ROUTE
3.2 WAVEFORMS
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST .........................................................................................................................................
6. ADJUSTMENT............................................................................................................................................... 68
6.1 SERVICE FACTORY MODE ................................................................................................................... 68
6.1.1 State Transition Diagram
6.1.2 Table of Adjustment Items in Service Factory
6.1.3 Description of Service Factory Menu Display
6.2 ADJUSTMENT REQUIRED WHEN THE SET IS REPARED OR REPLACED
6.3 ADJUSTMENT
6.3.1 VIDEO CARD ADJUSTMENT
6.4 COMMANDS
6.4.1 RS-232C COMMANDS (for adjustment)
6.4.2 RS-232C COMMANDS (for setting)
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 CONFIGURATION OF THE PC BOARD
7.1.2 DIAGNOSIS FOR SHUTDOWN AND POWER-DOWN BY LED
7.1.3 AUTOMATIC BACKUP OF DIGITAL VIDEO ASSY DATA
7.1.4 DISASSEMBLY
7.2 IC INFORMATION
8. PANEL FACILITIES
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......................................................................................................................................... 45
...........................................................................................(Refer to ARP3156)
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2 7 8
10 11 12 14
18 20
22 23 24 26 28 29
32
41 42
44
54
68 71
73 103 104 104 112 112
113 125 125 125 126 136 138
142 173
6
PDP-433CMX
Accessories
Power Cord (ADG1208)
Remote Control Unit (AXD1459)
Binder Assy (AEC1758)
PDP-433MXE only
PDP-433CMX only
Dry Cell Battery (R6P, AA)
Ferrite Core (ATX1031) Cable Tie
Display Stand (×2) (AMR3264)
Washer (×2) (WB80FZB)
Hex Hole Bolts (×2)
(SMZ80H400FZB)
Remote Control Unit Holder (AMR3268)
Cleaning Cloth (for wiping front panel) (AED1197)
Speed Clamp (×2)
Bead Bands (×2)
1. SPECIFICATIONS
General
Light emission panel ............ 43 inch plasma display panel
Number of pixels .............................................. 1024 x 768
Power supply .... AC 100 - 120 V, 50/60 Hz (PDP-433CMX)
Power supply .... AC 100 - 240 V, 50/60 Hz (PDP-433MXE)
Rated current .................... 2.98 A - 2.48 A (PDP-433CMX)
Rated current .................... 2.98 A - 1.24 A (PDP-433MXE)
Standby power consumption .......... 0.9 W (PDP-433CMX)
Standby power consumption .............. 1 W (PDP-433MXE)
External dimensions ........ 1070 (W) x 630 (H) x 98 (D) mm
............................. 42-1/8 (W) x 24-13/16 (H) x 3-7/8 (D) in.
(including display stand)
...................................... 1070 (W) x 653 (H) x 300 (D) mm
....................... 42-1/8 (W) x 25-23/32 (H) x 11-13/16 (D) in.
Weight............................................... 31.5 kg (69 lbs. 7 oz)
(including display stand) .................. 32.1 kg (70 lbs. 12 oz)
Input/output
Video
INPUT 1
Input Mini D-sub 15 pin (socket connector)
PLASMA DIAPLAY (PDP-433CMX and PDP-433MXE)
Output Mini D-sub 15 pin (socket connector)
INPUT 2
Input BNC jack (x5)
Audio
Input AUDIO INPUT (for INPUT 1/2)
Output AUDIO OUTPUT
Control
RGB signal (G ON SYNC compatible) RGB ... 0.7 Vp-p/75 /no sync. HD/CS, VD ... TTL level
/positive and negative polarity /2.2 k
G ON SYNC
... 1 Vp-p/75 /negative sync.
