Pioneer DV-555-K Service manual

DVD PLAYER

DV-555K

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Power Requirement

DV-555K AC110-127V/220-240V 3

¶ This service manual should be used together with the following manual(s):

Model No. Order No. Remarks

RTXJN

Type

Regional restriction

codes (Region No.)

ORDER NO.

RRV2702

Remarks

DV-353-K/KUXJ RRV2592

Confirm it

Serial No.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2002

T – ZZE OCT. 2002 Printed in Japan

1. CONTRAST OF MISCELLANEOUS PARTS

NOTES : ÷ Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.

÷ The

÷ Reference Nos. indicate the pages and Nos. in the service manual for the base model. ÷ When ordering resistors, first convert resistance values into code form as shown in the following examples.

7 CONTRAST TABLE

DV-555K/RTXJN and DV-353-K/KUXJ are constructed the same except for the following:

mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by

J = 5%, and K = 10%).

560 Ω = 56 × 10 47k Ω = 47 × 10

= 561 ................................................... RD1/4PU 5 6 1 J

= 473 .................................................. RD1/4PU 4 7 3 J

0.5 Ω = R50 ...................................................................... RN2H Â 5 0 K

1 Ω = 1R0 ......................................................................... RS1P 1 Â 0 K

Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors).

5.62k Ω = 562 × 10 1 = 5621 ........................................... RN1/4PC 5 6 2 1 F

Ref.

Mark Symbol and Description

No.

P11 - 1 NSP 1..LOAB ASSY VWG2346 VWG2279

P9 - 3 1..FJMB ASSY VWS1515 VWS1525

NSP 2..MJKB ASSY Not used VWV1904 No. 1

P9 - 7 > 1..POWER SUPPLY Unit VWR1351 VWR1352

P7 - 1 > Power Cable ADG7022 ADG1154 P7 - 2 NSP Warranty Card ARY7057 Not used P7 - 5 Operating Instructions (English) VRB1285 Not used P7 - 7 Remote Control VXX2800 VXX2808 P7 - 9 Pad L VHA1295 VHA1309

P7 -10 Pad R VHA1296 VHA1310 P7 -11 Paper Board VHC1088 VHC1097 P7 -12 Packing Case VHG2237 VHG2322 P7 -14 Battery Cover VNK4997 VNK4998

P9 -12 NSP Base Chassis VNA2409 VNA2501 P9 -13 Rear Panel VNA2421 VNA2561 P9 -15 DVD V Plate VAM1121 VAM1120 P9 -18 Tray Panel VNK4952 Not used P9 -18 Tray Panel Assy Not used VXA2505

NSP 2..KRAB ASSY Not used VWV1905 No. 2

PCB ASSEMBLY

1..KMJB ASSY Not used VWM2124

PACKING

Operating Instructions (Thai) Not used VRC1156

EXTERIOR SECTION

DV-353-K/KUXJ DV-555K/RTXJN

(or VWR1353) (or VWR1354) (or VWR1363) (or VWR1364)

Part No.

Remarks

P9 -19 Front Panel Assy VXA2486 VXA2550 P9 -20 Pioneer Badge XAM3006 VAM1129 P9 -21 NSP Energy Star Label AAX7876 Not used P9 -25 Screw BCZ40P060FZK BCZ40P060FNI

P9 -26 Bonnet Case S VXX2821 VXX2822

Flexible Cable (08P) Not used VDA1894 No. 3 Flexible Cable (20P) Not used VDA1896 No. 4 PCB Spacer Not used AEC1372 No. 5 Sheild Barrier Not used VEC2324 No. 6 Jack Holder Not used VNE2268 No. 7

HeadPhone Knob Not used VNK4901 No. 8 Ring Not used VNK4996 No. 9 Caution Label Not used VRW1872 for Bonnet Thai Label Not used VRW1950 for Rear Panel

P11 -23 Tray VNL1920 VNL1950

• The numbers in the remarks column correspond to the numbers on the “EXPLODED VIEWS”.

• For PCB assemblies, Refer to “CONTRAST OF PCB ASSEMBLIES”, “PCB PARTS LIST”, “2. SCHEMATIC DIAGRAM” and “3. PCB CONNECTION

DIAGRAM”.

1234

LOADING MECHANISM ASSY

DV-555K

678

7 CONTRAST OF PCB ASSEMBLIES

LOAB ASSY

Although VWG2279 and VWG2346 are different in part number, they have the same service parts.

7 PCB PARTS LIST

Mark No. Description Part No.

