Pioneer PDD-9 Mk2 K Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION

2009

POWER

For details, refer to "Important Check Points for good servicing".

STANDBY

PURE AUDIO

ONOFF

PD-D9MK2-K

D9

SUPER AUDIO CD PLAYER

PD-D9MK2-K

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement Remarks

PD-D9MK2-K SYXJ5 AC 220 V to 240 V

PD-D9MK2-K CUXJ AC 120 V

ORDER NO.

RRV3939

T- ZZK MAY

2009 Printed in Japan

1

NOTICE
(FOR CANADIAN MODEL ONLY )
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.

REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.

This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely,
you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive
harm.

Health & Safety Code Section 25249.6 - Proposition 65

ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURN­ING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.

Electrical components having such features are
identified by marking with a on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.

Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the
continued protection of the customer and service
technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.

Device
under
test

Leakage
current
tester

Earth
ground

Reading should
not be above

0.5 mA

Also test with
plug reversed
(Using AC adapter
plug as required)

Test al l
exposed metal
surfaces

AC Leakage Test

2 3 4

SAFETY INFORMATION

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PD-D9MK2-K

5

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR CD : MAXIMUM OUTPUT POWER : 7 mW
WAVELENGTH : 780 nm
FOR SACD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm)

Additional Laser Caution

1. Laser Interlock Mechanism

• Loading switch (S101 on the LOAB Assy) is used for interlock
mechanism of the laser.
When this switch turned ON in SW2 (CLOSE) side (OPEN signal is
0V and CLOSE signal is 3.5V), a laser becomes the status which can
completely oscillation.
Furthermore, the laser completely oscillates in the disc judgment and
disc playback.
When player is power ON state and laser diode is not completely
oscillating, 780nm laser diode is always oscillating by half power.

• Laser diode is driving with Q307 (650nm LD) and Q308 (780nm LD)
on the DVDM Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)

• In the test mode ∗ , there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.
The interlock mechanism mentioned above becomes invalid in this
mode.

2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.

LABEL CHECK

SYXJ5, CUXJ types : PRW1608

(Printed on the Rear Panel )

∗ : Refer to page 38.

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PD-D9MK2-K

5

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1

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.

a Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

A

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PD-D9MK2-K

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6 7 8

CONTENTS

SAFETY INFORMATION.......................................................................................................................................................... 2

1. SERVICE PRECAUTIONS.................................................................................................................................................... 6

1.1 NOTES ON SOLDERING...............................................................................................................................................6

2. SPECIFICATIONS................................................................................................................................................................. 7

2.1 SPECIFICATIONS .......................................................................................................................................................... 7

2.2 PANEL FACILITIES.........................................................................................................................................................8

3. BASIC ITEMS FOR SERVICE ............................................................................................................................................10

3.1 CHECK POINTS AFTER SERVICING (SACD PLAYER) .............................................................................................10

3.2 PCB LOCATIONS .........................................................................................................................................................11

3.3 JIGS LIST .....................................................................................................................................................................12

4. BLOCK DIAGRAM .............................................................................................................................................................. 14

4.1 OVERALL WIRING DIAGRAM .....................................................................................................................................14

4.2 OVERALL BLOCK DIAGRAM.......................................................................................................................................16

5. DIAGNOSIS ........................................................................................................................................................................18

5.1 TROUBLESHOOTING.................................................................................................................................................. 18

5.2 SEQUENCE AFTER POWER ON/OFF........................................................................................................................ 22

5.3 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY .............................................26

6. SERVICE MODE................................................................................................................................................................. 27

6.1 TEST MODE.................................................................................................................................................................27

7. DISASSEMBLY ...................................................................................................................................................................28

8. EACH SETTING AND ADJUSTMENT................................................................................................................................ 36

8.1 ADJUSTMENT ITEMS AND LOCATION...................................................................................................................... 36

8.2 JIGS AND MEASURING INSTRUMENTS....................................................................................................................36

8.3 NECESSARY ADJUSTMENT POINTS ........................................................................................................................37

8.4 TEST MODE.................................................................................................................................................................38

8.5 MECHANISM ADJUSTMENT.......................................................................................................................................40

9. EXPLODED VIEWS AND PARTS LIST............................................................................................................................... 42

9.1 PACKING SECTION .....................................................................................................................................................42

9.2 EXTERIOR SECTION .................................................................................................................................................. 44

9.3 CHASSIS SECTION..................................................................................................................................................... 46

9.4 FRONT PANEL SECTION ............................................................................................................................................48

9.5 LOADER ASSY ............................................................................................................................................................50

9.6 TRAVERSE MECHANISM ASSY-S ..............................................................................................................................52

10. SCHEMATIC DIAGRAM.................................................................................................................................................... 54

10.1 DVDM ASSY (1/2) ...................................................................................................................................................... 54

10.2 DVDM ASSY (2/2) ...................................................................................................................................................... 56

10.3 AJKB ASSY ................................................................................................................................................................58

10.4 LCD, PLED, IR and KEY ASSYS................................................................................................................................60

10.5 PRIMARY, MNSW and REGULATOR ASSYS............................................................................................................62

10.6 CONNECTOR ASSY .................................................................................................................................................. 64

10.7 WAVEFORMS.............................................................................................................................................................65

11. PCB CONNECTION DIAGRAM........................................................................................................................................68

11.1 LOAB and DVDM ASSYS ...........................................................................................................................................68

11.2 AJKB ASSY ................................................................................................................................................................70

11.3 LCD ASSY.................................................................................................................................................................. 72

11.4 PLED, KEY and IR ASSYS.........................................................................................................................................74

11.5 PRIMARY ASSY ................................................................................................................