*Compatible with Microsoft’s Plug & Play (VESA DDC1/2B)
RS-232C ... D-sub 9 pin (pin connector) COMBINATION IN/OUT
CONTROL IN/OUT ... monaural mini jack (x2)
Accessories
Power cord ...................................... 1 (PDP-433CMX Only)
Remote control unit ......................................................... 1
Remote control unit holder .............................................. 1
AA (R6) batteries .............................................................. 2
Cleaning cloth ................................................................... 1
Speed clamps ................................................................... 2
Bead bands ...................................................................... 2
Warranty .......................................... 1 (PDP-433CMX Only)
Operating Instructions...................................................... 1
Display stands .................................................................. 2
Washers ........................................................................... 2
Hex hole bolts (M8X40).................................................... 2
Ferrite core ...................................... 1 (PDP-433MXE Only)
Cable tie .......................................... 1 (PDP-433MXE Only)
÷ Due to improvements, specifications and design are subject to
change without notice.
75 /with buffer
RGB signal (G ON SYNC compatible) RGB ... 0.7 Vp-p/75 /no sync. HD/CS, VD ... TTL level
/positive and negative polarity/ 75 or 2.2 k (impedance switch)
G ON SYNC ...
1 Vp-p/75 /negative sync.
Stereo mini jack L/R ... 500mVrms/more than 10 k
Stereo mini jack L/R ... 500mVrms (max)/less than 5 k
SPEAKER
L/R ... 8 – 16 /2W +2W (at 8 Ω)
... Mini DIN 6 pin (x2)
PDP-433CMX
7
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
2.1 PACKING
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
1
37
PDP-433CMX Only
18
10
7
27
PDP-433MXE Only
34
PDP-433CMX Only
33
20
21
22
PDP-433CMX Only
23
27
6
2
5
3
35
32
14
15
16
8
16
4
2
12
11
13
17
28
19
29
26
30
PDP-433MXE Only
25
24
31
36
8
PDP-433CMX
(1) PACKING PARTS LIST
Mark No. Description Part No.
Mark No. Description Part No.
1 Packing Case See Contrast table (2) 2 Carton (43) AHD3100 3 Pad (43U) AHA2282 4 Pad (43L) AHA2283 5 Mirror Mat AHG1284
6 Power Cord Case AHC1037 7 Accessory Case Assy See Contrast table (2) 8 9
NSP 10 Polyethylene Bag See Contrast table (2)
11 Plasma Caution Sheet See Contrast table (2) 12 Plasma Caution Sheet See Contrast table (2) 13 Caution Sheet See Contrast table (2) 14 Caution Sheet ARM1194 15 Caution Sheet ARM1200
16 Caution Sheet ARM1201
17 Caution Sheet See Contrast table (2) NSP 18 Warranty Card See Contrast table (2) NSP 19 Warranty Card See Contrast table (2)
20 Remote Control Unit AXD1459
NSP 22 Dry Cell Battery (R6P, AA) AEX1026
21 Battery Cover AZN2462
23 Power Cord See Contrast table (2)
24 Binder Assy AEC1758
(Speed Clamp × 2, Bead Band × 2)
25 Wiping Cloth AED1208
NSP 26 Polyethylene Bag AHG-064
27 Vinyl Bag AHG1310 28 Display Stand AMR3264 29 Remote Control Holder AMR3268
30 Hex Hole Bolt SMZ80H400FZB 31 Washer WB80FZB 32 Plasma Caution Sheet See Contrast table (2) 33 Operating Instructions See Contrast table (2)
(Japanese/English/French)
34 Operating Instructions See Contrast table (2)
(Spanish/Italian/Dutch)
35 Operating Instructions See Contrast table (2)
(English/French/German)
36 Ferrite Core See Contrast table (2) 37 Warranty Card Contens Label See Contrast table (2)
(2) CONTRAST TABLE
PDP-433CMX/LUCB and PDP-433MXE/YVLDK are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
1
Packing Case (43CMX)
1
Packing Case (43MXE)
7
Accessory Cord Case(43CMX)
7
NSP
NSP NSP
Accessory Cord Case(43MXE)
10
Polyethylene Bag Assy
11
Plasma Caution Sheet
12
Plasma Caution Sheet
13
Caution Sheet
17
Caution Sheet
18
Warranty Card
19
Warranty Card
23
Power Cord
32
Plasma Caution Sheet
33
Operating Instructions (Japanese/English/French)
34
Operating Instructions (Spanish/Italian/Dutch)
35
Operating Instructions (English/French/German)
36
Ferrite Core
37
Warranty Card Contens Label
PDP-433CMX PDP-433MXE
LUCB YVLDK
AHD3130
Not used
AXX1058
Not used
AHG-195 ARM1145 ARM1147
ARM1176 ARM1203 ARY1093 ARY1102 ADG1208
Not used ARD1052
Not used
Not used
Not used
AAX2911
Remarks
Not used
AHD3134
Not used
AXX1059
Not used Not used Not used
Not used Not used Not used Not used Not used
ARM1149
Not used ARC1510 ARE1365 ATX1031
Not used
PDP-433CMX
9
2.2 UNDER LAYER SECTION (1)
11 11
1
2 3 4
9
11
13
11
13
11
1010
5 or 6
12
Upper side
11
131313
10
11
9
7 or 8
10
1234
111111
10
PDP-433CMX
UNDER LAYER SECTION (1) PARTS LIST
Mark No. Description Part No.
