Pioneer DV-757AI, DV-S755AI Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2002

DV-757Ai

DVD PLAYER

DV-757Ai

DV-S755Ai

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

ORDER NO.

RRV2668

Model Type Power Requirement

DV-757Ai WYXJ AC220-240V 2

DV-S755Ai RLXJ/NC AC110-127V/220-240V 3

Regional restriction

codes (Region No.)

Remarks

For details, refer to "Important symbols for good services".

T-ZZE SEPT. 2002 printed in Japan

1234

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trainedto properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

B

C

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 650 nm

FOR CD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 780 nm

LABEL CHECK

Location: Printed on the Rear Panel

D

WARNING !

Additional Laser Caution

1. Loading-status detection switch (S101 on the LOAB assy) are detected

E

F

2

1234

DV-757Ai

by the microprocessor (IC601 in the DVDM assy).

• To permit the laser diode to oscillate, it is required to set the loadingstatus detection switch for the clamp position (the center terminal of S101 is shorted to +3V). When the voltage of IC101-pin 20 is +3V, IC601 (microprocessor)

-pin 83 is +3V and IC601-pin 84 is +3V, 650nm laser diode for DVD oscillates in the DVDM Assy.

When the voltage of IC101-pin 20 is +3V, IC601 (microprocessor)

-pin 83 is 0V (GND) and IC601-pin 84 is +3V, 780nm laser diode for CD oscillates in the DVDM Assy.

In the test mode * , the laser diode oscillates when microprocessor

detects a PLAY signal, or when the PLAY key is pressed (S104 ON in the FLKY assy), with the above requirements satisfied.

2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam.

∗ : See page 70.

5 678

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

A

B

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.

C

D

56

DV-757Ai

E

F

7

8

3

1234

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

WYXJ Type Only

8

15–19

"Operating Instructions"

10

6

7

5

1

2

3

4

14

11

Front side

D

E

12

13

F

8

1234

DV-757Ai

>

5 678

PACKING parts List

Mark

Mark No. Description Part No.

1 Power Cable See Contrast table (2) 2 Stereo Audio Cable (L = 1.5m) VDE1052 3 Video Cable (L = 1.5m) VDE1053 4 4-pin S400 i.LINK Cable VDE1076 (L = 1.5m) NSP 5 AA/R6P Dry Cell Battery VEM1031

6 Remote Control See Contrast table (2) 7 Battery Cover See Contrast table (2) NSP 8 Warranty Card See Contrast table (2) 9• • • • • 10 Polyethylene Bag VHL1051

11 Pad F VHA1311 12 Pad R VHA1312

No. Description Part No.

13 Packing Case See Contrast table (2) 14 Mirror Mat Sheet VHL1068 15 Operating Instructions See Contrast table (2) (English / Spanish)

16 Operating Instructions See Contrast table (2) (French / German) 17 Operating Instructions See Contrast table (2) (Italian / Dutch) 18 Operating Instructions See Contrast table (2) (English) 19 Operating Instructions See Contrast table (2) (Trad-Chinese)

(2) CONTRAST TABLE

DV-757Ai/WYXJ and DV-S755Ai/RLXJ/NC are constructed the same except for the following:

Mark No. Symbol and Description DV-757Ai/WYXJ

1 Power Cable ADG7053 ADG1154 6 Remote Control VXX2836 VXX2837 7 Battery Cover VNK4936 VNK4422

NSP 8 Warranty Card ARY7022 Not used

13 Packing Case VHG2248 VHG2250

DV-S755Ai/

RLXJ/NC

A

B

C

15 Operating Instructions VRD1173 Not used

(English / Spanish)

16 Operating Instructions VRD1174 Not used

(French / German)

17 Operating Instructions VRD1175 Not used

(Italian / Dutch)

18 Operating Instructions Not used VRB1309

(English)

19 Operating Instructions Not used VRC1170

(Trad-Chinese)

D

E

56

DV-757Ai

F

7

8

9

1234

2.2 EXTERIOR SECTION

NON-CONTACT

A

SIDE

CONTACT SIDE

48

49

57

Refer to "2.4 LOADING MECHA ASSY".

