PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
ORDER NO.
ARP3302
PDP-42A3HD
PLASMA DISPLAY
PDP-42A3HD
PDP-4214HD
< CAUTION >
This ARP3302 Supersedes ARP3270
THIS MANU
ModelTypePower RequirementRemarks
PDP-42A3HDKUCXKAAC120V
PDP-42A3HDKUCXCAC120V
PDP-4214HDKUCXCAC120V
AL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
For details, refer to "Important symbols for good services".
T-ZZR OCT. 2005 printed in Japan
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SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual doit-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely,
you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
B
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
Health & Safety Code Section 25249.6 - Proposition 65
C
SAFETY PRECAUTIONS
NOTICE : Comply with all cautions and safety related notes
located on or inside the cabinet and on the chassis.
The following precautions should be observed :
1. When service is required, even though the PDP UNIT an
isolation transformer should be inserted between the power line
and the set in safety before any service is performed.
2. When replacing a chassis in the set, all the protective devices
D
must be put back in place, such as barriers, nonmetallic knobs,
adjustment and compartment covershields, isolation resistorcapacitor, etc.
3. When service is required, observe the original lead dress. Extra
precaution should be taken to assure correct lead dress in the
high voltage circuitry area.
4. Always use the manufacture's replacement components.
Especially critical components as indicated on the circuit
diagram should not be replaced by other manufacture's.
Furthermore where a short circuit has occurred, replace those
components that indicate evidence of overheating.
E
5. Before returning a serviced set to the customer, the service
technician must thoroughly test the unit to be certain that it is
completely safe to operate without danger of electrical shock,
and be sure that no protective device built into the set by the
manufacture has become defective, or inadvertently defeated
during servicing. Therefore, the following checks should be
performed for the continued protection of the customer and
servicetechnician.
6. Perform the following precautions against unwanted radiation
and rise in internal temperature.
• Always return the internal wiring to the original styling.
• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover,
Shield Case etc.) surely after disassembly.
7. Perform the following precautions for the PDP panel.
• When the front case is removed, make sure nothing hits the
panel face, panel corner, and panel edge (so that the glass does
not break).
• Make sure that the panel vent does not break. (Check that the
cover is attached.)
• Handle the FPC connected to the panel carefully.
Twisting or pulling the FPC when connecting it to the
connector will cause it to peel off from the panel.
8. Pay attention to the following.
• When the front case is removed, infrared ray is radiated and
may disturb reception of the remote control unit.
• Pay extreme caution when the front case and rear panel are
removed because this may cause a high risk of disturbance to
TVs and radios in the surrounding.
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PDP-42A3HD
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Leakage Current Cold Check
With the AC plug removed from an AC power source, place a
jumper across the two plug prongs. Turn the AC power switch on.
Using an insulation tester (DC 500V), connect one lead to the
jumpered AC plug and touch the other lead to each exposed metal
part (input/output terminals, screwheads, metal overlays, control
shafts, etc.), particularly any exposed metal part having a return
path to the chassis. Exposed metal parts having a return path to
the chassis should have a minimum resistor reading of 0.3MΩ
and a maximum resistor reading of 5MΩ. Any resistor value
below or above this range indicates an abnormality which requires
corrective action. Exposed metal parts not having a return path to
the chassis will indicate an open circuit.
Leakage Current Hot Check
Plug the AC line cord directly into an AC power source (do not
use an isolation transformer for this check).
Turn the AC power switch on.
Using a "Leakage Current Tester (Simpson Model 229
equivalent)", measure for current from all exposed metal parts of
the cabinet (input/output terminals, screwheads, metal overlays,
control shaft, etc.), particularly any exposed metal part having a
return path to the chassis, to a known earth ground (water pipe,
conduit, etc.). Any current measured must not exceed 0.5mA.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in PIONEER set have
special safety related characteristics. These are often not evident
from visual inspection nor the protection afforded by them
necessarily can be obtained by using replacement components
rated for higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in this
Service Manual.
Electrical components having such features are identified by
marking with a on the schematics and on the parts list in this
Service Manual.
The use of a substitute replacement component which dose not
have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in this
Service Manual, may create shock, fire or other hazards.
Product Safety is continuously under review and new instructions
are issued from time to time. For the latest information, always
consult the current PIONEER Service Manual. A subscription to,
or additional copies of, PIONEER Service Manual may be
obtained at a nominal charge from PIONEER.
A
B
C
Reading should
not be above
0.5mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Leakage
current
tester
Test all
exposed metal
surfaces
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE SET TO THE CUSTOMER.
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A
CAUTION
• Observe the caution matter, without fail
• The caution matters of given in the delivery specifications, etc., must be observed, without fail.
• Do not give shocks and vibration.
• The panel surface (display plane) of the PDP module is made of glass. If any shocks or vibration is applied, it may be broken and
the scattered glass chips will be a cause of injury
• Do not put anything.
B
• Transportation must be done by enough personnel.
• Do
not put anything on the PDP module. Otherwise, this can be a cause of injury as a result of falling down or dropping caused
by imbalance.
• The PDP module is heavy. In the case of transportation, unpacking, or packing, more than two persons should do it by supporting
the top and the bottom of the product.
7 Miscellaneous caution matters
(1) This PDP module uses highly integrated semiconductor parts. Since these parts are fragile to electrostatic
charges, earth bands should be used for handling. The product should be handled where measures have been
taken against electrostatic charges.
(2) For this product, the PDP modules and the PWBs are repaired by replacement in a unit. Therefore, the units of
C
the PWBs must not be repaired or disassembled. Otherwise, the validity of warranty will be lost.
(3) If this PDP module is used for the fixed character display or the like as in the case of a character display board,
a phenomenon of burning (not warranted) will occur. Burning is a phenomenon that the unevenness in the
brightness is caused in the display. In such a case, the brightness in the section where the integrated display
time is longer becomes lower than the brightness in another section where the integrated display time is shorter.
This phenomenon is in proportion to the integrated display time and the brightness. For this reason, to relieve
this difficulty during servicing, do not use any still picture, but use a display by motion pictures of a video or the
like. In addition, use “FULL” for the screen mode and avoid using any display by “NORMAL”, “TRUE”, or MULTI
SCREEN like side by side etc. If it is necessary to use only a still picture for unavoidable reasons, use a burning
relief function such as “PLE LOCK”, “ORBITER”, “SCREEN WIPER”, etc.
(4) When a PDP module is operated after a long time of storage, it may encounter a difficulty like a failure in
displaying a screen or unstability according to the condition of storage. In such a case, the PDP module should
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be incorporated in the product and aging treatment should be carried out for about two hours (all screen display).
(5) Sulfides will deteriorate the PDP module and this is a cause of malfunction. Therefore, it is absolutely prohibited
to put any vulcanized rubber or a material containing sulfur in the vicinity of the PDP module.
(6) When taking out a PDP module from the maintenance package box, do it slowly so that the panel surface
does not get any shock or stress.