FJMB ASSY [VWS1525]

SEMICONDUCTORS

> IC303 BA18BC0FP

> IC451 MM1385EN > IC421 MM1565AF

> IC901 NJM78L05A

> IC431 PQ025EZ01ZP

> IC441 PQ070XZ02ZP

IC110 BA10358FV

IC731 BA4560F IC251 BA6664FM IC604 K4S641632F-TC75

IC302 K6T1008V2E-TB70 IC301 L6315ATXXTY IC351 M56788AFP

IC801 MM1567AJ

IC711 PCM1742KE IC11 PE5314B

IC12 PST3228 IC601 STI5519AVB-B0C IC605 TC7WU04FU IC603 VYW2069

Q300, Q602–Q607, Q762 2SA1037K Q81, Q83 2SA1602A Q103, Q104, Q82, Q941 2SC2412K Q766, Q767, Q794, Q795 2SD2114K Q796 DTA124TK

Q652 DTC114TK Q711, Q761, Q791, Q805, Q807 DTC114YK Q101, Q102 HN1A01F Q792, Q806, Q808 PDTA124EK Q601 RN4982

D601 RB501V-40 D721 UDZS6.2B

COILS AND FILTERS

L741 LAU1R0J L699 LCYA2R2J2520 L300 LCYA2R7J2520 L324 CHIP BEADS VTL1083 L851, L861 CHIP BEADS VTL1089

CAPACITORS

C301, C302 CCSRCH100D50 C310 CCSRCH151J50 C307 CCSRCH180J50 C360, C734, C754 CCSRCH330J50 C391, C733, C737, C753, C757 CCSRCH331J50

C351 CCSRCH470J50 C309 CCSRCH560J50 C308 CCSRCH7R0D50 C633, C634 CCSRCH8R0D50 C113 CEAT100M50

Mark No. Description Part No.

C104, C21, C316, C317, C368 CEAT101M10 C405, C412, C432, C614, C711 CEAT101M10 C721, C726, C731, C751, C801 CEAT101M10 C803 CEAT101M10 C617, C714, C842 CEAT102M6R3

C943 CEAT1R0M50 C111 CEAT220M25 C724, C736, C756, C794, C795 CEAT470M16 C812, C832, C852, C862 CEAT471M6R3 C422 CKSQYB225K10

C699 CKSQYF225Z16 C14, C340, C641, C799 CKSRYB102K50 C259, C311 CKSRYB103K50 C248–C251, C255 CKSRYB104K16 C257, C258 CKSRYB223K50

C357 CKSRYB472K50 C106, C11, C148, C157, C158 CKSRYF104Z25 C22, C253, C256, C304 CKSRYF104Z25 C321–C333, C365, C366, C451 CKSRYF104Z25 C602–C609, C612, C618 CKSRYF104Z25

C621, C622, C632, C637–C640 CKSRYF104Z25 C713, C717, C722, C725, C735 CKSRYF104Z25 C755, C802, C804, C805, C811 CKSRYF104Z25 C821, C822, C831, C844, C851 CKSRYF104Z25 C861, C952 CKSRYF104Z25

C30 CKSRYF104Z50 C411, C423, C431, C601 CKSRYF105Z10 C610, C611, C613, C615, C629 CKSRYF105Z10 C635, C636, C741 CKSRYF105Z10

RESISTORS

R121 RAB4C220J R123 RAB4C390J R731, R751, R796, R797 RN1/16SE1602D R734, R754 RN1/16SE2702D R341 RS1/10S101J

R764 RS1/10S182J R126–R129, R176–R179 RS1/10S220J R793 RS1/10S222J R254–R259 RS1/10S3R3J R822, R832 RS1/10S75R0F

R326–R330, R443 RS1/16S1001F R147, R265, R266, R304, R322 RS1/16S1002F R377, R378, R392, R393 RS1/16S1002F R344, R351, R353, R354 RS1/16S1003D R359, R360, R368, R372 RS1/16S1003D

R374, R375, R384, R385 RS1/16S1003D R335, R336 RS1/16S1003F R302 RS1/16S1202F R358, R394 RS1/16S1503F R146, R441 RS1/16S1801F

R612, R613 RS1/16S1802F R442 RS1/16S1803F R675, R678, R681, R684, R687 RS1/16S2700F R690 RS1/16S2700F R345, R355, R370, R371 RS1/16S3902F

DV-555K

Mark No. Description Part No.

R346, R356, R357, R362, R364 RS1/16S6802F R373 RS1/16S6802F R812, R844, R854, R864 RS1/16S75R0F R390 RS1/16S8202F Other Resistors RS1/16S###J

OTHERS

CN401 CONNECTOR B13B-PH-K CN11, CN52 CONNECTOR B5B-PH-K CN950 CONNECTOR 20P HLEM20S-1 JA95 OPT. LINK OUT JFJ1001 V11 FL TUBE VAW1070

FLEXIBLE CABLE VDA1681 PCB BINDER VEF1040 JA701 JACK VKB1179 CN3 4P CONNECTOR VKN1235 CN951 CONNECTOR VKN1239

CN251 12P CONNECTOR VKN1243 CN1001 7P CONNECTOR VKN1267 CN151 26P CONNECTOR VKN1790 FL HOLDER VNK4954 X11 (5MHz) VSS1142

X301 (20MHz) VSS1167 X601 (27MHz) VSS1168

MJKB ASSY [VWV1904]

SEMICONDUCTORS

IC2001 BA4560F IC3001 NJM2068M

> IC4001 NJM78L08A

CAPACITORS

C2502 CCSRCH271J50 C2000, C3007, C3507 CEAL2R2M50

C3001, C3003, C3503, C4003 CEAT101M10 C4001 CEJQ101M16 C3002, C3006, C3502, C3506 CKSRYB102K50

Mark No. Description Part No.