26

62

55

No.7, No.15:

54

55

52

H

43

WYXJ Type Only

55

19

I

5

60

N

37

11

B

C

B

56

A

40

61

51

C

54

O

61

54

J

2

D

45

54

61

33

61

53

37

B

1

I

J

54

44

53

*1: Be just connected.

No.8 (AC Inlet Assy) → CN1

D

No.22 (Housing Assy) → CN2

56

54

23

E

41

G

6

38

E

D

C

B

A

53

K

53

59

1

8*

25

10

22*

7

H

1

57

15

63

30

28

54

F

31

28

12

29

54

G

55

13

F

G

H

16

L

N

24

27

I

29

54

M

53

J

53

3

C

17

54

4

D

35

54

M

18

39

50

O

20

58

46

21

E

54

36

9

L

K

42

47

55

14

32

42

54

Refer to "2.3 FRONT PANEL SECTION".

34

F

10

DV-757Ai

55

1234

>

5 678

EXTERIOR SECTION parts List

Mark No. Description Part No.

1 DVDM Assy See Contrast table (2) 2 MSWB Assy VWG2390 3 JACB Assy See Contrast table (2) 4 SACDB Assy VWG2353 5 ILKB Assy VWG2391

6 POWER SUPPLY Unit VWR1361 7 SCRB Assy See Contrast table (2)

8 AC Inlet Assy See Contrast table (2) NSP 9 Earth Lead Unit VDA1903 10 Connector Assy PF13PP-D25

11 Connector Assy PG05KK-E30 12 FFC (30P, JACB) VDA1905 13 FFC (21P, JACB) VDA1906 14 FFC (17P, FLKB) VDA1907 15 FFC (19P, SCRB) See Contrast table (2)

16 FFC (20P, DSP) VDA1909 17 FFC (40P, SACD) VDA1910 18 FFC (13P, ILKB) VDA1912 19 FFC (24P, ILKB) VDA1924 20 F Cushion VEB1348

21 Gasket (6.4X9.5) VEC2322

NSP 22 Housing Assy VKP2278 23 Ferrite Core VTH1044 24 Ferrite Core VTH1045 NSP 25 Binder ZCA-BK1

NSP 26 LOADING MECHA Assy VWT1203 NSP 27 PCB Spacer (3X6) AEC7156 28 Mini Clamp AEC7373 NSP 29 PCB Support REC1285 30 PCB Support VEC2184

31 PCB Holder See Contrast table (2) 32 PCB Holder VEC2283

Mark

No. Description Part No.

33 Wire Saddle VEC2310 NSP 34 Bottom Plate VNA2469 35 Rear Panel See Contrast table (2)

NSP 36 Base Chassis VNA2521 37 MH Spacer 2 VEC2319 38 Mechanism Holder VNE2266 NSP 39 PCB Base VNE2276 40 Adapter 27L VNL1926

41 Adapter 27R VNL1927 42 Insulator VXA2424 43 PCB Holder VNE2280 44 PCB Holder 2 VNE2283 NSP 45 Power Key 2 See Contrast table (2)

46 Tray Panel See Contrast table (2) 47 Door See Contrast table (2) 48 Bonnet S See Contrast table (2) 49 Label VRW1872 NSP 50 Cord with Plug DE012VF0

51 F Cushion 2 VEB1350 52 Screw BBZ26P060FZK 53 Screw BBZ30P060FCC 54 Screw BBZ30P060FMC 55 Screw BBZ30P080FZK

56 Screw BBZ30P180FMC 57 Screw BCZ40P060FNI 58 Screw BPZ30P100FMC 59 Screw See Contrast table (2) 60 Screw IBZ30P080FCC

61 Screw PPZ30P080FMC 62 Screw Z39-019 NSP 63 ID Label VRW1877

A

B

C

D

(2) CONTRAST TABLE

DV-757Ai/WYXJ and DV-S755Ai/RLXJ/NC are constructed the same except for the following:

Mark No. Symbol and Description DV-757Ai/WYXJ

1 DVDM Assy VWS1540 VWS1534 3 JACB Assy VWV1917 VWV1919 7 SCRB Assy VWV1922 Not used 8 AC Inlet Assy ADX7406 VKP2268

15 FFC (19P, SCRB) VDA1908 Not used

31 PCB Holder VEC2215 Not used 35 Rear Panel VNA2490 VNA2492

NSP 45 Power Key 2 VNK5103 VNK5104

46 Tray Panel VNK5085 VNK5074 47 Door VEC2278 VEC2300

48 Bonnet Case S VXX2847 VXX2848 59 Screw CBZ30P080FZK Not used

DV-757Ai

56

DV-S755Ai/

RLXJ/NC

7

E

F

11

8

1234

2.3 FRONT PANEL SECTION

A

9

F

9

2

10

B

C

7

8 (1/2)

11

9

1

9

E

9

6

3

9

8 (2/2)

D

E

5

4

NON-CONTACT

SIDE

CONTACT SIDE

F

12

1234

DV-757Ai

5 678

FRONT PANEL SECTION parts List

Mark

Mark No. Description Part No.

1 FLKY Assy See Contrast table (2) 2 KEYB Assy VWG2369 3 FFC (17P, FLKB) VDA1907 4 Aluminum Panel See Contrast table (2) 5 Pioneer Badge See Contrast table (2)

6 FL Filter VEC2281

No. Description Part No.

7 FL Lens See Contrast table (2) 8 Front Panel Assy See Contrast table (2) 9 Screw BBZ30P080FZK 10 Connector Assy PF02PP2R07

NSP 11 LED Lens 2 VNK5105

(2) CONTRAST TABLE

DV-757Ai/WYXJ and DV-S755Ai/RLXJ/NC are constructed the same except for the following:

Mark No. Symbol and Description DV-757Ai/WYXJ

1 FLKY Assy VWG2358 VWG2360 4 Aluminum Panel VAH1394 VAH1403 5 Pioneer Badge VAM1124 PAN1377 7 FL Lens VEC2296 VEC2317 8 Front Panel Assy VXA2522 VXA2524

DV-S755Ai/

RLXJ/NC

A

B

C

D

E

56

DV-757Ai

F

7

8

13

2

1234

2.4 LOADING MECHA ASSY

Note :

A

Refer to

8

6

To DVDM CN101

" Application of Lubricant".

8

To DVDM

CN114

3

A

5

To DVDM

CN115

2

Refer to "2.5 TRAVERSE MECHANISM ASSY-S".

18

19

20

2

Daifree GEM1036

B

12

Lubricating Oil GYA1001

23

C

13

16

22

8

17

4

D

LOADING MECHA ASSY parts List

Mark No. Description Part No.

NSP 1 LOAB Assy VWG2346 2 Traverse Mechanism Assy-S VXX2858 3 Loading Motor Assy VXX2505 4 Motor Pulley PNW1634

E

5 Carriage DC Motor / 0.3W PXM1027

6 Flexible Cable (26P) VDA1864 7 Connector Assy 2P VKP2253 8 Float Rubber VEB1327 9 Belt VEB1330 10 Stabilizer VNE2253

15

14

22

21

22

7

A

10

11

9

1

A

Mark No. Description Part No.

16 Drive Gear VNL1923 17 SW Lever VNL1925 18 Clamper Plate VNE2251 19 Bridge VNE2252 20 Clamper VNL1924

21 Screw JGZ17P028FMC 22 Screw Z39-019 23 Tray VNL1920

Lubricating Oil GYA1001

11 Loading Base VNL1917 12 Float Base DVD VNL1918 13 Drive Cam VNL1919

F

14 Gear Pulley VNL1921 15 Loading Gear VNL1922

14

1234

DV-757Ai

5 678

Application of Lubricant

No. 11 Loading Base

Lubricating Oil GYA1001

Around the shaft

Concave of unevenness

No. 13 Drive Cam

No. 23 Tray

Top View

Rear View

Top View

Bottom View

Daifree GEM1036

Side of the rib

Inner side of a ditch

Lubricating Oil GYA1001

Inner side of a ditch

Lubricating Oil GYA1001

A

B

C

D

E

DV-757Ai

56

F

7

8

15

1234

2.5 TRAVERSE MECHANISM ASSY-S

A

18

17 (Torque : 0.12 ± 0.01 N•m)