(7) If one touches the connector of the flexible cable exposed to the rear side of the PDP module, there is
danger of causing a poor contact. As such, it must be handled with utmost care. In addition, the flexible cable
is very weak in mechanical strength. Therefore, this cable must not be touched during handling.
(8) The panel surface of the PDP module is easy to be hurt and generate cracks. Therefore, it should be handled
very carefully. Never press or rub it with a hard thing. Never put it on a hard thing with the panel surface faced
downwards.
(9) When the panel surface of the PDP module is contaminated, gently wipe off the contaminant with a piece of
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soft dry cloth. Liquid-state contamination can be removed by lightly pressing it, without rubbing it. If it is
difficult to remove the contamination, use a piece of cloth soaked with a neutral detergent. The cloth for
wiping off should be clean. Never use the same cloth repeatedly. If a cleansing detergent or water drops
should enter the module interior or be attached to the module surface other than the display plane at the time
of cleaning, this will give rise to the destruction of the product when the product is energized.
(10) When transporting this PDP module, use the packing materials specified in the list of parts. Once used,
such packing materials should not be used again.
(11) The PDP module is composed of a variety of parts, such as those made of materials like glass, metal,
plastics, etc. Therefore, when abandoning the PDP module, this should be done in accordance with the
relevant law of the nation or an autonomous body
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PDP-42A3HD
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SAFETY SERVICE
7 Safety cautions
The matters to be observed without fail are explained below. These matters are indispensable for the preventi on of an
accident during the maintenance servicing, the [security of products] after the completi on of servicing work, and the
[prevention of the repeated occurrence of similar fault.]
(1) The degree of danger and material damage, caused as a result of wrong use by disregarding the contents of the display”
is distinguished and explained in the table below.
WARNING
CAUTION
(2) Kinds of the matters to be observed are classified and explained in the icons shown below.
This icon indicates a dangerous place where an electric shock is anticipated.
This icon indicates the contents of “caution” that must be borne in mind, without fail.
If this display is disregarded and equipment is handled wrongly, this can be a cause of physical injury and
a fire, thus leading a person to death or serious injury.
If this display is disregarded and equipment is handled wrongly, this may lead to personal injury or
material damage.
A
B
This icon indicates the contents of “caution” that must be practiced, without fail.
WARNING
• Observe the caution matter, without fail.
• In the place where a particular caution is needed during maintenance servicing, such a caution note is displayed with a label or a
stamp that is given to the cabinet, chassis, PWB, etc. These caution notes and also the caution matters of given
in the instruction manuals, etc., must be observed, without fail.
• Be careful of an electric shock or a burn.
• The PDP module involves the sections where high voltage and high temperature are prevalent. When equipment is energized,
therefore, use working gloves in order to prevent an electric shock and a burn. At the time of transportation, disassembly,
reassembly, and the replacement of parts, such a servicing job must be done after pulling out all the connector cables that have
been connected with external equipment.
• Modification of equipment is absolutely prohibited. Use the specified parts at all times.
• If any modification is performed, the validity of the manufacturer’s warranty is lost at that moment. The personnel who did this
modification is responsible for the physical injury or the like, if it should occur as a result of the modification. The parts used are
given the safety-based characteristics, such as non-flammability or sufficient
CAUTION
• Danger of explosion if battery is incorrectly replaced.
• Replace only with the same or equivalent type.
WARNING
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
A
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
B
C
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3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
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Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
4.1 DIGITAL B/D .............................................................................................................................................44
4.3 CONTRPL IR & LED, SUB_AV&, SUB_KEY, EMI and POWER B/D ................................................48
5. PCB PARTS LIST............................................................................................................................................50
6.3 TV .............................................................................................................................................................55
6.4 SPEAKER & INTERFACE
7. GENERAL INFORMATION .............................................................................................................................58
ANTENNA/CABLE IN 75 Ω UNBAL, F Type for VHF/UHF/CATV in
VIDEO1 S-VIDEO in, VIDEO in, AUDIO in
VIDEO2 S-VIDEO in, VIDEO in, AUDIO in
COMPONENT 1COMPONENT VIDEO in, AUDIO in
COMPONENT 2COMPONENT VIDEO in, AUDIO in
HDMIHDMI in, AUDIO in
MONITOR OUTVIDEO out, AUDIO out
DIGITAL OUTOPTICAL out
RS-232CService only
SideVIDEO3 S-VIDEO in, VIDEO in, AUDIO in
• Accessories
120 V AC, 60 Hz, 270 W (max)
(2.5 W Standby)
(45 5/8 (W) x 271/2 (H) x 10 (D) inches)
• Design and specifications are subject to change without notice.
Power Cord
E
F
8
(01300-0390)
Operating Instructions
Remote control unit
(01400-0520)
Wiping Cloth x1
(00999-0060)
PDP-42A3HD
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Warranty card
AAA size battery x2
(Alkaline battery)
Hook x 2
(30191-01-001)
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2. H/W specification
1) General Specification
No Item Specification Remark
A
1-1
Video input
applicable system
NTSC/M
1-2 Input Voltage AC 120V to 240V, up to 65Hz, 6A
1-3
Power Consumption
Operation mode : Max. 270W
Standby mode : TBD
250 Standand/350 Dynamic Mode
1-4 Market US, CANADA
1-5 Picture Size 42 inch (918(H) x 518(V))
1-6 Aspect ratio Wide (16:9)
1-7 Tuning System FS
1-8 Operating Environment
1-9 Storage Environment
Te mp. : 0 ~ 40°C
Humidity : 20 ~ 80%
Te mp : -20 ~ 60°C
Humidity : 10 ~ 90%
Model name NP42H5MF01
Size 987.0 X 584.0 x 63.6mm
Pixel Pitch 0.897 X 0.675 x RGB
Resolution 1024 X 768
Weight 16.00Kg (Typ.)
Power
consumption
250W (Typ.) / 320W (Max.)
1-10
PDP
Module
B
C
180~200V 1.2A(internal PLE),
1.9(External PLE), 20A(Max)
60~70V 1.7A (Average)
1-11
Speaker
Regularity
Sustain Power
Data Power
Impedance 4 Ω
Input power 15.0W (Typ.) / 20W (Max.)
Profile Level MPEG-2 Main Profile @ High Level (HD)
Input Rate Max. 80Mbits/s
Video Resolution Max. 1920 * 1080i
Audio Format MPEG/MusicCam Layer I & II, Dolby AC-3
Audio Mode Single / Dual mono / Stereo / Joint stereo
5-7
Audio
Decoder
6) Power (SMPS)
No Item Min Typ Max Unit Remark
6-1 AC Power Shut Down Voltage 75 - - V
6-2 D+190 170 195 V
6-3 D+65 55 70
6-4 D+5 4.75 5.25 V
6-5 D+3.3 3.0 3.6 V
6-6 D+2.5 2.3 2.7 V
6-7 A+12 11.5 13.2 V
6-8 A+6 5.7 6.3 V
6-9 M+7 6.7 7.5 V
6-10 S+12 11.5 13.2 V
A
B
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7) AV Interface
No Item Min Ty p MaxUnit Remark
7-1 Audio Input Level 0.4 0.5 0.6 V PAL:0.5Vrms(Typ.)
