Pioneer PDP-424MV, PDP-42MVE1 Service Manual

PDP-424MV
PLASMA DISPLAY
PDP-42MVE1
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
ARP3253
Model Type Power Requirement Remarks
PDP-424MV LUC AC120V
PDP-42MVE1 LDFK AC110-120V/220-240V
PDP-42MVE1 TXGB AC110-240V
For details, refer to "Important Check Points for good servicing" .
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
T – ZZR JAN. 2005 Printed in Japan
CONTENTS
SAFETY INFORMATION ......................................................................................................... 2-1
SPECIFICATIONS.................................................................................................................... 3-1
TABLE OF SIGNAL SUPPORTED ........................................................................................... 4-1
PANEL FACILITIES .................................................................................................................. 5-1
PA RTS LIST ............................................................................................................................. 6-1
HOW TO DIAGNOSE THE PDP MODULE .............................................................................. 7-1
TROUBLESHOOTING ............................................................................................................. 8-1
METHOD OF ADJUSTMENTS ................................................................................................ 9-1
METHOD OF DISASSEMBLY................................................................................................ 10-1
METHOD OF PACKAGING.................................................................................................... 11-1
CONNECTION DIAGRAMS ................................................................................................... 12-1
CONNECTOR PIN EXPLANATION ....................................................................................... 13-1
BLOCK DIAGRAM ................................................................................................................. 14-1
2
1-1
SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do­it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
SAFETY PRECAUTIONS
NOTICE : Comply with all cautions and safety related notes
located on or inside the cabinet and on the chassis.
The following precautions should be observed :
1. When service is required, even though the PDP UNIT an isolation transformer should be inserted between the power line and the set in safety before any service is performed.
2. When replacing a chassis in the set, all the protective devices must be put back in place, such as barriers, nonmetallic knobs, adjustment and compartment covershields, isolation resistor­capacitor, etc.
3. When service is required, observe the original lead dress. Extra precaution should be taken to assure correct lead dress in the high voltage circuitry area.
4. Always use the manufacture's replacement components.
Especially critical components as indicated on the circuit diagram should not be replaced by other manufacture's. Furthermore where a short circuit has occurred, replace those
components that indicate evidence of overheating.
5. Before returning a serviced set to the customer, the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock, and be sure that no protective device built into the set by the manufacture has become defective, or inadvertently defeated during servicing. Therefore, the following checks should be performed for the continued protection of the customer and servicetechnician.
6. Perform the following precautions against unwanted radiation and rise in internal temperature.
• Always return the internal wiring to the original styling.
• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover, Shield Case etc.) surely after disassembly.
7. Perform the following precautions for the PDP panel.
• When the front case is removed, make sure nothing hits the panel face, panel corner, and panel edge (so that the glass does not break).
• Make sure that the panel vent does not break. (Check that the cover is attached.)
• Handle the FPC connected to the panel carefully. Twisting or pulling the FPC when connecting it to the connector will cause it to peel off from the panel.
8. Pay attention to the following.
• When the front case is removed, infrared ray is radiated and may disturb reception of the remote control unit.
• Pay extreme caution when the front case and rear panel are removed because this may cause a high risk of disturbance to TVs and radios in the surrounding.
2-1
3
Leakage Current Cold Check
With the AC plug removed from an AC power source, place a jumper across the two plug prongs. Turn the AC power switch on. Using an insulation tester (DC 500V), connect one lead to the jumpered AC plug and touch the other lead to each exposed metal part (input/output terminals, screwheads, metal overlays, control shafts, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistor reading of 0.3M and a maximum resistor reading of 5M. Any resistor value below or above this range indicates an abnormality which requires corrective action. Exposed metal parts not having a return path to the chassis will indicate an open circuit.
Leakage Current Hot Check
Plug the AC line cord directly into an AC power source (do not use an isolation transformer for this check). Turn the AC power switch on. Using a "Leakage Current Tester (Simpson Model 229 equivalent)", measure for current from all exposed metal parts of the cabinet (input/output terminals, screwheads, metal overlays, control shaft, etc.), particularly any exposed metal part having a return path to the chassis, to a known earth ground (water pipe, conduit, etc.). Any current measured must not exceed 0.5mA.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in PIONEER set have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
Reading should not be above
0.5mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Leakage current tester
Test all exposed metal surfaces
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE SET TO THE CUSTOMER.
4
2-2
2-3
5
6
2-4
[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
7
2-5
SPECIFICATIONS
• PDP-424MV/LUC
Screen Size 36.3"(H) 20.4"(V) inches
921(H) 518(V) mm diagonal 42"
Aspect Ratio 16 : 9 Resolution 853(H) 480(V) pixels Signals
Synchronization Range
Horizontal : 15.5 to 110 kHz (automatic : step scan) Vertical : 50.0 to 120 Hz (automatic : step scan)
Input Signals
Input Terminals
(VIDEO1 and PC1 can also be used as OUTPUT terminals)
RGB, NTSC (3.58/4.43), PAL (B,G,M,N), PAL60, SECAM, HD*
1
, DVD*1 , DTV*
PC
Visual 1 (Analog) Visual 2 (Analog) Visual 3 (Digital)
mini D-sub 15-pin 1 BNC (R, G, B, H/CS, V) 1* DVI-D 24-pin 1*
3
2
Video
Visual 1 Visual 2 Visual 3
COMPONENT
Visual 1 Visual 2
BNC 1 RCA-pin 1 S-Video: DIN 4-pin 1
RCA-pin (Y, PB[CB], PR[CR]) 1* BNC (Y, PB[CB], PR[CR]) 1*
1, *2
1
Audio Stereo RCA 3 (Selectable)
RS-232C D-sub 9-pin 1 Sound output 8W+8W at 6 ohm Power Supply AC120-240V 50/60Hz Current Rating 4.5A (maximum) Power Consumption 270W (standby 0.9W) Dimensions 40 (W) 24 (H) 3.5 (D) inches
1018 (W) 610 (H) 89 (D) mm
Weight 62.8 lbs / 28.5 kg (without stand) Environmental Considerations
Operating Temperature
0°C to 40°C / 32°F to 104°F
Other Features Motion compensated 3D Scan Converter (NTSC,
PAL, 480I, 576I, 525I, 625I, 1035I, 1080I), 2-3 pull down Converter (NTSC, 480I, 525I, 1035I, 1080I (60Hz)), 2-2 pull down Converter (PAL, 576I, 625I, NTSC, 480I, 525I), Digital Zoom Function (100-900% Selectable), Video Wall 4-25 multi screen, Self Diagnosis, Image Burn reduction tools (ABL LOCK1~3, INVERSE, WHITE, ORBITER (Auto1,2/Manual), SCREEN WIPER), Color Temperature select (high/mid/mid low/low, user has 4 memories), Key lock (Except power SW), Auto Picture, Input Skip, Color Detail Adjustment, Low Tone (3 mode), Auto ID, Programmable Timer, Gamma Correction (4 mode), Loop through interface, Plug and play (DDC1, DDC2b, PC3: DDC2b only)
35
1018 (40")
1
(1.38")
610 (24")
Units are in mm
89
(3.5")
54
(2.13")
(inch)
The features and specifications may be subject to change without notice.
*1HD/DVD/DTV input signals supported on this
system
480P (60 Hz) 480I (60 Hz) 525P (60 Hz) 525I (60 Hz) 576P (50 Hz) 576I (50 Hz) 625P (50 Hz) 625I (50 Hz) 720P (60 Hz) 1035I (60 Hz) 1080I (50 Hz) 1080I (60 Hz)
2
The 5-BNC connectors are used as PC2 and
*
COMPONENT2 input. Select one of them under “BNC INPUT”.
