Pioneer DVR-520-H, DVR-520-HS, DVR-65-HS Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2004

÷ When servicing this model, some service procedures may reset the settings that customer

set (*) to the factory default settings. Make sure to explain this to the customer.

(*) : Initial Setup (Clock Setting, Remote Control Set, Channel settings, Video Out settings,
Audio In settings, Audio Out settings, Language settings)

Refer to the chapter 13 of the Operating Instructions for more details.

An HDD (Hard Disc Drive) is mounted in this product.
The HDD is a precision instrument very vulnerable to shock and electrostatic charges.
Please read "7.4 Cautions on Handling the HDD" in this manual and exercise sufficient caution
when handling the HDD itself, as well as the product with the HDD built in.
When an HDD becomes defective and inoperable, restoration of the user's data recorded on
the HDD, or copying of the user's recorded data to other media (such as a new HDD) is totally
impossible. Before servicing, OBTAIN THE USER'S PRIOR CONSENT to that effect.
The user must be made aware that all recorded data are deleted if the HDD is intialized.

STANDBY/ON

DVDHDD

PULL-OPEN

DVR-520H-S

OPEN/CLOSE

ONE TOUCH COPY

REC

DV IN/OUT

ORDER NO.

RRV2963

DVD RECORDER

DVR-520H-S

DVR-65H-S

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Serial No.

Model Type Power Requirement Region No.

DVR-520H-S KU/CA AC120V 1

DVR-520H-S KUXU/CA AC120V 1 &&PG######$$

DVR-65H-S KCXU AC120V 1 &&PG######$$

Please confirm 3rd & 4th

alphabetical letters.

For details, refer to "Important symbols for good services" .

T-ZZV MAY 2004 printed in Japan

1234

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.

WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to

B

cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65

NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.

REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que

C

les pièces de remplacement doivent avoir la même désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the
continued protection of the customer and service
technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or

D

equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.

Leakage
current

E

Device
under
test

Also test with
plug reversed
(Using AC adapter
plug as required)

Test all
exposed metal
surfaces

AC Leakage Test

tester

Reading should
not be above

0.5 mA

Earth
ground

ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURN­ING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.

Electrical components having such features are
identified by marking with a
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.

Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.

on the schematics and

F

2

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IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.

LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER : 70 mw
WAVELENGTH : 658 nm

WARNING!
DEVICE INCLUDES LASER DIODE WHICH
EMITS INVISIBLE INFRARED RADIATION
WHICH IS DANGEROUS TO EYES. THERE IS
A WARNING SIGN ACCORDING TO PICTURE
1 INSIDE THE DEVICE CLOSE TO THE LASER
DIODE.

A

LASER
Picture 1
Warning sign for
laser radiation

LABEL CHECK

S

T
A
N

D

B
Y

/
O
N

H
D

D

P
U

D

L
L

V

­O

D

P
E

N

Î

B

O
PE

N
/C

L
OS

E

R
E

C

O
N

E
TO

U
CH

C
OP

Y

D
V

I
N

/
O

U
T

DRW2194

C

Additional Laser Caution

1. The ON/OFF(ON:low level,OFF:high level) status of the
CLAMP signals for detecting the loading state are detected
by the drive CPUs, and the design prevents laser diode
oscillation when the CLAMP signal turns OFF.
In normal operation, if no disc is clamped, the laser diode
oscillation is disabled.
However, the interlock does not always operate in the test
mode.

D

2. When the cover is opened, close viewing of the objective
lens with the naked eye will cause exposure to a Class 3A
laser beam.

DVR-520H-S

56

E

F

3

7

8

1234

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:

A

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

B

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.

C

D

E

F

4

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CONTENTS

SAFETY INFORMATION......................................................................................................................................2

1. SPECIFICATIONS.............................................................................................................................................6

2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8

2.1 PACKING....................................................................................................................................................8

2.2 EXTERIOR ...............................................................................................................................................10

2.3 FRONT PANEL .........................................................................................................................................13

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16

3.1.1 OVERALL BLOCK DIAGRAM ...............................................................................................................16

3.1.2 TUNB and JCKB ASSY BLOCK DIAGRAM ..........................................................................................18

3.1.3 MAIN ASSY BLOCK DIAGRAM ............................................................................................................20

3.1.4 POWER BLOCK DIAGRAM ..................................................................................................................22

3.2 OVERALL WIRING DIAGRAM .................................................................................................................24

3.3 TUNB ASSY..............................................................................................................................................26

3.4 JCKB ASSY(1/2).......................................................................................................................................28

3.5 JCKB(2/2), ATWB and ATHB ASSYS .......................................................................................................30

3.6 MAIN ASSY(1/5).......................................................................................................................................32

3.7 MAIN ASSY(2/5).......................................................................................................................................34

3.8 MAIN ASSY(3/5).......................................................................................................................................36

3.9 MAIN ASSY(4/5).......................................................................................................................................38

3.10 MAIN ASSY(5/5).....................................................................................................................................40

3.11 FLKY, KIRB, FRJB and DVJB ASSYS....................................................................................................42

3.12 POWER SUPPLY UNIT ..........................................................................................................................44

3.13 WAVE FORMS........................................................................................................................................46

4. PCB CONNECTION DIAGRAM ......................................................................................................................49

4.1 TUNB ASSY..............................................................................................................................................50

4.2 JCKB, ATWB and ATHB ASSYS ..............................................................................................................52

4.3 MAIN ASSY ..............................................................................................................................................56