7-2 Audio Input Dynamic Range 1.8 2 2.2 V
7-3 Video Output Level 0.85 1.0 1.15 Vpp CVBS, 75 ohm
7-4 Audio Output Frequency Response(Low) 30 25 20 Hz
Analog Channel Band Air / STD / HRC / IRC
Start
Band Air / STD / HRC / IRC
Channel <number>
TUNER
Scan Analog Channel
SETUP
B
Name Channel <Character>
Fine Tune <<< >>>
Start
Channel <number>
Scan Digital Channel
Start
Edit Channel List
Mode Standard, Dynamic, Movie, Game, User
Brightness 0~50~100(Bar <number>)
Contrast 0~50~100(Bar <number>)
C
AV
SELECTION
Sharpness 0~50~100(Bar <number>)
Color Bar <number>
Tint R50~G50(Bar <number>)
Noise Reduction On, Off
Color Temp Mid, High, Low
Effect Flat, Speech, Movie, Music, User
Bass 0~100(Bar <number>)
Treble 0~100(Bar <number>)
D
Sound
Balance L50~0~R50(Bar <number>)
Auto Volume Level On, Off
SRS TruSurround-XT On, Off
Digital Audio Output PCM, Dolby Digital
Aspect Ratio Zoom, Cinema, Full, 4:3, Wide
Main Input
Digital CH, Analog CH, AV-1, AV-2, AV-3, S-AV-1, S-AV-2,
Menu Language English, Spanish, French
Audio Language English, Spanish, French, German, Italian, Japanese, Korean
F
Clock Setting
Date
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2) Function
Function Remark
Menu Language English / Spanish / French
Audio Language
English / Spanish / French / German / Italian /
Japanese / Korean
Dolby Support
SRS TruSurround-XT Support
MacroVision Support
Closed Caption CC1 ~ CC4, TEXT1 ~ TEX4
Bit-mapped Closed Caption Support only ATSC
V-Chip USA Rating / CANADA Rating system
4. Mechanical specification
No Item Content Remark
Width (W) Depth (D) High (H)
1 TV Size
Before Package
(without Stand)
Before Package
(with Stand)
Package 1420 mm 375 mm 862 mm
1235 mm 118 mm 672 mm
1235 mm 252 mm 689 mm
A
B
C
2 TV weight
Net TV 40.5 Kg
With stand
Package 43 Kg
Type Detachable
4 Stand
Size (W) 720 x ((D) 252 x (H) 142 mm
Cabinet Front Min. UL94-5V PC+ABS
Back Cover AL
5 Material
knob ABS
Housing / Package without PBDE, PBBE, Hg, Cd), ODC’S
5. Remote Control Unit
No Item Min Typ MaxUnit Remark
1 Function test
2 REMOCON Working Sensitivity, Distance 7 m
3 REMOCON Working Sensitivity, Angle 30 °
6. Accessories
No Item Unit Remark
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1 Power Cord 1 3.0m
2 User manual 1 English
3 Remote Control Unit 1
4 Battery 1.5V, AAA (ALKALINE) 2
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2. EXPLODED VIEWS AND PARTS LIST
NOTES:
A
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING
B
C
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PACKING PARTS LIST
No.DescriptionPart No.
No.DescriptionPart No.
Mark
1Accessory Box PAU-42THD30751-04-000
2Remote control Unit (AXD1522) 01400-0520
3Cable Power Cord P04117A01300-0390
4Bag Vinyl B (260*360*0.03)10711-01-002
NSP 5Battery 1.5V, AAA(ALKALINE) • • • •
PDP-42A3HD/KUCXKA, /KUCXC and PDP-4214HD/KUCXC are constructed the same except for the following :
Mark No.Symbol and Description
8 ID Label20500-0980 20500-098020500-1000
PDP-42A3HD
/KUCXKA
PDP-42A3HD
/KUCXC
PDP-4214HD
/KUCXC
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3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
3.1.1 OVERALL BLOCK DIAGRAM
A
B
C
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ATS
/PDIF
3.1.2 ATSC BLOCK
ATSC BLOCK
+3.3V
+A6VCC
. DC-DC
Converter
+2.5V
+1.2V
+3.3V
+5.0V
+2.5V
+2.5V
Linear Reg.
+1.2V
Communication
UART0 (Commu nication)
UART1 (RS232C)
A
To Disp lay Board
L/R ATSC
IIS (ATSC)
ATSC YPbPr Out
UART2 (RS232C)
For Deb ug
ATSC CVBS Out
(720P/108 0i)
DAC
DAC
Audio
Audio
Digital-
Digital-
S/PDIF Out
SW
SW
B
3
C S/PDIF
ATS
C
Flash
EEPROM
4MByte
16KB
150
150
MDIN
MDIN
CPU
(TL955B2-SH)
Channel
Decoder
Digital
Tuner
DDR SDRM
32MByte
Analog
D
DDR SDRM
32MByte
E
Tuner
CVBS NTSC
SIF_A
ATSC
ATSC
Jack Ant
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NTSC
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1. Digital PCB Block Explanation
A
A : Component Video input Block(BA7657)
B : ADC and HDMI receiver Block(MST3388M)
C : Real Timer Block(M41T81)
D : RS232 communication part
E : Micom Block(SDA6001+K4S641632H-TC60+AM29LV160DT)
F : Deinterlace Block(MDIN150+K4S643232H-TC60)
G : Sub-Video Decoder Block(VPC3230)
H : Scaler Block(ASI510)
B
I : LVDS transmitter Block(DS90C387)
A
C
F
G
B
D
H
E
E
C
I
F
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Block Description of DTT
A
1. DC-DC Block is composed of Regulators(BA05(5V), LP3965ES(1.2V), LP2995MX(VREF,VTT)) and
SMPS powers(2V5VCC,3V3VCC,A6VCC).
2. UART Communication is composed of UART1(Communication), UART2(RS232), UART3(RS232 for
debug)
3. The EEPROM block stores the current states, channels, and other user setting values.
B
4. The Flash Rom block stores operation source.
5. ATSC input block is composed of Digital tuner(DTT7608) and channel Decorder(LGDT3303).
6. NTSC input block is composed of Analog Tuner and connects in Video decorder(uPD64012).
7. DDR SDRAM block is composed of 4 32MByte and stores the current Video and information
instantly.
8. The CPU block functions MPEG decoder, converts the video format and control the related IC.
C
9. The Audio DAC converts from IIC Audio to L/R Analog Audio.
10. The SPDIF outputs 5.1Ch Dolby Digital audio signal.
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LI
NE_OU
3.1.3 DISPLAY BLOCK
A
P
L/R SC2
(CXA2069)
L/R Aux.
