THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
DBDXJAC110-127V/220-230V/240VWith the voltage selector
DLXJ/NCAC110-120V/220-230V/240VWith the voltage selector
Model
M-IS22Vthe following method.
Power Requirement
The voltage can be converted by
ORDER NO.
RRV2482
This product is a component of a system.
For the accessories, instruction manuals etc., refer to the service manuals RRV2477 for
XC-IS22VCD or RRV2475 for XV-IS22DVD.
This product does not function properly independently; to avoid malfunctions, be sure
to connect it to the prescribed system component(s), otherwise damage may result.
ComponentSystemService ManualRemarks
VCD/CD TUNER DECKXC-IS22VCD–––RRV2477
DVD TUNER DECK–––XV-IS22DVDRRV2475
STEREO POWER AMPLIFIERM-IS22VRRV2482This Service Manual
SPEAKER SYSTEMS-IS22VRRV2461, RRV2487
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2001
T – ZZK JUNE 2001 Printed in Japan
Page 2
M-IS22V
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Reading should
not be above
0.5 mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
AC Leakage Test
Leakage
current
tester
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.
Electrical components having such features are
identified by marking with a
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.
on the schematics and
2
Page 3
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
2.1 PACKING
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
M-IS22V/DBDXJ and DLXJ/NC are constructed the same except for the following :
Mark No.Symbol and Description
1Power CordADG1158ADG1154
8Packing Case AXHD3188XHD3190
DBDXJ TypeDLXJ/NC Type
Part No.
Remarks
3
Page 4
M-IS22V
2.2 EXTERIOR
37
31
41
41
30
24
41
39
39
22
29
23
18
39
39
41
32
39
7
E
39
37
37
38
41
15
42
DLXJ/NC Only
44
21
26
41
39
20
28
27
6
5
C
8
43
33
D
19
25
35
46
46
B
4
47
41
31
9
1
A
C11
C12
37
41
45
41
11
Caution when disassembling.
Even if the power supply cord is pulled out from the outlet, neither C11 nor C12 of the AF ASSY are discharged.
Please discharge C11 and C12 of the AF ASSY with the resistor of 100 Ω or more before removing the AF ASSY or the PO WER SUPPLY ASSY.
As there is a possibility to destroy the transistor, discharge with the resistor of 100 Ω or more.
M-IS22V/DBDXJ and DLXJ/NC are constructed the same except for the following :
Mark No.Symbol and Description
NSP42Name LabelNot usedXAL3092
DBDXJ TypeDLXJ/NC Type
Part No.
Remarks
5
Page 6
1
23
M-IS22V
3. SCHEMATIC DIAGRAM
A
3.1 OVERALL WIRING CONNECTION DIAGRAM
POWER SUPPLY ASSY
G
(XWZ3427)
B
-12VVLIC24
4
+15V +8VV+5.6V
+12VVL+
IC23
+15VUNB1
IC32
Q33
+8VUNB2
IC32
Q43
+5VUNB2
IC61
Q53
C
-12V
+12V
+15V
+8V
+5V
MAIN ASSY
A
(XWZ3481)
BLUE LED ASSY
E
(XWZ3424)
SPEAKER RELAY
RY3601
(ASR7008)
HP ASSY
D
(XWZ3423)
D
6
1234
Page 7
5
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST"
V+5.6V
IC82
D81-D84
T1
BKP1046
RY81
AN1
678
SECONDARY ASSY
C
(XWZ3429)
XTS3057
VH+
VH-
VL+
VL-
D11
D21
M-IS22V
A
B
UNB1
UNB2
UNB3
D31–D34
D41–D44
D51–D54
AMP ASSY
F
(XWZ3477)
POWER AMP.
610
IC3301
(STK407-070)
PRIMARY ASSY
B
(XWZ3478)
C
D
7
5
6
7
8
Page 8
1
23
M-IS22V
3.2 MAIN, PRIMARY, SECONDARY, HP and BLUE LED ASSYS
4
A
CN3003CN3006
MAIN ASSY
A
(XWZ3481)
FF
B
C
CN3002
G
D
8
A
1234
Page 9
5
678
M-IS22V
: AUDIO SIGNAL ROUTE
CAUTION :
FOR CONTINUED PROTECTION AGAINST
RISK OF FIRE, REPLACE ONLY WITH SAME
TYPE NO. 491003, MFD BY LITTELFUSE
INC. FOR IC51 (AEK7015).
HP ASSY
D
(XWZ3423)
BLUE LED ASSY
S560 : STANDBY/ON
E
BLUE LED
ASSY
(XWZ3424)
A
B
SECONDARY ASSY
(XWZ3429)
C
REK1027
(T3.15A)
• NOTE FOR FUSE REPLACEMENT
CAUTION -
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.