4.4 FLKY, KIRB, FRJB and DVJB ASSYS......................................................................................................60

4.5 POWER SUPPLY UNIT ............................................................................................................................64

5. PCB PARTS LIST............................................................................................................................................65

6. ADJUSTMENT ................................................................................................................................................69

6.1 TUNB ASSY ADJUSTMENT ....................................................................................................................69

6.2 MAIN ASSY ADJUSTMENT.....................................................................................................................70

7. GENERAL INFORMATION .............................................................................................................................71

7.1 DIAGNOSIS..............................................................................................................................................71

7.1.1 CPRM ID NUMBER AND DATA SETTING ............................................................................................72

7.1.2 MODEL SETTING .................................................................................................................................76

7.1.3 DOWNLOAD METHOD.........................................................................................................................77

7.1.4 SERVICE MODE ...................................................................................................................................79

7.1.5 DV DEBUG MODE ................................................................................................................................91

7.1.6 ERROR RATE MEASUREMENT...........................................................................................................94

7.1.7 VIDEO ADJUSTMENT FOR SPECIFIC AREA......................................................................................96

7.1.8 AGING MODE .....................................................................................................................................100

7.1.9 SETUP SEQUENCE............................................................................................................................102

7.1.10 DISASSEMBLY ..................................................................................................................................103

7.2 IC ............................................................................................................................................................108

7.3 OUTLINE OF THE PRODUCT ...............................................................................................................135

7.4 CAUTIONS ON HANDLING THE HDD...................................................................................................138

7.5 DISC/CONTENT FORMAT.....................................................................................................................140

7.6 CLEANING .............................................................................................................................................141

8. PANEL FACILITIES .......................................................................................................................................142

A

B

C

D

E

56

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5

7

8

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1. SPECIFICATIONS

General

System . . . . . . . . . . . . . . . . . HDD, DVD-Video, DVD-R/RW,

A

Power requirements. . . . . . . . . . . . . . . . . . . . . 120 V, 60 Hz

Power consumption

DVR-65H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 W

DVR-520H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 W

Power consumption in standby mode 0.48 W

Weight . . . . . . . . . . . . . . . . . . . . . . . . . .10 lb. 2 oz. / 4.6 kg

Dimensions . . . . . . . . . . . . .420 (W) x 59 (H) x 339 (D) mm

Operating temperature . . . . . . . . . . . . . . . . +5∞C to +35∞C

Operating humidity . . . . . . . . . . . . . . . . . . . . . . . 5% to 85%

B

C

D

TV format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NTSC

Recording

Recording format . . . . . . . . . . . . . . . DVD Video Recording

Recordable discs

DVD-RW (DVD Re-recordable disc)
DVD-R (DVD Recordable disc)

Video recording format

Sampling frequency . . . . . . . . . . . . . . . . . . . . . . . .13.5MHz

Compression format . . . . . . . . . . . . . . . . . . . . . . . . . MPEG

Audio recording format

Sampling frequency . . . . . . . . . . . . . . . . . . . . . . . . . 48kHz

Compression format. . . . . . . . . Dolby Digital or Linear PCM

Recording time

HDD

Fine (FINE) . . . . . . . . . . . . . . . . . . . . . . . . Approx. 17 hours

Standard Play (SP) . . . . . . . . . . . . . . . . . . Approx. 34 hours

Long Play (LP) . . . . . . . . . . . . . . . . . . . . . Approx. 68 hours

Extended Play (EP) . . . . . . . . . . . . . . . . Approx. 102 hours

Manual Mode (MN) . . . . . . . . . . . . . Approx. 17-102 hours

DVD-R/DVD-RW

Fine (FINE) . . . . . . . . . . . . . . . . . . . . . . . . . . Approx. 1 hour

Standard Play (SP) . . . . . . . . . . . . . . . . . . Approx. 2 hours

Long Play (LP) . . . . . . . . . . . . . . . . . . . . . . Approx. 4 hours

Extended Play (EP). . . . . . . . . . . . . . . . . . . Approx. 6 hours

Manual Mode (MN) . . . . . . . . . . . . . . . . Approx. 1-6 hours

CD-R/RW (WMA, MP3, JPEG, CD-DA)

(Front panel display: off)

Video-CD, CD,

(no condensation)

DVD-VIDEO

(uncompressed)

Tuner

Receivable channels

VHF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13ch

UHF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-69ch

CATV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1-C125ch

Timer

Programs . . . . . . . . . . . . . . . . . . . . . . 1 month/32 programs

Clock. . . . . . . . . . . . . . .Quartz lock (12-hour digital display)

Power off memory . . . . Approx. 5 years (after manufacture)

Input/Output

VHF/UHF antenna input/output terminal . . . . VHF/UHF set

Video input . . . . . . . . . . . . . Input 1 (rear), 3 (rear), 2 (front)

Input level. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Vp-p (75 Ω)

Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack

Video output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Output 1,2

Output level. . . . . . . . . . . . . . . . . . . . . . . . . . .1 Vp-p (75 Ω)

Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack

S-Video input . . . . . . . . . . . . . . . . . Input 1, 3 (rear), 2 (front)

Y (luminance) - Input level . . . . . . . . . . . . . .1 Vp-p (75 Ω)

C (color) - Input level . . . . . . . . . . . . . . . . 286 mVp-p (75 Ω)

Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 pin mini DIN

S-Video output . . . . . . . . . . . . . . . . . . . . . . . . . . . Output 1,2

Y (luminance) - Output level . . . . . . . . . . . . . .1 Vp-p (75 Ω)

