PDP-424MV PBC Layout5Adjustments (61 Inch Models)31~37
PRO-1410HD & PDP-614MX PCB Layout 6Disassembly (61 Inch Models)38~41
Function OF The PCB Assemblies 7~9Parts List (61 Inch Models)42~43
Normal Power On Operation10~11Connector Pin Voltages And Signals (61 Inch)44~49
42 & 61 Inch Common Troubleshooting
Power Failure (Flow Chart)13Missing Data Or Scan Symptoms51
Blinking IN Green (Flow Chart) 14~15Testing Data Relay Boards52~53
Blinking In Red (Temperature Alarm)16Testing High Voltage Board And Scan ICs 54~55
Blinking In Red And Green (Flow Chart)17Testing High Voltage Board For No Picture56~57
Lighting In Green Then Red (Flow Chart)18Digital Board Symptoms58
No Picture (Flow Chart)19Power Off Symptoms59~61
Audio Troubleshooting (Flow Chart)20Picture Problems (High Voltage Board)62
Remote Troubleshooting (Flow Chart)21~22All Connector Locations63
4PC Board Replacement (Screws & Connectors)29~30
12~24
42 Inch Section (PDP-424MV)
51~83
Closed Caption Troubleshooting (Flow Chart)23~24Screw Locations On PCB Assemblies64
61 Inch Section (PRO-1410HD & PDP-614MX)
Testing Scan Board (Y-Drive)26Adjustments (42 Inch Model)67~73
Testing Scan ICs And Common Board (X-Drive)27Disassembly (42 Inch Model)74~77
Testing Data ICs And Digital Board Fuse28Connector Pin Voltages And Signals (42 Inch)78~83
26~49Parts List (42 Inch Model)65~66
Preface
4
This technical training guide will address
the disassembly and adjustments of 42 and 61 inch Pioneer Plasma Display models.
This guide was designed as a servicing aid
and is not intended to replace the service
manual. The student should have the
appropriate service manual on hand when
when using this guide. Data in the service
manual for this unit contains specific
information on safety, parts and adjustments.
Safety information
Important safety data for this Pioneer model
is contained in the service manual. Before
returning the unit to the customer, complete
all product safety obligations and tests.
Technicians who bypass safety features or
fail to carry out safety checks may expose
themselves and others to possible injury,
and may be liable for any resulting damages.
For more information on electronic
circuits and block diagrams refer
to the Service manual.
Lead in the solder used in this product
is a known reproductive toxicant which
may cause birth defects or other reproductive
harm. (California Health and Safety Code
Section 25249.5).
When servicing this or handling circuit
boards and other components which
contain solder, avoid unprotected skin
contact with the solder. Also, when
soldering do not inhale any smoke or
fumes produced.
PDP-424MV PCB Layout
5
MAIN PWB
232C PWB
POWER UNIT
SENB PWB
High Voltage
SEND PWB
SENC PWB
PWR PWB
LED PWB
AUDIO PWB
CTL PWB
PRO-1410HD & PDP-614MX
6
SENB PWBSEND PWB
MAIN PWB
POWER UNIT
Scanning PWB
232C PWB
PWR PWB
LED PWB
SENC PWB
AUDIO PWB
CTL PWB
Function of the PCB’s
7
¾ MAIN PWB ASSY
Selector
zVideo selector(Video, RGB/YC/V)
zSync selector(Sync on green, HD,VD,Y)
2. Power Supply outputs a Power Mute voltage at +4.8 from Connector PM pin 5
(POMUTE). The Power Supply also outputs a +7 volt supply to the Main Microprocessor
at Connector PM pin 1 (M+7).
3. The +7 volt supply now on the Main PCB goes to the RS232 PCB, Power Switch PCB and
IC9503 the +5 volt regulator. Additionally the +7 volt supply returns back to the Power
Supply as one of the Power Start Up signals.
4. The +5 volt regulator (IC9503) outputs to the RS232 and Power Switch PCB’s. At this
time the Main Microprocessor sets the state to Standby and the front panel LED lights
Red.
5. From Standby pressing the Power button will send a +5 volt signal to the Main
Microprocessor from the Power Switch PCB Connector PW pin 2 (POIN).
