PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
ORDER NO.
RRV3111
DV-380-S
DVD PLAYER
DV-380-S
DV-380-K
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ModelTypePower Requirement Region No.Remarks
DV-380-SWYXTLAC220-240V2
DV-380-SWVXTLAC220-240V2
DV-380-KWYXTLAC220-240V2
For details, refer to "Important Check Points for Good Servicing" .
T-ZZR MAR. 2005 printed in Japan
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SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual doit-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trainedto properly and safely repair complex products such as those covered by this
manual.Improperly performed repairs can adversely affect the safety and reliability of the product
and mayvoid the warranty. If you are not qualified to perform the repair of this product properly and
safely, youshould not risk trying to do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
B
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
FOR CD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
WAVELENGTH : 780 nm
C
LABEL CHECK
Location: inside of the unit
: VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN. AVOID EXPOSURE TO BEAM.
: SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG,WENNABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETZEN !
: SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDSÆTTELSE FOR STRÀLING.
: SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN.
: AVATTAESSA ALTISTUT NÄKYVÄ JA NÄKYMÄTTÖMÄLLE LASERSATEIL YLLE. ÄLÄ KATSO SÄTEESEN.
: RADIACIÓN LÁSER VISIBLE E INVISIBLE AL ESTAR ABIERTO. EVITAR EXPOSICIÓN AL RAYO.
D
E
CAUTION
VORSICHT
ADVARSEL
VARNING
VARO!
CUIDADO
(The following caution label
appears on your unit.)
7260000356 SH
Additional Laser Caution
1. Laser Interlock Mechanism
• Laser diode is driving with Q2303,Q2305(650nm LD) and Q2302,
Q2304(780nm LD)on the DVD MT PCB Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)
• In the test mode ∗ , there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.
2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.
∗ : See page 51.
F
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
A
B
C
D
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
4.1 LOADING and SW PCB ASSYS.............................................................................................................. 35
4.2 DVD MT PCB ASSY................................................................................................................................. 36
4.3 OPERATION 1 and OPERATION 2 PCB ASSYS .................................................................................... 40
4.4 POWER PCB ASSY................................................................................................................................. 42
5. PCB PARTS LIST ........................................................................................................................................... 44
6.1 WHEN REPLACING DVD DECK ............................................................................................................. 50
6.2 TEST MODE ............................................................................................................................................ 51
6.3 TEST MODE IN........................................................................................................................................ 52
7.3 DVD DECK SECTION.............................................................................................................................. 64
7.4 IC INFORMATION.................................................................................................................................... 68
7.5 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ..................................................................... 78
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
A
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING SECTION
3
B
4
6
C
For WYXTL type
16
For WVXTL type
2
1
3
4
16
12
2
6
7
"Operating Instructions"
D
E
8-10
12
1
5
14
14
11
13
15
Front
F
6
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PACKING SECTION parts List
No.DescriptionPart No.
Mark
1Cord set ACSee Contrast table (2)
2Cord, RCA Pin06CPBA2006
3Remote ControlVXX2914
4Battery CoverVNK4998
NSP 5Battery,Mangan (AR, R6P)141L003010
NSP 6Guarntee CardJ2G50202A
7Operating Instructions(English) See Contrast table (2)
If the repair is needed, replace the
LOADER SUB ASS'Y.
15
B
11
Daifree
GEM1036
AB
AB
AB
AC
AB
C
AB
4
20
3
12
AC
AB
Lubricating Oil
GYA1001
23
19
29
6
CD2001
SW1
E
1
PCB610
5
22
2
32
31
10
Do not replace the parts. Because,
minute adjustments are needed if
this condition is disassembled
further more.
If the repair is needed, replace the
DVD MECHA ASS'Y.
D
D
35
8
13
AA
24
22
16
8
E
25
30
SW2
Note :
27
26
17
PCB640
(SW PCB ASS'Y)
(LOADING MOTOR PCB ASS'Y)
7
CD2302
28
33
CLASS
GREASEG-555G
F
PART NO.