C (color) - Output level . . . . . . . . . . . . . . 286 mVp-p (75 Ω)

Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 pin mini DIN

Component video output

Output level . . . . . . . . . . . . . . . . . . . . . . Y: 1.0 Vp-p (75 Ω)

Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jacks

Audio input. . . . . . . . . . . . . . . Input 1, 3 (rear), 2 (front) L/R

Input level

During audio input . . . . . . . . . . . . . . . . . . . . . . . . . . 2V rms

Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jacks

Audio output . . . . . . . . . . . . . . . . . . . . . . . . . Output 1,2 L/R

During audio output . . . . . . . . . . . . . . . . . . . . . . . . .2V rms

Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jacks

Control input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mini jack

DV input/output

(Input impedance: more than 22 k Ω)

(Output impedance: less than 1.5 kΩ)

(DVR-520H only)

75 Ω (F-shape connector)

PB, PR: 0.7 Vp-p (75 Ω)

. . . . . . . . . . . . . . . . 4 pin

(i.LINK/IEEE 1394 standard)

Supplied accessories

Remote control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Dry cell batteries (AA/R6P) . . . . . . . . . . . . . . . . . . . . . . . . 2

Audio / Video cable (red/white/yellow) . . . . . . . . . . . . . . . .1

RF antenna cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Warranty card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Note: The specifications and design of this product are subject
to change without notice, due to improvement.

E

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6

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Accessories

• Remote control ×1
(VXX2932)

STANDBY/ON

OPEN/CLOSE

ONE TOUCH

COPY

HDD DVD

AUDIO SUBTITLE ANGLE PLAY MODE

ABC DEF

GHI JKL MNO

PQRS TUV WXYZ

VCR Plus+

CLEAR

+

+

CLEAR

DISC NAVIGATOR

OP MENU MENU

ENTER

HOME
MENU

REV SCAN PLAY FWD SCAN

PAUSE STOP

OK SKIPCMBACK

CASE

PREV NEXT STEP/SLOW

SELECTION

eEe

REC

STOP REC

REC MODE TIMER REC

•

DISC

NAVI

CHP

HISTORY

MARK

MARK

TV CONTROL

INPUT

VOL

UME

CHANNEL

SELECT

DVD RECORDER

DISPLAY

0

INPUT
SELECT

CHANNEL

PLAY LIST

RETURN

EASY
TIMER

• Dry cell batteries ×2
(AA/R6P)

• RF antenna cable ×1
(VDE1025)

• Power cable ×1
(ADG7021 : DVR-520H-S/KU/CA)

(ADG7075 : DVR-520H-S/KUXU/CA
DVR-65H-S/KCXU)

• Audio / Video cable(L=1.5m) ×1
(red/white/yellow)
(XDE3049 : DVR-520H-S/KU/CA)

(VDE1077 : DVR-520H-S/KUXU/CA
DVR-65H-S/KCXU)

Red
White

Yellow

A

B

C

D

E

F

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2. EXPLODED VIEWS AND PARTS LIST

NOTES:

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.

A

Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING

DVR-520H-S
Only

B

C

12

9
10
11

7

DVR-65H
Only

13

8

6

4

15

5

2

3

14

D

16

E

17

13

1

F

8

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18

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PACKING parts List

No. Description Part No.

Mark

1Power Cable See Contrast table (2)
2Audio / Video Cable See Contrast table (2)
3 RF Antenna Cable VDE1025
4 Remote Control VXX2932
5 Battery Cover AZN7933

No. Description Part No.

Mark

NSP 9 HDD Caution 8L B VRR1046
NSP 10 HDD Caution 8L VRR1047
NSP 11 Card See Contrast table (2)
NSP 12 Warranty Card See Contrast table (2)
13 Polyethylene Bag VHL1051

A

NSP 6 Dry Cell Battery (R6P, AA) See Contrast table (2)
7 Operating Instructions See Contrast table (2)
(English)
8 Operating Instructions See Contrast table (2)
(French)

14 Mirror Sheet VHL1006
15 IM Holder See Contrast table (2)
16 Front Pad See Contrast table (2)
17 Rear Pad See Contrast table (2)
18 Packing Case See Contrast table (2)

(2) CONTRAST TABLE

DVR-520H-S/KU/CA, KUXU/CA and DVR-65H/KCXU are constructed the same except for the following :

Mark No. Symbol and Description

1Power Cable ADG7021 ADG7075 ADG7075
2Audio / Video Cable XDE3049 VDE1077 VDE1077

NSP 6 Dry Cell Battery (R6P, AA) VEM1031 VEM1030 VEM1030

7 Operating Instructions VRB1338 VRB1338 VRB1343

(English)

8 Operating Instructions Not used Not used VRC1210

(French)
NSP 11 Card VRY1132 VRY1132 Not used
NSP 12 Warranty Card ARY7045 ARY7045 ARY7007

15 IM Holder VHC1116 VHC1115 VHC1115

16 Front Pad VHA1368 VHA1364 VHA1364
17 Rear Pad VHA1369 VHA1365 VHA1365
18 Packing Case VHG2545 VHG2530 VHG2549

DVR-520H-S

/KU/CA

DVR-520H-S

/KUXU/CA

DVR-65H-S

/KCXU

B

C

D

E

F

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7

8

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2.2 EXTERIOR

A

NON-CONTACT

SIDE

CONTACT SIDE

64

40

31

64

62

52

64

55

64

45

64

34

38

12

37

53

53

C

10

39

24

K

Lithium Battery

(CR2032)

64

65

54

58

33

20

11

G

H

7

C

F

H

48

62

35

14

A

I

J

64

64

D

E

1

64

B

59

63

63

61

F

46

63

2

61

61

22

21

6

13

A

G

23

60

42

43

38

64

64

J

65

64

25

8

36

64

B

64

K

A

O

I

64

B

64

64

60

41

C

38

D

64

53

53

9

64

19

E

F

56

57

(65H type)

10

I

32

64

36

30

26

53

G

B

29

64

12

44

J

64

27

5

64

O

L

15

47

64

C

3

16

64

D

E

17

50

51

(520H type)

49

F

64

4

38

H

18

28

L

50

Refer to
"2.3 FRONT PANEL SECTION".