6. The Main Microprocessor outputs the Power On +5 volt signal to the Power Supply from
Connector PM pin 3 (POWER). At this time the Power Relay engages.
7. The Power Supply upon receiving the Power On Signal supplies all other secondary
supply voltages.
8. After secondary supply voltages come up the power supplies for VS (170) and VD (65)
turn on.
9. NOTE: Panel Alarm Input Line can shutdown the Power Supply (Low Normal).
42 & 61 Inch Common Trouble Shooting
12
Page:Trouble Area:
13Power Failure
14 & 15Blinking in Green
16Blinking in Red
17Blinking in Red & Green
18Lighting Green then Red
19No Picture
20Audio
21 &22Remote
23 &24Closed Caption
1. Power failure
13
8-2
PDP-614MX / PRO-1410HD / PDP-424MV
(1) The power supply is not turned on.
Move the main power setting for
OFF→ ON.
Is the POWER/STANDBY lamp lit?
(2) Blinking in green (Alarm of
temperature sensor error or fan error)
Go to (P14 & 15)
(3) Blinking in red after repeating
reciprocal flash in red and green
(POWER ON↔OFF) 3times (Alarm of
temperature error) Go to (P16).
(4) Reciprocal flashing in red and
green (Alarm of panel error) Go to
(P17).
(5) Lighting in green, and then in
red (Alarm of power line error) Go to
(P18).
Is a 5Vdc output available in the state that
the LD connector is disconnected and the
main power is turned ON?
YES
NO
Is a 5Vdc output available in the state that
the RS connector is disconnected and the
main power is turned ON?
YES
NO
The PW connector, PWR PWB or the MAIN
PWB is fault.
YES
The LD connector or the
LED PWB is fault.
The RS connector or the
232C PWB is fault.
(Caution) If any abnormality is sensed in such a
NO
Is the AC power
output available at
the AC connector
(power cord)?
YES
Is a 6.8Vdc output
available at Pin of
the PM connector?
YES
Is a 6.8Vdc output
available at Pin of
the PW connector?
YES
Is a 6.8Vdc output
available at Pin of
the PM connector?
YES
Is a 4.9Vdc output
available at Pin of
the PM connector?
NO
Is a 5Vdc output
available at Pin of
the PW connector?
NO NO NO
The MAIN PWB is fault.
manner that the LED flashes or lights, all
the power lines other than those of 7Vdc
(M+7V) and 5Vdc (M+5V) are automatically
turned off in about 10 seconds. When
checking the power lines other than those of
M+7V and M+5V, a circuit tester or the like
should have been connected in advance.
NO
The PW
connector or
the PWR PWB
is fault.
NO
The PM
connector or
the MAIN
PWB is fault.
NO
NO
The power cord is defective.
Is a 6.8Vdc output available in
the state that the LD connector
is disconnected and the main
power is turned ON?
The LD
YES
connector or
the LED PWB
NO
Is a 6.8Vdc output available in
the state that the PW connector
is disconnected and the main
power is turned ON?
NO
Is a 6.8Vdc output available in
the state that the PM connector
is disconnected and the main
power is turned ON?
is fault.
The PW
YES
connector or
the PWR PWB
is fault.
YES
The PM
connector or
the MAIN
PWB is fault.
NO
YES
The power unit is fault.
YES
(2) Blinking in green
14
8-3
Alarm of temperature sensor error
Blinking in green (intervals of 2 seconds)
Turn off the main power supply.
Pressing the [MENU] key of the product,
turn on the main power supply to cancel
alarming.
Press the remove control keys in the
sequential order of [POWER ON] →
[POWER ON] → [EXIT] → [DISPLAY] and
enter the factory adjustment menu. Press
the [MENU/ENTER] key to
display the FAN SET menu (P2/11).
Is there a display of
numerals (almost room
temperatures) at the right
side of [T1, T2, T3]?
YES
The MAIN PWB is fault.
NO
FAN SET
FAN SET
FAN MODE H CONT ENA –
FAN OFF/L – CONT UP –
FAN L/M – CONT TIME –
FAN M/H – UP STEP 2
SF SAVE 075 DOWN STEP 2
PLE SAVE 070 READ TIME 60
T ALM 095 TEMP LEVEL 1
RET TME 030
PLE TIME 001
T1 030 T2 025
T3 030 T4 – MODE 2
IC ERROR –
[MENU/ENTER] NEXT [EXIT] PREV 2/11
Is there a display of [-] for
all the numerals at the
right side of [T1, T2, T3]?