3
*
Compatable with HDCP.
Supported Signals
• 640 x 480P @ 59.94/60Hz • 1920 x 1080I @ 50Hz
• 1280 x 720P @ 59.94/60Hz • 720 x 576P @ 50Hz
• 1920 x 1080I @ 59.94/60Hz • 1440 (720) x 576I @ 50Hz
• 720 x 480P @ 59.94/60Hz
• 1440 (720) x 480I @ 59.94/60Hz Note: In some cases a signal on the plasma monitor may not be displayed properly. The problem may be an inconsistency with standards from the source equipment (DVD, Set-top box, etc...). If you do experience such a problem please contact your dealer and also the manufacturer of the source equipment.
8
3-1
Specifications
• PDP-42MVE1/LDFK and PDP-42MVE1/TXGB
Screen Size 36.3"(H) 20.4"(V) inches
921(H) 518(V) mm diagonal 42"
Aspect Ratio 16 : 9 Resolution 853(H) 480(V) pixels Signals
Synchronization Range
Horizontal : 15.5 to 110 kHz (automatic : step scan) Vertical : 50.0 to 120 Hz (automatic : step scan)
Input Signals
Input Terminals
RGB, NTSC (3.58/4.43), PAL (B,G,M,N), PAL60, SECAM, HD*
(VIDEO1 and PC1 can also be used as OUTPUT terminals)
1
, DVD*1 , DTV*
PC
Visual 1 (Analog) Visual 2 (Analog) Visual 3 (Digital)
mini D-sub 15-pin 1 BNC (R, G, B, H/CS, V) 1* DVI-D 24-pin 1*
3
2
Video
Visual 1 Visual 2 Visual 3
COMPONENT
Visual 1 Visual 2
BNC 1 RCA-pin 1 S-Video: DIN 4-pin 1
RCA-pin (Y, PB[CB], PR[CR]) 1* BNC (Y, PB[CB], PR[CR]) 1*
1, *2
1
Audio Stereo RCA 3 (Selectable)
RS-232C D-sub 9-pinx 1 Sound output 8W+8W at 6 ohm Power Supply AC100-240V 50/60Hz Current Rating 4.5A (maximum) Power Consumption 270W (standby 0.9W) Dimensions 40 (W) x 24 (H) x 3.5 (D) inches
1018 (W) x 610 (H) x 89 (D) mm
Weight 62.8 lbs / 28.5 kg (without stand) Environmental Considerations
Operating
Temperature
0°C to 40°C / 32°F to 104°F
Other Features Motion compensated 3D Scan Converter (NTSC,
PAL, 480I, 576I, 525I, 625I, 1035I, 1080I), 2-3 pull down Converter (NTSC, 480I, 525I, 1035I, 1080I (60Hz)), 2-2 pull down Converter (PAL, 576I, 625I, NTSC, 480I, 525I), Digital Zoom Function (100-900% Selectable), Video Wall 4-25 multi screen, Self Diagnosis, Image Burn reduction tools (ABL LOCK1~3, INVERSE, WHITE, ORBITER (Auto1,2/Manual), SCREEN WIPER), Color Temperature select (high/mid/mid low/low, user has 4 memories), Key lock (Except power SW), Auto Picture, Input Skip, Color Detail Adjustment, Low Tone (3 mode), Auto ID, Programmable Timer, Gamma Correction (4 mode), Loop through interface, Plug and play (DDC1, DDC2b, PC3: DDC2b only)
35
1018 (40")
1
(1.38")
610 (24")
Units are in mm
89
(3.5")
54
(2.13")
(inch)
The features and specifications may be subject to change without notice.
*1HD/DVD/DTV input signals supported on this
system
480P (60 Hz) 480I (60 Hz) 525P (60 Hz) 525I (60 Hz) 576P (50 Hz) 576I (50 Hz) 625P (50 Hz) 625I (50 Hz) 720P (60 Hz) 1035I (60 Hz) 1080I (50 Hz) 1080I (60 Hz)
2
*
The 5-BNC connectors are used as PC2 and COMPONENT2 input. Select one of them under “BNC INPUT”.
3
Compatable with HDCP.
*
Supported Signals
• 640 x 480P @ 59.94/60Hz • 1920 x 1080I @ 50Hz
• 1280 x 720P @ 59.94/60Hz • 720 x 576P @ 50Hz
• 1920 x 1080I @ 59.94/60Hz • 1440 (720) x 576I @ 50Hz
• 720 x 480P @ 59.94/60Hz
• 1440 (720) x 480I @ 59.94/60Hz Note: In some cases a signal on the plasma monitor may not be displayed properly. The problem may be an inconsistency with standards from the source equipment (DVD, Set-top box, etc...). If you do experience such a problem please contact your dealer and also the manufacturer of the source equipment.
3-2
9
TABLE OF SIGNAL SUPPORTED
PDP-424MV/LUC
Supported resolution
When the screen mode is NORMAL, each signal is converted to a 640 dots 480 lines signal. (Except for *
• When the screen mode is FULL, each signal is converted to a 853 dots 480 lines signal. (Except for *3)
Computer input signals supported by this system
Model
Signal Type
IBM PC/AT compatible computers*
Apple Macintosh*
8
*
Work Station (EWS4800)
Work Station (HP) Work Station (SUN)
8
6,
8
*
8
*
8
*
Work Station (SGI) IDC-3000G
PAL625P
NTSC525P
Dots lines
640 400 640 480
848 480
852 480*
800 600
1024 768
1152 864
1280 768
1280 768* 1280 800* 1280 854*
1360 765 1360 768 1376 768
1280 1024
1680 1050*
1600 1200
1920 1200* 1920 1200RB
640 480 832 624
1024 768
1152 870 1440 900* 1280 1024
1280 1024
1152 900
1280 1024
1024 768
1280 1024
768 576 640 480
Vertical frequency (Hz)
100.4
120.4
1
120.0
100.6
9
9
9
100.1
9
9
9
*
9
70.1
59.9
72.8
75.0
85.0
60.0
60.0
56.3
60.3
72.2
75.0
85.1
99.8
60.0
70.1
75.0
85.0
75.0
56.2
59.8
69.8
60.0
60.0
60.0
60.0
59.9
60.0
75.0
85.0
60.0
60.0
65.0
70.0
75.0
85.0
60.0
60.0
66.7
74.6
74.9
75.1
60.0
60.0
71.2
72.0
66.0
76.0
76.1
60.0
60.0
50.0
59.9
Horizontal frequency (kHz)
31.5
31.5
37.9
37.5
43.3
51.1
61.3
31.0
31.7
35.2
37.9
48.1
46.9
53.7
63.0
75.7
48.4
56.5
60.0
68.7
80.5
67.5
45.1
48.0
56.0
49.7
53.1
47.7
47.7
48.3
64.0
80.0
91.1
108.5
65.3
75.0
81.3
87.5
93.8
106.3
74.6
74.0
35.0
49.7
60.2
68.7
56.0
64.6
75.1
78.1
61.8
71.7
81.1
49.7
63.9
31.4
31.5
Sync Polarity
Horizontal
NEG NEG NEG NEG NEG NEG NEG POS NEG POS POS POS POS POS POS POS NEG NEG POS POS NEG POS POS POS NEG NEG NEG POS POS NEG POS POS POS POS NEG POS POS POS POS POS NEG NEG
Sync on G Sync on G Sync on G Sync on G
NEG NEG NEG
– –
C Sync C Sync C Sync
– – – –
NEG NEG
Vertical
NEG NEG NEG NEG NEG NEG NEG POS NEG POS POS POS POS POS POS POS NEG NEG POS POS NEG POS POS NEG POS NEG NEG POS POS POS POS POS POS POS NEG POS POS POS POS POS NEG NEG
Sync on G Sync on G Sync on G Sync on G
NEG NEG NEG
– –
C Sync C Sync C Sync
– – – –
NEG NEG
Presence
Horizontal
YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES
– – – – – –
– – YES YES YES
– –
– –
– –
– –
– –
– –
YES YES
Vertical
YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES
– – – – – –
– – YES YES YES
– –
– –
– –
– –
– –
– –
YES YES
2, *4
)
Screen mode
NORMAL
(4:3)
2*3
YES*
3
YES*
3
YES*
3
YES*
3
YES*
3
YES*
3
YES*
– –
– – YES YES YES YES YES YES YES YES YES YES YES YES YES
– –
– –
– –
– –
– –
– –
– –
– –
4
YES*
4
YES*
4
YES*
4
YES*
– – YES YES YES YES YES
– –
– –
3
YES*
YES YES YES
– –
4
YES*
4
YES*
4
YES*
YES YES
4
YES*
YES
4