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EXTERIOR parts List

No. Description Part No.

Mark

1 TUNB Assy VWV2010
2 JCKB Assy VWV2023
3 MAIN Assy VWV2025
4 FRJB Assy VWV2004
5DVJB Assy VWV2006

6ATWB Assy VWV2009
7ATHB Assy VWV2011

8POWER SUPPLY Unit VWR1380
9 DRIVE Assy R7 (for Service) VXX2942
10 HDD See Contrast table (2)

11 DC Fan Motor VXM1114
12 Ferrite Core ATX1048
13 Ferrite Core See Contrast table (2)
14 Connector Assy (13P) PF13PP-D47
15 Flexible Cable (8P) See Contrast table (2)

16 Flexible Cable (24P) See Contrast table (2)
17 Flexible Cable (32P) See Contrast table (2)
18 Flexible Cable (7P) See Contrast table (2)
19 Flexible Cable (13P) See Contrast table (2)
20 Flexible Cable (40P) See Contrast table (2)

21 Shield Flexible Cable (40P) See Contrast table (2)
22 Housing Assy (4P) See Contrast table (2)
23 Housing Assy (2P) See Contrast table (2)
24 Housing Assy (4P) See Contrast table (2)
NSP 25 P. Plate Holder PNY-405

26 Rubber Foot VEB1349
27 Radiation Sheet VEB1360
28 Rubber Spacer VEB1370
NSP 29 PC Support VEC1749
30 Heatsink Cushion VEC2363

31 Gasket Sheet VEC2394
32 Spacer VEC2413
NSP 33 Clamp VEC2418

No. Description Part No.

Mark

34 FFC Protector VEC2436
35 Gasket 20 x 8T VEC2437

36 Gasket 75 x 7T VEC2439
37 Gasket Sheet 2 VEC2440
38 Aluminum Tape VEF1056
NSP 39 HDD Stay VNE2334
NSP 40 Bonnet Angle VNE2335

NSP 41 Writer Stay L VNE2336
NSP 42 Writer Stay R VNE2337
NSP 43 PCB Base VNE2339
NSP 44 Heatsink VNH1070
45 SYPS Cover VNK5426

46 Fan Duct VNK5427
NSP 47 Base Chassis Assy VXA2682
NSP 48 Binder (BK-1) ZCA-BK1
49 HDD Badge See Contrast table (2)
50 Tray Sheet See Contrast table (2)

51 Tray Panel See Contrast table (2)
52 Bonnet Label VRW2104
NSP 53 Tape ZTA-156A-19
54 Rear Panel See Contrast table (2)
55 Bonnet Case S VXX2925

56 Tray Panel Base See Contrast table (2)
57 Tray Panel Lens See Contrast table (2)
58 Screw BPZ30P250FTC
59 Screw PBZ30P080FTC
60 Screw AMZ30P060FTC

61 Screw BBZ30P040FTC
62 Screw BCZ40P060FNI
63 Screw BPZ30P080FTC
64 Screw BBZ30P060FTC
65 #6-32 Screw DBA1125

A

B

C

D

(2) CONTRAST TABLE

DVR-520H-S/KU/CA, KUXU/CA and DVR-65H/KCXU are constructed the same except for the following :

Mark No. Symbol and Description

10 HDD 80G 4R080L0 SV VXF1010 VXF1010 Not used
10 HDD 160G 4R160L0 SV Not used Not used VXF1028
13 Ferrite Core VTH1051 VTH1050 VTH1050
15 Flexible Cable (8P) VDA2011 VDA1997 VDA1997
16 Flexible Cable (24P) VDA2012 VDA1998 VDA1998

17 Flexible Cable (32P) VDA2013 VDA1999 VDA1999
18 Flexible Cable (7P) VDA2014 VDA2000 VDA2000
19 Flexible Cable (13P) VDA2015 VDA2001 VDA2001
20 Flexible Cable (40P) VDA2034 VDA2032 VDA2032
21 Shield Flexible Cable (40P) VDA2033 VDA2031 VDA2031

22 Housing Assy (4P) VKP2330 VKP2327 VKP2327
23 Housing Assy (2P) VKP2332 VKP2315 VKP2315

DVR-520H-S

/KU/CA

DVR-520H-S

56

DVR-520H-S

/KUXU/CA

DVR-65H-S

/KCXU

7

E

F

11

8

1234

Mark No. Symbol and Description

24 Housing Assy (4P) VKP2348 VKP2335 VKP2335

A

B

49 HDD Badge VAM1141 VAM1141 Not used
50 Tray Sheet B VEC2409 VEC2409 Not used

50 Tray Sheet Not used Not used VEC2448
51 Tray Panel VNK5421 VNK5421 Not used
54 Rear Panel VNA2704 VNA2704 VNA2737
56 Tray Panel Base Not used Not used VNK5432
57 Tray Panel Lens Not used Not used VNK5592

DVR-520H-S

/KU/CA

DVR-520H-S

/KUXU/CA

DVR-65H-S

/KCXU

C

D

E

F

12

1234

DVR-520H-S

5678

2.3 FRONT PANEL

NON-CONTACT

(Note)

20

SIDE

11

17

CONTACT SIDE

5

16

13

A

3

24

2

19

24

E

9

(2/2)

12

7

8

6

24

24

10

21

24

D

4

1

9

(1/2)

24

B

Note : When replacing the jack door, first fully open it.
If the jack door is not fully open during replacement,
it may unexpectedly fall out after being replaced.