YES
Are there a 3.3Vdc
output at Pin and a
clock signal (3.3Vpp)
at Pins and of the
TS in the state that the
TS connector is
disconnected and the
main power supply is
turned on?
NO
NO
The TS connector
or the SENC PWB
is fault.
YES
When a [-] display is presented, the PWB with the symbol shown
below is fault. T1: SEND PWB, T2: SENB PWB, T3: SENC PWB
Are there a 3.3Vdc
output at Pin and a
clock signal (3.3Vpp)
at Pins and of the
TR in the state that the
TR connector is
disconnected and the
main power supply is
turned on?
YES
The TR connector
or the SEND PWB
is fault.
Are there a 3.3Vdc
output at Pin and a
NO
clock signal (3.3Vpp)
at Pins and of
the TM in the state
that the TM connector
is disconnected and
the main power
supply is turned on?
YES
The TM connector
or the SENB PWB
is fault.
NO
The MAIN PWB
is fault.
Alarm of fan error
15
8-4
Blinking in green (intervals of
0.5seconds)
Turn off the main power supply.
Pressing the [MENU] key
of the product, turn on the
main power supply to
cancel alarming.
Is the fan running?
(Caution) When alarming is
canceled, [FAN MODE] of
FAN SET (P2/11) in the
factory adjustment menu
automatically moves from
[ENA] to [H], thus causing
the fan to run.
FAN SET
FAN MODE ENA CONT ENA –
FAN OFF/L – CONT UP –
FAN L/M – CONT TIME –
FAN M/H – UP STEP 2
FAN SAVE 075 DOWN STEP 2
PLE SAVE 070 READ TIME 60
T ALM 095 TEMP LEVEL 1
RET TME 030
PLE TIME 001
T1 030 T2 025
T3 030 T4 – MODE 2
IC ERROR –
[MENU/ENTER] NEXT [EXIT] PREV 2/11
FAN SET
FAN MODE H CONT ENA –
FAN OFF/L – CONT UP –
FAN L/M – CONT TIME –
FAN M/H – UP STEP 2
FAN SAVE 075 DOWN STEP 2
PLE SAVE 070 READ TIME 60
T ALM 095 TEMP LEVEL 1
RET TME 030
PLE TIME 001
T1 030 T2 025
T3 030 T4 – MODE 2
IC ERROR –
[MENU/ENTER] NEXT [EXIT] PREV 2/11
YES
NO
Is there a voltage output of 11.3Vdc for the
42inch model, and
9.3Vdc for the 61inch models respectively, at Pin
1 of the FA, FB, and FC connectors?
Is there a 3.3Vdc output
at Pin of the FA and
FB, FC connectors?
NO
Is there a voltage output of
11.3Vdc for the 42inch model,
and
9.3Vdc for the 61inch models,
respectively, when the FA
connector is disconnected and the
mains power is turned ON?
YES
YES
NO
The FAN-A/FAN-B/FAN-C is fault.
Is there a voltage output of
11.3Vdc for the 42inch model,
and
9.3Vdc for 61inch models,
respectively, when the FB
connector is disconnected and the
mains power is turned ON?
YES
The FAN-A is fault.
The FAN-B is fault.
YES
The fan is out of order on the
side where a 3.3Vdc output
is generated.
NO
The MAIN PWB is fault.
(Caution) The FAN-C and FC
Is there a voltage output of
11.3Vdc for 42 inch model, and
9.3Vdc for the 61 inch models,
respectively, when the FC
connector is disconnected and the
mains power is turned ON?
NO
NO
YES
The FAN-C is fault.
connectors are used
only for the 61 inch
Series.
The MAIN PWB
is fault.
(Caution) In the FAN MODE, [ENA] is automatically recovered when the main power is turned OFF → ON.
(3) Blinking in red (Alarm of temperature error)
16
Since the internal temperature is too high in the product, the temperature protector has been actuated. In such
a case, the following actions should be taken immediately:
1. Turn off the main power supply and pull out the power cord from the wall outlet.
2. Wait for about 60 minutes until the temperature in the main unit lowers.
3. Check whether the heat discharge port is covered with dust or the like. If yes, remove the clogging substance.
4. If the unit is used where the ambient temperature is high, it should be moved to an adequate place (air
temperature ranging from 5°C to 35°C).