Silicone Adhesive

12

8

GEM1037

3

10

B

18

1

C

13

D

16

18

10

To DVDM

CN115

7

14

6

19

4 (Adjustment Screw)

5

Screw Tight

5

GYL1001

17 (Torque : 0.12 ± 0.01 N•m)

15

Silicone Adhesive GEM1037

9

Silicone Adhesive GEM1037

To DVDM CN111

16

2

E

NON-CONTACT

11

F

16

1234

DV-757Ai

SIDE

CONTACT SIDE

To DVDM

CN114

>

5 678

TRAVERSE MECHANISM ASSY-S parts List

Mark No. Description Part No.

1 Spindle Motor VXM1088 2 Stepping Motor VXM1090

3 Pickup Assy-S OXX8004 4 Skew Screw VBA1080 5 Skew Spring VBH1335

6 Guide Bar VLL1514 7 Sub Guide Bar VLL1515 8 Hold Spring VNC1017 9 Joint Spring VNC1019 10 Support Spring VNC1020

A

NSP 11 Mechanism Chassis VNE2248 12 Slider VNL1811 13 Spacer VNL1913 14 Joint VNL1914 15 FFC Holder VNL1915

16 Screw BBZ20P050FZK 17 Tapping Screw OBA8009 18 Screw PMA26P100FMC 19 Damper Sheet VEB1335

B

C

D

56

DV-757Ai

E

F

7

8

17

1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

A

7 SIGNAL ROUTE

i.LINK

JA1

JA2

33, 34,

25, 26,

36, 37

29, 30

B

IC101

PD5787A

HOST CPU

TSB43CA43GGW

IEEE1394 PHY LINK

CN101

(24P)

IC201

11-14

21-24

158 159 163

167

B

CN111

(26P)

SPINDLE

C

MOTOR

D

LOADING

MOTOR

ASSY

E

F

OEIC

PICKUP

ASSY

STEPPING

MOTOR

LOAB ASSY

A

CN601

2 1

+–

1 2

M

3.3V

CN602

(2P)

S101

KEYB ASSY

13 11 20 21 15 16

25 24 23 26

M

(5P)

4

5

CN201

RF-

RF+

B1

B2

B3

B4

T DRV

T RTN

F DRV

F RTN

CN114

ST1+

ST1-

ST2+

ST2-

CN115

CN103

LOAD-

LOAD+

SW2

SW1(GNDS)

4

CN102

(4P)

14 16

7

6 12 11

2

12

3

13 4 1

10

(4P)

2

1

3

4

(12P)

4-9

(5P)

1

2

4

5

E

FLKY ASSY

4

(4P)

ILKB ASSY

I

TC74VHC541FT

SACD_DA,

SACD_D0

-SACD_D5

I

DVDM ASSY

RFN

1

RFP

3 5 4 7 6

9

PD2

PD1

PD4

PD3

VM4+

VM4-

VM3-

VM3+

VM1-34VM1+

35

IC101

LA9704W

RF IC

IC351

M56788AFP

FTS Driver

VM2-

VM2+

31 15 14

32

BHMIX

VM5-

IC301

12

2

I

18

8

RFO AIN

RFO

60

BH

49

PH

BH

52

FE

41

TE

42

IN3-

32047

IN4-

48

28

VM5+

37

9-14

BA6664FM

Spindle Driver

V101

VAW1073

FL TUBE

PE5314B

KEY0

22

FL Control

KEY1

21

6

I

12

CN102

(13P)

Q106

32 33 30 39 331

TE

FE

FDO

TDO

SPDO

XIN

46 14

16M

SPDO

21

IC251

IC101

D

2

DSDA, DSD0-DSD5

I

8

CN903

(13P)