CAPACITORS

C235 CCSRCH471J50 C201 CEAL470M6R3 C123, C207, C209, C212, C215 CEAT101M10 C217, C273 CEAT101M10 C214, C216 CKSRYB103K50

C211 CKSRYB104K16 C219 CKSRYB122K50 C218 CKSRYB562K50 C121, C122, C202, C203 CKSRYF104Z25 C205, C206, C208, C213 CKSRYF104Z25

C271, C272 CKSRYF104Z25

RESISTORS

All Resistors RS1/16S###J

OTHERS

CN950 CONNECTOR 20P HLEM20S-1 PCB BINDER VEF1040 KN101 EARTH METAL FITTING VNF1084

POWER SUPPLY UNIT [VWR1352]

OTHERS

> P103 PROTECTOR (1.6A) AEK7012 > P101 PROTECTOR (800mA) AEK7063 > P102 PROTECTOR (1.6A) AEK7066 > P104 PROTECTOR (2A) AEK7067 > F1 FUSE (2A) REK1101

POWER SUPPLY UNIT [VWR1354]

OTHERS

> CP5 PROTECTOR (800mA) AEK7063 > CP2, CP3 PROTECTOR (1.6A) AEK7066 > CP1 PROTECTOR (2A) AEK7067 > F1 FUSE (2.5A) REK1102

C2001, C3000 CKSRYB103K50 C2003-C2005, C2503 CKSRYB104K16 C2002 CKSRYB152K50 C4002, C4004 CKSRYF104Z25

RESISTORS

VR1001, VR2001 (10KB) VCS1040 Other Resistors RS1/16S###J

OTHERS

CN951 CONNECTOR VKN1239 JA5045 HEADPHONE JACK VKN1776 JA5545 HEADPHONE JACK VKN1776 KN5001 EARTH METAL FITTING VNF1084

KRAB ASSY [VWV1905]

SEMICONDUCTORS

IC271 TC74HC157AF IC101 TC74VHCT541AFT

IC201 TC9409BF-001 Q271 PDTC124EK

POWER SUPPLY UNIT [VWR1364]

OTHERS

> P103 PROTECTOR (1.6A) AEK7012 > P101 PROTECTOR (800mA) AEK7063 > P102 PROTECTOR (1.6A) AEK7066 > P104 PROTECTOR (2A) AEK7067

DV-555K

1234

No. 7

Jack Holder

7 EXPLODED VIEWS

EXTERIOR SECTION

678

BBZ30P060FMC

Screw

No. 1

MJKB Assy

(DOUT Assy) This is not installed in this unit.

No. 4

Flexible Cable

To DVDM Assy

(20P)

CN950

Headphone Knob

No. 8

No. 6

Sheild Barrier

No. 7

Jack Holder

Front Panel Assy

Pioneer

Badge

No. 9

Ring

To DVDM Assy CN951

No. 3

Flexible Cable (08P)

Screw BBZ30P060FMC

No. 2

KRAB Assy

No. 5

PCB Spacer

Screw BBZ30P060FMC

No. 9

Ring

DV-555K

2. SCHEMATIC DIAGRAM

2.1 OVERALL WIRING DIAGRAM

MJKB ASSY

(VWV1904)

KRAB ASSY

(VWV1905)

FJMB ASSY

B F

(VWS1525)

ABCDE

1234

DV-555K

678

IRKY ASSY

(VWG2344)

PSWB ASSY

(VWG2345)

CN101 : VWR1352, VWR1364 CN2 : VWR1354

E F

POWER SUPPLY UNIT (VWR1352) (or VWR1354) (or VWR1364)

STEPPING MOTOR : VXM1090

LOAB ASSY

(VWG2279)

PICKUP ASSY-S (OXX8004)

SPINDLE MOTOR : VXM1088

LOADING MOTOR ASSY : VXX2505

CDAB A

DV-555K

2.2 FJMB ASSY 1/5 [FRONT END BLOCK]

B 1/5 F

(VWS1525)

2/5 F

CN601

FJMB ASSY

PICKUP ASSY

STEPPING

MOTOR

SPINDLE

MOTOR

B 1/5 F

1234

DV-555K

2/5 F

678

VCC33DAC

L6315ATXXTY (RAM) or L6315ATPATYV (RAM)

VCC18MN

B 1/5 F

DV-555K

+ 19 hidden pages