17

(Note)

20

5

11

16

13

9

(2/2)

22

8

6

12

14

C

15

18

7

23

24

10

22

[DVR-520H type]

22

21

9

D

25

(1/2)

E

15

DVR-520H-S

56

14

[DVR-65H type]

18

F

13

7

8

1234

FRONT PANEL parts List

Mark

Mark

No. Description Part No.

1 FLKY Assy VWG2489
2 KIRB Assy VWG2493

A

3 Flexible Cable (19P) See Contrast table (2)
4 Flexible Cable (7P) See Contrast table (2)
5Front Panel Assy See Contrast table (2)

6 Pioneer Name Plate See Contrast table (2)
7 Door Spring VBK1151
NSP 8 Mirror Sheet VHL1082
NSP 9 Main Key See Contrast table (2)
NSP 10 REC Ring VNK5425

B

NSP 11 Sub Panel See Contrast table (2)
NSP 12 Power Key VNK5480
NSP 13 IR Window See Contrast table (2)

No. Description Part No.

NSP 14 DV Cover VNK5451
NSP 15 FL Lens See Contrast table (2)

NSP 16 Front Panel See Contrast table (2)
17 Jack Door VNK5494
18 Rubber Foot VEB1349
19 Drive Sheet VEC2345
20 Panel Sheet See Contrast table (2)

NSP 21 Copy Ring VNK5523
NSP 22 Cap See Contrast table (2)
23 FL Filter See Contrast table (2)
24 Screw BPZ30P080FTC
25 Sheet S See Contrast table (2)

(2) CONTRAST TABLE

DVR-520H-S/KU/CA, KUXU/CA and DVR-65H/KCXU are constructed the same except for the following :

Mark No. Symbol and Description

3 Flexible Cable (19P) VDA2016 VDA2002 VDA2002
4 Flexible Cable (7P) VDA2019 VDA2005 VDA2005

C

NSP 9 Main Key VNK5420 VNK5420 VNK5436

5Front Panel Assy VXA2645 VXA2645 VXA2649
6 Pioneer Name Plate VAM1146 VAM1146 VAM1147

DVR-520H-S

/KU/CA

DVR-520H-S

/KUXU/CA

DVR-65H-S

/KCXU

NSP 11 Sub Panel VNK5483 VNK5483 VNK5526
NSP 13 IR Window VNK5423 VNK5423 Not used
NSP 15 FL Lens VNK5422 VNK5422 VNK5593
NSP 16 Front Panel VNK5441 VNK5441 VNK5527

20 Panel Sheet VEC2446 VEC2446 Not used

NSP 22 Cap Not used Not used VNK5437

D

E

23 FL Filter Not used Not used VEC2421
25 Sheet S Not used Not used VEC2426

F

14

1234

DVR-520H-S

5678

A

B

C

D

E

56

DVR-520H-S

F

15

7

8

1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.1.1 OVERALL BLOCK DIAGRAM

A

: Recording system signal route

U301 VXF1022

ANT

TV FRONT-END

RF IN

VOUT

AOUT

RF
OUT

IC451 CXA2020M

MPX

7

IN

ATT WIDEBAND SPECTRAL

16

Audio MPX

Decoder

19

L

OUT

B

CN1301

CN705

(15P)

F

CIN2

6 8

TUNB

A

ASSY

UVL UVL

21

LPF

(15P)

CN301

(19P)

CN451

(13P)

17 3

7 7

UVV

CN401

(19P)

CN402

(13P)

UVV

2V
1V
3V

3Y
1Y
2Y

3C
1C
2C

FRJB
ASSY

JA1301

Y/C

VIDEO

C

INPUT3

Y

C

JA1302

L

R

YIN2

10

4

VIN2

6

8

LIN2

2

12

19
17
15
13

79
77
75

7
5
3

LIN4

Video Selector

Video Driver

IC701

LA73033(1/2)

Audio Selector with Electirc ATT

11
13
14
12

: Playback system signal route

V/Y

27

C

25

IC601

LC75342M

LPF

LPF

L

5

V/Y

C

LIN2

HDD

DSP

IC201

201

LIN1
LIN3

DVD-VR

DVD-Video

48

CN401

(40P)

CD Digital

CN4501

(40P)

[ATAPI]

1

8

DVD-VR
DVD-Video

CN4401

(40P)

C

MAIN ASSY

B

JCKB ASSY

2/3

(2/3)

2

2

[ATA]

IC1401

IC1421

CN703

CN201

(2P)

ATA SDRAM

256Mbit

Flash

64Mbit

IC1102 IC1101

CN702

(1/2)

(2P)

(21P)

IC1001

M65673WG

1 Chip

Sysytem Codec

IC1103

SRAM

4Mbit

×2

CPU SDRAM

128Mbit

CN3001
(1/2)