11.6 CONNECTOR and MNSW ASSYS ............................................................................................................................ 78

11.7 REGULATOR ASSY ................................................................................................................................................... 80

12. PCB PARTS LIST.............................................................................................................................................................. 82

......................................... 76

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PD-D9MK2-K

5

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1

• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.

• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.

Do NOT use a soldering iron whose tip temperature cannot be controlled.

Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).

The following lead-free solders are available as service parts:

• Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.

2 3 4

1. SERVICE PRECAUTIONS

1.1 NOTES ON SOLDERING

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1

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PD-D9MK2-K

5

Accessories

Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AAA/IEC R03 dry cell batteries . . . . . . . . . . . . 2

RCA/phono stereo audio cable . . . . . . . . . . . . . 1

SR control cable . . . . . . . . . . . . . . . . . . . . . . . . . 1

Power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Warranty card
Operating Instructions

Note

• Specifications and the design are subject
to possible modifications without notice,
due to improvements.

Specifications

General

System . . . . . . . . . . . . . . . Super Audio CD player

Power requirements . . . . . . . . . . . . . . . . .

SYXJ5: AC 220 V to AC 240 V, 50/60 Hz

CUXJ: AC 120 V, 60 Hz

Power consumption . . . . . . . . . . . . . . . . . . . .22 W

Power consumption (standby) . . . . . . . . . . . 0.4 W

Weight. . . . . . . . . . . . . . . . . . . . 11.0 kg (24 lbs 5oz)

Dimensions

. . . . . . . .420 mm (W) x 113 mm (H) x 340 mm (D)

(16

9

/16 in. (W) x 4 1/2 in. (H) x 13 3/8 in. (D))

Operating temperature . . . . . . . . +5 °C to +35 °C

Operating humidity . . . . . . . . . . . . . . . 5 % to 85 %

(no condensation)

Audio output (1 stereo pair)

Output level . . . . . . . . . . . . . .During audio output

200 mVrms (1 kHz, –20 dB)

Number of channels . . . . . . . . . . . . . . . . . . . . . . . 2

Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA

Digital audio characteristics

Frequency response . . . . . 4 Hz to 50 kHz (SACD)

4 Hz to 20 kHz (CD)

S/N ratio:

CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 dB

SACD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 dB

Dynamic range:

CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 dB

SACD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 dB

Total harmonic distortion:

CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.002 %

SACD . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.003 %

Wow and flutter . . . . . . . . . Limit of measurement

(±0.001 % W. PEAK) or lower

Digital output

Coaxial digital output. . . . . . . . . . . . . . . RCA jack

Optical digital output. . . . . . . Optical digital jack

Disc/content format playback
compatibility

This player is compatible with a wide range of
audio disc types and media formats. Playable
discs will generally feature one of the following
logos on the disc and/or disc packaging. Note
however that some disc types, such as
recordable CDs, may be in an unplayable
format.

Please also note that recordable discs cannot be
recorded using this player.

*“Super Audio CD” is a registered trademark.

Audio CD CD-R CD-RW

Super Audio CD*

2. SPECIFICATIONS

2.1 SPECIFICATIONS

6 7 8

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PD-D9MK2-K

6 7 8

F

7

1

Front panel

1

POWER v

OFF wON

1

2 STANDBY indicator

3 Display

(below)

4 Disc tray

5 h

6 d/g

7 Remote sensor

8

PURE AUDIO

indicator

Display

1

TRACK – Lights when the track number is

indicated.

2

d/e – Light during playback/when paused.

3Scan display

– Shows the scan speed.

4 SACD – Lights during SACD playback.

5

LEGATO – Lights when Legato Link Pro is

switched on.

6(ALL)

REPEAT/RANDOM/PGM – Light to

indicate the playback mode.

7 Character display

8 TOTAL/REMAIN

–

Indicate the disc/track

information currently displayed.

ONOFF

POWER

STANDBY

PURE AUDIO

D9

3 4

1

7

2 5 6

8

Note

1 • When the unit is in the standby mode, if the power is turned off by pressing the main unit’s POWER button, the power will

not turn on if the button is pressed again. To turn on the power in this case, press either the remote control unit’s
CD PLAYER u button or a different button (other than the POWER button) on the main unit.

• When the unit is in the standby mode, if the power is turned off by unplugging the power cord, the power will not turn merely
by reconnecting the power cord. To turn on the power in this case, reconnect the power cord and then press either the remote
control unit’s CD PLAYER u button or a different button (other than the POWER button) on the main unit.