RF PH

RF BH

IC201

LC78652W

Servo DSP

Remote

Sensor

17

SACDB ASSY

IC902

HY57V161610DTC-8

16M SDRAM

IC211

TK15404M

DSPRF

EFMIN

Unit

IR101

3 2

36M

33M

16M

ROMXA

ST2

ST1

LOD POS

48 47

CN101

RFSACD

AIN

172

CDDT

185

DMCK

4

DMACKI

5

169

HY57V16160DTC-8

16M SDRAM

IC601

PD6345A

System

Control CPU

AN7

57

SEL IR

2

IR

9

(17P)

78, 79, 81, 82

84, 85, 87

126

RFSACD

24

RFSACD

17

13,14,

IC701

PE5286A

DVD Decoder

EBY-CHIP

IC741

19-24

ADATA0

194

PK4

105

44×48

(For IC751)

14 3 13 9 10 15

FSEL1

Clock Generator

DSD_LS

DSD_LFE

DSD_C

DSD_L

8 16

DSD_L

64

SACD Decoder

16M Flash Memory

27M

CLK27M

IC481

SM8707HV

DSD_R

121416

6

DSD_C

DSD_R

DSD_LS

DSD_LFE

71

66

69

74

IC901

CXD2753R

169-176

BD0-BD7

8-12, 35-37

BD0-BD7

4-6, 29-33

201-208

BD0-BD7

CDDATA

IC603

VYW2045

(For IC201,IC701)

16M

(For IC701)

36M

(For IC751)

36M

CLK16M

DSD_RS

CN902

10

(19P)

DSD_RS

76

CN901

(40P)

CN531

(40P)

27M

106

CLKIN

CDDIN

163

IC751

M65776AFP

MPEG2 Decoder

AV-1

M2V64S40DTP-7

64M SDRAM

22/24AV1

(For IC701)

33M

22/24M

CLK33M

SEL IR

2

XCA56367PV150

DVD-Audio

22/24AV1

172

ACLKI

AO0

DOUT0

IC781

IR

CN402

9

SDO2

6

SDO1

5

SDO0

4

DATA0A

10

IC801

DSP

164,

166-168

164

170

184-186,

188-192

(17P)

AO00, DATA1A0 DATA2A0 AOD0

AO00

DOUT0

PD0-PD7

F

18

DV-757Ai

1234

5 678

A

CN502

(20P)

15

IC786

13, 14,

6, 7

17, 18

7

27-34

ADV7300AKST

4

3

2

CN701

1

I

4

13

Encoder

DATA2

DATA1

DATA0B

AO0

(24P)

IC831

12BIT Video

18

17

19

6

CN801

(20P)

TC74VHC541FT

2, 3,

AO00 AO0

DOUT0

PD0-PD7

2

IC553

TC7WH157FU

PC0-PC7 PB0-PB9 PPD0-PPD7

1

IC552

PD0274A

1

5

IC902

PM0033A

PROGRESSIVE

& HI-QUALITY

Video

Encoder

Q932

V

44

Q933

Y

43

Q934

C

42

Q936

Y/G

39

CB/B

38

Q939 Q938

CR/R

37

24

DSD_R

DSD_L

DSD_LS

DSD_LFE

DSD_C

DSD_RS

CN102

(19P)

14

8

12

8

6

4

10

JACB ASSY

C

TC74VHC157F

DSD_L DSD_L

DATA0

CN551 (1/2)

(21P)

DATA0 DATA0

DOUT DOUT

DATA2

DATA1

V

Y

C

YOUT

CBOUT

CROUT

CN901

(30P)

CN551 (2/2)

(21P)

SEL IR

IR

CN101 (1/2)

11

14

4

2

15

19

17

21

23

25

CN101 (2/2)

16

18

IC201

13

14

CN701

(21P)

11

14

4

2

15

19

17

21

23

25

(30P)

(21P)

16

18

12

DATA2

DATA1

V

Y

C

Y/G/P_Y

CB/B/P_CB

CR/R/P_CR

SEL IR

IR

IC301

PCM1738EG-3

26

5

25 20

DSD_LS

DATA2

DSD_C

DSD_LFE

DATA1

LA73054

Video Driver Amp.

