PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
÷ When servicing this model, some service procedures may reset the settings that customer
set (*) to the factory default settings. Make sure to explain this to the customer.
(*) : Initial Setup (Clock Setting, Remote Control Set, Channel settings, Video Out settings,
Audio In settings, Audio Out settings, Language settings)
Refer to the chapter 12 of the Operating Instructions for more details.
STANDBY/ON
DISC
DISC
NAVIGATOR
HISTORY
PULL-OPEN
VIDEO/R/RW
DVR-320-S
OPEN/CLOSEREC
REC MODE
DV IN/OUT
ORDER NO.
RRV2924
DVD RECORDER
DVR-320-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Serial No.
ModelTypePower RequirementRegion No.
DVR-320-SKUXUAC120V1&&PG######$$
DVR-320-SKCXUAC120V1&&PG######$$
Please confirm 3rd & 4th
alphabetical letters.
For details, refer to "Important symbols for good services" .
T-ZZV APR. 2004 printed in Japan
1234
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
B
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
C
les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
D
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Leakage
current
E
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
AC Leakage Test
tester
Reading should
not be above
0.5 mA
Earth
ground
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.
Electrical components having such features are
identified by marking with a
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.
on the schematics and
F
2
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DVR-320-S
5678
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER : 50 mw
WAVELENGTH : 658 nm
WARNING!
DEVICE INCLUDES LASER DIODE WHICH
EMITS INVISIBLE INFRARED RADIATION
WHICH IS DANGEROUS TO EYES. THERE IS
A WARNING SIGN ACCORDING TO PICTURE
1 INSIDE THE DEVICE CLOSE TO THE LASER
DIODE.
A
LASER
Picture 1
Warning sign for
laser radiation
LABEL CHECK
S
T
A
N
D
B
Y
/
O
N
H
D
D
P
U
D
L
L
V
O
D
P
E
N
Î
B
O
PE
N
/C
L
OS
E
R
E
C
O
N
E
TO
U
CH
C
OP
Y
D
V
I
N
/
O
U
T
DRW2194
C
Additional Laser Caution
1. The ON/OFF(ON:low level,OFF:high level) status of the
CLAMP signals for detecting the loading state are detected
by the drive CPUs, and the design prevents laser diode
oscillation when the CLAMP signal turns OFF.
In normal operation, if no disc is clamped, the laser diode
oscillation is disabled.
However, the interlock does not always operate in the test
mode.
D
2. When the cover is opened, close viewing of the objective
lens with the naked eye will cause exposure to a Class 3A
laser beam.
DVR-320-S
56
E
F
3
7
8
1234
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
A
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
B
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
2.3 FRONT PANEL .........................................................................................................................................12
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................14
3.6 MAIN ASSY(1/5).......................................................................................................................................30
3.7 MAIN ASSY(2/5).......................................................................................................................................32
3.8 MAIN ASSY(3/5).......................................................................................................................................34
3.9 MAIN ASSY(4/5).......................................................................................................................................36
3.10 MAIN ASSY(5/5).....................................................................................................................................38
3.11 FLKY, KIRB, FRJB and DVJB ASSYS....................................................................................................40
3.12 POWER SUPPLY UNIT ..........................................................................................................................42
4.3 MAIN ASSY ..............................................................................................................................................52
4.4 FLKY, KIRB, FRJB and DVJB ASSYS......................................................................................................56
4.5 POWER SUPPLY UNIT ............................................................................................................................60
5. PCB PARTS LIST............................................................................................................................................62
7.1.1 CPRM ID NUMBER AND DATA SETTING ............................................................................................69
7.1.2 MODEL SETTING .................................................................................................................................71
7.1.4 SERVICE MODE ...................................................................................................................................74
7.1.5 DV DEBUG MODE ................................................................................................................................85
7.2 IC ............................................................................................................................................................100
7.3 OUTLINE OF THE PRODUCT ...............................................................................................................127
Note: The specifications and design of this product are subject
to change without notice, due to improvement.