LEGATOLEGATO

ALLALL

TOTALTOTAL

REPEATREPEAT

PGMPGM

REMAINREMAIN

RANDOMRANDOM

TRACKTRACK

SACDSACD

1 2 3 4 5 6

7 8

2.2 PANEL FACILITIES

A

B

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PD-D9MK2-K

2 3 4

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5

Remote control

1

CD PLAYER u

2

TIME

3

SACD/CD

4 Number buttons

5

CLEAR

6 Playback controls

7

PROGRAM

REPEAT

RANDOM

8

h OPEN/CLOSE

9

DIMMER

10

PURE AUDIO

11

LEGATO LINK

12

ENTER

13 AMP controls

Use to control Pioneer amplifier.

AMP u
VOLUME
MUTE

PROGRAM

REPEAT

VOLUME

RANDOM

AMP

SACD PLAYER

CD PLAYER

OPEN/CLOSE

TIME

DIMMER

SACD/CD

PURE AUDIO

CLEAR ENTER

LEGATO

LINK

123

456

7809

MUTE

1 8

9

10

12

13

11

2

3

4

6

7

5

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B

C

D

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PD-D9MK2-K

6 7 8

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9

1

Item to be checked regarding audio

Distortion

Noise
Volume too low
Volume too high
Volume fluctuating

Sound interrupted

No. Procedures Check points

1

2

3

4

Confirm the firmware version on Test Mode. The version of the firmware must be latest.

Update firmware to the latest one, if it is not the latest.

Confirm whether the customer complain has been solved.
If the customer complain occurs with the specific disc, use it for
the operation check.

The customer complain must not be reappeared.
Video, audio and operations must be normal.

Play back a CD.
(track search)

Audio and operations must be normal.

Check the appearance of the product. No scratches or dirt on its appearance after receiving it for

service.

Items to be checked after servicing / PD

To keep the product quality after servicing, confirm recommended check points shown below.

See the table below for the items to be checked regarding audio.

Cleaning

Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools.

NamePosition to be cleaned Part No. Remarks

Refer to “9.6 Traverse Mechanism Assy-S”.Cleaning liquidPickup leneses GEM1004

Cleaning paper GED-008

No. Procedures Check points

1

Play back a SACD. *Models supporting SACD
(track search)

Audio and operations must be normal.

Specific Items to be Checked

2 3 4

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING (SACD PLAYER)

A

B

C

D

E

F

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1

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PD-D9MK2-K

5

REGULATOR ASSY

J

AJKB ASSY

C

CONNECTOR
ASSY

H

KEY ASSY

G

LOAB ASSY

A

LCD ASSY

D

PLED ASSY

E

IR ASSY

K

MNSW ASSY

F

PRIMARY ASSY

I

DVDM ASSY

B

3.2 PCB LOCATIONS

6 7 8

A

B

Mark No. Description Part No.

LIST OF ASSEMBLIES

For PD-D9MK2-K/SYXJ5

NSP 1..LOADER ASSY PXA1648
NSP 2..LOAB ASSY VWG2346

1..DVDM ASSY AWM8184

1..FLKB ASSY PWM2371

2..IR ASSY(D9) PWX1653

2..MNSW ASSY(D9) PWX1654

2..LCD ASSY(D9) PWX1672

2..PLED ASSY(D9) PWX1677

2..KEY ASSY(D9) PWX1679

2..REGULATOR ASSY(D9) PWX1678

2..PRIMARY ASSY(D9 WY) PWX1681

1..AJKB ASSY PWM2375

2..AJKB ASSY(D9) PWX1685

2..CONNECTOR ASSY(D9) PWX1686

Mark No. Description Part No.

For PD-D9MK2-K/CUXJ

NSP 1..LOADER ASSY PXA1648
NSP 2..LOAB ASSY VWG2346

1..DVDM ASSY AWM8184

1..FLKB ASSY PWM2373

2..IR ASSY(D9) PWX1653

2..MNSW ASSY(D9) PWX1654

2..LCD ASSY(D9) PWX1672

2..PLED ASSY(D9) PWX1677

2..KEY ASSY(D9) PWX1679

2..REGULATOR ASSY(LOW) PWX1680

2..PRIMARY ASSY(D9 KU) PWX1683

1..AJKB ASSY PWM2375

2..AJKB ASSY(D9) PWX1685

2..CONNECTOR ASSY(D9) PWX1686

C

D

E

F

PD-D9MK2-K

5

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1

Service Remote Control Unit GGF1381
DVD Test Disc (DVD-Video) GGV1025

adjustment, diagnosis

Name Jig No. Remarks

Check of DVD-Video
CD Test Disc STD-905 Check of CD
5P FFC GGD1425 Diagnosis of DVDM ASSY
17P FFC GGF1157 Diagnosis of DVDM ASSY

Jigs list

Silicone Adhesive GYA1011

refer to "9.4 FRONT PANEL SECTION"