2

8

6

11

14

16

JA801

IN

OUT

JA802

IC302

NJM5532MD

2 3

6 5

IC401

DSD1702EG

1

4

1

2

4

IC501

DSD1702EG

IC701

33

28

31

25

23

21

CONTROL

1

7

9

10

IC304

NJM5532MD

2 3

IC402

NJM5532MD

5 6

5

6

2 3

NJM5532MD

Y

AUDIO_L

V VYC

1

7

1

IC502

C

G

R

RY701

RBG

1861018

4 2

Q601

C

B

CR

RY702

AUDIO_L

V

Y

C

Y

B

CN702

(19P)

JA301

L

AUDIO OUT (2 ch)

R

L

FRONT

R

JA302

L

SURROUND

R

CENTER

SUB WOOFER

JA602

OPTICAL

JA601

COAXIAL

JA703

1

VIDEO OUT

2

1

2

Y (GREEN)

PB (BLUE)

P

R (RED)

JA702

Y

B

C

CR

CN703

RLXJ/NC Only

AUDIO OUT

DIGITAL

JA705

S VIDEO

S VIDEO OUT

OUT

COMPONENT

D1/D2 VIDEO OUT

(5.1 ch)

AUDIO OUT

VIDEO OUT

B

C

D

SCRB ASSY

2

V

10

Y

14

C

12

R

19

G

16

B

18

CN901

(19P)

H

MM1505XN

C

6

R

4

MM1507XN

Y

6

V

4

MM1507XN

6

V

4

G

B

IC901

IC902

IC903

4 3 2

R/C

2

Y/V

2

4 3 2

7 8 9

V

2

RY903

4 3 2

7 8 9

RY904

RY905

AUDIO_L AUDIO_L

WYXJ Only

DV-757Ai

56

RY902

4 3 2

7 8 9

JA901

3

6

7

11

15

19

20

L OUT

L IN

B

G

R/C

V/Y OUT

V IN

OUT

E

AV CONNECTOR

IN

(RGB) - TV

F

19

8

JA902

L OUT

3

L IN

6

B IN

7

G IN

11

R/C IN

15

V OUT

19

V IN

20

7

1234

7 POWER SUPPLY BLOCK

A

JACB ASSY

C

V+5A

B

SACDB ASSY

D

V18_ADSP1

V18D

IC808

MM1561JF

1.8V REG.

C

V+2C

V+25V

IC906

IC102

NJM78M05FA

V+3_18REG

V+3D

V+3_SDV+3IOV+3DSD

V+3D

(SACD)

V+3D

(SACD)

LOAB ASSY

A

V+8A

V+3D

(SACD)

CN901

V+3V_ADSP1

V+3D

(DVDAUDIO)

CN801

IC101

NJM78M08FA

1526

1427

1328

12

29

11

30

10

31

9

32

8

33

(40P)

2 19

(20P)

CN101

(21P)

CN551

(21P)

V+3D

CN531

(40P)

V+3D

CN502

(20P)

V+5D

V+3D

1917171212

19

V+5D V+3D

V+12V

8

EV+6

11

9 13

11

V+6EVV+12

IC702

PQ05RD11

CN701

(30P)

CN901

(30P)

IC402

MM1565AF

5V REG

V+5V

SW+5 V+5S V+5D

V+5VV+12V

CN702

V+3DV+5D

CN701

(19P)

(24P)

1819

12

CN901

(19P)

H

I

21

4

22

3

24

1

CN101

(24P)

V+5V V+11V

V+12V

D921

SCRB ASSY

WYXJ Only

ILKB ASSY

V+3D

V+5D

8 19

-28V

CN103

(5P)

33

CN115

(12P)

11

CN111

(26P)

CN401

(13P)

1

2

3

4

5

9

11

13

V+3D

V+5S

V+6M

V+6EV V12M

V+12

EV+4V

V+25V

IC791

MM1561JF

1.8V REG

IC403

PQ025EZ01

2.5V REG

IC404

MM1385EN

V+3D

V3VD

V18D

V+25V

V33EV

V+12

-28V

FLDC+

FLDC-

CN402

(17P)