YES*
7
YES*
7
YES*
FULL (16:9)
YES YES YES YES YES YES
YES YES* YES*
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES* YES*
3
3
7
7
RGB
select*
– –
STILL
– –
STILL
– – – –
– – WIDE2 WIDE1
STILL STILL
– –
– –
– –
– –
– –
STILL
– –
STILL
– –
– –
STILL WIDE1 WIDE3 WIDE1 WIDE1 WIDE2 WIDE1 WIDE1 WIDE2
STILL
– – – – – –
WIDE4
– – – – – – – –
– – WIDE2 WIDE3
– –
– – WIDE1 WIDE1
– –
– –
– –
– –
– –
– –
– –
– –
– –
– –
MOTION
5
DVI
NO YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES
NO YES YES YES YES
NO YES YES YES YES YES
NO YES YES
NO
NO
NO
NO
– –
YES
NO
NO
NO
NO YES YES YES YES YES YES YES YES YES
NO
NO
Memory
4 5 7 8
9 41 42 19 17 11 12 13 14 15 43 44 24 25 26 27 45 51 52 80 66 21 37 22 22 53 29 30 40 47 38 54 55 56 57 58 81 88
6 16 28 39 89 29 48 59 60 61 30 62 29
31 32
10
4-1
*1 Only when using a graphic accelerator board that is capable of displaying 852 480. *2 Display only 400 lines with the screen center of the vertical orientation located at the center. *3 The picture is displayed in the original resolution. The picture will be compressed for other signals. *4 Aspect ratio is 5:4. This signal is converted to a 600 dots 480 lines signal. *5 Normally the RGB select mode suite for the input signals is set automatically. If the picture is not displayed properly, set the
RGB mode prepared for the input signals listed in the table above. *6 To connect the monitor to Macintosh computer, use the monitor adapter (D-Sub 15-pin) to your computer's video port. *7 Other screen modes (ZOOM and WIDE) are available as well. *8 When viewing a moving picture at a vertical frequency greater than 65Hz, the picture may sometimes be unstable (jumpy).
If this occurs, please set the refresh rate of the external equipment to 60Hz.
To view 480I@60Hz (480 interlaced lines, 60Hz refresh rate) or 576I@50Hz (576 interlaced lines, 50Hz refresh rate) when
sync polarity is “Sync on Green”, set “RGB SELECT” to “MOTION”. *9 CVT standard compliant.
NOTE:
While the input signals comply with the resolution listed in the table above, you may have to adjust the position and size of the
picture or the fine picture because of errors in synchronization of your computer.
This monitor has a resolution of 853 dots 480 lines. It is recommended that the input signal should be VGA, wide VGA, or
equivalent.
With digital input some signals are not accepted.
The sync may be disturbed when a nonstandard signal other than the aforementioned is input.
If you are connecting a composite sync signal, use the HD terminal.
What is HDCP/HDCP technology? HDCP is an acronym for High-bandwidth Digital Content Protection. High bandwidth Digital Content Protection (HDCP) is a system for preventing illegal copying of video data sent over a Digital Visual Interface (DVI). If you are unable to view material via the DVI input, this does not necessarily mean the PDP is not functioning properly. With the implementation of HDCP, there may be cases in which certain content is protected with HDCP and might not be displayed due to the decision/intention of the HDCP community (Digital Content Protection, LLC).
•“IBM PC/AT” and “VGA” are registered trademarks of International Business Machines, Inc. of the United States.
•“Apple Macintosh” is a registered trademark of Apple Computer, Inc. of the United States.
4-2
11
PDP-42MVE1/LDFK & /TXGB
Supported resolution
When the screen mode is NORMAL, each signal is converted to a 640 dots 480 lines signal. (Except for *
•When the screen mode is FULL, each signal is converted to a 853 dots 480 lines signal. (Except for *3)
Computer input signals supported by this system
Model
Signal Type
IBM PC/AT compatible computers*
Apple Macintosh*
8
*
Work Station (EWS4800)
Work Station (HP)
8
6,
8
*
*
Work Station
8
(SUN)
*
Work Station (SGI) IDC-3000G
PAL625P
NTSC525P
Dots lines
640 400 640 480
848 480
852 480*
800 600
1024 768
1152 864
1280 768
1280 768* 1280 800* 1280 854*
1360 765 1360 768 1376 768
1280 1024
1680 1050*
1600 1200
1920 1200* 1920 1200RB
640 480 832 624
1024 768
1152 870
1440 900*
1280 1024
8
1280 1024
1152 900
1280 1024
1024 768
1280 1024
768 576 640 480
Vertical frequency (Hz)
100.4
120.4
1
120.0
100.6
9
9
9
100.1
9
9
9
*
9
70.1
59.9
72.8
75.0
85.0
60.0
60.0
56.3
60.3
72.2
75.0
85.1
99.8
60.0
70.1
75.0
85.0
75.0
56.2
59.8
69.8
60.0
60.0
60.0
60.0
59.9
60.0
75.0
85.0
60.0
60.0
65.0
70.0
75.0
85.0
60.0
60.0
66.7
74.6
74.9
75.1
60.0
60.0
71.2
72.0
66.0
76.0
76.1
60.0
60.0
50.0
59.9
Horizontal frequency (kHz)
31.5
31.5
37.9
37.5
43.3
51.1
61.3
31.0
31.7
35.2
37.9
48.1
46.9
53.7
63.0
75.7
48.4
56.5
60.0
68.7
80.5
67.5
45.1
48.0
56.0
49.7
53.1
47.7
47.7
48.3
64.0
80.0
91.1
108.5
65.3
75.0
81.3
87.5
93.8
106.3
74.6
74.0
35.0
49.7
60.2
68.7
56.0
64.6
75.1
78.1
61.8
71.7
81.1
49.7
63.9
31.4
31.5
Sync Polarity
Horizontal
NEG NEG NEG NEG NEG NEG NEG POS NEG POS POS POS POS POS POS POS NEG NEG POS POS NEG POS POS POS NEG NEG NEG POS POS NEG POS POS POS POS NEG POS POS POS POS POS NEG NEG
Sync on G Sync on G Sync on G Sync on G
NEG NEG NEG
– –
C Sync C Sync C Sync
– – – –
NEG NEG
Vertical
NEG NEG NEG NEG NEG NEG NEG POS NEG POS POS POS POS POS POS POS NEG NEG POS POS NEG POS POS NEG POS NEG NEG POS POS POS POS POS POS POS NEG POS POS POS POS POS NEG NEG
Sync on G Sync on G Sync on G Sync on G
NEG NEG NEG
– –
C Sync C Sync C Sync
– – – –
NEG NEG
Presence
Horizontal
YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES
– – – – – –
– – YES YES YES
– –
– –
– –
– –
– –
– –
YES YES
Vertical
YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES
– – – – – –
– – YES YES YES
– –
– –
– –
– –
– –
– –
YES YES
2, *4
)
Screen mode
NORMAL
YES*
YES* YES* YES* YES* YES* YES*
(4:3)
– – – –
FULL (16:9)
2*3
3
3
3
3
3
3
YES*
YES* YES YES YES YES YES YES YES YES YES YES YES YES YES
– – – – – – – – – – – – – – – –
4
YES*
4
YES*
4
YES*
4
YES*
– – YES YES YES YES YES
– –
– –
3
YES*
YES YES YES
– –
4
YES*
4
YES*
4
YES*
YES YES
4
YES*
YES
4
YES*
7
YES* YES*
YES*
7
YES*
YES YES YES YES YES YES YES
YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES
3
3
7
7
RGB
select*
– –
STILL
– –
STILL
– – – –
– – WIDE2 WIDE1
STILL STILL
– –
– –
– –
– –
– –
STILL
– –
STILL
– –
– –
STILL WIDE1 WIDE3 WIDE1 WIDE1 WIDE2 WIDE1 WIDE1 WIDE2
STILL
– – – – – –
WIDE4
– – – – – – – –
– – WIDE2 WIDE3
– –
– – WIDE1 WIDE1
– –
– –
– –
– –
– –
– –
– –
– –
– –
– –
MOTION
5
DVI
NO YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES
NO YES YES YES YES
NO YES YES YES YES YES
NO YES YES
NO
NO
NO
NO
– –
YES
NO
NO
NO
NO YES YES YES YES YES YES YES YES YES
NO
NO
Memory
4 5 7 8
9 41 42 19 17 11 12 13 14 15 43 44 24 25 26 27 45 51 52 80 66 21 37 22 22 53 29 30 40 47 38 54 55 56 57 58 81 88
6 16 28 39 89 29 48 59 60 61 30 62 29
31 32
12
4-3
*1 Only when using a graphic accelerator board that is capable of displaying 852 480. *2 Display only 400 lines with the screen center of the vertical orientation located at the center. *3 The picture is displayed in the original resolution. The picture will be compressed for other signals. *4 Aspect ratio is 5:4. This signal is converted to a 600 dots 480 lines signal. *5 Normally the RGB select mode suite for the input signals is set automatically. If the picture is not displayed properly, set the
RGB mode prepared for the input signals listed in the table above. *6 To connect the monitor to Macintosh computer, use the monitor adapter (D-Sub 15-pin) to your computer's video port. *7 Other screen modes (ZOOM and WIDE) are available as well. *8 When viewing a moving picture at a vertical frequency greater than 65Hz, the picture may sometimes be unstable (jumpy).
If this occurs, please set the refresh rate of the external equipment to 60Hz.
To view 480I@60Hz (480 interlaced lines, 60Hz refresh rate) or 576I@50Hz (576 interlaced lines, 50Hz refresh rate) when
sync polarity is “Sync on Green”, set “RGB SELECT” to “MOTION”. *9 CVT standard compliant.
NOTE:
While the input signals comply with the resolution listed in the table above, you may have to adjust the position and size
of the picture or the fine picture because of errors in synchronization of your computer.
This monitor has a resolution of 853 dots 480 lines. It is recommended that the input signal be VGA, wide VGA or
equivalent.
With digital input some signals are not accepted.
The sync may be disturbed when a nonstandard signal other than the aforementioned is input.
If you are connecting a composite sync signal, use the HD terminal.
What is HDCP/HDCP technology? HDCP is an acronym for High-bandwidth Digital Content Protection. High bandwidth Digital Content Protection (HDCP) is a system for preventing illegal copying of video data sent over a Digital Visual Interface (DVI). If you are unable to view material via the DVI input, this does not necessarily mean the PDP is not functioning properly. With the implementation of HDCP, there may be cases in which certain content is protected with HDCP and might not be displayed due to the decision/intention of the HDCP community (Digital Content Protection, LLC).
*“IBM PC/AT” and “VGA” are registered trademarks of International Business Machines, Inc. of the United States. *“Apple Macintosh” is a registered trademark of Apple Computer, Inc. of the United States.
4-4
13
PANEL FACILITIES
PDP-424MV
Front View
7
1 Power ( )
Turns the monitor’s power on and off.
2 Remote sensor window
Receives the signals from the remote control.
3 STANDBY/ON indicator
When the power is on ............................. Lights green.
When the power is in the standby mode ... Lights red.
4 INPUT/EXIT
Switches the input. The available inputs depend on the setting of “BNC INPUT”, “RGB SELECT” and “DVI SET-UP”. Functions as the EXIT buttons in the On-Screen Display (OSD) mode.
456
5 LEFT/– and RIGHT/+
6 VOLUME
7 MENU/SET
1 3 2
Functions as the CURSOR (/  ) buttons in the On- Screen Display (OSD) mode.
and
Adjusts the volume. Functions as the CURSOR (/) buttons in the On-Screen Display (OSD) mode.
Sets the On-Screen Display (OSD) mode and displays the main menu.
WARNING
The Power on/off switch does not disconnect the plasma display completely from the supply mains.
14
5-1
Rear View/Terminal Board
A AC IN
Connect the included power cord here.
B EXT SPEAKER L and R
Connect speakers (optional) here. Maintain the correct polarity. Connect the
EXT SPEAKER terminal and the (negative) speaker wire to the both LEFT and RIGHT channels. Please refer to your speaker’s owner’s manual.
C VIDEO1, 2, 3 (BNC, RCA, S-Video)
Connect VCR’s, DVD’s or Video Cameras, etc. here. VIDEO1 can be used for Input or Output
D AUDIO1, AUDIO2, AUDIO3
These are audio input terminals. The input is selectable. Set which video image to allot them from the SOUND menu screen.
E COMPONENT1
Connect DVD’s, High Definition or Laser Discs, etc. here.
F PC2/COMPONENT2
PC2: You can connect an analog RGB signal
and the syncronization signal.
COMPONENT2
:You can connect DVDs, High
Definition sources, Laser Discs, etc. here. This input can be set for use with an RGB or component source
(positive) speaker wire to the
EXT SPEAKER terminal on
G PC1 (mini D-Sub 15pin)
Connect an analog RGB signal from a computer, etc. here. This input can be used for Input or Output
H PC3
I RS-232C
J REMOTE IN
K REMOTE OUT
* The 1/8 Stereo Mini cable must be purchased separately.
(DVI 24pin)
Connect a digital signal (TMDS) from a source with a DVI output.
Never connect any component to this connector without first consulting your Pioneer installation technician.
This connector is used for plasma display setup adjustments.
Connect the remote cable* to the remote control’s remote jack to obtain wired remote control.
Connect the remote cable* to the REMOTE IN jack of the other display monitor to obtain wired remote control.
5-2
15
PDP-42MVE1/LDFK & /TXGB
Front View
7
1 Power ( )
Turns the monitor’s power on and off.
2 Remote sensor window
Receives the signals from the remote control.
3 STANDBY/ON indicator
When the power is on ............................. Lights green.
When the power is in the standby mode ... Lights red.