Lubricating Oil GYA1001

GEM1036

Daifree

Name Lubricants and Glues No. Remarks

refer to "9.5 LOADER ASSY"

refer to "9.5 LOADER ASSY"

GEM1037Silicone Adhesive

refer to "9.6 TRAVERSE MECHANISM ASSY-S"

GYL1001Screw tight

refer to "8.5 MECHANISM ADJUSTMENT"

Lubricants and Glues list

2 3 4

3.3 JIGS LIST

A

B

C

D

E

F

12

PD-D9MK2-K

1

2 3 4

5

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B

C

D

E

F

PD-D9MK2-K

5

6 7 8

13

1

AJKB ASSY
(PWX1685)

C

LCD ASSY
(PWX1672)

D

PLED ASSY
(PWX1677)

E

IR ASSY
(PWX1653)

K

MNSW ASSY
(PWX1654)

F

PRIMARY ASSY
(PD-D9MK2-K/SYXJ5:
PWX1681)
(PD-D9MK2-K/CUXJ:
PWX1683)

I

REGULATOR ASSY

(PD-D9MK2-K/SYXJ5: PWX1678)

(PD-D9MK2-K/CUXJ:PWX1680)

J

SYXJ5: ADG7062
CUXJ: ADG7061

SYXJ5: PTT1372
CUXJ: PTT1371

SYXJ5: PTT1374
CUXJ: PTT1373

2 3 4

4. BLOCK DIAGRAM

4.1 OVERALL WIRING DIAGRAM

A

B

C

D

E

F

14

PD-D9MK2-K

1

2 3 4

5

V+3D

SW2

LOAD+

LOAD-

SW1

S5B-PH-K-S

CN601

CN602

LOADING
MOTOR
ASSY
: VXX2912

1

2

DVDM ASSY
(AWM8184)

CONNECTOR ASSY
(PWX1686)

H

KEY ASSY
(PWX1679)

G

LOAB ASSY
(VWG2346)

A

MECHA ASSY

B

B

()

1/2,B2/2

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B

C

D

E

F

PD-D9MK2-K

5

6 7 8

15

1

CN101

CN953

CN901(1/2)

CN2105

J2104

CN1401

J2106

J2104A

CN901(2/2)

CN2106

J2106A

CN103

CN102

CN104

IC201

MAIN DECODER

(CD,SACD)

1389EE

3.3V&1.8V

64M SDRAM

IC202

KS641632H-TC75

3.3V

IC203

PGM FLASH MEMORY

16M

AYW7197

3.3V

EEPROM

IC204

4k

3.3V

S-24C04AFJ

LOADING

MOTOR

SPDL

MOTOR

PU

STEPPING

MOTOR

TRAVERSE

05 PICK

UP

IC101

SERVO

DRIVER

BD7995EFS

6.5&5V

IC2101

SYSTEM

CONTROL

CPU

5V

PDC170B

LCD Display

AAV7118

5V

KEY

S2301, S2302

IR

GP1UM28XK

5V

Front Panel Block

X202

Clock OSC

ASS7103

(27MHz)

3.3V

SPDIF

DVDM ASSY

B

LCD ASSY

D

KEY ASSY

G

IR ASSY

K

2 3 4

4.2 OVERALL BLOCK DIAGRAM

A

B

C

D

E

F

16

1

2 3 4

PD-D9MK2-K

CN1402

CN1501

CN1401

OPTICAL OUT

COAXIAL OUT

SR-IN
SR-OUT

L

R

JA1101

JA1201

JA1502

JA1501

JA1602

JA1601

LPF

IC1101

(1/2)

IC1101

(2/2)

IC1201

(2/2)

IC1201

(1/2)

(PCM)

IC1401

AQE

PD0274A

3.3V

(DSD)

MCLK

IC1251

IC1151

192k,24bit,

2chDAC

WM8741

3.3V&5V

192k,24bit,

2chDAC

WM8741

3.3V&5V

SEL

SEL

IC1152

IC1252

IC1402

SRC

SRC4192

3.3V

X1401

Clock OSC

ASS7101

(22MHz)

3.3V

MCLK

AJKB ASSY

C

5

6 7 8

A

B

C

D

E

F

PD-D9MK2-K

5

6 7 8

17

1

Start

(Power → ON)

Lighting LCD

come out of the pure audio
mode or dimmer mode

Refer to Addendum No. 1.

Appearance some waveform on
LCD communication line
(LCCDT,LCDCK,LCDCS,LCDRS)
Confirm the port logic of BLOFF
and DIMMER when operate

Confirmation HB at CN1801or change
D1801,D1802,D1803D1804

<confirmation>
FU1
Connection between J1702 and CN13
Power line CN11 3 : 5.6V,CN11 5 : 5.8V

<confirmation>
D1809 is shorten
HB at CN1802 and J1901

CN1802 3 is +13V

Ye s

Ye s

No

No

No

<confirmation>
input and output of F2201,Q2103 is 5V

Ye s

No

No

LCD

displays

correctly

V2201 1

is 4.4V and
V2201 2 is

5V

Ye s

No

Tray movement

(open/close)

Refer to Addendum No. 2.