KEYB ASSY

F

V+3E

CN201

(9P)

9

CN102

(9P)

V+3E

V+12

V+3EV33EV

14

16

3

7

5

CN101

(17P)

V101

FL TUBE

IC101

V+3D

CN601

(5P)

D

SPINDLE

MOTOR

PICKUP ASSY-S

CN1

CN302

(2P)

CN2

F1

S302

1

(2P)

CN101

(13P)

11

13

1

2

3

4

5

9

EV6V (B)

EV6V (A)

FLDC+

FLDC-

SW+12V

EV+4V

SW+3.3

E

J

MSWB ASSY

POWER

G

SUPPLY UNIT

LIVE

AC IN

F

NEUTRAL

20

DVDM ASSY

B

FLKY ASSY

E

DV-757Ai

1234

5 678

A

B

C

D

E

56

DV-757Ai

F

7

8

21

1234

3.2 LOAB ASSY and OVERALL WIRING DIAGRAM

A

SACDB ASSY

D

(VWG2353)

B

C

D

JACB ASSY

C

(WYXJ : VWV1917) (RLXJ/NC : VWV1919)

RLXJ/NC Only

E

SCRB ASSY

H

F

22

1234

(VWV1922)

WYXJ Only

DV-757Ai

Note : When ordering service parts, be sure

to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

5 678

A

ILKB ASSY

I

(VWG2391)

FLKY ASSY

E

(WYXJ : VWG2358) (RLXJ/NC : VWG2360)

KEYB ASSY

F

(VWG2369)

J

MSWB ASSY (VWG2390)

G

POWER SUPPLY UNIT (VWR1361)

B

C

DVDM ASSY

B

(WYXJ : VWS1540) (RLXJ/NC : VWS1534)

56

DV-757Ai

STEPPING MOTOR : VXM1090

LOAB ASSY

A

(VWG2346)

7

PICKUP ASSY-S

(OXX8004)

SPINDLE MOTOR : VXM1088

LOADING MOTOR ASSY : VXX2505

A

8

23

D

E

F

1234

3.3 DVDM ASSY 1/4 [FTS BLOCK]

A

B 1/4

DVDM ASSY (WYXJ : VWS1540) (RLXJ/NC : VWS1534)

(RF_V)

(RF_A)

(AD)

(RF)

: RF SIGNAL ROUTE

: RF (VIDEO) SIGNAL ROUTE

: RF (AUDIO) SIGNAL ROUTE

: AUDIO DATA SIGNAL ROUTE

(F)

: FOCUS SERVO LOOP LINE

(T)

: TRACKING SERVO LOOP LINE

(S)

: STEPPING SERVO LOOP LINE

Buffer (RF)

(RF_V)

B

1

(RF)

C

LD Driver for DVD

LD Driver for CD

D

(RF)

(F)

B

2/4

(T)

SW for

Defect Signal

(RF_A)

2

Buffer (RF)

4

B

2/4

E

F

PICKUP ASSY

A

CN601

STEPPING

B 1/4

24

(RF)

(F)

MOTOR

(F)

(T)

(T) (F) (F)

(T)

B

(T)

(F)

(S) (S) (S) (S)

2/4

Focus, Tracking and Loading Driver

(F)

(S)

(T)(T)

(F)

B

2/4

MOTOR

SPINDLE

B

(T)

2/4

DV-757Ai

1234

5 678

B

(RF_V)

3/4

VCO Circuit

B

3/4

B

2/4

(RF_V)

B

3/4

B

2/4

B

2/4

B

3/4

B

2/4

RF Amp. (RF for SACD Water Mark detection)

A

B

C

(T)

(F)

(RF_A)

6

(AD)

5

(F)

(T)

B

2/4

8 9

B

3/4

7

1110

D

E

B

3/4

Spindle Driver

DV-757Ai

56

B

3/4

F

B 1/4

7

8

25

1234

3.4 DVDM ASSY 2/4 [FR BLOCK]

A

B 2/4

DVDM ASSY (WYXJ : VWS1540) (RLXJ/NC : VWS1534)