(Headp hone)
L/R Main
(Power Amp)
. M7V
. A6VCC
. A12VCC
. 12VCC
. 2V5VCC
. 3V3VCC
Audio
(2069,
Audio
J-
J-
L003
L003
LVDS Tx
DS90C387
150
150
MDIN
D-INO[23:0]
24
MDIN
HDMI I2S
150
B
C
(~DE)
4
D
D- H/ V Sync & clk
30
A-INE[23:0]
5
24
(~ SOG)
8 Bit
4
MDIN
A- H/ V Sync & c lk
MUX
(2069,
ATSC I2S
ASI510
(Scaler)
8 Bit
(I/P)
Audio
MSP44X0,
4052)
MSP44X0,
4052)
SIF _A
L/R Main
(CXA2069)
V-H/ V Sync & clk
MUX
For CC
RGB/FB
MSP44X0
L/R ATSC
L/R DTV2
L/R DTV1
V-IN [ 15:0]
16
VPC3230
(Decode)
IIC
SDA6000M
MICOM_CVBS
LED
RGB/FB
Key
Tele-t ext
Rx/Tx
I/R
IIC
Real
Real
C/C
5Vst
Bat.
Bat.
Timer
Timer
(M41T81)
(M41T81)
I/O
Expender
Rx/Tx
232C
MAX232
MAX232
RS232C
RS232C
LPF
uPD
RGB
9886
9886
MST3388
E
F
HDMI
HDMI
-11 0
HDMI I2S & S/ PDIF
ATSC
ATSC
7657
BA7657
YPbPr1
YPbPr 1
7657
Display BLOCK
26
1234
(Video
64012
~ 480P
CVBS1
YPbPr2
YPbPr 2
PDP-42A3HD
Decode ,
C/C & 3D)
C2
MICOM_CVBS
CVBS2/ Y2
CVBS 2
CVBS 1
CVBS 2
CVBS 1
Y1/C1
ATSC_CVBS
NTSC_CVBS
ATSC_CVBS
NTSC_CVBS
To MSP
Audio L- Main
Audio R-Main
(A_S/W)
CXA2069
Y/C 1
CVBS 3
CVBS 3
Y/C 1
L/R SC2
L/R SC2
Y/C 2
Y/C 2
L/R CVBS1
L/R CVBS1
Y/C 3
Y/C 3
L/R CVBS2
L/R CVBS3
L/R CVBS2
CVBS & Audio
L/R CVBS3
NE_OU
LI
L/R PC
L/R PC
T
Page 27
5678
2. DTT & Analog PCB Block Explanation
A : Channel Demodulator Block(LGDT3303)
B : ATSC Tuner Block(DTT7608)
C : Analog Tuner Block(FQ1236)
D : DDR SDRAM Block(HY5DU281622ET-H x 4)
E : MPEG Decoder Block(TL955B2-SH)
F : Audio Decoder Block(MSP4440)
G : Video Switch Block(CX2069Q)
H : Flash Rom Block(E28F320J3A)
I : Power input Block
J : Main Video decoder Block(uPD64012+HY57V161610DTC-7)
D
A
A
B
I
C
H
E
B
D
J
C
F
G
E
56
PDP-42A3HD
F
27
7
8
Page 28
1234
3. Digital PCB Block Explanation
A
A : Indication LED Block
B : Audio AMP Block(TA2024B)
C : AV input Block
D : Control key Block
B
A
B
C
C
D
D
E
F
28
1234
PDP-42A3HD
Page 29
5678
Block Description of Display
1. The ADC & HDMI receiver composes ADC and HDMI receiver.
2. The Video Decoder is composed of uPD64012 and VPC3230, converts from analog signal to
digital video signal.
3. The CXA2069 switches input signal and selects the signal.
4. The MDIN150 is de-interlacer, it functions that interlaced signal converts de-interlaced signal and
improves picture quality.
A
5. The ASI510 is scaler IC, scaling video signal it interfaces with related IC and outputs 24 bit RGB
format video.
The SDA6001 is composed of micom and closed caption block, it controls related IC, power on/off
6.
system, and signal flowing system.
7. IO expander functions that it increases the IO port from receiving IIC communication signal.
8. The real timer(M41T81) is timer with using the clock generator.
Factory Mode
1. The method of factory mode
• To enter the test mode press keys on Remote control in
sequence as below.
B
C
D
INPUT 0 9 1 7
•You can adjust the register of IC, but this operation is very critical in set operation.
2. Self-check mode and error code is not applicable in this set.
56
PDP-42A3HD
7
8
E
F
29
Page 30
1234
3.2 DIGITAL B/D SCHEMATIC DIAGRAM
A
DIGITAL B/D PCB
B
C
D08
T01
JP730
-N
D09
-Q
T14 T15
JP701
D
D07
-K
T03
D07
-K
T03
E
F
U2
U1
U4
D07
T02
-J
JP4
U401
D01
-A
T02 T03
D08
T02
-P
30
PDP-42A3HD
1234
Page 31
5678
D08
-L
T03 T04 T05 T06
JP701
A
B
C
U28
U29
D02
T01
D02
T01
-B
D
-B
E
D08
T02
-P
D01
T01
56
: Please refer to the diagram that corresponds to the number (and following letter).
-A
: Please refer to the troubleshooting table that corresponds with the number.
4.3 CONTRPL IR & LED, SUB_AV&, SUB_KEY, EMI and POWER B/D
A
CONTRPL IR & LED
B
SUB_AV& B/D
C
D
E
SUB_KEY B/D
F
48
PDP-42A3HD
1234
Page 49
5678
A
EMI-FILTER
B
POWER_SWITCH
C
D
E
56
PDP-42A3HD
F
49
7
8
Page 50
1234
5. PCB PARTS LIST
NOTES:
A
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
7 PDP-42A3HD/KUCXC and PDP-4214HD/KUCXC
PDP-42A3HD and PDP-4214HD/KUCXC are constructed the same except for the following:
Part No.
Symbol
B
C
D
Mark
Symbol and Description
PDP-42A3HD
/KUCXC
PDP MODULE
P01 PDP-NP42H5MF01PA/PB
PKG42H5G1
1
2
PKG42H5C1
3
PKG42H5J7
PKG42H5J8
4
5
PKG42H5J5
6
PKG42H5J6
PKG42H5E1
7
PKG42H5E1
PKG42H5E2
8
PKG42H5E2
10
PKG42H5E3
11
PKG42H5J4
12
PKG42H5J3
MISCELLANEOUS ELECTRICAL PARTS
WIRE ASSY AV SIGNAL (11P,250MM)
WIRE ASSY KEY ASSY (6P,350MM)
WIRE ASSY SMPS POWER ASSY(4P)
WIRE ASSY SMPS POWER ASSY(10P)
WIRE ASSY DIGITAL POWER ASSY(7P)
WIRE ASSY ANALOG POWER ASSY(12P)
WIRE ASSY DIGITAL POWER ASSY(8P)
WIRE ASSY AUDIO POWER ASSY(6P)
WIRE ASSY LED ASSY(15P)
WIRE ASSY AV SIGNAL (10P,400MM)
ID Label PDP42A3HD
ID Label PDP4214HD
Warning LabelPDP-42A3HD20300-0160 Not used
Warning LabelPDP-4214HD Not used 20500-1010
30701-04-001
Not used
20500-0980
Not used
Part No.