REK1027
(T3.15A)
REK1029 (T5A)
PRIMARY ASSY
B
(XWZ3478)
CAUTION :
FOR CONTINUED PROTECTION AGAINST
RISK OF FIRE, REPLACE ONLY WITH SAME
TYPE NO. 491010, MFD BY LITTELFUSE
INC. FOR IC11, IC12 (AEK7022).
CAUTION :
FOR CONTINUED PROTECTION AGAINST
RISK OF FIRE, REPLACE ONLY WITH SAME
TYPE NO. 491007, MFD BY LITTELFUSE INK.
FOR IC21, IC22 (AEK7021).
CAUTION :
FOR CONTINUED PROTECTION AGAINST
RISK OF FIRE, REPLACE ONLY WITH SAME
TYPE NO. 49103.5, MFD BY LITTELFUSE
INC. FOR IC31 (AEK7017).
AC POWER CORD
DBDXJ TYPE : ADG1158
DLXJ/NC TYPE : ADG1154
CAUTION :
FOR CONTINUED PROTECTION AGAINST
RISK OF FIRE, REPLACE ONLY WITH SAME
TYPE NO. 491004, MFD BY LITTELFUSE
INC. FOR IC41 (AEK7018).
C
D
EDCBA
5
6
7
8
9
Page 10
1
23
M-IS22V
3.3 AMP and POWER SUPPLY ASSYS
4
A
B
F
AMP ASSY
(XWZ3477)
: AUDIO SIGNAL ROUTE
CN3103
A
C
CN3106
A
D
10
F
1234
Page 11
5
POWER SUPPLY ASSY
G
(XWZ3427)
678
M-IS22V
CAUTION :
FOR CONTINUED PROTECTION AGAINST
CAUTION :
FOR CONTINUED PROTECTION AGAINST
RISK OF FIRE, REPLACE ONLY WITH SAME
TYPE NO. 4911.25, MFD BY LITTELFUSE
INC. FOR IC33 (AEK7048).
RISK OF FIRE, REPLACE ONLY WITH SAME
TYPE NO. 491002, MFD BY LITTELFUSE
INC. FOR IC52 (AEK7067).
CAUTION :
FOR CONTINUED PROTECTION AGAINST
RISK OF FIRE, REPLACE ONLY WITH SAME
TYPE NO. 49102.5, MFD BY LITTELFUSE
INC. FOR IC42 (AEK7049).
A
B
C
CN3102
A
D
G
5
6
7
8
11
Page 12
1
23
M-IS22V
4. PCB CONNECTION DIAGRAM
NOTE FOR PCB DIAGRAMS:
A
1. Part numbers in PCB diagrams match those in the schematic
diagrams.
2. A comparison between the main parts of PCB and schematic
diagrams is shown below.
Symbol in PCB
Diagrams
BCE
Symbol in Schematic
Diagrams
BCE
BCE
Part Name
Transistor
3. The parts mounted on this PCB include all necessary parts
for several destination.
For further information for respective destinations, be sure
to check with the schematic diagram.
4. Viewpoint of PCB diagrams
Connector
4
Capacitor
SIDE A
BCEBCE
BCE
DGSDGS
DGS
B
Transistor
with resistor
Field effect
transistor
Resistor array
3-terminal
regulator
P.C.BoardChip Part
4.1 PRIMARY and SECONDARY ASSYS
C
SECONDARY ASSY
SIDE B
B
PRIMARY ASSY
C
A
J3001
POWER TRANSFORMER
(XNP3041-C)
D
12
BC
SIDE A
A
A
N BLUE
1234
L BROWN
Page 13
1
(XNP3041-C)
HP ASSY
D
HP ASSY
D
SIDE B
Q5602
Q5604
Q5601
Q5603
IC5601
(XNP3041-C)
BLUE LED ASSY
E
BLUE LED ASSY
E
CN3104
A
CN3015
A
SIDE A
4.2 HP and BLUE LED ASSYS
234
M-IS22V
A
B
1
2
3
C
D
ED
4
13
Page 14
1
M-IS22V
4.3 MAIN ASSY
23
4
A
IC3302
CN3006
F
F
CN3003
D
J3004
XC-IS22VCD,
XV-IS22DVD
G
B
CN3002
E
J3005
C
MAIN
ASSY
L BROWN
N BLUE
AC IN
D
A
IC81
IC82
Q81
B
B
C
J3001
NEUTRAL
LIVE
SIDE A
(XNP3041-C)
14
A
1234
Page 15
A
1
234
M-IS22V
MAIN
ASSY
SIDE B
(XNP3041-C)
Q3313
Q3602
Q85
Q3603
Q3601
Q3607
Q3608
Q3606
Q3605
Q3621
A
B
Q82
C
D
A
1
2
3
4
15
Page 16
1
23
M-IS22V
4.4 AMP and POWER SUPPLY ASSYS
4
G
A
POWER
IC24
IC23
Q33
Q43
SUPPLY
ASSY
Q42
Q32
Q3651
Q53
Q3654
B
IC52
IC33
IC42
A
CN3102
A
CN3106
F
C
AMP
A
CN3103
Q3502
Q3501
ASSY
IC3301
D
SIDE A
(XNP3041-C)
16
FG
Q3352
Q3351
1234
Page 17
1
234
M-IS22V
G
IC32
Q31
Q41
IC61
Q3652
Q3653
Q51
POWER
SUPPLY
ASSY
A
B
Q3311
Q3312
Q3503
IC3502
IC3501
Q3353
Q3354
F
AMP
ASSY
SIDE B
(XNP3041-C)
C
D
GF
1
2
3
4
17
Page 18
M-IS22V
5. PCB PARTS LIST
NOTES:
Mark No. Description Part No.Mark No. Description Part No.