(4) Alternation blinking in red and green (Alarm of PDP error)
17
(Caution) How to reset the alarming condition
Blinking in red and green
Move the main power
setting for OFF → ON.
Is there alternation blinking
in red and green?
Turn OFF the main power
supply.
With the [Menu] key of the
product kept pressed, turn
on the main power supply
to assume the [Voltage
Check Mode].
Pressing the [Input Select] key of the product, turn on the main power supply
of the main unit. In this state, keep pressing the [Input Select] key for more
than 2 seconds until alarming is canceled. Make confirmation by the method
specified below.
NO
Normal
YES
(Caution) When the main power supply is turned on with the
[Menu] key of the product kept pressed, it takes 30
seconds more to assume the state of [blinking in red and
green]. In this time period, the following voltage checks
should be carried out.
If the state of [blinking in red and green] is assumed
during this checking, take actions of [Alarm Canceling]
and [Voltage Check Mode Setup] again.
Is there a 3.3Vdc output at
Pin 94 of IC9501 in the
MAIN PWB? (See the
PWB Layout Diagram on
P4-20.)
Turn ON the main power
supply in the state that the
AD, PD, and PH connectors
are disconnected. In this
state, are there the outputs
of Vs (170Vdc), Vd (60Vdc),
and 5Vdc at the PD/PH
connectors as specified in
the table at right? In this
case, however, no images
are generate.
NO
YES
Test PDP Module Area.
YES
NO
The MAIN PWB is fault.
The Power unit is fault.
(Caution) The voltage values of Vd and Vs and also the connector
pin numbers can differ according to the PDP. The method
of checking these voltage values is obtainable from [2.
Adjustment of the power unit] in the method of adjustment
plus the table specified below.
Inch Vs Vd GND 5Vdc GND
42 PD-9pin PD-7pin PD-5pin PH-1pin PH-3pin
61
PD-9pin
PH-1pin
PD-7pin
PH-4pin
PD-5pin
PH-5pin
PD-4pin
PH-7pin
PD-5pin
PH-5pin
(
(5) Lighting in green, and then in red (Alarm of power voltage error)
18
Unlike [lighting in red] in the STANDBY mode, [lighting in green] continues for about 30 seconds without any
output of images and audio signals. Since then, the mode turns into [lighting in red].
Lighting in red
Make an OFF → ON setting
twice for the main power
supply in order to reset the
alarming condition.
Is the LED lit in red after it
has been lit in green for about
30 seconds?
YES
When the main power supply is turned on in
the state that the AD, PD, and PH
connectors are disconnected, are there the
Vs (170Vdc) and Vd (60Vdc) outputs at Pins
- to Pins - of the PD connector and
a 5Vdc output at Pins - of the PH
connector? In this case, is the LED not
turned in red after it has been lit in green for
about 30 seconds? At that time, however, no
ima
ges are generated.
NO
When the main power supply is turned on in
the state that the PA and PV connectors are
disconnected from one after another, is
there a 12Vdc output at Pins - of the PA
connector or the 12Vdc and 6Vdc outputs at
Pins and - of the PV connector? In
this case, is the LED not turned in red after it
has been lit in green for about 30 seconds?
NO
(Caution) How to reset the alarming condition The
alarming condition can be reset when an
OFF→ ON setting is repeated twice for the
main power supply in the state that the
LED is lit in red. The interval between the
first and second settings is not particularly
specified.
Normal
YES
YES
Test PDP Module Area.
(Caution) The voltage values of Vd and Vs
can differ according to the PDP.
The method of checking these
voltage values is obtainable from
[2. Adjustment of the power unit]
in the method of adjustment.
The MAIN PWB or the
AUDIO PWB is fault.
Is there an output of 3.3Vdc available at Pins
~ and 2.5Vdc at Pins ~ in the
state that the PA and PV connectors are
returned to the former state, the main power
is turned ON, and the PN connector is
disconnected? In this case, however, this
check must be finished in 30 seconds.
Otherwise, there will be power tripping on
account of an alarm.
NO
YES
The MAIN PWB is fault.
