Pioneer MIS-22-V Service manual

POWER AMPLIFIER M-IS22V
AERO DUCT CONSTRUCTION

STANDBY/ON

STANDBY

PHONES

STEREO POWER AMPLIFIER

M-IS22V

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

DBDXJ AC110-127V/220-230V/240V With the voltage selector

DLXJ/NC AC110-120V/220-230V/240V With the voltage selector

Model

M-IS22V the following method.

Power Requirement

The voltage can be converted by

ORDER NO.

RRV2482

This product is a component of a system.
For the accessories, instruction manuals etc., refer to the service manuals RRV2477 for
XC-IS22VCD or RRV2475 for XV-IS22DVD.
This product does not function properly independently; to avoid malfunctions, be sure
to connect it to the prescribed system component(s), otherwise damage may result.

Component System Service Manual Remarks

VCD/CD TUNER DECK XC-IS22VCD ––– RRV2477
DVD TUNER DECK ––– XV-IS22DVD RRV2475
STEREO POWER AMPLIFIER M-IS22V RRV2482 This Service Manual
SPEAKER SYSTEM S-IS22V RRV2461, RRV2487

CONTENTS

1. SAFETY INFORMATION

2. EXPLODED VIEWS AND PARTS LIST

3. SCHEMATIC DIAGRAM

4. PCB CONNECTION DIAGRAM

5. PCB PARTS LIST

6. ADJUSTMENT

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12
18
20

2
3
6

7. GENERAL INFORMATION

7.1 SINGLE OPERATION METHOD

8. PANEL FACILITIES AND SPECIFICATIONS

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21
21
22

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2001

T – ZZK JUNE 2001 Printed in Japan

M-IS22V

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.

WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65

NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.

REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the
continued protection of the customer and service
technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.

Reading should
not be above

0.5 mA

Earth
ground

Device
under
test

Also test with
plug reversed
(Using AC adapter
plug as required)

Test all
exposed metal
surfaces

AC Leakage Test

Leakage
current
tester

ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURN­ING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.

Electrical components having such features are
identified by marking with a
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.

Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.

on the schematics and

2

2. EXPLODED VIEWS AND PARTS LIST

NOTES:

2.1 PACKING

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.

6

5

7

M-IS22V

4

Red

White

8

Yellow

1

2

3

9

(1) PACKING PARTS LIST

Mark No. Description Part No.

1 Power Cord See Contrast table (2)
2 RCA pin-plug stereo cable PDE1126

(L=1m)

NSP 4 Polyethylene Bag Z21-038

3 System Cable XDE3040

5 Packing Sheet AHG7053

6 Protector L(A) XHA3122
7 Protector R(A) XHA3123
8 Packing Case A See Contrast table (2)
9 Video cable (L=1.5m) VDE1034

(2) CONTRAST TABLE

M-IS22V/DBDXJ and DLXJ/NC are constructed the same except for the following :

Mark No. Symbol and Description

1 Power Cord ADG1158 ADG1154
8 Packing Case A XHD3188 XHD3190

DBDXJ Type DLXJ/NC Type

Part No.

Remarks

3

M-IS22V

2.2 EXTERIOR

37

31

41

41

30

24

41

39

39

22

29

23

18

39

39

41

32

39

7

E

39

37

37

38

41

15

42

DLXJ/NC Only

44

21

26

41

39

20

28

27

6

5

C

8

43

33

D

19

25

35

46

46

B

4

47

41

31

9

1

A

C11

C12

37

41

45

41

11

Caution when disassembling.
Even if the power supply cord is pulled out from the outlet, neither C11 nor C12 of the AF ASSY are discharged.
Please discharge C11 and C12 of the AF ASSY with the resistor of 100 Ω or more before removing the AF ASSY or the PO WER SUPPLY ASSY.
As there is a possibility to destroy the transistor, discharge with the resistor of 100 Ω or more.

4

M-IS22V

36

36

34

10

40

40

(1) EXTERIOR PARTS LIST

Mark No. Description Part No.

NSP 1 MAIN Assy XWZ3481
NSP 2 AMP Assy XWZ3477
NSP 3 POWER SUPPLY Assy XWZ3427
NSP 4 PRIMARY Assy XWZ3478
NSP 5 SECONDARY Assy XWZ3429

16

12

2

F

17

34

14

34

36

36

34

13

14

3

G

Mark No. Description Part No.

26 AMP T win L XAK3222
27 AMP T win R XAK3223
28 AMP Escutcheon XAK3226
29 Top Panel XAN3031
30 Front P anel A XMB3059

NSP 6 HP Assy XWZ3423
NSP 7 BLUE LED Assy XWZ3424

8 Pow er Transformer XTS3057
9 Fuse (FU1 : T5A) REK1029

10 DC Fan Motor AXM7014

NSP 11 Chassis A ANA7086

12 Holder ANG7009
13 Power Pac Holder ANG7109
14 Heat Sink ANH7058
15 Rear Panel A XNC3113

16 Mold A AMR7005
17 Mold B AMR7006
18 Reflector A XMR3041
19 Binder ZCA-SKB90BK
20 Standby Button XAD3096

21 Standby Lens XAK3193
22 AMP Lens XAK3194
23 LT Conductor A XAK3219
24 Side Duct L XAK3220
25 Side Duct R XAK3221

31 Side Bonnet ANE7242

NSP 32 ICP Label XAX3255

33 Screw With Washer ABA1005
34 Screw ABA1021
35 Screw ASZ40P060FMC

36 Screw BBZ30P180FMC
37 Screw BPZ30P080FZK
38 Screw BCZ30P080FZK
39 Screw BPZ30P100FZK
40 Screw BPZ30P350FZK

41 Screw VBZ30P060FZK
NSP 42 Name Label See Contrast table (2)
NSP 43 BIND Assy • • • • •

44 Screw BBZ30P080FMC
NSP 45 Fuse Card AAX7098

46 Fuse (FU1 : T3.15A) REK1027

47 Barrier AMP XEC3024

(2) CONTRAST TABLE

M-IS22V/DBDXJ and DLXJ/NC are constructed the same except for the following :

Mark No. Symbol and Description

NSP 42 Name Label Not used XAL3092

DBDXJ Type DLXJ/NC Type

Part No.

Remarks

5

1

23

M-IS22V

3. SCHEMATIC DIAGRAM

A

3.1 OVERALL WIRING CONNECTION DIAGRAM

POWER SUPPLY ASSY

G

(XWZ3427)

B

-12V VL­IC24

4

+15V +8V V+5.6V

+12V VL+

IC23

+15V UNB1

IC32
Q33

+8V UNB2

IC32
Q43

+5V UNB2

IC61
Q53

C

-12V

+12V
+15V

+8V

+5V

MAIN ASSY

A

(XWZ3481)

BLUE LED ASSY

E

(XWZ3424)

SPEAKER RELAY

RY3601

(ASR7008)

HP ASSY

D

(XWZ3423)

D

6

1234

5

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST"

V+5.6V

IC82

D81-D84

T1

BKP1046

RY81

AN1

678

SECONDARY ASSY

C

(XWZ3429)

XTS3057

VH+
VH-

VL+

VL-

D11

D21

M-IS22V

A

B

UNB1

UNB2

UNB3

D31–D34

D41–D44

D51–D54

AMP ASSY

F

(XWZ3477)

POWER AMP.

610

IC3301

(STK407-070)

PRIMARY ASSY

B

(XWZ3478)

C

D

7

5

6

7

8