4 INPUT/EXIT
Switches the input. The available inputs depend on the setting of “BNC INPUT”, “RGB SELECT”, “D-SUB SELECT” and “DVI SET-UP”. Functions as the EXIT buttons in the On-Screen Display (OSD) mode.
Note:
output signal, which is RGB with composite sync. Your dealer can supply a special SCART cable, which will enable you to use the RGB with composite sync signal. To obtain the special cable as well as for further information, please contact your dealer. Please refer to page 19 for selection of the correct mode in the on-screen display.
This plasma monitor has the capasity to display images when connected to European DVD players with a SCART
456
5 LEFT/– and RIGHT/+
6 VOLUME
7 MENU/SET
1 3 2
Functions as the CURSOR (/ ) buttons in the On­Screen Display (OSD) mode.
and
Adjusts the volume. Functions as the CURSOR (/) buttons in the On-Screen Display (OSD) mode.
Sets the On-Screen Display (OSD) mode and displays the main menu.
WARNING
The Power on/off switch does not disconnect the plasma display completely from the supply mains.
16
5-3
Rear View/Terminal Board
A AC IN
Connect the included power cord here.
B EXT SPEAKER L and R
Connect speakers (optional) here. Maintain the correct polarity. Connect the
EXT SPEAKER terminal and the (negative) speaker wire to the both LEFT and RIGHT channels. Please refer to your speaker’s owner’s manual.
C VIDEO1, 2, 3 (BNC, RCA, S-Video)
Connect VCR’s, DVD’s or Video Cameras, etc. here. VIDEO1 can be used for Input or Output (see page
24).
D AUDIO1, AUDIO2, AUDIO3
These are audio input terminals. The input is selectable. Set which video image to allot them from the SOUND menu screen.
E COMPONENT1
Connect DVD’s, High Definition or Laser Discs, etc. here.
F PC2/COMPONENT2
PC2: You can connect an analog RGB signal
and the syncronization signal.
COMPONENT2
:You can connect DVDs, High
Definition sources, Laser Discs, etc. here. This input can be set for use with an RGB or component source (see page
17).
(positive) speaker wire to the
EXT SPEAKER terminal on
H PC3
I RS-232C
J REMOTE IN
K REMOTE OUT
(DVI 24pin)
Connect a digital signal (TMDS) from a source with a DVI output.
Never connect any component to this connector without first consulting your Pioneer installation technician.
This connector is used for plasma display setup adjustments.
Connect the remote cable* to the remote control’s remote jack to obtain wired remote control.
Connect the remote cable* to the REMOTE IN jack of the other display monitor to obtain wired remote control.
Information
•For Y/CB/Cr, connect to the COMPONENT1 or PC2/ COMPONENT2 terminals.
•For SCART, this unit provides three ways to connect:
· SCART1: Connect R/G/B and composite sync. to
the PC2/COMPONENT2 terminals. (R, G, B and HD connector)
· SCART2: Connect R/G/B to the COMPONENT2
terminals and composite sync. to the VIDEO1 terminal.
· SCART3: Connect R/G/B and composite sync. to
the PC1 terminal.
G PC1 (mini D-Sub 15pin)
Connect an analog RGB signal from a computer, etc. here. This input can be used for Input or Output (see page 24).
* The 1/8 Stereo Mini cable must be purchased separately.
17
5-4
Remote Control
1 POWER ON/STANDBY
Switches the power on/standby. (This does not operate when STANDBY/ON indicator of the main unit is off.)
2 RGB/PC
Press this button to select RGB/PC as the source. RGB/PC can also be selected using the INPUT/EXIT button on the monitor.
3 COMPONENT
Press this button to select COMPONENT as the source. COMPONENT can also be selected using the INPUT/ EXIT button on the monitor.
4 VIDEO
Press this button to select VIDEO as the source.
VIDEO1 VIDEO2 VIDEO3
7 EXIT
Press this button to exit the OSD controls in the main menu. Press this button during the display of the sub menu to return to the previous menu.
8 POINT ZOOM
Press this button to display the pointer.
9 ZOOM (+ /–)
Enlarges or reduces the image.
0
VOLUME (+/–)
Adjusts the sound volume.
- MUTING
Mutes the sound.
= SCREEN SIZE
Automatically detects the signal and sets the aspect ratio. SCREEN SIZE button is not active for all signals.
~ DISPLAY
Displays the source settings on the screen.
! OFF TIMER
Activates the off timer for the unit.
@ AUTO SET UP
Press this button to adjust PHASE, CLOCK, Position, and Contrast automatically, or to switch the screen size to ZOOM mode automatically with the superimposed caption displayed fully only when the picture contains dark areas above and below the picture.
# ID NO. SET
Set the ID number in the remote control. The remote control can then be used only for a display with the same ID number. When several displays are used together they can be controlled individually.
$ CLEAR
Clears the number set by the ID NO. SET button.
% Remote control signal transmitter
Transmits the remote control signals.
^ Remote Jack
Insert the plug of the remote cable (The 1/8 Stereo Mini cable) here when using the supplied remote control in the wired condition.
VIDEO can also be selected using the INPUT/EXIT button on the monitor.
5 MENU/SET
Press this button to access the OSD controls. Press this button during the display of the main menu to go to the sub menu.
6 CURSOR ( / /
Use these buttons to select items or settings and to adjust settings.
18
/ )
5-5
PDP-424MV
PDP-42MVE1/LDFK, /TXGB
PARTS LIST
NOTES:
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) Reference Nos. indicate the pages and Nos. in the service manual for the base model.
7
and
PDP-424MV/LUC and PDP-42MVE1/LDFK, /TXGB are constructed the same except for the following:
Symbol
Mark
Symbol and Description
PDP MODULE
P01 PDP-NP42B3MF01AB 9S900064 9S900064
PKG42B3G1
1 2
PKG42B3J4/42D2J4/35B2J4
3
PKG42B3J3
4
PKG42B3J1 PKG42B3J2
5
PKG42B3E1
6
PKG42B3E1 PKG42B3E2
7
PKG42B3E2
8
PKG42B3E3 PKG42B3C2
9
A01 MAIN1 PWB ASSY A02 232C PWB ASSY A03 CTL PWB ASSY A04 PWR PWB ASSY A05 LED PWB ASSY
PWB ASSYS
Part No.