CD Digital

13 13

(21P)

JA601

INPUT1

VIDEO

L
R

L
R

SPDL

MOTOR

Y

C

Y

C

Y/C

INPUT3

VIDEO

Y/C

D

E

PICKUP
ASSY

F

LOADING

MOTOR

STEPPIONG

MOTOR

Pickup

LD

DRIVE

VIN1

VIN3

YIN1

YIN3

CIN1

CIN3
LIN1

LIN3

CN101

(45P)

A

B
C

D
S4
S3
S2
S1

CN501

(12P)

5
4
3
2

33
34
35

36
38
37
40
39

PB DVD/CD

Driver

6CH

B

1/3

JCKB ASSY(1/3)

IC301

M30700FKLGP

Writer

CPU

7-10
13-16

UPC3330GC

RF IC

76

IC101

IC202

SDRAM

16Mbit

UPD63630GM

M

CN502

M

IC501

BD7907FS

DRIVE ASSY

16

DVR-520H-S

1234

5678

• R ch is same as L ch.

I

C202

PEG034A

Tuner
U-com

Control

Data

I

C204

BR24L32F-W

EEPROM

I

C203

RS5C372A

Real
Time

Clock

CN701(1/2)

(32P)

L

9

7

5

SEL.V/Y

SEL.C

SEL.L

9

7

5

CN2001

(32P)

A

DVJB ASSY

J

DV TERMINAL

XTPB

TPB

XTPA

1 2 3 4

TPA

TPB

XTPA

IC5101

IEEE1394

TPA

XTPB

B

C

IC5204

DV SDRAM

16Mbit

IC5202

UPD72893BGD-LML

IEEE1394

Link IC

JA1401

CN1401

(7P)

1,3 2 6 7

CN5102

1,3 2 6 7

(7P)

38 39 37 36

UPD72852AGB-8EU

Physical IC

Master Clock Freerun

• MPEG2 PS Encode

• AC-3/Linear PCM
Audio Encode

• 2ch ATA/ATAPI Interface

• MPEG2 PS Decode

• AC-3/MPEG1/Linear
PCM Audio Decode

IC1301

ENC
SDRAM
128Mbit

DEC
SDRAM
128Mbit

IC1201

D

E

F5

FLKY ASSY

KIRB ASSY

AF23

AG25

IC3101

AK5357VT

9

Audio

10
12

C IN

T26

CVBS IN

V27

2

A/D

48KHz 20Bit

Sampling Rate

Converter

IC3301

SM5950AM

B

JCKB ASSY(3/3)

3/3

D

AG24

AD21

AE24

D2

IC1001 PT6315

FL Driver

FL

V1001

IC3201

PCM1742KE

Audio

1-3

D/A Conv.

Key

SW

7

CN1001

(19P)

2

1

3

IC3251-1/2

UPC4570G2

CN2001
(2/2)

Cr/R

Cb/B

Y/G
Y
C

CN3001(2/2)

(32P)

21
23
25
29
27

17 17

SPDIF

1 1

(21P)

(21P)

CN701
(2/2)

(32P)

Cr OUT

21

Cb OUT

23

Y(G) OUT

25

Y OUT

29

C OUT

27

L OUT

CN702(2/2)

Tuner U-com

IC701

LA73033(2/2)

51
53
45

43
41

CN201

(19P)

Y(G)

60

Cb

56

Cr

58

Y

63

C

65

V

68

Y(G)

Cb

Cr

VOUT

YOUT

COUT

LOUT

JA701

JA702

Y
C

Y
C

JA651

Y(G)

Cb

Cr

VIDEO

LINE

OUT 1
L
R

VIDEO

LINE

OUT 2
L
R

OPTICAL
AC-3/PCM
DIGITAL
AUDIO
OUT

COMPONENT

VIDEO OUT

E

F

56

DVR-520H-S

17

7

8

1234

3.1.2 TUNB and JCKB ASSY BLOCK DIAGRAM

U/V

Audio

Q306

+6V
SW.

+32V

A

Reg.

+5V
Ripple Filter

U301
V/U Tuner FrontEnd
VXF 1022-

SCL

AFT

SDA

AGC

<u-com>

TUON

STID
SUID

AGC

SCL
SDA

AFT

CN301

MUTE

Separation

2
6

4

8
12
10

CN1301

IC451
MPX Audio

Decoder
CXA2064M

Q451

15kHz LPF

12

8

10

6
2
4

CN705

SDET1 <u-com>

SDET3 <u-com>

SDET2 <u-com>

A

Wideband

ATT

B

C

D

FRJB ASSY (VWV2004)

TUNB ASSY
(VWV2010)

JA601

IN1

(Rear)

IN3

(Rear)

JA1301

JA1302

F

IN2

(Front)

JA651
Optical
OUT

S
C
Y
V

L

R

S

C
Y
V

L
R

S
C

Y

V

L

R

1

2
3
4

5
13
17
18

1

4

5

7

9

CN451

CN401

19
18
17
16
15

7
3
1

13
10

9
7
5

AGC
SCL
SDA
AFT

TUON<u-com>

MUTE

STID
SUID

UV_L
UV_R

CN402

<u-com>

<u-com>

<IC601>

JCKB ASSY (VWV2028)

B

Video Input Circuit

V/Y

IC701

&

(1/2)