NO
The Power unit or the
PN connector is fault.
(8) No pictures [(Caution) The voltage outputs of Vs = 170V and Vd = 64V, 5Vdc are always generated, but the
19
LED is not flashing or lighting for alarming. However, the voltage values will differ according to the MODULE.]
No picture is displayed.
Make the setting of OFF→ ON
for the main power supply.
Does the priming glimpse?
YES
When the AD connector is disconnected, is
the LVDS signal normally output to each
pin of the AD connector? (For more details
of the signal, refer to the descriptions about
the connector pins.)
NO
YES
Test PDP Module Area.
NO
The MAIN PWB is fault.
The AD connector or the PDP is fault.
3. Audio errors
20
(Caution) In regard to the method of audio input setting, refer to the specifications and the instruction
manual to confirm that all the setting is correct. Then, troubleshooting can be
carried out. It must be noted that the protector functions and no audio output is available if
the opposing electrodes of the speaker output or the speaker output and the ground (GND)
are short-circuited. In such a case, turn off the main power supply and make the
connections correctly. The protector is reset when the main power supply is turned on after
that
Audio errors
In the state that the speaker cable is
disconnected, is the audio signal output
available at the speaker terminal?
Is the voltage output specified below
NO
available at each pin of the PA connector
in the AUDIO PWB?
Is the waveform specified below output to
the AU connector of the AUDIO PWB?
Pin6
Pin7
Pin5
Pin 1,3 • • • Audio signal waveform
5Vpp
5Vpp
3.5Vdc
YES
NO
NO
The speaker or the speaker
cable is fault.
The power unit or the PA
connector is fault.
The MAIN PWB or the AU
connector is fault.
The AUDIO PWB is fault.
YES
4. Remote control not effective
21
(1) The wired remote control is not effective.
When a single item is used
The wired remote control is not
effective.
Is there a signal output specified below
at Pin 7 of the RS connector?
3.3Vpp
Is there a signal output specified below
at Pin 3 of the M2003? (Refer to the
PWB layout diagram on Page P4-21.)
NO
5Vpp
When the RS connector is
disconnected, is there a signal output
specified below at the RS connector of
the
MAIN PWB?
Pin No. Pin name Voltage
1 M+5V 5Vdc
5 M+3.3V 3.3Vdc
YES
(Caution) The wired remote control is not effective if the setting
of [PLE LINK], or [Repeat TIMER] is ON, or if the
setting of [ID NUMBER] has been made. Therefore,
such a setting should be turned off, without. Since
then, troubleshooting can be carried out.
YES
NO
The RS connector or the
MAIN PWB is fault.
Is there a 3.3Vdc output
at Pin 2 of the M2003?
(Refer to the PWB layout
diagram on Page P4-21.)
YES
The remote control or the
remote control cable is fault.
NO
The RS232C PWB is fault.
NO
The RS connector or the
MAIN PWB is fault.
YES
The 232C PWB is fault.
When a daisy chain (including the video wall) is used
The wired remote control
is not effective.
Are the 0Vdc and 5Vdc
outputs respectively available
at Pins 9 and 10 of the RS
connector in the standard
product of 232C PWB?
The MAIN PWB is fault.
NO
Is there a clock signal output at
YES
Pin 3 of the M2004? (Refer to
the PWB layout diagram on
Page P8-19.)
The 232C PWB is fault.
NO
Check the products of
YES
second and thereafter
according to “1 When a
single item is used.”
(2) The wireless remote control is not effective.
22
(Caution) Since the detection of “wired” or “wireless” is conducted for the remote control
through the remote terminal, it is necessary to pull out the remote control cable
from the remote terminal. Troubleshooting should be carried out after
confirming that “IR REMOTE” is set at ON and that “ID NUMBER” is at ALL
according to the user’s menu.
The wireless remote control is not
effective.
Is there a 0Vdc output at Pin 12 of the
RS connector?
YES
Is there a signal output specified
below at Pin 6 of the PW connector?
5Vp-p
NO
Is there a signal output specified
below at Pin 1 of the LD connector?
5Vp-p
The LED connector or the LED PWB is fault.
NO
NO
YES
YES
When the RS connector is disconnected,
is there a 0Vdc output at Pin 12 of the RS
connector in the MAIN PWB?