B

C

B

1/4

B

1/4

PGM 16M FLASH MEMORY

B

3/4

1/4

B

3/4

B

3/4

B

1/4

3/4

B

3/4

B

3/4

B

4/4

B

4/4

D

E

F

B 2/4

26

B

1/4

B

1/4

B

4/4

FR CPU

B

1/4

B

1/4

B

3/4

B

1/4

B

4/4

R699

XMRST

0

B

4/4

B

1/4

B

4/4

B

4/4

3/4

B

DV-757Ai

B

1234

5 678

B

WY: L4930(VTL1074) RL: R493(47)

WY: L4820(VTL1074) RL: R482(47)

3/4

Clock Signals: Refer to "7.1.7 TEST POINT LOCATION

B

4/4

B

3/4

B

3/4

& WAVEFORMS"

A

B

3/4

B

1/4

B

4/4

B

3/4

3.3V Regulator

B

C

I

CN101

G

D

B

1/4

B

3/4

D

B

1/4

B

3/4

XMRST

56

CN901

: The power supply is shown with the marked box.

DV-757Ai

E

CN101

E

C749 1µ

WY Only

F

B 2/4

7

8

27

1234

3.5 DVDM ASSY 3/4 [EBY/AV1 BLOCK]

A

B 3/4

DVDM ASSY (WYXJ : VWS1540) (RLXJ/NC : VWS1534)

B

C

(VD)

(AD)

B

2/4

B

2/4

B

2/4

B

1/4

(D)

B

2/4

D

E

F

B 3/4

28

(AD)(AD)

B

1/4

DVD data Decoder

(RF_V)

B

2/4

DV-757Ai

1234

B

1/4

B

4/4B1/4

B

1/4

(RF_V)

B

2/4

5 678

: The power supply is shown with the marked box.

B

1/4

B

4/4

B

2/4

(VD)

(AD)

(VD)

2/4

(D)(D)

B

4/4

A

B

C

(D)

MPEG, DVD-Audio, DTS Decoder

and

Progressive scan Processer

(RF_V)

(VD)

(AD)

(D)

(P_Y)

(P_Pb)

(P_Pr)

(D)

B

2/4

: RF (VIDEO) SIGNAL ROUTE

: VIDEO DATA SIGNAL ROUTE

: AUDIO DATA SIGNAL ROUTE

: AUDIO (DIGITAL) SIGNAL ROUTE

: PROGRESSIVE SCAN VIDEO SIGNAL ROUTE [Y]

: PROGRESSIVE SCAN VIDEO SIGNAL ROUTE [Pb]

: PROGRESSIVE SCAN VIDEO SIGNAL ROUTE [Pr]

D

E

F

56

DV-757Ai

B 3/4

7

8

29

1234

3.6 DVDM ASSY 4/4 [VENC BLOCK]

A

(VD)

B

(VD)

100

(VD)

C

B

3/4

D

(VD)

E

(VD)

(V)

(Y)

(C)

(VD)

F

B 4/4

30

(Y/P_Y/G)

B 4/4

(WYXJ : VWS1540)

DVDM ASSY

(Pr/P_Pr/R)

(RLXJ/NC : VWS1534)

(Pb/P_Pb/B)

1234

DV-757Ai

Pioneer DV-757AI, DV-S755AI Service manual

DV-757Ai

SAFETY INFORMATION

CONTENTS

1. SPECIFICATIONS

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

2.2 EXTERIOR SECTION

2.3 FRONT PANEL SECTION

2.4 LOADING MECHA ASSY

2.5 TRAVERSE MECHANISM ASSY-S

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.2 LOAB ASSY and OVERALL WIRING DIAGRAM

3.3 DVDM ASSY 1/4 [FTS BLOCK]

3.4 DVDM ASSY 2/4 [FR BLOCK]

3.5 DVDM ASSY 3/4 [EBY/AV1 BLOCK]

3.6 DVDM ASSY 4/4 [VENC BLOCK]