NSP 1 ADR CONNECT A Assy AWZ6678 NSP 2 ADR CONNECT B Assy AWZ6679 NSP 3 ADR CONNECT C Assy AWZ6680 NSP 4 ADR CONNECT D Assy AWZ6681 NSP 5 BRIDGE A Assy AWZ6728
NSP 6 BRIDGE B Assy AWZ6729 NSP 7 BRIDGE C Assy AWZ6730 NSP 8 BRIDGE D Assy AWZ6731 NSP 9 ADR RESONANCE Assy AWZ6751
10 Screw ABA1301
11 Screw VBB30P100FNI 12 Shading Sheet (43) AMR3313 13 Rear Coner Label AAX2862
2.3 UNDER LAYER SECTION (2)
Refer to "2.17 PANEL CHASSIS (43) ASSY
1
(AWU1067)".
5
2
2
UNDER LAYER SECTION (2) PARTS LIST
Mark No. Description Part No.
1 Panel Chassis (43) Assy AWU1067
[Refer to "2.17 PANEL CHASSIS (43) ASSY".]
2 Circuit Board Spacer AEC1872
NSP 4 PCB Spacer AEC1121
34
3 Circuit Board Spacer AEC1873
5 Wire Saddle AEC1904
PDP-433CMX
555
11
2.4 UNDER LAYER SECTION (3)
Upper side
13
4
1
5
13
13
4
5
Upper side
314
9 8
14
6
X DRIVE Assy
14
11
12
2
14
11
14
Upper side
15
Upper side
12
PDP-433CMX
UNDER LAYER SECTION (3) PARTS LIST
Mark No. Description Part No.
1 DIGITAL VIDEO Assy AWV1971 2 X DRIVE Assy AWV1985
NSP 4 Metal Fitting ANG2464 NSP 5 Heat Sink ANH1594
3 MX AUDIO Assy AWZ6644
6 Silicone Sheet AEH1039 7 8 Audio Sheet (43) AMR3285 9 Rivet BEC1066
10 • • •
11 Coil Silicone Sheet AEH1048 12 Circuit Board Spacer AEC1872 13 Screw ABZ30P060FMC 14 Screw VBB30P100FNI 15 Screw PMB30P060FNI
PDP-433CMX
13
2.5 UNDER LAYER SECTION (4)
2
Upper side
Upper side
Upper side
10 10
8
9
8
8
1
9
14
5
7
6
PDP-433CMX
UNDER LAYER SECTION (4) PARTS LIST
Mark No. Description Part No.
1 Y DRIVE Assy AWZ6748 2 Circuit Board Spacer AEC1872 3 4 5 Scan IC Spring (43L) ABK1029
6 Scan IC Spring (43R) ABK1030 7 Scan Insulation Sheet (43) AMR3287 8 Screw VBB30P100FNI 9 Screw PMB30P060FNI
10 Coil Silicone Sheet AEH1048
PDP-433CMX
15
2.6 UNDER LAYER SECTION (5)
Upper side
10
5
4
2
3
10
6
7
7
9
8
7
5
10
6
7
1
10
18
15
11
10 17 10
1413 1214
Bottom View
18 10
15
11
1414
Wire Saddle
20
19
Fan Jumper
Wire Saddle
16
PDP-433CMX
UNDER LAYER SECTION (5) PARTS LIST
Mark No. Description Part No.