Ye s

No

Focus

movement

OK?

Refer to Addendum No. 3.

Ye s

No

Spindle

movement

OK?

Refer to Addendum No. 4.

Ye s

No

Can stop

spicdle movement

(stop key react)

Ye s

No

<confirmation>
Connection between CN1802 and J1901
Connection between CN1501 and CN2702
Connection between CN2701 and CN901
Connection between CN1702 and CN2704

Ye s

Ye s

Ye s

No

No

Change parts D1805,Q1801,
Q1802 in turn

Change parts D1807,Q1803,
in turn

No

<confirmation>
HB at IC1101,IC1201

No

(V+3D line)

CN1802 3

is 3.3V

<confirmation>
HB at J1901,CN1802,
IC1151,IC1152,IC1251,IC1252,
IC1401-IC1406

No

Ye s

<confirmation>
HB at CN1701

Change IC1701

No

LCD

disappers and

flashing pure

audio LED

(V+12V line)

Cathode of 1801,

D1802 is

+17V

(V+5V line)

CN1802 1 is +5V

Ye s

No

(V+9D line)

D1701 1 is +7.5V

Is status of

IC1701 OK?

Ye s

<confirmation>
HB at CN1701

Change IC1702

No

No

Is status of

IC1702 OK?

CN1702 3

is +6.5V

<confirmation>
HB at CN1702,CN2704,IC101

No

Ye s

(V+6R5V line)

D1702 1

is +8.5V

A

Working

at pure audio

mode or

dimmer?

5. DIAGNOSIS

5.1 TROUBLESHOOTING

A

2 3 4

B

C

D

E

F

18

PD-D9MK2-K

1

2 3 4

no ploblem

<confirmation>
HB of CN1801

CN1802 is -13V

Change parts

D1808,Q1804,

in turn

Ye s

No

Audio

analog output

is OK?

only analog output at
SACD mode

All output

audio signal

are OK?

Ye s

Only

optical or coaxial

output

Ye s

Ye s

No

<confirmation>
IC201-225
Connection between CN953and CN1402

<confirmation>
Input and output of IC1501
V+3DO is 3.3V

Ye s

RY1302 a

is 0V

Ye s

Ye s

No

Change parts D1806,
Q1804,Q1805 in turn

Ye s

<confirmation>
HB at IC1101,IC1201

Ye s

Change RY1302

No

<confirmation>
XSYSMUTE : H
DVDMUTE : L

<confirmation>
HB at CN1701 or
change D1709,D1710

No

IC1707 1 is

+17V

Ye s

Change IC1707

No

status of IC1706

is OK?

Ye s

Change IC1706

No

No

(V+12RY line)
RY1302 1 is

+12V

NoNo

(V-12V line)

anode of D1803,

D1804 is -17V

A

5

6 7 8

A

B

C

D

5

PD-D9MK2-K

6 7 8

E

F

19

1

No. Symptoms Diagnosis Contents Possible Defective Points

1 The power is not turned on. Are wires of output connector (POWER SUPPLY Unit) and CN901

(DVDM Assy) disconnected or damaged ?

Connector / cable

Check that the following voltage is output :
+ side of C739 : 3.3V

DVDM Assy

3.3V Regulator IC (IC341)

2

An opening screen is not
displayed on the monitor
(The FL display lights. The
mechanism does not work.)

Are the signals output from IC201-pin 98 (MDATA) and pin 99 (SCLK)
on the DVDM Assy ? (in the range of 0-3V)

DVDM Assy

DVD IC (IC201)

Are the signals input into IC2101-pin 50 (MDATA) and pin 51 (SCLK) on
the LCD Assy ? (in the range of 0-3V)

LCD Assy

UCOM (IC2101)

Check that the following voltage are output :
IC751-pin 1 on the DVDM Assy : 5V

DVDM Assy

5V Regulator IC (IC751)

Is a resonator (X202: 27MHz) on the DVDM Assy oscillating ?

DVDM Assy

Crystal resonator (X202)

• Is a signal input into IC203-pin26 (PCE#) on the DVDM Assy ?
(Is a signal "H" for 80 mS and then "L" after the power is turned
on ?)
→ Communication with flash ROM.

• Are the signals input into IC202-pin 16 (DWE#), pin 19 (DCS#)
and pin 38 (SDCLK) on the DVDM Assy ?
(Is a signal fluctuating ?)
→ Communication with SDRAM

DVDM Assy

DVD IC (IC201)
Flash ROM (IC203)
SDRAM (IC202)

Is a signal output from IC203-pin 28 (PRD#) on the DVDM Assy?
(Is a signal fluctuating for several hundred mS after the power is turned
on ?)

DVDM Assy

Flash ROM (IC203)

Is a signal input into IC2101-pin 67 (DVD ACK) on the LCD Assy ?
(Is a signal fluctuating ?)
→ Communication with FL Control IC

DVDM Assy

DVD IC (IC201)

LCD Assy

UCOM (IC2101)

Is a signal output from IC2101-pin 30 (XREADY) on the LCD Assy ? (Is
a signal fluctuating in the range of 0-5V ?)