YVSEL
SWSTBY

<u-com>

IC601
Audio Selector
with
Electric A.T.T

LC75342M

EVOLCLK

<u-com>

EVOLDATA
EVOLCE

27

25

C

SYNC

36

L

5
26

R

Audio Input Circuit

U/V

Video Selector

Video Driver

SCL
SDA

LA73033

UV_L/R <from TUNB ASSY>

Q514

Sync-Sepa

SYNCAFT
<u-com>

SYNC
<u-com>

Output Circuit

JA701

Component

E

OUT

JA702

OUT1

OUT2

Y
C

Comp

F

18

Y

Cb

Cr

Y

C
V

LAMUTE

Muting

(Discrete)

L
R

RAMUTE

<MAIN>

DVR-520H-S

1234

60

56

58

LA73033

Video Selector

Video Driver

63

65
68

IC701

&

(2/2)

51

53

45

41

43

LPF

LPF

LPF

5678

PCMOUT

SPDIF

PCMOUT

RAMUTE

525P

LAMUTE

2

CN703

< from DRIVE >

1

13

16
17
18

<CN401 Pin7>

EVOLCLK

<IC601>

EVOLDATA
EVOLCE

<JA1301,
JA601>

<Q514>

<IC701>

<IC701>

<CN401 Pin19>

<IC451>

STID,SAPID

<IC451>

<CN401 Pin15>

ASCK
SST to M
SSM to TSIS
HST to M
HSM to TSYS
XRESET

SDET1
SDET2
SDET3

SYNCAFT

SYNC

SCL
SDA
SWSTBY

AGC

MUTE

TUON

IC202

Tuner/FL
Control U-com

PEG034A-K

FLCK, FLDATA, FLSTB

KEY1, KEY2, KEY3

SELIR

IC204

SCLEEP
SDAEEP

XINTRA

XIN, XOUT

XRESETIN

BR24L32F-W

SCL
SDA

Other Devices

EEPROM

IC203
Real-Time
Clock
RS5C372A

X201

Ceramic
Resonator

IC201

Reset IC
PST3265

CN201

IC1001

FL Driver
PT6315

FLKY ASSY

S1001-S1009
S1201-S1203

Front Keys

IC1201

IR Detector

CN1001

Q104

FAN
Driver

BT201

Battery

V1001

FL Display

D

(VWG2489)

E

KIRB

ASSY

(VWG2490)

JA201

SR In

FAN

A

B

C

SELR

SELL

SELC

SELV/Y

L

R

Cr/R

Cb/B

Y/G

C

Y

CN701

< to/from MAIN >

22
23

CN702

24

< from/to MAIN >

3
4
5
6
7
8

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

24

25

26

27

28

29

30

31

32

U-com I/F

D

E

F

56

DVR-520H-S

19

7

8

1234

3.1.3 MAIN ASSY BLOCK DIAGRAM

A

MAIN ASSY

C

(VWV2025)

AUDIO LR OUT

AUDIO LR IN

To JCKB ASSY

CN2001CN3001

VIDEO Y,C,Yp,Cb,Cr OUT

B

VIDEO Y,C IN

AGC,ACC

D.OUT

CD D.OUT

TO TUNER u-COM

Q2101-Q2105

IC2301

To JCKB ASSY

C

IC1301

ENC

SDRAM

MT48LC4M32B2TG-7

IC1201

DEC

SDRAM

W986416DH-6

D

ECLK0

DCLK0

To Writer

IC3251

IC3101

AK5357VT

A/D

IC3403

ADCCLKO

IC3201

PCM1742KE

DAC

IC1001

M65673WG

1 Chip System Codec

• MPEG2 PS Encode

• AC-3/Linear PCM Audio Encode

• 2ch ATA/ATAPI Interface

• MPEG2 PS Decode

• AC-3/MPEG1/Linear PCM Audio Decode

IC1401

ATA SDRAM

K4S561632E-TC75

CN4401

ARCLK0

E

ATA BUS

CN4501

IC1421

To H.D.D

K4S561632D-TC75

ATA SDRAM

CN1901

F

20

1234

DVR-520H-S

SERIAL

VYW2176

IC1102

FLASH

IC1103
Backup

SRAM

CY62148VLL-70ZI

VSS1195

X4102

VCXO

Input Mster

clock

5678

A

IC4101

27M

B

ADMCLKI

33/36M

SRC**I

SRC**O

AMCLK1

AMCLK2

VMCLKI

SM8707KV

IC3301

IC4206

IC3402

PLL IC

24M

SRC

SM5950AM

36M

33M

27M

IC4205

TC7WHU04FU

Play Mster clock

C

DVPLLCK(ADMCLKI)

DVVPWM

D

HCLK0

HOST BUS

IC1101

CPU SDRAM

K4S281632E-TC75 K4S161622D-TC80

56

IC5204

DV SDRAM

MCLK

DVVCLKO

IC5202

UPD72893BGD-LML

LINK/DV CODEC

DVR-520H-S

IC5341

VCLKI

UPD72852AGB-8EU

SCLK

IC5101

7

Phy

E

CN5102

DV

F

21

8

1234

3.1.4 POWER BLOCK DIAGRAM

A

SW+6V

B

SW+2.5V

SW+4V

SW+4V

SW+4V

CN4001

(8P)

2
4
6
7
8

V+5A

V+5D

IC4004

5V REG.

5 1

IC4006

5V REG.

5 1

V+6V

V+6V

MAIN ASSY

C

V+2R5V

V+4V

V+2R5V

V+4V

V+4V

IC4008

1.2V REG.