PDP-4214HD
/KUCXC
Not used
Not used
30701-04-002
Not used
20500-1000
Remarks
D
E
F
52
PDP-42A3HD
1234
Page 53
5678
6. ADJUSTMENT
1. At shipment, the unit is adjusted to its best conditions. Normally, it is not necessary to readjust even if an assembly is replaced. If the
adjustment is shifted or if it becomes necessary to readjust because of part replacement, etc., perform the adjustment as described below.
2. Any value changed in Service/Factory mode will be stored in memory as soon as it is changed. Before readjustment, take note of the
original values for reference in case you need to restore the original settings.
Check the condition of the input power &cable connection.
(JP730,JP701(DTT&Analog, JP709(Digital),JP230(AMP))
Check the condition of on-board regulators.
Check for short circuits between each power terminal and the ground.
No Power
When Powered ON
#1(M-7V)
at JP730
In Digital B/D
C
#3(Power)
at JP730
In digital Board
#5(POMUTE)
at JP730
In digital Board
D
#74,75
at U29
in digital B/D
The signal waveform
of X3
in digital B/D
Waveform 1
Waveform 2
Waveform 3
Waveform
4 - 1
Waveform 5
NG
NG
NG
NG
NG
Check SMPS
Check SMPS &Micom
Block(U29)
Check SMPS &Power Line
in Digital B/D
Check the state of soldering
in U401,U800,U29
Check the input power
part in U29
E
F
The data line waveform
of U28
Waveform
6 - 1
Change Digital B/D
NG
Check the U28 and
related Circuit
T01T01
62
1234
PDP-42A3HD
Page 63
5678
A
B
<Waveform 1 >
<Waveform 2 >
<Waveform 4-1 >
C
D
<Waveform 5 >
<Waveform 3 ><Waveform 6-1 >
56
PDP-42A3HD
7
E
F
63
8
Page 64
1234
2. No HDMI Signal
Preliminary Checkpoints
A
B
Check the condition of Conection of the HDMI input Connector
Check the condition of Soldering state in HDMI input part.
Check for short circuits between each power terminal and the ground.
No HDMI
signal
#37,38
at U401
in digital B/D
C
#108,109,111,112,
114,115,117,118
DC level At U401
In digital Board
EDID data
at U4
In digi tal Board
D
No sound
in HDMI mode
Check the signal
at JP4(HDMI Connector)
Waveform 7
Waveform 8
NG
NG
NG
NG
NG
Check the state of soldering
at U401,U800,U29
Check input signal part of
U401
Check HDMI_PWR
&5VSTB
Check the EDID data
&Audio output at U401
Change JP4
E
Change Digital B/D
F
T02 T02
64
1234
PDP-42A3HD
Page 65
5678
A
B
<Waveform 7 SCL >
<Waveform 7 SDA >
C
D
E
<Waveform 8 >
PDP-42A3HD
56
F
65
7
8
Page 66
1234
3. No Component Video Signal
Preliminary Checkpoints
A
Check the condition of connectin of the input component video signal.
Check the condition of soldering state in U401
Check the short point in signal l ine.
Check for short circuits between each power terminal and the ground.
B
C
D
No Component
signal (SMPTE Color Bars)
#22,25,27
at U1
in digital B/D
The output signal
At U401
In digital Board
Dose the signal
appear at PR14~19
In digital B/D
Dose the signal
appear at
PR29,31,34,35,38,39
In digital B/D
Waveform 9
Waveform 10
Waveform 11
NG
NG
NG
NG
Check the state of soldering
at JP1 &input signal part
Check U401 and
Y400 and related circuit
Check U16 and
Y2 and related circuit
Check U20 and
X2 and related circuit
Waveform 12
Check the LVDS Cable
and JP500
in Digital B/D
E
Change Digital B/D
F
T03 T03
66
1234
PDP-42A3HD
NG
Change the LVDS Cable
&LVDS chip
Test Patterm : SMPTE Color Bats
Page 67
5678
A
B
< Waveform 9 #22 >
< Waveform 9 #25 >
< Waveform 10 >
C
D
< Waveform 11 >
< Waveform 9 #27 >< Waveform 12 >
56
PDP-42A3HD
7
E
F
67
8
Page 68
1234
4. No TV Signal
Preliminary Checkpoints
A
B
Check the condition of connectin of the input TV signal.
Check the condition of soldering state in Tuner & input part
Check the short point in signal line.
Check for short circuits between each power terminal and the ground.
No TV
signal (SMPTE Color Bars)
#63
at U706
in DTT & Analog B/D
Waveform 13
C
#119
At U711
In DTT&Analog Board
Waveform 14
Dose the signal
appear at PR22,24
25,26 In DTT&Analog
B/D
D
Waveform 11
Dose the signal
appear at
PR29,31,34,35,38,39
In digital B/D
Waveform 12
NG
NG
NG
NG
Check A_CVBS1 input
part
Check U706 &
input part of U711
Check U16 and
Y2 and related circuit
Check U20 and
X2 and related circuit
E
F
Check the LVDS Cable
and JP500
in Digital B/D
Change Digital B/D
NG
Change the LVDS Cable
&LVDS chip
T04 T04
68
1234
PDP-42A3HD
Page 69
5678
A
B
< Waveform 13 >
< Waveform 14 >
< Waveform 12 >
C
D
< Waveform 11 >
PDP-42A3HD
56
E
F
69
7
8
Page 70
1234
5. No Video Signal (CVBS)
Preliminary Checkpoints
A
Check the condition of connectin of the input CVBS signal.
Check the condition of soldering state in CVBS & input part
Check the short point in signal line.
Check for short circuits between each power terminal and the ground.
B
signal (SMPTE Color Bars)
No CVBS
#8(1),15(2),22(3)
at U706
in DTT & Analog B/D
(1):VIDEO01
(2):VIDEO01
(3):VIDEO01
NG
Check CVBS input
part
Waveform 15
C
#119
At U711
In DTT&Analog Board
Waveform 14
Dose the signal
appear at PR22,24
25,26 In DTT&Analog
D
PR29,31,34,35,38,39
Check the LVDS Cable
E
B/D
Waveform 11
Dose the signal
appear at
In digital B/D
Waveform 12
and JP500
in Digital B/D
NG
NG
NG
NG
Check U706 &
input part of U711
Check U16 and
Y2 and related circuit
Check U20 and
X2 and related circuit
Change the LVDS Cable
&LVDS chip
Change Digital B/D
F
T05 T05
70
1234
PDP-42A3HD
Page 71
5678
A
B
< Waveform 15 >
< Waveform 14 >
< Waveform 12 >
C
D
< Waveform 11 >
PDP-42A3HD
56
E
F
71
7
8
Page 72
1234
6. No Video Signal (S-VHS)
Preliminary Checkpoints
A
Check the condition of connectin of the input S-VHS signal.