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560
47k
0.5
1
56 x 10
47 x 103
R50
1R0
1
561
473
RD1/4PU J
RD1/4PU J
RN2H K
RS1P K
561
473
R50
1R0
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62kRN1/4PC F562 x 10
1
5621
5621
NSPMAIN ASSYXWK3033
NSP HP ASSYXWZ3423
NSP BLUE LED ASSYXWZ3424
NSP POWER SUPPLY ASSYXWZ3427
NSP SECONDARY ASSYXWZ3429
NSP AMP ASSYXWZ3477
NSP PRIMARY ASSYXWZ3478
NSP MAIN ASSYXWZ3481
The procedure and the input level of a single operation are shown below.
1. Short R85 with 1kΩ.
2. Connect the four “A” points of the figure below.
GNDs are not common because it is independent with chassis GND (GND of the amplifier), B1GND, B2GND, and B3GND.
The potential of B1GND, B2GND, and B3GND becomes same level as chassis GND by connecting the four “A” points.
2. The power supply of the unit is turned on.
3. The terminal CONT (2 pin of CN3332) are controlled respectively by the following voltages.
CONT
12V5V0V
RYONONOFF
MUTEOFFONON
4. The signal of 10mV is input from the input terminal (JA3333), and the output is confirmed with the speaker terminal (CN3331).
Note :If the music signal is input directly to the input terminal (JA3333) with CD PLA YER etc. , the output becomes a large sound because
there are 40dB GAIN of the amplifier.
M-IS22V
A
MAIN
ASSY
SIDE B
CONNECT
"A" POINT (GND)
(FOUR PLACES)
INPUT SIGNAL
10mV
CONTROLL
0V, 5V or 12V
OUTPUT SIGNAL
R85 – 1kΩ
Caution when disassembling.
Even if the power supply cord is pulled out from the outlet, neither C11 nor C12 of the AF ASSY are discharged.
Please discharge C11 and C12 of the AF ASSY with the resistor of 100 Ω or more before removing the AF ASSY or the PO WER SUPPLY ASSY .
As there is a possibility to destroy the transistor, discharge with the resistor of 100 Ω or more.
21
Page 22
M-IS22V
8. PANEL FACILITIES AND SPECIFICATIONS
¶ SPECIFICATIONS¶ PANEL FACILITIES
Amplifier section
Continuous Power (RMS)............. 100 W + 100 W
Miscellaneous
Power Requirements
.............................. AC 110-127V/220-230V/240V
Power Consumption
Round 2-pin AC plug model....................180 W
Flat blade 2-pin AC plug model...............540 W
Power Consumption in standby mode.............1 W
Dimensions:
Power Amplifier . 160 (W) x 300 (H) x 237 (D) mm
Weight:
Power Amplifier ........................................... 4.9 kg
Accessories
Power cord .......................................................... 1
System cable ...................................................... 1
Video cord........................................................... 1
31
32
POWER AMPLIFIER M-IS22V
AERO DUCT CONSTRUCTION
STANDBY/ON
STANDBY
PHONES
29
30
(1 kHz, THD 10%, 6 Ω)
(switchable), 50/60 Hz
29 Bass level meter/mute indicator When a source is
playing, the meters shows the level of bass. All segments light when the sound is automatically muted
(during tuner search, tape winding, changing function,
etc.), and when mute is on.
30 STANDBY/ON
31 Standby indicator
32 Headphone jack
Note
Specifications and design subject to possible
modification without notice, due to improvements.
22
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