NSP 2 Heat Sink ANH1594
NSP 6 Metal Fitting ANG2464
NSP 8 PCB Spacer AEC1121
NSP 12 Fan Metal (L) ANG2488 NSP 13 Fan Metal (R) ANG2489
1 THERMAL SENSOR Assy AWZ6696
3 Silicone Sheet AEH1039 4 Rivet BEC1066 5 Insulation Sheet AMR3263
7 Wire Saddle AEC1904
9 Circuit Board Spacer AEC1873
10 Screw ABZ30P060FMC
11 Fan Motor AXM1040
14 Screw PPZ50P100FZK 15 Screw BMZ30P060FZK
16 • • • 17 Niplocker AEC1803 18 Fan Label AAX2785 19 J115 3P Housing Wire ADX2780 20 Binder AEC-093
PDP-433CMX
17
2.7 UNDER LAYER SECTION (6)
Upper side
43
13
15
14
35
37
12
1
27
29
39
27
30
2 10
16
27
5
3
K3
SA2SA1
27 27
31
7
326
4
17
36
TE1
D16
D9
D8
D1 D18
D6
Y1
Y2
D12
46
D13
28
D10
D11
D7
D15
D14
D2 D3 D17
42
25 26
34
45
27
44
20
A5
A1
33
A6 A7
X1
A3
38
18
19
27
40
SA1SA2
K3
18
39
4
24
27
46
8
27 27
3
2223
115
1
21
9
2
PDP-433CMX
UNDER LAYER SECTION (6) PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
NSP 1 ADR CONNECT A Assy AWZ6678 NSP 2 ADR CONNECT B Assy AWZ6679 NSP 3 ADR CONNECT C Assy AWZ6680 NSP 4 ADR CONNECT D Assy AWZ6681 NSP 5 ADR RESONANCE Assy AWZ6751
NSP 6 BRIDGE A Assy AWZ6728 NSP 7 BRIDGE B Assy AWZ6729 NSP 8 BRIDGE C Assy AWZ6730 NSP 9 BRIDGE D Assy AWZ6731
10 SUB ADDRESS A Assy AWZ6692
11 SUB ADDRESS B Assy AWZ6693 NSP 12 SCAN (A) Assy AWZ6724 NSP 13 SCAN (B) Assy AWZ6725
14 Y DRIVE Assy AWZ6748
15 DIGITAL VIDEO Assy AWV1971
16 THERMAL SENSOR Assy AWZ6696 NSP 17 X CONNECTOR (A) Assy AWZ6726 NSP 18 X CONNECTOR (B) Assy AWZ6727
19 X DRIVE Assy AWV1985
20 MX AUDIO Assy AWZ6644
21 J209 Flexible Flat Cable ADD1206
22 J210 Flexible Flat Cable ADD1204
23 J211 Flexible Flat Cable ADD1199
24 J212 Flexible Flat Cable ADD1201
25 J201 Flexible Flat Cable ADD1183
26 J202 Flexible Flat Cable ADD1183 27 Flat Clamp AEC1879 28 J203 Flexible Flat Cable ADD1198 29 J205 Flexible Flat Cable ADD1202 30 J206 Flexible Flat Cable ADD1200
31 J207 Flexible Flat Cable ADD1208 32 J208 Flexible Flat Cable ADD1205 33 Power Sheet (43) AMR3284 34 Rivet BEC1066 35 J110 3P Housing Wire ADX2741
36 J108 8P Housing Wire ADX2740 37 J102 Wire PE ADX2738 38 J103 13P Housing Wire ADX2779 39 J116 4P Housing Wire ADX2783 40 J118 Wire L ADX2763
41 J119 13P Housing Wire ADX2768 42 J109 Wire X ADX2787 43 Binder AEC-093 44 J204 Flexible Flat Cable ADD1207 45 J104 Wire W ADX2786
46 J117 4P Housing Wire ADX2783
PDP-433CMX
19
2.8 MIDDLE LAYER SECTION (1)
Upper side
Upper side
11
Upper side
12
10
1
5
3
7
11
4
10
11
11
2
10
6
11
12
2
Upper side
11
11
14
MIDDLE LAYER SECTION (1) PARTS LIST
8
9
9
14
11
Mark No. Description Part No.