LCD Assy

UCOM (IC2101)

Are the signals output from IC2101-pin 49 (SDATA) on the LCD Assy ?
(in the range of 0-5V)

DVDM Assy

DVD IC (IC201)

LCD Assy

UCOM (IC2101)

Are the signals of IC204-pin 5(SDA) and pin 6(SCL) on the DVDM Assy
fluctuating for one or two seconds after the power is turned ?

DVDM Assy

EEPROM (IC204)

Addendum No.1

3

A tray cannot be opened.
(An opening screen is
displayed on the monitor)

LOAB Assy

Tray SW (S101)

Is the signal input into IC101-pin 11 (TROPEN) on the DVDM Assy ?
At open: 3.3V, At close: 0V

DVDM Assy

DVD IC (IC201)

Are the signals output from IC101-pin 1 and pin 2 (CN103-pin 1 and
pin 2) on the DVDM Assy ?
Pin 2: Approx. 6V during opening tray approx. 0V during closing tray.
Pin 1: Approx. 0V during opening tray approx. 6V during closing tray.

DVDM Assy

FTS Driver IC (IC101)

Are wires of CN104 and CN103 on the DVDM Assy disconnected or
damaged ?

Connector / cable

Does the voltage of CN102-pin 1 on the DVDM Assy change to 0V by
pressing the Inside switch.

Inside switch

Does the voltage of CN104-pin 3 and pin 5 on the DVDM Assy change
normally ?
Pin 3 (SW2(TRIN)): Tray is fully closed: "L"
Pin 5 (SW1(TROUT)): Tray is fully opened: "L"

A

2 3 4

B

C

D

E

F

20

1

PD-D9MK2-K

2 3 4

5

No. Symptoms Diagnosis Contents Possible Defective Points

4

Playback impossible
(no focusing)

Are the signals output from IC101-pin 3 (FOCS_DRV) and pin 4
(FOCS_RTN) on the DVDM Assy ?

DVDM Assy

FTS Driver IC (IC101)

Does 650-nm LD emit light ?
Does a pickup lens move up / down ?
Does an actuator spring bend ?

Pickup

Are plastic parts damaged ? Or is a shaft detached ?
Is the turntable detached or tilted ?

Mechanism section (motor)

Is flexible cable of CN101 on the DVDM Assy disconnected or
damaged ?

Flexible cable / connector

Is signal output from IC201-pin 42 (FOSO) on the DVDM Assy ?
(Device control of about 1.4 V is output usually. It is fluctuated by about
250 mV with focus up / down.)

DVDM Assy

DVD IC (IC201)

5

Playback impossible
(Spindle does not turn)

Are the signals output from IC101-pin 30 (W), pin 33 (V) and pin 35 (U)
on the DVDM Assy ?
Is pin 26 (STBY) fixed LOW ? (pin 26 is High at playback: 3V)

DVDM Assy

FTS Driver IC (IC101)

Is there any part detached from the spindle motor ?
Or Is there any foreign object lodged in it ?

Mechanism section
(Spindle motor)

Are wires of CN102 on the DVDM Assy disconnected or damaged ? Flexible cable / connector

Is signal output from IC201-pin 37 (DMSO) on the DVDM Assy ?

DVDM Assy

DVD IC (IC201)

6

Playback impossible
(Playback stops)

Does 650-nm LD deteriorate ?
If the voltage at each both ends of R322 and R325 on the DVDM Assy
is 0.4 V or more, the 650-nm LD is definitely deteriorated.

650-nm LD deteriorated.
(When playback of a DVD is
impossible)

Does 780-nm LD deteriorate ?
If the voltage at each both ends of R321 and R326 on the DVDM Assy
is 0.4 V or more, the 780-nm LD is definitely deteriorated.

780-nm LD deteriorated.
(When playback of a CD is
impossible)

Is there abnormality in FG waveform ? (IC201-pin 47)

DVDM Assy

FG output : FTS Driver IC (IC101)

Are there scratches or dirt on the disc ? Disc

Addendum No.2

Addendum No.4

Addendum No.3

6 7 8

A

B

C

D

E

F

PD-D9MK2-K

5

6 7 8

21

1

Set time for the current step Elapsed time Details on control

0 msec

POWER ON start, Various initial settings 1

All keys are masked.
XSYSMUTE ON

+ 60 msec 60 msec

Various initial settings 2

SYSPOW ON
When the power is turned on, the HELLO display is requested (3.5 sec).

+ 240 msec 300 msec

Various initial settings 3

RESET L ⇒ H

+ 60 msec 360 msec

Various initial settings 4

Control of the LCD driver starts.
Data transmission

Various initial settings 5

SRC reset
RESET L ⇒ H

+ 240 msec 600 msec

+ 120 msec 1890 msec

Various initial settings 9

Masking of all keys is canceled.