PDP-424MV/LUC
9S899523 9S899627
9S899282 9S899524
9S899525 9S899351 9S899528
9S899355 9S899531
9S899443
9S899847
937M2M02
937F0SA2
937F0SB2
937F0SC2 937F0SD2
PDP-42MVE1/LDFK /TXGB
9S899523 9S899627
9S899282 9S899524 9S899525
9S899351 9S899528 9S899355
9S899531
9S899443 9S899847
937M3M02 937F0SA2 937F0SB2
937F0SC2
937F0SD2
Remarks
01D 01A 01A
02B 02B
01C 01D
01C 01D
03J-06
A06 SENB PWB ASSY 937F7SE2 A07 SENC PWB ASSY 937F7SF2 A08 SEND PWB ASSY 937F7SG2 A09 AUDIO PWB ASSY 937F7SH2 A11 POWER UNIT
CN-01 CONNECTOR 1P CN-02 CONNECTOR 2-WP(PI) FL31 CORE,FERRITE SFT-72SNB FL32 FERRITE CORE ZCAT2032-930 FL33 FERRITE CORE ESD-R-19
INLET AC INLET 10DKDG3S(Y1) CN-AD CABLE 31P L390 CN-AU CONNECTOR 7P(AU) CN-LD CONNECTOR 5P(LD) CN-PA CONNECTOR 6P(PA)
CN-PD CONNECTOR 10P(PD) CN-PH CONNECTOR 4P(PH) CN-PM CONNECTOR 7P(PM) CN-PN CONNECTOR 12P(PN) CN-PV CONNECTOR 8P(PV)
CN-PW CONNECTOR 8P(PW) CN-RS CONNECTOR 12P(RS) CN-SW1 CONNECTOR 3P(SW) CN-SW2 CONNECTOR 3P(SW) CN-TM CONNECTOR 4P(TM)
CN-TR CONNECTOR 4P(TR) CN-TS CONNECTOR 4P(TS) FL01 FERRITE CORE ZCAT2032-930 FL02 FERRITE CORE ZCAT2032-930 FL03 FERRITE CORE ZCAT2032-930
FL04 FERRITE CORE ZCAT2032-930 FL05 CORE,FERRITE TFT-081813N FL06 FERRITE CORE ZCAT1518-0730
FL07 FERRITE CORE ZCAT1518-0730 FL08 FERRITE CORE ZCAT1518-0730
MISCELLANEOUS ELECTRICAL PARTS
3S110211
7SW1W004 7SWXV006
6S170003 6S170005 6S170007
6S760016 7S530036
7SW7W003
7SU512LD
7SU621PA
7SW0W007 7SW4W010
7SU710PM 7SUB13PN
7SU813PV
7SC807PW
7SCB08RS
7SB3W005
7SW3W004
7SC428TM
7SC418TR 7SC410TS
6S170005 6S170005 6S170005
6S170005 6S170004 6S170006 6S170006
6S170006
937F0SE2 937F0SF2 937F0SG2 937F0SH2 3S110211
7SW1W004
7SWXV006
6S170003 6S170005 6S170007
6S760016 7S530036
7SW7W003
7SU512LD 7SU621PA
7SW0W007 7SW4W010
7SU710PM 7SUB13PN 7SU813PV
7SC807PW 7SCB08RS 7SB3W005
7SW3W004
7SC428TM 7SC418TR
7SC410TS
6S170005 6S170005
6S170005 6S170005
6S170004 6S170006 6S170006 6S170006
6-1
19
Symbol
GKT01 GASKET(L20*10*T15) GKT02 GASKET(L70*10*T1) GKT03 GASKET(L20*5*T1) GKT04 GASKET(L20*5*T1) GKT05 GASKET(L300*5*T1)
GKT06 GKT07 GASKET(L100*10*T3) SRW01 SCREW(UNC4-40/4-40) SRW02 CBIPS*3*8*3KF SRW03 CBIPS*3*8*3KF
SRW04 CBIPS*3*8*3KF SRW05 CBIPS*3*8*3KF SRW06 CBIPS*3*8*3KF
SRW07 CBIPS*3*8*3KF SRW08 CBIPS*3*8*3KF
SRW09 CBIPS*4*12*15KFE SRW10 CBIPS*4*12*15KFE SRW11 ET-CBIMS*4*8*3KF SRW12 TP-M3*6*3KF SRW13 TP-M3*6*3KF
SRW14 TP-M3*6*3KF 24N04581 SRW15 TP-M3*6*3KF 24N04581 SRW16 TP-M3*6*3KF 24N04581
SRW17 TP-M3*6*3KF 24N04581 SRW18 TP-M3*6*3KF 24N04581
SRW19 TP-M3*6*3KF 24N04581 SRW21 TP-M3*6*3KF 24N04581 SRW23 PL-CPIMS*4*10*15BFE 29N01461
SRW24 PTN3*12*15KFE 29N01491 SRW25 PTN3*12*15KFE 29N01491
Mark
Symbol and Description
MECHANISM PARTS
GASKET(L100*10*T8)
PDP-424MV/LUC
29C01491 29C00361 29C00511 29C00511
29C01481
29C01831 29C01841 32990229 24N03691 24N03691
24N03691 24N03691 24N03691
24N03691 24N03691
29N01401 29N01401 24N04001 24N04581 24N04581
Part No.
PDP-42MVE1/LDFK , /TXGB
29C01491 29C00361 29C00511 29C00511 29C01481
29C01831 29C01841
32990229 24N03691 24N03691
24N03691 24N03691 24N03691 24N03691 24N03691
29N01401 29N01401
24N04001 24N04581 24N04581
24N04581 24N04581 24N04581 24N04581
24N04581
24N04581 24N04581 29N01461 29N01491 29N01491
Remarks
SRW26 TP-M3*4*3KF 29N01191 SRW27 P-CPIMS*3*6*3KF 29N01201 SRW28 P-CPIMS*3*6*3KF 29N01201
SRW29 P-CPIMS*3*6*3KF 29N01201 SRW30 SCREW PL-CPIMS*3*10*15KFE 29N01431
SRW31 SCREW PL-CPIMS*3*10*15KFE 29N01431
SRW32 SCREW PL-CPIMS*3*10*15KFE 29N01431
SRW33 CPIMS*NO.6-32UNC*8*3GF 29N01131 SRW34 CBIPS*4*12*15KFE 29N01401
M01
M02 M03 M04 EDGE SADDLE(TSB-1915) M05 BARRIER(INLET)
M06 SERIAL LABEL 29L07101 M07 EDGING SADDLE(EDS-1208U) 29C00461 M08 CLAMP(MWC-2S) 29C01401 M09 CLAMP(WS-2W-V0) 29C01421 M10 EDGE SADDLE(TES-016NV) 29C01431
M11 Not used Not used M12 BAND(L200) 29C01462 M13 LUG(L60) 29C01471
M14 LUG(L60) 29C01471 M15 EDGING(L56)T0.5 29C01541
M16 EDGING(L18)T0.5 29C01551 M17 SHIELDING SHEET(330*10) 29C01651 M18 COVER CONTROL(424MV) 29F01231
M19 CORNER PIECE BL 29F00531 M20 CORNER PIECE BR 29F00541
NSP
LEAD CLAMPER(D5.2)
Not used Not used
24C00091
Not used Not used
24C05151
29J01321
29N01191 29N01201 29N01201 29N01201 29N01431
29N01431 29N01431 29N01131 29N01401
24C00091
24C05151
29J01321
29L07101 29C00461 29C01401 29C01421 29C01431
29C01462 29C01471
29C01471 29C01541
29C01551 29C01651
29F01231
29F00531
29F00541
20
6-2
Symbol
Mark
MECHANISM PARTS
M21 CORNER PIECE TL 29F00571 M22 CORNER PIECE TR 29F00581 M23 FRAME 29F00712 M24 BOTTON CONTROL(424MV) 29G00441 M25 CAP(POWER SW) 29G00261
M26 COVER(POWER SW) M27 BRACKET FILTER A M28 BRACKET FILTER B M29 BRACKET FILTER BTM M30 BRACKET FILTER TOP
M31 BRACKET FILTER SIDE L M32 BRACKET POWER
M33 BRACKET MAIN(42XM3) M34 BRACKET AUDIO(42XM3) M35 BRACKET 232C(42XM3)
M36 BRACKET FILTER C M37 SHIELD COVER MAIN M38 SHIELD COVER L M39 SHIELD COVER R M40 BRACKET OPTION L
M41 SHIELD PLATE MAIN(42XM3) 29H03541 M42 BRACKET FILTER SIDE R 29H02371
M43 BRACKET STAND ASSY 29H02612 M44 M45 BRACKET OPTION R 29H02753
M46 GS COVER 29H02782 M47 PLATE 232C ASSY(424MV) 29H03831
M48 CUSHION(960*8*T5) 29J00902 M49 CUSHION(528*8*T5) 29J00912
M50 BARRIER(PS) 29J00992
NSP NSP
NSP NSP NSP NSP
NSP NSP NSP
NSP NSP
Symbol and Description
PDP-424MV/LUC
29G00272
29H02121 29H02132 29H02142 29H02152
29H02161 29H02191
29H03511 29H03521 29H03531
29H02311 29H03571 29H03581 29H03591 29H02353
Not used
Part No.