Check the condition of soldering state in S-VHS & input part
Check the short poi nt in signal line.
Check for short circuits between each power terminal and the ground.
B
signal (SMPTE Color Bars)
#10,12(1),17,19(2),24,26(3)
No S-VHS
at U706
in DTT & Analog B/D
(1):S-VIDEO01
(2):S-VIDEO01
(3):S-VIDEO01
NG
Check CVBS input
part
C
#121,128
At U711
In DTT&Analog Board
Dose the signal
appear at PR22,24
D
25,26 In DTT&Analog
Waveform
16,16-1
Waveform
17,17-1
NG
NG
Check U706 &
input part of U711
Check U16 and
Y2 and related circuit
B/D
Waveform 11
Dose the signal
appear at
PR29,31,34,35,38,39
NG
Check U20 and
X2 and related circuit
In digital B/D
Waveform 12
E
Check the LVDS Cable
and JP500
in Digital B/D
NG
Change the LVDS Cable
&LVDS chip
Change Digital B/D
F
T06 T06
72
1234
PDP-42A3HD
Page 73
5678
A
B
< Waveform 16 C >
< Waveform 16 Y >
< Waveform 17 Y >
C
D
< Waveform 12 >
< Waveform 17 C >
PDP-42A3HD
56
< Waveform 12 >
7
E
F
73
8
Page 74
1234
7. No Sound DVI Audio (Sine wave input)
Preliminary Checkpoints
A
Check the condition of connectin of the input DVI Audio R/L.
Check the condition of soldering state in DVI Audio R/L &input part
Check the short point in signal line.
Check for short circuits between each power terminal and the ground.
B
No Sound in
DVI Audio R/L
#29,31
at U706
in DTT & Analog B/D
C
#56,57
At U751
In DTT&Analog Board
#11,15
At U200
D
In Audio Amp Board
#28,31,27,24
At U200
Waveform 18
Waveform 19
Waveform 20
Waveform 21
NG
NG
NG
NG
Check DVI Audio input
part
Check U706 &
input part of U751
Check U751 and
Y800 and related circuit
Check U20 and
X2 and related circuit
E
F
Change Speaker
T07 T07
74
1234
PDP-42A3HD
Page 75
5678
A
B
< Waveform 18 >
< Waveform 19 >
< Waveform 21 >
C
D
< Waveform 20 >
PDP-42A3HD
56
E
F
75
7
8
Page 76
1234
8. No Sound in CVBS (Sine wave input)
Preliminary Checkpoints
A
Check the condition of connectin of the input CVBS Audio R/L.
Check the condition of soldering state in CVBS Audio R/L & input part
Check the short point in signal line.
Check for short circuits between each power terminal and the ground.
Check the condition of connectin of the input Component Audio R/L.
Check the condition of soldering state in Component Audio R/L &input part
Check the short point in signal line.
Check for short circuits between each power terminal and the ground.
B
No Sound in
Component Audio R/L
(1):Component1 Audio
(2):Component2 Audio
#50,51(1),47,48(2)
at U751
in DTT & Analog B/D
NG
Check Component Audio
input part
C
Waveform 19
#11,15
At U200
In Audio Amp Board
Waveform 20
#28,31,27,24
At U200
D
Waveform 21
Change Speaker
E
NG
NG
Check U751 and
Y800 and related circuit
Check U20 and
X2 and related circuit
F
T09 T09
78
1234
PDP-42A3HD
Page 79
5678
A
B
< Waveform 19 >
< Waveform 20 >
C
D
E
< Waveform 21 >
PDP-42A3HD
56
F
79
7
8
Page 80
1234
10. No TV Sound (Sine wave input)
Preliminary Checkpoints
A
Check the condition of connectin of the input TV SIF.
Check the condition of soldering state in TV SIF input part.
Check the short point in signal line.
Check for short circuits between each power terminal and the ground.
B
No Sound in
TV input
#67
at U751
in DTT & Analog B/D
C
Waveform 22
#11,15
At U200
In Audio Amp Board
Waveform 20
#28,31,27,24
At U200
D
Waveform 21
Change Speaker
NG
NG
NG
Check TV SIF input part
Check U751 and
Y800 and related circuit
Check U20 and
X2 and related circuit
E
F
T10 T10
80
1234
PDP-42A3HD
Page 81
5678
A
B
< Waveform 22 >
< Waveform 20 >
C
D
E
< Waveform 21 >
PDP-42A3HD
56
F
81
7
8
Page 82
1234
11. No Caption
Preliminary Checkpoints
A
B
Check the back Solding state in 96 pin connector(JP12(Digital),JP701(DTT&Analog))
Check the CC_RD,GD,BD,FB,VD,HD signal in I C.
Check the I2C between Micom and uPD64012 or EEPROM.
Check the Flash Memory or SDRAM.
CC in Remocon is
O.K. but the CC Does
Not display
OK
V-sync
NG
NG
Check Micom CVBS
Connection part
Check the crystal(X2)
and related parts on U29
Check the Micom_CVBS
C
Check CC_R,G,B,FB,H,V-sync
D
E
(Pin 121)
of IC SDA6001(U29)
OK
of IC SDA6001(U29)
OK
Change the uPD64012
Waveform 24
R,G,B,FB,H-sync
F
T11 T11
82
1234
PDP-42A3HD
Page 83
5678
A
B
< Waveform 24 R >
< Waveform 24 G >
< Waveform 24 FB >
C
D
< Waveform 24 H-sync >
< Waveform 24 B >
PDP-42A3HD
56
< Waveform 24 V-sync >
E
F
83
7
8
Page 84
1234
12. Remocon
Remocon switch push but the key does not function
A
Preliminary Checkpoints
Check the Solder state and pin of Connector JP10
Check the Solder state in LED Board.
Check the I2C between Micom and EEPROM.
Check the Flash Memory or SDRAM.
B
Remocon is O.K. but
the Function does not
operate.
OK
Check the IR Micom(Pin 76)
C
D
of IC SDA6001(U29)
OK
Check the Micom part
(IIC Comunication, other
Control line)
OK
When you power
switch off,
the set off
OK
Exchange the Digital Board
Waveform 25
NG
NG
NG
Check Remocon output
and Power in LED Board
Exchange the IC(U29)
Exchange the IC(UP1)
E
F
T12 T12
84
1234
PDP-42A3HD
Page 85
5678
A
B
< Waveform 25 >
C
D
E
56
PDP-42A3HD
F
85
7
8
Page 86
1234
13. Key
Key switch is OK but the key does not function
A
Preliminary Checkpoints
Check the Solder state and pin of Connector JP10
Check the Solder state in Key Board.
Check the I2C between Micom and EEPROM.
Check the Flash Memory or SDRAM.
B
Control key is O.K. but
the Function does not
operate.