YES
The 232C PWB or the RS
connector is fault.
NO
The MAIN PWB is fault.
The PW connector or the
PWR PWB i
s fault.
5. The closed caption (CC) is displayed incorrectly.)
23
(Note) Only the models for North America. The PCB-5044 (CCD PWB) is not installed in other
Are there voltage outputs of
3.3Vdc and 6.0Vdc as specified
in Fig. 1 on next page?
Is there a CLK waveform output
(3.3Vp-p) of 27MHz at Point A of Fig. 1,
and also a digital waveform output
(3.3Vp-p) of H/L at Point B (in 3
places)? In addition, is there an analog
video signal waveform output (1Vp-p)
at Point C?
Is there a digital waveform output
(3.3Vp-p) of H/L at Point D of Fig. 1?
models. Checks are needed by applying a signal output to the video input circuit, which is
equivalent to the closed caption.
CC is displayed incorrectly.
In the state that the CCD PWB is
dislodged, are there a voltage output
YES
NO
of 6.0Vdc at Pin 3 of the PV
connector and 3.3Vdc at Pin 1 of the
PN connector in the MAIN PWB?
YES
The CCD PWB is fault.
NO
The MAIN PWB is fault.
NO
YES
NO
The CCD PWB is fault.
The MAIN PWB
is fault.
YES
Is there a digital waveform output
(3.3Vp-p) at Point E (in 4 places) of Fig.
1?
YES
NO
The CCD PWB is fault.
The MAIN PWB is fault.
Waveform at Point B/D/E
Check point: Check voltage and see whether a change in H/L is present.
3.3Vp-p
Waveform at Point C
NTSC video signal (with gray scale input)
1Vp-p
24
A
B
C
6V
3.3V
E
D
<Fig. 1 CCD PWB Pattern Diagram>
61 Inch Section (PRO-1410HD & PDP614MX)
25
Page:Topics Covered:
26Testing Scan board (Y drive)
27Testing Scan IC’s and Common
board (X drive)
28Testing Data IC’s & Digital board
fuse
29~30PC board replacement (screws &
connector locations)
31~37Adjustments
38~41Disassembly
42~43Parts List
44~49Connector pin Voltages and Signals
Points of failure diagnosis for a Board Assy (PKG)
26
The fuses and/or fusible resistors shown in the photos below may be blown by electric
surges caused by a failure. In such a case, replace the corresponding PKG.
Failure diagnosis of the Scanning Board (Y-Drive)
Fusible resistor (R12) located
at the upper-left corner of the
Scanning PKG: Approx. 1.0 Ω
(1/2 W)
Fusible resistor (R29) located
at the upper-left corner of the
Scanning PKG: Approx. 4.7 Ω
(1/4 W)
Fusible resistor (R108A)
located at the lower-right corner
of the Scanning PKG: Approx.
2.2 Ω (1 W)
Fusible resistor (R113) located
at the lower-right corner of the
Scanning PKG: Aapprox. 4.7 Ω
(2 W)
OK: Short-
circuited,
NG: Open
OK: Short-
circuited,
NG: Open
Glass fuses (F1 and F2)
located at the upper-left
corner of the Scanning
PKG
Fusible resistor (R111) located
at right center of the Scanning
PKG: Approx. 10 Ω (1 W)
Failure diagnosis of the Power IC on the Scanning Board
OK: Short-
circuited,
NG: Open
OK: Short-
circuited,
NG: Open
PH2311
PH2312
D
(58~62)
E
(53~56)
F
(47~51)
G
(42~45)
H
(37~40)
I
(32~35)
PH2311(rear view)
Note: A, D, and E are ground.
A
(59~62)
B
(54~57)
52
49
C
E
G
I
(42)
(38)
(34)
(46)
D
(43)
F
(40)
H
(35)
J
(32)
PH2312(rear view)
11
11
27
30
31
1
13
A
20
B
C
1
8
9
(14~15)
(23~26)
(28~31)
Result:
Result:
Check points
Between A and B
Between B and H
Between C and I
Between D and E
Between F and G
OK: k Ω or more,
NG: Short-circuited
Check points
Between A and B
Between C and D
Between E and F
Between G and H
Between I and J
OK: k Ω or more,
NG: Short-circuited
Note: C and G are ground.
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