GYA1001
GYA1001
PART NAME
GEM1036
G-313Y
FL-78A
CD2301
MARK
AA
AB
AC
NOTE:
Applying positions AA, AB and AC for the
grease are displayed for this section.
Check if the correct grease is applied for each
position.
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05 DVD MECHA SECTION parts List
No.DescriptionPart No.
Mark
1Loading Motor PCB AssyA2F101A610
2Gear,Middle92P100117A
3Loading Motor 1515S98004
4Pulley,Motor92P100097A
5FEED Motor1515S98004
6Cord Jumper (24P)(CD2001) 122H002305
7Cord Jumper (CD2302)122H051602
8Insulator (F)92P200013A
9Belt,Loading92P200015A
10 Insulator (R)92P200016A
A
11 Frame,main92P100119A
12 Tray (B)92P100127A
13 Holder ,Traverse92P100125A
14 Gear,Pulley92P100123A
15 Gear,Main92P100124A
16 Gear,Feed92P100116A
17 SW PCB Assy (PCB640)A2F101A640
NSP 18 Magnet,Clamper92P400007A
19 Loader SUB Assy92AAA0019A
20 Clamper92P100122A
21 Screw,Pan (M1.7x3 P3)814011730U
22 Screw,Pan (M1.7x2.3 P3)814011723U
23 Rack,Loading92P100121A
24 Gear,Motor92P100088A
25 Feed Rack Assy92AAA0017A
26 Screw,T-Tite(B) (M1.7x5.0 P3) 813381750U
27 Screw,Gear Feed92P700007A
28 Cord Jumper (CD2301)122H061605
29 Switch (SW1)0515S32003
30 Push Switch (SW2)0500101036
31 Screw,Tap Tite(P) (2.6x8)811022680U
32 Sems.Tap Tite(P) (2x8)816112080U
33 Screw (Bind 2x8)811022080U
>
34 DVD MECHA ASSYA2F101A650
NSP 35 Traverse Sub ASSY92AAA0016A
B
C
D
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3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
A
DVD MT PCB ASSY
A
DVD MECHA
ASSY
PICKUP
B
D
SW PCB ASSY
SPINDLE
M
MOTOR
SLED
M
MOTOR
C
E
LOADING MOTOR
PCB ASSY
LOADING
M
MOTOR
SW1
A
1111
B
1010
C
77
D
66
E
55
F
22
T+
2121
T–
2222
F+
2323
F–
2424
SP1+
61
SP1–
52
SLD+
43
SLD–
34
LD+
24
LD–
15
OPEN
33
CLOSE
51
CP2301
CP2303CD2301
CP2302CD2302
7
6
9
IC2301
8
Motor Drive
11
10
16Mbit Flash
IC
51213448
IC4004
3
4
5
2
18
19
IC4005
64Mbit SDRAM
IC4002
MPEG / MICON
/ RF-AMP
49
228229
X4001
(27MHz)
IC4001
EEPROM
225
217
194
196
203
200
202
198
ASPDIF
ASDAT0
S_Y
S_C
R/CR
G/Y
B/CB
CVBS
D
CP4002
10101111996
-28V
V+3E
FLDC–
FLDC+
6
E
V+3E
CP601
CP603CP602
IC651
FIP Driver IC
V651 FL TUBE
30
F
OPERATION 2
C
PCB ASSY
OPERATION 1
B
PCB ASSY
12
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A
J8004
DIGITAL OUT
IC8004
Audio DAC
2 ch
2
6
21
2
26
14
169
10
20
12
18
4
23
IC8002
Video Driver
6 ch
V-OUT L
72
V-OUT R
8
S_Y OUT
S_C OUT
R/CR out
G/Y out
B/CB out
V out
IC8003
Audio LPF
& AMP
6
4
7
IC8001
4 ch BUS SW