NSP 1 Front Chassis HU (43) ANA1670 NSP 2 Card Spacer AEC1902
NSP 5 Sub Frame L ANG2517
NSP 6 Sub Frame R ANG2518 NSP 7 Front Chassis HL (43CMX) ANA1692
3 Niplocker AEC1803 4 Card Corner Holder BEC1144
20
Mark No. Description Part No.
NSP 8 Front Chassis V (43) ANA1672
PDP-433CMX
15
11
13
9 FPC Cushion (43) AEB1371
10 Screw ABA1283
11 Screw ABA1294 12 Screw BMZ30P060FMC 13 VR Cushion AEB1374 14 V Cushion AED1205 15 Gascket R ANK1695
8
11
2.9 MIDDLE LAYER SECTION (2)
11
12
9
4
5
9
MIDDLE LAYER SECTION (2) PARTS LIST
3
1
6
Mark No. Description Part No.
7
6
29
12
1 IR Assy AWZ6643 2 MX LED Assy AWZ6642 3 J113 Wire O ADX2778 4 KEY CONNECTOR Assy AWZ6695
NSP 5 IR Holder ANG2494
6 Nyron Rivet AEC1671 7 J111 Wire Y ADX2788
NSP 8 Switch Holder ANG2493
9 Screw BMZ30P040FMC
10 • • •
11 V Cushion AED1205
12 Gascket R ANK1695
PDP-433CMX
21
2.10 MIDDLE LAYER SECTION (3)
22
3
8
71195 1
J201
Bottom Side
J202
4
RGB Assy
3
5
6
22
6
MIDDLE LAYER SECTION (3) PARTS LIST
22
10
23
12
21
22
2
Mark No. Description Part No.
1 RGB Assy AWZ6744 2 SLOT CONNECTOR Assy AWZ6634 3 Spacer AEC1065
NSP 5 RGB Base ANA1662
4 Card Spacer AEC1882
22
12
13
14
6 Ground Finger ANG2468 7 Card Spacer AEC1899
15
17
12
2219
20
18
17
12
11
NSP 18 Video Stay AND1171
NSP 21 PCB Stay AND1170
8 Ferrite Core (L3) ATX1037 9 Ferrite Core Holder AEC1818
10 J112 13P Housing Wire ADX2784
11 Guide Rail EX AEC1900 12 Clamp AEC1884 13 J107 12P Housing Wire ADX2702 14 J109 Wire X ADX2787 15 Nyron Rivet AEC1671
16 • • • 17 Wire Saddle AEC1745
19 Ferrite Core (L2) ATX1039 20 Binder AEC-093
22 Screw AMZ30P060FZK 23 Screw VBB30P100FNI
PDP-433CMX
2.11 MIDDLE LAYER SECTION (4)
7
7
Upper Rear Side
6
7 7 7
3
6
7
7
1
2
9
10
4
MIDDLE LAYER SECTION (4) PARTS LIST
5
4
Upper
Side
Mark No. Description Part No. Mark No. Description Part No.
1 Terminal Panel CMX ANG2486 2 Slot Spring (Under) ABK1028 3 Slot Spring (Upper) ABK1031 4 Card Spacer AEC1898 5 Gascket S ANK1699
6 Screw AMZ30P060FZK 7 Screw TBZ40P080FZK 8 9 Expansion Slot Cover ANG2463
10 Screw BMZ30P060FZK
PDP-433CMX
23
2.12 UPPER LAYER SECTION (1)
1
J113
15
16
J201
J201
J201
J202
17
7
14
11
10
J109
12
C3 C1
2
3
17
14
18
2
5
18
15
13
6
4
17
24
PDP-433CMX
UPPER LAYER SECTION (1) PARTS LIST
Mark No. Description Part No.