PDP-42MVE1/LDFK , /TXGB
29F00571 29F00581 29F00712
29G00441 29G00261
29G00272
29H02121 29H02132 29H02142 29H02152
29H02161 29H02191
29H03511 29H03521 29H03531
29H02311 29H03571 29H03581 29H03591 29H02353
29H03541 29H02371
29H02612
Not used
29H02753
29H02782 29H03831
29J00902 29J00912
29J00992
Remarks
M51 BARRIER(BACK-S) 29J01002 M52 CUSHION(420*20*T0.4) 29J01051 M53 BARRIER(LD) 29J01061 M54 BARRIER(PA) 29J01072 M55
M56 CUSHION(720*8*T0.4) 29J01111 M57 SILICONE SHEET(AUDIO)T 29J01291 M58 CUSHION(40*20*T0.4) 29J01141 M59 CUSHION(20*10*T1) 29J01151 M60 FILTER 29KS0121
M61 NAME PLATE(424MV) 29L07451 M62 EARTH LABEL(20x40) 29L0316 M63 GS COVER LABEL 29L03642
M64 TERMINAL PANEL B(424MV) 29P01611 M65 BACK COVER ASSY 956Y4651
M66 TERMINAL PANEL S(424MV) 29P01601 M67 FRONT PANEL ASSY(424MV) 29DS0611 M68 M69 M70
M71 M72 AUDIO HEAT SINK 29H03561 M73 INLET COLLAR 29F00481 M74 PIONEER LOGO BADGE AAM1101
M75 WARRANTY ENVELOPE(100*220) 78047921 M76 WARRANTY CARD MX JAPAN 7S810131
NSP
NSP
NSP
NSP
NSP
Not used Not used
Not used Not used Not used
Not used Not used
29J01002 29J01051 29J01061 29J01072
29J01111 29J01291 29J01141 29J01151
29KS0121
29L07461
29L07441 29L03642 29P01611
956Y4651
29P01601
29DS0611
Not used Not used Not used
29H03561
29F00481
AAM1101
29L07441
Not used
6-3
21
Symbol
Mark
Symbol and Description
PDP-424MV/LUC
Part No.
PDP-42MVE1/LDFK , /TXGB
PRINTED & PACKING MATERIALS
SHT001 INSTRUCTIONS PDP-424MV SHT001 INSTRUCTIONS PDP-42MVE1 7S802171 SHT002
CAUTION SHEET JAPAN SHT002 CAUTION SHEET FOREIGN SHT003
CAUTION SHEET FOREIGN
SHT003 WARRANTY CARD MVE EU
SHT004 SHT005
SHT006 PK01 PK02
BURNING CAUTION SHEET
CAUTION SHEET
NSP
WARRANTY CARD MX USA POWER CORD U3 L3.0M L REM-T HAND UNIT AXD1498
PK02 REM-T HAND UNIT AXD1498 3S120242 PK03 PK04 PK05
PK06 PK07 PK08 PK09
PK10 PK11 PK12
PK13 PK14
PK15 PK16 PK16 CARTON BOX T(424MVE1)
PK17 PK18 PK19
STOPPER
NSP
BAG,POLYETHYLENE(150*370)
JOINT
NSP
POLYETHYLENE BAG(70*100) BRACKET(SAFE) PROTECTION SHEET CUSHION(TL)
CUSHION(TR) CUSHION(BL) CUSHION(BR)
CUSHION(BC) CARTON BOX(B)
ACCESSORY BOX(42VP4) CARTON BOX T(424MV)
FERRITE CORE ZCAT2032-930
NSP
BATTERY,DRY CELL LR03-2SJ CORE,FERRITE SFT-72SNB
PK20 PK21 PK22 PK23 PK24
PK25 PK26
PL-CPIMS*4*10*3KF
PK27 PK28 PK29
PK30 PK31 PK32
PK33 PK34 PK35
WIPING CLOTH POWER CORD CASE(42)
7S802161
Not used
7S820291
Not used
7S820271
Not used
7S820281 7S820301
7S810121 7S552001 3S120242
Not used
24282431 24813191 24CS0551
24M15221
24P01591 29M00481 29MS2411
29MS2421 29MS2431 29MS2441
29MS2451 29MS2461
29MS2471 29MS3281
Not used
6S170005
4S490005
6S170003
Not used Not used
910E4026
Not used Not used
Not used Not used
Not used Not used Not used
Not used Not used Not used Not used
29J01491
29MS3301
Not used
Not used
7S820271
Not used
7S810241
Not used Not used Not used Not used Not used
24282431 24813191
24CS0551
24M15221 24P01591 29M00481 29MS2411
29MS2421 29MS2431 29MS2441
29MS2451 29MS2461
29MS2471
Not used
29MS3291
6S170005 4S490005 6S170003
Not used Not used
910E4026
Not used Not used
Not used Not used
Not used Not used Not used
Not used Not used Not used Not used
29J01491
29MS3301
Remarks
22
6-4
(PDP-NP42B3MF01AB)
1. List of tools required for repair
2. Points of failure diagnosis for a Board Assy (PKG) *
Power source please do measurement of each ohmic value by status of OFF.
3. Replacement method of a Board Assy (PKG) and notes on replacement
4. Adjustments after replacement of parts in the module
5. Operation check
1. List of tools required for repair
a) Phillips screwdriver: For detaching/reattaching PKGs b) Antistatic wrist strap:
To be used when electronic components, such as PKGs, are to be handled c) Signal generator (PC, etc.):For voltage adjustment and display check d) Powe: For voltage adjustment and display check f)Tester: For cable check, voltage adjustment, etc. g) Cushion: To be used when the PKGs are to be replaced
Note: Be sure to wear a wrist strap when you detach/reattach PKGs (Board Assy) to protect
electronic components from being damaged by electrostatic charges.
HOW TO DIAGNOSE THE PDP MODULE
7-1
23
PDP-NP42B3MF01AB
PARTS LIST
2
PART NAME
PART NO QTY NOTE
Scanning relay PKG-U
Digital PKG
1
Scanning relay PKG-U
SYMBOL
1 PKG42B3G1 01D 9S899523 1 High voltage PKG 2 PKG42B3J4 01A 9S899627 1 Common divergence PKG 3 PKG42B3J3 01A 9S899282 1 Common relay PKG 4 PKG42B3J1 02B 9S899524 1 Signal relay PKG (left) 5 PKG42B3J2 02B 9S899525 1 Signal relay PKG (right)
PKG42B3E1 01C 9S899351 1
6
PKG42B3E1 01D 9S899528 1 PKG42B3E2 01C 9S899355 1
7 Scanning relay PKG-D
PKG42B3E2 01D 9S899531 1
8 PKG42B3E3 Version nothing 9S899443 1 Scanning relay PKG-C 9 PKG42B3C2 03J-06 9S899847 1
Notes: • The version of a board assy (PKG) is indicated on the label on the board assy.
TYPE NAME VERSION
• When replacing the scanning relay board assys (PKG-C), make sure that the PKG-U (PKG42B3E1) and PKG-D (PKG42B3E2) of the same version are used, to ensure correct scanning timing.