1
7
2
5
11
10
3
6
COAXIAL
J8003
L
AUDIO OUT
R
J8002
S VIDEO OUT
J8001
Y
CB
VIDEO
OUT
CR
CVBS
CP8001CP503
5
1
3
8
10
12
R
G
B
CVBS
AUDIO L
AUDIO R
POWER PCB ASSY
F
8
12
10
5
3
1
J8101
15
11
7
19
3
1
R
G
B
CVBS
L
R
SCART
B
C
V+1P8
(CORE)
IC4006
REG+1.8V IC
23
V+3A V+3E
V+3
(AUDIO VIDEO DAC)
(MPEG SDRAM FLASH)
(FLIP/LED/IR/RESET)
(AUDIO DAC)
V+5A
(VIDEO OPT/COAX)
(OPU)
V+5V V+5S
V+3F
(F/E)
V+6A
V+12AT
(MOTOR)
(AUDIO AMP)
V+12
(AUDIO MUTE)
2
3
5
6
8
9
12
13
14
P.CON+12V
AT+12V for MUTE
P.CON+5V
P.CON+6V
P.CON+3.3V
AT+3.3V
FL DC–
FL DC+
-28V
CP502CP4003
2
3
5
6
8
9
12
13
14
T501
Power Transformer
F501
Fuse
J501
L
N
AC IN
D
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3.2 OVERALL WIRING CONNECTION DIAGRAM
A
DVD MECHA ASSY (A2F101A650)
CP2301
FF+
T-
T+
B
OPTICAL PICKUP
C
NC
GND(CD)
VOL(DVD)
GND(DVD)
LD(DVD)
GND(DVD)
VOL(CD)
MON(COM)
MON(DVD)
A
B
RF
DVD/CD(SW)
C
D
E
VCC
VREF
F
GND
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
24
23
22
21
20
19
LD_DVD(650)
18
17
16
15
14
13
12
11
10
VRF(RF_OUT)
9
SW1(DVD/CD)
8
7
6
5
4
3
2
1
FOCS RTN
FOCS DRV
TRKG RIN
TRKG DRV
NC
GND
PD/GND
LD_CD(780)
GND
VR780(CD)
VRCOM
VR650(DVD)
A
B
C
D
E
VCC
VS
F
GND
D
ESE22MH24
D
E
SSS-13-2
E
FG SENSER
C
OPERATION 2
PCB ASSY
(A2G502A280)
F
SW PCB ASSY
(A2F101A640)
M2601
SPINDLE
MOTOR
SW2
JCV9B06
M2602
BCZ3B03
SLED MOTOR
M
M
LOADING MOTOR
PCB ASSY
(A2F101A610)
SW1
M2603
M
BCZ3B52
LOADING MOTOR
069EV63050
CD2301
2H062102
SPINDLE MOTOR (+)
SPINDLE MOTOR (-)
FEED MOTOR (+)
FEED MOTOR (-)
PICK UP INNER LIMIT SWITCH
LOADING MOTOR(+)
LOADING MOTOR(-)
GND(SW)
CD2302
2H052601
SW-2(CLOSE)
GND(SW)
SW-1(OPEN)
CP602
SW1
POWER
PAUSE/–SKIP
+SKIP
STOP
SW2
1
2
2
3
3
4
4
5
5
6
6
CD603(6P FFC)
122H062801
6
5
4
3
2
1
1
1
2
3
4
5
6
SP1+
2
SP1-
3
SLD+
4
SLD-
5
LIMIT SW
6
SW(GND)
CP2303
FFC
CP2302
5
4
3
2
1
61
5
4
3
2
1
CP603
069EV63050
6
5
PAUSE/–SKIP
4
3
2
1
1
2
3
4
5
SW1
POWER
+SKIP
STOP
SW2
CLOSE
GND(D)
OPEN
LD+
LD-
CP4002
069EVB3030
CD601(11P FFC)
122H0B1002
CP601
OPERATION 1
PCB ASSY
(A2G502A270)
CLK
069EVB3050
B
STB
DI (M to F)
DO (F to M)
987654321
1110
DGND
DGND
FL DC+
I R
V+ 3E
– 28V
FL DC –
987654321
1110
DE
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÷
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or
"PCB PARTS LIST".
÷
The > mark found on some component parts indicates the importance of the safety factor
A
of the part. Therefore, when replacing, be sure to use parts of identical designation.