+ 390 msec 1770 msec

Various initial settings 8

+ 480 msec 1380 msec

Various initial settings 7

Bus communication starts.

+ 300 msec 900 msec

Various initial settings 6

DAC setting

+ 3120 msec 5010 msec

Various initial settings a

Temporary data transmission

+ 30 msec 5040 msec

POWER ON completed

Normal POWER-ON sequences

Normal POWER-OFF sequences

Set time for the current step Elapsed time Details on control

0 msec

POWER OFF start, Various settings 1

The mask flags for all keys are set.

+ 30 msec 30 msec

(Note 1)

Various settings 2

Whether the DVD is turned power-off or not is checked.
Bus communication is terminated.

+ 120 msec 150 msec

Various settings 3

+ 330 msec 480 msec

Various settings 4

+ 1320 msec 1800 msec

Various settings 4

All the indications on the LCD are deleted.

Various settings 5

Bus communication is terminated.

+ 90 msec 1890 msec

+ 240 msec 2130 msec Processing for the ports required when the power is turned off

+ 30 msec 2160 msec

POWER OFF completed

(passes every loop in the POWER OFF)

Note 1: In this step, the unit wait for the DVD module to turn the power off. If the DVD module takes a longer time to turn itself off,
the elapsed time will become longer, by just that much.

2 3 4

5.2 SEQUENCE AFTER POWER ON/OFF

A

B

C

D

E

F

22

1

PD-D9MK2-K

2 3 4

5

Display only POWER-ON sequences

Display only POWER-OFF sequences

Set time for the current step Elapsed time Details on control

0 msec

Display only POWER ON start, Various initial settings 1

Masking of all keys is canceled.
The normal operation keys are masked.
POWER MUTE ON
SYSTEM POWER1 ON (Pin 91: H)

+ 60 msec 60 msec

Various initial settings 2

+ 240 msec 300 msec

Various initial settings 3

Switched 5 V ON completed (power supply is stabilized)
Masking of the normal operation keys is canceled.
SYSTEM POWER2 ON (Pin 92: H)

+ 60 msec 360 msec

Various initial settings 4

Power-on of the LCD driver starts.

+ 330 msec 690 msec

Display Only POWER ON completed

Set time for the current step Elapsed time Details on control

0 msec

Display only POWER OFF start, Various settings 1

• The mask flags for all the keys are set.

• The mask flags for the normal operation keys are set.

• Muting the power system (SYSTEM MUTE REQUEST)

• Power-off of the LCD driver starts.

+ 4120 msec 4120 msec

Various settings 2

+ 120 msec 4240 msec

Various settings 3

+ 760 msec 5000 msec

Various settings 4

• Masking of all keys is canceled.

• Muting of the power system is canceled.

• Other than in an emergency power-off, the unit awaits for a while.

• SYSTEM POWER2 OFF (Pin 92: H)

+ 240 msec 5240 msec

Display only POWER OFF completed

• SYSTEM POWER1 OFF (Pin 91: H)

6 7 8

A

B

C

D

E

5

PD-D9MK2-K

6 7 8

F

23

1

POWER-ON timing waveform

300 600 900 1200 1500 1800 2100 2400 2700 4800 5100

SYSTEM

ok SYSPOW

(41pin )

ok XSYSMUTE

(38pin)

DVD control

DVD ON/OFF

XDVD RESET

ok SYSTEM BUS

(DVD)

SRC control

XSRCRST

(79pin)

DAC control

XDACCLK (65pin)

XDACDT (64pin)

XDACCS1 (63pin)

XDACCS2 (62pin)

LCD control

ok LCD setting

ok LCD reset

others

Subsequently, H or L is output, as appropriate.

(Port setting)

Other output port

PON4

600msec300msec 360msec

1 Standby → On

PON1

60msec

KEY input

0msec

PON2 PON3

PON5

900msec 1380msec 1770msec 1890msec 5010msec

PON6

PON9

5040msec

PON10

Mute cancel

PON7 PON8

A

2 3 4

B

C

D

E

F

24

1

2 3 4

PD-D9MK2-K

5

SYSTEM

DVD control

LCD control

Others

POWER-OFF timing waveform

300 600 900 1200 1500 1800 2100 2400 2700 3000 3300 3600 3900 4200 4500 4800

SYSPOW

(41pin )

XSYSMUTE

(38pin)

DVD ON/OFF

(1pin/DVD ON/OFF)

XDVDRESET

(93pin/XDVDRST)

SYSTEM BUS(DVD)

(30,49,50,51,67pin)

LCD setting

(26,27,28pin)

LCD reset

(36pin/XLCDRST)

XDimmer

(70pin/DIMMER)

POFF4

2 On → Standby

POFF1

30msec

150msec 480msec 1800msec 1890msec 2130msec

POFFGO

0msec

POFF2 POFF3

POFF5 POFF6

6 7 8

A

B

C

D

E

5

PD-D9MK2-K

6 7 8

F

25

1

DVDM ASSY

B

SIDE A

Front side

D

Q

Q

0

9

2

V

5

R326

R325

R322

R321

Case when this diagnosis is required :

When playback of any disc, including a test disc (DVD: GGV1025, CD: STD-905), won't play or doesn't play

How to diagnose

In the case mentioned above, degradation of the laser diodes (LDs) mounted on the 05SD Pickup Assy is suspected.
Measure the voltage between the two ends of one of the resistors mentioned below.