1 3

IC4007

3.3V REG.

5 4

IC4002

3.3V REG.

1 3

V+PRA

V+3V

V+3D

V+3D

IC5002

2.5V REG.

7 1

V+2R5

V+12A

Q4000

TUNB ASSY

A

C

CN301

7 9

(19P)

V+6E

CN401

(19P)

FLKY ASSY

D

IC1001

VEE

FL Driver

D

SW+2.5V

SW+6V

SW+4V

SW+4V

SW+4V

FL TUBE

CN202

(8P)

2
4
6
7
8

V1001

30

CN201

E

CN203

POWER SUPPLY UNIT

I

CN204

F

AC IN

LIVE

NEUTRAL

CN101

1

2

F1

(13P)

3
5
4
7

9
11
13

(4P)

1

4

(4P)

1

4

V+5E

FLDC (–)

FLDC (+)

FL–28V

EV+37V

EV+6V

SW+13V

SW+6V

SW+12V

SW+5V

SW+12V

SW+5V

CN1001

(19P)

1
2

3
14
18

CN104

(13P)

3
5
4
7

9
11
13

CN2005

V–28V

FLDC –

FLDC +

NC

V+5E

DRIVE ASSY

R7

HDD

(19P)

19
18
17

6
2

V+37E

V+37E

13 11

V+6E

V+37E

V+6E V+13SW V+6SW

CN451

(13P)

CN402

(13P)

V+6SW

V+9V+37EV+6E

11

V+9

3

V+9

Q104

CN105

(2P)

V+13SW

1

V+13FAN

DC FAN
MOTOR

CN2001

(32P)

CN701

(32P)

V+6E

V+6E

V+6E

V+13SW

V+5VO

32

V+5VO

32

V+5VO

V+6SW

IC102

3.3V REG.

116

IC101

5V REG.

IC103

9V REG.

1 3

CN3001

CN702

V+5VO

Q103

V+5VI

Q102Q101

V+3_3E

V+5M

V+5E

3

V+9

V+13V

V+5RP

21 23

(24P)

V+5VI

V+13SW

21 23

(24P)

V+5VI

V+13SW

JCKB ASSY

B

22

DVR-520H-S

1234

5678

A

B

C

D

E

56

DVR-520H-S

F

23

7

8

1234

3.2 OVERALL WIRING DIAGRAM

A

ADG7075

B

TUNB ASSY (VWV2010)

A

POWER
SUPPLY
UNIT
(VWR1380)

C

D

I

B

JCKB ASSY (VWV2023)

B 1/2 - B 2/2

H

ATHB ASSY
(VWV2011)

C

MAIN ASSY (VWV2025)

E

F

24

1234

DVJB ASSY

J

(VWV2006)

DVR-520H-S

C 1/5 - C 5/5

5678

÷

When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or
"PCB PARTS LIST".

÷

The > mark found on some component parts indicates the importance of the safety factor
of the part. Therefore, when replacing, be sure to use parts of identical designation.

÷

: The power supply is shown with the marked box.

VKB1150

UPPER: LINE 1
UNDER: LINE 3

A

B

ATWB ASSY

G

(VWV2009)

DRIVE ASSY
(R7)
(VXX2942)

FLKY ASSY

D

(VWG2489)

VNF1129-

FRJB ASSY

F

(VWV2004)

C

D

E

KIRB ASSY

E

(VWG2493)

56

DVR-520H-S

F

25

7

8

1234

3.3 TUNB ASSY

A

(T)

B

C

(T)

(T)

(T)

(T)

TUNB ASSY (VWV2010)

A

(T)

(T)

(T)

D

(T)

E

F

A

26

1234

DVR-520H-S

5678

A

(T)

: Video Signal Route (TUNER)

(T)

: Audio Signal Route (TUNER)
: Audio Signal Route (L ch)

B

(T) (T)

C

B 2/2

CN401

(T)

D

B 2/2

CN402

E

56

DVR-520H-S

F

A

27

7

8

1234

3.4 JCKB ASSY(1/2)

A

B 1/2

CN201

B

C

I

B 2/2

JCKB ASSY (VWV2023)

(Y)

(C)

(Y)

(C)

2/2B

B 2/2

B

2/2

D

E

: Video Signal Route

(Y)

: Video Signal Route (Y)

(C)

: Video Signal Route (C)
: Audio Signal Route (L ch)

1

B 2/2

F

28

B 1/2

DVR-520H-S

1234

5678

A

D

CN1001

B

B 2/2

PEG034B

TUFL u-com

C

D

E

B 2/2

56

DVR-520H-S

EEPROM

F

B 1/2

29

7

8

1234

3.5 JCKB(2/2), ATWB and ATHB ASSYS

ATHB

A

ASSY(VWV2011)

CN11

to HDD

CN12

C 4/5

CN4401

CN13

to DRIVE ASSY R7

CN14

G

H

CN4501

B

C

C 4/5

ATWB

ASSY

(VWV2009)

A

: Video Signal Route

(T)

: Video Signal Route (TUNER)

(Y)

: Video Signal Route (Y)

(C)

: Video Signal Route (C)

(Cb)

: Video Signal Route (Cb)

(Cr)

: Video Signal Route (Cr)
: Audio Signal Route (L ch)

(D)

: Audio Signal Route (DIGITAL)

CN301

2

(T)

A

CN451

D

E

B 1/2

B 1/2

(Y)
(C)

CN1301

F

F

B 1/2

B 2/2

30

G H

DVR-520H-S

1234