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DVR-320-S
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Accessories
• Remote control ×1
(VXX2928)
STANDBY/ON
OPEN/CLOSE
AUDIO SUBTITLE ANGLE PLAY MODE
ABC DEF
GHI JKL MNO
PQRS TUV WXYZ
VCR Plus+
CLEAR
+
CLEAR
DISC NAVIGATOR
TOP MENUMENU
ENTER
HOME
MENU
REV SCAN PLAY FWD SCAN
PAUSE STOP
OKSKIPCMBACK
CASE
PREVNEXT STEP/SL OW
SELECTION
e
REC
STOP REC
REC MODE TIMER REC
•
DISC
NAVI
CHP
HISTORY
MARK
MARK
TV CONTROL
INPUT
VOLUME
CHANNEL
SELECT
DVD RECORDER
DISPLAY
0
INPUT
SELECT
CHANNEL
PLAY LIST
RETURN
E
EASY
TIMER
• Dry cell batteries ×2
(AA/R6P)
• RF antenna cable ×1
(VDE1025)
• Power cable ×1
(ADG7075)
• Audio / Video cable(L=1.5m) ×1
(red/white/yellow)
(VDE1077)
A
B
Red
White
Yellow
C
D
E
F
56
DVR-320-S
7
7
8
1234
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
A
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
Note : When replacing the jack door, first fully open it.
If the jack door is not fully open during replacement,
it may unexpectedly fall out after being replaced.
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or
"PCB PARTS LIST".
÷
The > mark found on some component parts indicates the importance of the safety factor
of the part. Therefore, when replacing, be sure to use parts of identical designation.
÷
: The power supply is shown with the marked box.
VKB1150
UPPER: LINE 1
UNDER: LINE 3
A
B
DRIVE ASSY
(R7R)
(VXX2926)
FLKY ASSY
D
(VWG2489)
VNF1129-
FRJB ASSY
F
(VWV2004)
C
D
E
KIRB ASSY
E
(VWG2490)
56
DVR-320-S
F
23
7
8
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3.3 TUNB ASSY
A
(T)
B
C
(T)
(T)
(T)
(T)
TUNB ASSY (VWV2010)
A
(T)
(T)
(T)
D
(T)
E
F
A
24
1234
DVR-320-S
5678
A
(T)
: Video Signal Route (TUNER)
(T)
: Audio Signal Route (TUNER)
: Audio Signal Route (L ch)
B
(T)(T)
C
B 2/2
CN401
(T)
D
B 2/2
CN402
E
56
DVR-320-S
F
A
25
7
8
1234
3.4 JCKB ASSY(1/2)
A
B 1/2
CN201
B
JCKB ASSY (VWV2028)
H
C
B 2/2
(Y)
(C)
(Y)
(C)
2/2B
B 2/2
B
2/2
D
E
: Video Signal Route
(Y)
: Video Signal Route (Y)
(C)
: Video Signal Route (C)
: Audio Signal Route (L ch)
1
B 2/2
F
26
B 1/2
DVR-320-S
1234
5678
A
D
CN1001
B
B 2/2
PEG034B
TUFL u-com
C
D
E
B 2/2
56
DVR-320-S
EEPROM
F
B 1/2
27
7
8
1234
3.5 JCKB ASSY(2/2)
A
B
C
B 2/2
(T)
(Y)
(C)
(Cb)
(Cr)
(D)
JCKB ASSY (VWV2028)
: Video Signal Route
: Video Signal Route (TUNER)
: Video Signal Route (Y)
: Video Signal Route (C)
: Video Signal Route (Cb)
: Video Signal Route (Cr)
: Audio Signal Route (L ch)
: Audio Signal Route (DIGITAL)
A
CN301
2
(T)
A
CN451
D
E
B 1/2
B 1/2
(Y)
(C)
CN1301
F
F
B 1/2
B 2/2
28
DVR-320-S
1234
C 2/5
CN2001
(T)
5678
CN3001
C 3/5
From
DRIVE ASSY (R7R)
(D)
(D)
13
5
6
15
12
11
B 1/2
(D)
(D)
(D)
14
(Y)
(Cr)
(Cb)
16
18
17
A
B
(Y)
(Cb)
(Cr)
Video Selector
&
Video Driver
8
9
(Y)
(C)
7
(Y)
(Y)
3
4
C
D
(Y)
(Y)
(C)
(C)
(Y)
10
(Y)
(C)
E
56
DVR-320-S
F
B 2/2
29
7
8
1234
3.6 MAIN ASSY(1/5)
A
2/5,4/5
C
2/5
C
B
C
2/5
C
5/5
4/5C
C
2/5C
D
E
M65673WG-A
(D)
F
30
C 1/5
(D)
(AT)
4/5C
C
2/5,4/5
DVR-320-S
1234
3/5
C
5/5
C
C
3/5
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