If the measurements show degradation
of an LD, replace the 05SD Pickup Assy.

Measure the voltage between the both ends of R322 or R325 on the DVDM
Assy. If the voltage is 0.4 V or higher, the 650-nm LD is degraded.

No playback of a DVD (Test Mode), No playback of a SACD :

Measure the voltage between the both ends of R321 or R326 on the DVDM
Assy. If the voltage is 0.4 V or higher, the 780-nm LD is degraded.

No playback of a CD :

05SD PICKUP ASSY

CN101

2 3 4

5.3 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY

A

B

C

UP SIDE

GNDD

8V

R904

R901

Q702

C1002

D751

IC761

R751

C751

5

D

E

7

R761

E

1

4

5

L751

C752

R750

C

R736

13

R734

R737

R712

R713

C712

3.3V

5

4

R714

1

8

IC711

C221

C713

64

R2

6

CN901

R906

R762

GNDM

6.5V

C761

C132

C131

C145

C144

C146

D881

Q881

Q801

C206

A

C801

R214

C204

D

12

C140

1

R154

R152

R907

R905

R903

C104

C101

R153

R151

22

C161

C143

LD_CD

R134

R132

R131

R321

D801

C203

R801

3.3V

C215

C344

C346

C345

C347

C213

R207

1

R918

C310
C343

R910

25

R911

R919

L309

R912

C103

C151

CN102

R913

R914

1

IC101

R314

R915

C152

C153

C102

L308

BOTTOM SIDE

1

Q304

R136

R133

R135

C141
C142
C133

Q308

R325

R326

LD_DVD

R322

Q307

3.3V

C320

R310

C309

C505

C506

R594

R502

R595

C202

R5

R315
R318
R313

24

31

C503

C502

54

Q305

CN101

R373

BOTTOM SIDE

C371

R504

UP SIDE

CN103

41

1

C374

C373

LF

CN953

C509

17

C508

R601
R602

BOTTOM SIDE

1

R520

Q506

R507
R508
R509

R940

R939
R938
R937

R936
R935
R934
R933
R932
R931

R505

IC501

R506

1

9

F

26

1

PD-D9MK2-K

2 3 4

5

2

60

The Version Display Mode Functional Specification

Mechanical control computer
How to display the version of the mechanical control computer
1

Power-on in DVD mode

With the AC power off, turn the AC power on by pulling up Pin 44 of IC2101 with 5 V (by short-circuiting R2109).

Note: When the unit is turned on in DVD mode, "-DVD-" is indicated on the LCD.

2 Displaying the version of the mechanical control computer

Press the [ESC] then the [CHAP] key on the remote control unit for DVD Test mode (GGF1381) to indicate the version of
the mechanical control computer.
Ex. (1) : This means that the part number is " AYW7153 ".
(2) : This means that the version is " 1.06 ".

3 Canceling version display

• Press the [ESC] key on the remote control unit.

• Press the [POWER] button to turn the unit off.

Note: Even if you intend to continuously use the unit after displaying the error rate, be sure to turn the power off then back
on again.

System control computer
Displaying the version of the system control computer
1

Displaying the version of the system control computer

With the unit on, press and hold the [/] key on the main unit for 8 seconds. The version (part number) of the system
control computer will be displayed.

Ex.

2 Canceling version display

The version display will automatically disappear after a while.

PDC1 48 A

71 5 3 1 - 0 6

(1) (2)

LCD ASSY

D

SIDE B

R2109

Short

6 7 8

6. SERVICE MODE

6.1 TEST MODE

A

B

C

51

L2102

R2146

17.GNDD

16.SROUT

15.SRIN

14.SRIN

13.XDFDT

12.GNDD

11.XDFCLK

10.XDFCS

9.XDFRST

8.XSYSMUTE

13.TRIN

12.VDET

14.TRGAIN

A

L2105

L2104

R2102

R2156

7.ACK

8.MDATA

9.10.GNDD

11.SPDIF_RQ

6.SCLK

5.SDATA

R2145

4.XDVDRST

3.XREADY

R21

R2112

R2151

R2150

6.XSRRST

5.LEGATO

4.XDACCK

3.XDACDT

2.XDACCS1

1.XDACCS2

C2107

1.GNDD

2.DVDPOWER

50

50

R2142

TEST MODE

1

51

L2103

R2143

DVD MODE

15.TROUT

C2112

R2147

R2109

R2119

B

17

1

15

C2211

R2152

R2144

R2149

7.GNDD

E

R2176

1

D2204
C2205
D2203

C2204

3

R

1.KEY1

C

2.V+5U

3.GNDD

D

E

F

PD-D9MK2-K

5

6 7 8

27