3
Common relay PKG
Digital PKG
Common divergence PKG
9
Signal relay PKG (left)
4
Version label of the board assy (PKG)
• Part name
• Serial number
• HW version • SW version
High voltage PKG
Signal relay PKG (right)
5
• Part name
• Serial number
• Version number
6
8
7
Scanning relay PKG-D
24
Digital PKG
Other PKG
7-2
Compatible table of the board version
Part Name of PKG
High voltage PKG
Common divergence PKG
Common relay PKG
Signal relay PKG (left)
Signal relay PKG (right)
Scanning relay PKG-U
Scanning relay PKG-D
Digital PKG
Target Version
Compatible Version
Conditions
Remarks
Note: By referring to the table on compatible versions of the board assys, make sure that board assys of compatible versions are used.
7-3
25
2. Points of failure diagnosis for a Board Assy (PKG)
The fuses and/or fusible resistors shown in the photos below may be blown by electric surges caused by a failure. In such a case, replace the corresponding PKG.
Failure diagnosis of the Scanning PKG
Fusible resistor (R12) located at the upper-left corner of the Scanning PKG: Approx. 1.0 (1/2 W)
Fusible resistor (R29) located at the upper-left corner of the Scanning PKG: Approx. 4.7 (1/4 W)
OK: Short-
circuited,
NG: Open
Glass fuses (F1 and F2) located at the upper-left corner of the Scanning PKG
OK: Short-
circuited,
NG: Open
Fusible resistor (R108A) located at the lower-right corner of the Scanning PKG: Approx.
2.2 (1 W)
Fusible resistor (R113) located at the lower-right corner of the Scanning PKG: Aapprox. 4.7 (2 W)
OK: Short-
circuited,
NG: Open
Fusible resistor (R111) located at right center of the Scanning PKG: Approx. 10 (1 W)
Failure diagnosis of the Power HIC on the Scanning PKG
D
(58~62)
E
(53~56)
F
(47~51)
G
(42~45)
H
(37~40)
I
(32~35)
PH2311(rear view)
PH2311
Note: A, D, and E are ground.
1
11
9
13
A
20
B C
(14~15)
(23~26)
(28~31)
Result:
OK: k or more, NG: Short-circuited
OK: Short-
circuited,
NG: Open
Check points
Between A and B Between B and H
Between C and I
Between D and E Between F and G
26
PH2312
A
(59~62)
B
(54~57)
52 49
C E
G I
(42)
(38)
(34)
(46)
D
(43)
F
(40)
H
(35)
J
(32)
PH2312(rear view)
Note: C and G are ground.
7-4
1
8
11
27 30
31
Check points
Between A and B Between C and D
Between E and F
Between G and H Between I and J
Result:
OK: k or more, NG: Short-circuited
Failure diagnosis of the Power HIC on the Common PKG
1
11
9
20
OK: Short-
circuited,
NG: Open
OK: Short-
circuited,
NG: Open
Failure diagnosis of the Scanning IC
Check with a tester the resistance value between any pins indicated as NEGA and POSI of the connector in the photos below. If a positive and a negative pin of the connector on the Scanning Relay PKGs are short-circuited and remains short-circuited even after the connectors on the Scanning PKG and Scanning Relay PKG are disconnected, the Scanning IC on the Scanning Relay PKG is in failure.
Failure diagnosis of the Common PKG
Glass fuses (F1 and F2) at the upper-right corner of the Common PKG
Fusible resistor (R101) at the lower-right corner of the Common PKG: Approx. 2.2 (1 W)
A
(13~16)
B
(23~26)
C
(28~31)
D
(58~62)
E
(53~56)
F
(47~51)
G
(42~45)
H
(37~40)
I
(32~35)
Check points
Check points
Between A and B Between B and H Between C and I
Between D and E Between F and G
OK: k or more, NG: Short-circuited
Between any pins of NEGA and POSI blocks
PH2311
NEGA
NEGA
POSI
POSI
NEGA
NEGA
POSI
POSI
Scanning Relay PKG (upper connector)
Scanning PKG Scanning PKG
Scanning Relay PKG (lower connector)
PH2311
(rear view)
Result:
OK: k or more, NG: Short-circuited
Note: A and D are ground.
7-5
27
Failure diagnosis of the Data HIC
Failure symptom: The image in any block of the screen is not displayed.
Check with a tester between Pin 5 or 6 (Vd line of Data IC) and ground of each Signal Relay PKG.
OK: Open NG: Short-
circuited,
CN2
CN8CN8CN2
CN8
CN3
CN8
CN3
Failure diagnosis of the Digital PKG
Chip fuse (FU701) at the upper-right corner of the digital PKG
CN8
28
7-6
OK: Short­ circuited,
NG: Open
3. Replacement method for a Board Assy (PKG) and notes on replacement
Preparation
Place a cushion on the workbench and set the module to be repaired on it. Note: With the glass surface facing downward, be sure that the entire glass surface is against the cushion.
Common Branch PKG (upper): One connector
Common board: 10 connectors
Flat cable (longitudinal type)
Flat cable (horizontal type 1)
Flat cable (horizontal type 2)
Cable type
Digital PKG: 8 connectors
Scanning PKG: 8 connectors
Common Branch PKG (lower): One connector
Signal Relay PKG (upper left): 7 connectors
Signal Relay PKG (upper center): 10 connectors
Signal Relay PKG (upper right): 8 connectors
Signal Relay PKG (lower right): 8 connectors
Signal Relay PKG (lower center): 10 connectors
Signal Relay PKG (lower left): 8 connectors
Scanning Relay PKG
(upper): 5 connectors
Scanning Relay PKG
(lower): 5 connectors
Disconnection of connectors and cables
Disconnect all the connectors on the PKG to be repaired. (When a Signal Relay PKG is to be removed, remove the heat sink beforehand.)
Recovery Relay PKG
Lock. Lock. Lock. Lock.
Unlock. Unlock. Unlock. Unlock.
7-7
29
How to remove/reattach the Board Assy (PKGs)
Notes: · Be sure not to drop a screwdriver or screw on a PKG or a cable.
· When removing/reattaching a screw, be sure not to leave any tiny metal shavings, because they may cause a failure.
· Before removing Signal Relay PKGs, remove the heat sink.
· Be sure not to apply any stress to a PKG, connector, or cable when reattaching them.
· Reattach Signal Relay PKGs before reattaching the heat sink.
Heat sink: 17 screws
Common Branch PKG (upper): One screw
Common PKG: 8 screws
Common Branch PKG (lower): One screw
Signal Relay PKG (upper left): 4 screws
Digital PKG: 4 screws
Signal Relay PKG (lower left): 4 screws
Signal Relay PKG (upper center): 5 screws
Recovery Relay PKG :11screws
Signal Relay PKG (lower center): 5 screws
Signal Relay PKG (upper right): 5 screws
Scanning PKG: 9 screws
Signal Relay PKG (lower right): 5 screws
Confirmation of connector connection
Check whether or not the connectors indicated by circles are correctly connected.
Scanning Relay PKG
(upper): 6 screws
Scanning Relay PKG
(lower): 5 screws
Heat sink: 17 screws
Signal Relay PKG (upper left): 7 connectors
Common board: 10 connectors
Digital PKG: 8 connectors
Signal Relay PKG (lower left): 8 connectors
Signal Relay PKG (upper center): 10 connectors
Common branch PKG
Signal Relay PKG (lower center): 10 connectors
Signal Relay PKG (upper right): 8 connectors
Scanning PKG: 8 connectors
Signal Relay PKG (lower right): 8 connectors
Scanning Relay PKG
(upper): 5 connectors
Scanning Relay PKG
(lower): 5 connectors
30
7-8
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