OK
Check the key1,key2
(Pin 124,125)
C
D
of IC SDA6001(U29)
OK
Check the Micom part
(IIC Comunication, other
Control line)
OK
Check IR processor
(UP1)
OK
Exchange the Digital Board
Waveform 26
NG
NG
NG
Check Control Key Board
and Power in LED Board
Exchange the IC(U29)
Exchange the IC(UP1)
E
F
T13 T13
86
1234
PDP-42A3HD
Page 87
5678
A
B
< Waveform 26 >
< Waveform 26-1 >
C
D
E
56
PDP-42A3HD
F
87
7
8
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1234
7.1.3 DTT BASIC INSPECTION
DTT Basic Inspection
Not Working When Powered On
A
Preliminary Checkpoints
Check the condition of the input power &cable connection. (JP709)
Check the condition of on-board regulators.
Check for short circuits between each power terminal and the ground.
B
Check the Digital Board or
C
Perform short circuit test on
SMPS
each power lines.
NG
NG
Not Working
When Powered On
OK
Check the voltage output
of JP709 & JP701.
OK
Check the voltage output
of JP709 & JP701 after
connecting them.
*JP 709
1. 3.3V
2. 3.3V
3. 3.3V
4. GND
5. GND
6. GND
7. 2.5V
8. 2.5V
9. 2.5V
10. GND
11. GND
12. GND
*JP 701
9. A6VCC
10. A6VCC
OK
Check the power line path
D
Check the soldering status of
E
Note) Please refer to the power diagram of PAU-42THD for detail power connectivity information.
Note) Each input power of DTT comes via the digital board of SMPS directly. So, please check
the digital board prior to SMPS when power input is not working properly.
from connector
to on-board regulators.
on-board regulators.
Perform short circuit test on
each power lines.
NG
NG
Check the input voltage
of on-board regulators
OK
Check the output voltage
of on-board regulators
OK
Check the power line path
from on-board regulators
to each components.
F
T14 T14
88
1234
PDP-42A3HD
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7.1.4 BASIC INSPECTION
Basic Inspection
Mulfunction or Not Working of Remote Control Unit
Preliminary Checkpoints
Check the battery condition of the Remote Control Unit.
Check against the a set that works normally to see if the RCU (Remote Control Unit) is working.
Check whether the connector between Digital Board and DTT&Analog Board is connected. (JP701)
Note that DTT board does not receive the key directly from RCU. Instead, MCU of digital board
gets the keys and passes them to DTT through the UART0. (Pin 34 &35 of JP701)
Mulfunction or Not
Working of Remote
Control Unit
A
B
Check the battery of the RCU.
Check the RCU.
OK
Check the connector
(JP701)
OK
Check the UART0_RX signal
(Pin 33 of JP701)
OK
Check signal line path to the
main CPU of DTT board
(U2)
Waveform 1 (When 'OK' key is pressed)
NG
NG
NG
Replace the battery/RCU
Secure the connector
Check the digital board /
Check the IR & LED board
C
D
E
< Waveform 1 >
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Basic Inspection
Power Supply is O.K. but the DTT Does Not Wake Up
A
Preliminary Checkpoints
Check the System Clock (27MHz)and the RESET terminal of CPU.
Check the UART communication terminals between CPU and digital board (UART0).
Check the I2C between CPU and LGDT3303 or EEPROM.
Check the Flash Memory or DDR-SDRAM.
B
Power Supply is O.K.
but the STB Does Not
Wake up
Waveform 2
Check the System
Clock 27MHz (Pin 15) of IC
C
D
E
Useful Tips
MK2475-33G (U261)
OK
Check DDR-SDRAM Clock
(Pin 45 and 46) of DDR-SDRAM
(U5, U6, U7 and U8)
OK
Check system reset of Pin1 on
U281
OK
Check RESET, CS and OE
signals of Flash Memory
OK
Check for other defective
modes
Ch:CLK, Ch2:CLK~
Ch:3.3V, Ch2:Reset
Ch1:Reset, Ch2:CS/ Ch3:OE/
Waveform 3
Waveform 4
NG
NG
NG
Waveform 5
NG
Check X-Tal(Y261) and
related parts
Check the Vref and VTT voltage
and clock of
DDR-SDRAM or related parts
Check the soldering state of
U281 or Replace U281
Check Flash Memory
(U40) or related parts
1. An Unstable 27 MHz clock may be due to defect of X-TAL or clock generator (U261). Replace the X-Tal or U261.
2. DDR-SDRAM have difference clock inputs which are positive and others are negative signal (Double Data Rate).
3. Vref and VTT are have Vcc/2 and check the power source whether defected.
4. When replacing parts, be cearful of static charges from the tip of the solder iron that can easily damage the parts.
Also, check for assembly condition, soldering condition, or for incorrect or reverse insertion of parts.
F
5. If the problems are caused by CPU, change CPU board and download Serial Number.
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A
B
< Waveform 2 >< Waveform 5 >
< Waveform 3 >
C
D
E
< Waveform 4 >
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Basic Inspection
Does Not Boot after Power-On or System Reset
A
Preliminary Checkpoints
The system clock 27MHz must be stable during the System Reset or the Power On Reset.
However, if X-TAL is defective, the clock may not become stable until RESET is released.
To check reset timing, turn the main power off and back on, and check if the following waveform is maintained.
B
C
D
Check the reset signal of
Flash and Pin1 of U281
Check the soldering status
of U40(Flash Memory)
and U62
NG
Does Not Boot after
System/Power-On Reset
Check the Reset and
clock timing of CPU
OK
Check the communication
between DTT and
digital board
OK
Check Flash Memory
OK
Waveform 5
Waveform 2
Waveform 4
27 MHz Clock problemReset timing promlem
NG
NG
Waveform 6
Ch1:SLC, Ch2:SDA
Check the soldering status
of X-TAL(Y261) and U261
Check the soldering status
of JP282.
Check the digital board
Check the waveform CS
and OE of Flash Memory
Check the soldering state of
E
Useful Tips
1. The CPU have two 12C for system controller.
One is communicate with system 12C(TDA10046) and the other is communicate with serial EFPROM for storing data.
2. When the system will not operate even though the basic inspection results were normal, check Flash Memory which
contains channel data and program contents.
3. Additionally check for Local DATA and Local ADDRESS buses between CPU and Flash Memory.
4. When replacing parts, be careful of static changes from the tip of the solder iron that can easily damage the parts.
Also, check for assembly condition, soldering condition, or for incorrect or reverse insertion of parts.
F
5. If the problems are caused by CPU, change CPU board and download Serial Number.
EFPROM
NG
Check the 12C Line
(Pin 6, 5 of U31)
OK
Check for other defective
modes
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A
B
< Waveform 2 >< Waveform 6 >
< Waveform 4 >
C
D
E
< Waveform 5 >
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7.1.5 CPU / SYSTEM MEMORY INSPECTION
CPU /System Memory Inspection
A
Error Occurs During S/W Installation or Update through BOOTROM Board.
System Stops During Initial Booting or Operation.
Preliminary Checkpoints
If the system does not respond even though no problem was found after basic inspection,
you need to check the flash memory that contains program codes for the proper system operation,
Flash Memory Control signals that look similar to below waveforms will be repeated.