1 I/O Assy AWZ6631 2 CONTROL Assy AWZ6633 3 SP OUT R Assy AWZ6706
5 Power Switch (S1) BSM1006
4 SP OUT L Assy AWZ6705
6 AC Inlet with Filter (CN1) AKP1223
7 J201, J202 Flexible Cable ADD1183 8 9
10 J106 Wire C ADX2693
11 Ferrite Core (L1) ATX1032
12 J114 Earth Wire ADX2709
13 J105 Wire B ADX2692
14 Hexagonal Nut ABN1035
15 Hexagonal Head Screw BBA1051
16 Screw PMB30P060FNI
17 Screw BPZ30P080FZK
18 Screw BMZ30P060FZK
PDP-433CMX
25
2.13 UPPER LAYER SECTION (2)
VM1
12
10
10
7
4
6
3
9
8
5
P1
P2
P6
P3
P5
P4
P7
26
100V
200V
SW101
1
PDP-433CMX
(1) UPPER LAYER SECTION (2) PARTS LIST
Mark No. Description Part No.
1 SW Power Supply Module AXY1059
2 3 J104 Wire W ADX2786 4 J119 13P Housing Wire ADX2768 5 J105 Wire B ADX2692
6 J101 12P Housing Wire ADX2771 7 J118 Wire L ADX2763 8 J103 13P Housing Wire ADX2779 9 J102 Wire PE ADX2738
10 Screw AMZ30P060FZK
11 • • •
12 Solder Warning Label See Contrast table (2)
(2) CONTRAST TABLE
PDP-433CMX/LUCB and PDP-433MXE/YVLDK are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
12
Solder Warning Label AAX2644 Not used
PDP-433CMX PDP-433MXE
LUCB YVLDK
Remarks
PDP-433CMX
27
2.14 FRONT CASE SECTION
2
4
8
17
10
10
16
16
16
10
18
1
5
6
3
7
PDP-433CMX Only
16
10
19
(1) FRONT CASE SECTION PARTS LIST
Mark No. Description Part No.
1 SIDE KEY Assy AWZ6637 2 Front Case Assy 43 (M) AMB2712 3 Rivet AEC1877 4 Flexible Seal AEH1036 5 J213 Flexible Cable ADD1195
6 Ferrite Core (L4) ATX1043 7 Lead Cover (MX) AMB2703 8 Pioneer Badge AAM1091 9
NSP 10 Panel Holder (43) ANG2487
11 Spacer AEC1896 12 • • • 13 Panel Cushion V (43) AED1201 14 Panel Cushion H (43) AED1200 15 Protect Panel Assy (43) AMR3303
16 Screw ABZ30P050FZK 17 Screw VMZ30P060FZK 18 Energy Star Label AAX2856
NSP 19 Display Label See Contrast table (2)
10
13
16
11
11
10
16
14
14
15
11
11
13
(2) CONTRAST TABLE
PDP-433CMX/LUCB and PDP-433MXE/YVLDK are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
NSP 19 Display Label AAX2836 Not used
PDP-433CMX PDP-433MXE
LUCB YVLDK
Remarks
28
PDP-433CMX
2.15 REAR SECTION
10
10
4
4
4
4
3
2
33 3
5
3 38 93
6
4
Bottom View
7
11
3
10
4
4
4
4
3
10
1
(1) REAR SECTION PARTS LIST
Mark No. Description Part No.
1 Rear Case (M) ANE1601 2 Gascket A ANK1694 3 Screw AMZ30P060FZK 4 Screw TBZ40P080FZK 5 Cleaning Label AAX2751
NSP 6 Name Label See Contrast table (2)
7 Bolt Caution Label AAX2852 8 Terminal Display Label R (43) AAX2878 9 Terminal Display Label L (43) See Contrast table (2)
10 Rear Corner Label AAX2862
11 Korean Label See Contrast table (2)
(2) CONTRAST TABLE
PDP-433CMX/LUCB and PDP-433MXE/YVLDK are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
NSP NSP66
Name Label (43 CMX) Name Label (43 MXE)
9
Terminal Display Label L (43) Gray
9
Terminal Display Label L (43E) Gray
11
Korean Label
PDP-433CMX PDP-433MXE
LUCB YVLDK
AAL2430 Not used
AAX2936
Not used Not used
Not used AAL2431
Not used AAX2938 AAX2944
Remarks
PDP-433CMX
29
2.16 PDP SERVICE ASSY 433 (AWU1069)
PDP Service Assy 433 (AWU1069) consists of the following parts.
PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
NSP Front Chassis V (43) ANA1702
Panel Chassis (43) Assy AWU1067
NSP Front CHassis HU (43) ANA1698 NSP Front Chassis HL ANA1700 NSP Sub Frame L (43) ANG2517
NSP Sub Frame R (43) ANG2518
Scan IC Spring (43L) ABK1029 Scan IC Spring (43R) ABK1030
NSP Metal Fitting ANG2464
FPC Cushion (43) AEB1371
NSP PCB Spacer AEC1121
Locking Card Spacer AEC1736 Circuit Board Spacer AEC1872 Circuit Board Spacer AEC1873 Spacer AEC1896
NSP Card Spacer AEC1902
Wire Saddle AEC1904 Panel Cushion H (43) AED1200 Panel Cushion V (43) AED1201 V Cushion AED1205
2.17 PANEL CHASSIS (43) ASSY (AWU1067)
Panel Chassis (43) Assy (AWU1067) consists of the following parts.
Insullation Sheet AMR3263 Scan Sheet (43) AMR3287 Card Corner Holder BEC1144 Screw ABA1283 Screw ABA1294
Screw ABZ30P060FMC Screw BMZ30P060FMC Screw PMB30P060FNI Screw VBB30P100FNI Bolt ABA1259
Corner Pad AHA2293 Upper Carton AHD3139 Under Carton AHD3140 Packing Sheet AHG1291 Washer WB80FZB
VR Cushion AEB1374 Niplocker AEC1803 Static Plate AHK1013 Plate AHK1014 Screw BYC40P220FMC
Washer WC60FZK Serivec Panel notes ARM1217
PARTS LIST
Mark No. Description Part No.
NSP SCAN FUKUGO ASSY AWV1969 NSP ADDRESS FUKUGO ASSY AWV1928 NSP Address Module (IC1 - IC32) AXF1113 NSP FPC (J1,J2) ADY1079 NSP FPC (J3,J4) ADY1080
NSP Chassis Assy (43) ANA1693 NSP Chassis (43) ANA1668 NSP Base Chassis (43) ANA1669 NSP Scan Heatsink (43) ANH1601 NSP Corner Angle A ANG2457
NSP Corner Angle B ANG2458 NSP Tube Cover AMR3262
NSP Plasma Panel Assy (43) AAV1239
Silicone Sheet 43 AEH1043 Adhesive Tape 43 AEH1044 Adhesive Tape B 43 AEH1054
Panel Silicone Sheet AEH1055 Silicone Sheet B 43 AEH1056
Pin Grommet AEC1015 Card Spacer AEC1889 Scan Silicone Sheet (43) AEH1047
Screw VBB30P100FNI
30
LIST OF ASSY
Mark No. Description Part No.
NSP SCAN FUKUGO ASSY AWV1969 NSP SCAN (A) ASSY AWZ6724 NSP SCAN (B) ASSY AWZ6725 NSP X CONNECTOR (A) ASSY AWZ6726 NSP X CONNECTOR (B) ASSY AWZ6727 NSP BRIDGE A ASSY AWZ6728 NSP BRIDGE B ASSY AWZ6729 NSP BRIDGE C ASSY AWZ6730 NSP BRIDGE D ASSY AWZ6731
NSP ADR CONNECT A ASSY AWZ6678 NSP ADR CONNECT B ASSY AWZ6679 NSP ADR CONNECT C ASSY AWZ6680 NSP ADR CONNECT D ASSY AWZ6681
PDP-433CMX
ADDRESS FUKUGO ASSY AWV1928
ADR RESONANCE ASSY AWZ6751
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