The main cause of the problems related to System Memory (i.e.Flash and DDRSDRAM)is the soldering of parts.
B
Therefore, first check the soldering condition and the power supply of IC.
Error Occurs During S/W
Installation or Update
through BOOTROM Board.
Waveform 5
C
NGOK
Check CPU
and Flash Memory
(Incorrect insertion, poor
soldering, etc.)
D
OKOK
Re-check the basic inspection
items
E
Check Flash Access
signal CE(Pin 14), OE(Pin 54)
NG
Waveform 7
Ch:DDR0A0
CH:DDR0D0
Check the Data and
Addresses of DDR-SDRAM
Check for other defective
modes
Useful Tips
1. Check CE, OE and WE of Flash Memory when system does not operate or cannnot update for new software.
2. When the system will not operate even though the basic inspection results were normal, check Flash Memory which
contains channel data and program contents.
3. Additionally check for Local ADDRESS buses between CPU and Flash Memory.
4. Check the Memory interface of DDRSDRAM if the Flash Memory is not defected.
5. When replacing parts, be careful of static charges from the tip of the solder iron that can easily damage the parts.
F
Also, check for assembly condition, soldering condition, or for incorrect or reverse insertion of parts.
6. If the problems are caused by CPU, change CPU board and download Serial Number.
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A
B
< Waveform 5 >
< Waveform 7 >
C
D
E
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7.1.6 MPEG INSPECTION
MPEG Inspection
No problems Found during Basic and CPU/System Memory Inspections, but MPEG Does Not Play.
A
- Check DDR SDRAM Interface/Transport Stream(TS).
Preliminary Checkpoints
If the system does not respond even though no problems were found during the basic inspection
and the CPU/Flash inspection, you will need to check the DDR-SDRAM interface.
Check control lines between DDR-SDRAM and CPU also data/address lines.
The main cause of the problems related to System Memory (i.e.Flash and DDR-SDRAM)is the soldering of parts.
Therefore, in the event of a problem, first check the condition of the soldering and the power supply of IC.
B
No problems Found on
during Basic/Memory
Inspections but MPEG Play
Does Not Work
Ch1:RAS/, Ch2:CAS/, Ch3:WE/
NGOK
C
Check the solding
status of DDR-SDRAM
(U5, U6, U7 and U8)
OKOK
Recheck the basic inspevtion
items
D
Useful Tips
1. Make sure that basic function of the system is normal by checking that the VFD toggles
each time you press the Front power key.
2. Check the interface between CPU and DDR-SDRAM U5, U6, U7 and U8.
The interface is composed of clock(133MHz), address, data and control signals.
3. If all connections are complete, replace the DDR-SDRAM.
4. If the problems are caused by CPU, change CPU board and download Serial Number.
Check the output of DDR
SDRAM control interface
NG
Waveform 8
Waveform 7
Check the adress and data lines
of between CPU and DDR-SDRAM
Check for other defective
modes
E
F
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7.1.7 A/ V INSPECTION
A/V Inspection
No Video Output - CVBS/YPbPr
Preliminary Checkpoints
If no video is output while the UI(User Interface)and key controls are normal,
first check the video output signal of CPU.
If no video signal found,check the TS parallel data between CPU and U531.
If no output of TS data,check the U531 and relevant components.
U2(PIN:A9):CVBS
U2(PIN:B9, C9):
S-VHS
JP141(PIN1, 3, 5,):YPbPr
Waveform 9-1 (CVBS)
Waveform 9-2 (YPbPr)
No video Output
OK
Check the Video output
of CPU
OK
Check the TS line between
CPU and U531
NG
NG
Check the path between
CPU and JP705, JP706 (Incorrect
insertion, poor soldering, short
circuits, damage, etc.)
Check the TS signal path from
tuner to U531.
A
B
C
OK
Check for other defective
Useful Tips
1. If no output of TS data but tuner is good, check the U531 and relevant components.
modes
D
E
< Waveform 9-1 >
< Waveform 9-2 >
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A/V Inspection
No Audio Output
A
Preliminary Checkpoints
B
If no audio is output through JP800 while the system is normal, first check the
CPU AUDIO output and clock. [I2S interface ].
If no problems were found, check the U671 for Audio DAC.
No Audio Output
OK
Waveform 10
Ch1:SCLK,
Ch2:LRCLK,
Ch3:ADATA0
Check the CPU
12S output
OK
NG
(Incorrect insertion, poor soldering,
short circuits, damage, etc.)
Check the path between
CPU and Clock
C
D
Useful Tips
1. The Audio problem largely from the defect of CPU, Audio DAC or incomplete soldering of the parts located along
the audio output path.
2. Audio DAC pins represent serial data, LR clock, Bit clock and system clock, respectively.
E
Waveform 11
Check the Audio clock
Pin 9 of U261
OK
Check the Audio DAC for
U761
OK
Check for other
defective modes
NG
NG
Check the X-TAL and U261
(Incorrect insertion, poor soldering,
short circuits, damage, etc)
Check the path between
Audio DAC and CPU
(Incorrect insertion, poor solding,
short circuits, damage, etc)
F
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A/V Inspection
No digital audio output
Preliminary Checkpoints
If the SPDIF output is not working while the system is normal (Including MPEG
play and A/V output), check for any problems with the SPDIF output of CPU.
A
B
No IEC958 Digital Output
Waveform 13
Check the IEC958 output
signal J5 of U2
OK
Check for other
defective modes
NG
Check the path between
CPU and IEC958 line
(Incorrect insertion, poor soldering,
short circuits, damage, etc.)
C
D
< Waveform 13 >
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F
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7.1.8 CHANNEL INSPECTION
Channel Inspection
No Channel Locking with No Problems with Power/CPU
A
Preliminary Checkpoints
If channel locking fails even though there is no problems with the system, check
the Interface between Tuner, LGDT3303 and CPU.
path between U501 and LGDT3303
(Incorrect insertion, poor soldering,
short circuits, damage, etc)
C
- LDGT3303 PIN26
* low : reset on
* high : reset release
- LGDT3303 Pin 79, 80
* 25MHz clock
D
- 12C CLOCK [PIN48]
- 12C DATA[PIN49]
E
Check the LGDT3303 input
Waveform 14
OK
(Reset) = high
OK
Check the LGDT3303
input clock
OK
Check the 12C control
Check other related
part
NG
NG
NG
Check the path between
CPU and LGDT3303 (Incorrect
insertion, poor soldering, short
circuits, damage, etc.)
Check the path between
LGDT3303 and X-Tal (Incorrect
insertion, poor soldering, short
circuits, damage, etc.)
Check the path between
devices the LGDT3303 and EEPROM
Also, check Incorrect insertion, poor
soldering, short circuits, damage, etc.)
Useful Tips
1. Check the power byU532 are properly provided to the U531.
2. Check the 12C interface between tuner and 10046. If no problem, inspect along the tuner output path to TDA10046.
Whether the components of R, L, C's soldering status.
3. If no problem, replace the Tuner.
4. If the problems are founded by CPU, replace the CPU board and also download SN.
F
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