PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003
DV-366-S
DVD PLAYER
DV-366-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Serial No.
Model Type Power Requirement Region No.
DV-366-S RRXU AC110-127V/220-240V 4 &&PG######$$
DV-366-S RLXJ/NC
DV-366-S RDXJ/RB
DV-366-S BKXJ AC110V/220V 3 &&MP######$$
DV-366-S LFXJ AC110V 3 &&MP######$$
AC110-127V/220-240V
AC110-127V/220-240V
3 &&MP######$$
2 &&MP######$$
Confirm 3rd & 4th
alphabetical letters.
ORDER NO.
RRV2755
For details, refer to "Important symbols for good services".
T-ZZE MAY. 2003 printed in Japan
1234
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual doit-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trainedto properly and safely repair complex products such as those covered by this
manual.Improperly performed repairs can adversely affect the safety and reliability of the product
and mayvoid the warranty. If you are not qualified to perform the repair of this product properly and
safely, youshould not risk trying to do so and refer the repair to a qualified service technician.
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN
CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING
B
THE LIMIT FOR CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE
APPARATUS.
LABEL CHECK
[RR, RL/NC and RD/RB types]
C
[BK type]
D
WARNING !
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 780 nm
Additional Laser Caution
1. Laser Interlock Mechanism
• Loading switch (S101 on the LOAB Assy) is used for interlock
mechanism of the laser.
When this switch turned ON in SW2 (CLOSE) side (OPEN signal is
0V and CLOSE signal is 3.5V), a laser becomes the status which can
completely oscillation.
Furthermore, the laser completely oscillates in the disc judgment and
disc playback.
When player is power ON state and laser diode is not completely
oscillating, 780nm laser diode is always oscillating by half power.
• Laser diode is driving with Q201 (650nm LD) and Q211 (780nm LD)
on the DVDM Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)
• In the test mode ∗ , there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.
The interlock mechanism mentioned above becomes invalid in this
mode.
2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.
∗ : See page 48.
[LF type]
(Printed on the Rear Panel)
[RR type]
E
[RL/NC, RD/RB and LF types]
[BK type]
F
2
1234
DV-366-S
5 678
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
A
B
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
C
D
56
DV-366-S
E
F
7
8
3
1234
CONTENTS
SAFETY INFORMATION..................................................................................................................................... 2
A
B
C
D
1. SPECIFICATIONS ............................................................................................................................................ 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
2.1 PACKING ................................................................................................................................................... 6
2.2 EXTERIOR SECTION................................................................................................................................ 8
2.3 FRONT PANEL SECTION ....................................................................................................................... 10
2.4 LOADING MECHA ASSY ........................................................................................................................ 12
2.5 TRAVERSE MECHA ASSY-S .................................................................................................................. 14
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..........................................................................................16
3.1 BLOCK DIAGRAM ................................................................................................................................... 16
3.2 WAVEFORMS .......................................................................................................................................... 18
3.3 LOAB ASSY and OVERALL WIRING DIAGRAM..................................................................................... 20
3.4 DVDM ASSY 1/3 [FRONT END BLOCK] ................................................................................................. 22
3.5 DVDM ASSY 2/3 [BACK END BLOCK].................................................................................................... 24
3.6 DVDM ASSY 3/3 [AUDIO/VIDEO BLOCK]............................................................................................... 26
3.7 FLKY and PWSB ASSYS ........................................................................................................................ 28
3.8 POWER SUPPLY UNIT [VWR1366]........................................................................................................ 30
3.9 POWER SUPPLY UNIT [VWR1368]........................................................................................................ 31
3.10 DOUT ASSY .......................................................................................................................................... 32
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 33
4.1 LOAB ASSY............................................................................................................................................. 33
4.2 DVDM ASSY............................................................................................................................................ 34
3.7 FLKY and PWSB ASSYS ........................................................................................................................ 38
4.4 POWER SUPPLY UNIT [VWR1366]........................................................................................................ 40
4.5 POWER SUPPLY UNIT [VWR1368]........................................................................................................ 41
4.6 DOUT ASSY ............................................................................................................................................ 42
5. PCB PARTS LIST ........................................................................................................................................... 43
6. ADJUSTMENT ............................................................................................................................................... 46
6.1 ADJUSTMENT ITEMS AND LOCATION ................................................................................................. 46
6.2 JIGS AND MEASURING INSTRUMENTS............................................................................................... 46
6.3 NECESSARY ADJUSTMENT POINTS ................................................................................................... 47
6.4 TEST MODE ............................................................................................................................................ 48
6.5 MECHANISM ADJUSTMENT.................................................................................................................. 49
7. GENERAL INFORMATION............................................................................................................................. 52
7.1 DIAGNOSIS ............................................................................................................................................. 52
7.1.1 TEST MODE ......................................................................................................................................... 52
7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE ............................................................................... 54
7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ................................................................ 55
7.1.4 SPECIFICATION OF MODEL INFORMATION DISPLAY...................................................................... 56
7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE................................................................. 57
7.1.6 MECHANICAL ERROR HISTORY........................................................................................................ 58
7.1.7 ID NUMBER AND ID DATA SETTING................................................................................................... 61
7.1.8 SEQUENCE AFTER POWER ON ........................................................................................................ 64
7.1.9 DISASSEMBLY ..................................................................................................................................... 65
7.2 IC ............................................................................................................................................................. 72
7.3 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ..................................................................... 86
7.4 CLEANING............................................................................................................................................... 89
8. PANEL FACILITIES ........................................................................................................................................ 90
E
F
4
1234
DV-366-S
General
System . . . . . . . . . . . . . . . . . . . . . . DVD player
Power requirements
LF type. . . . . . . . . . . . . . . . . . . .110 V, 60 Hz
BK type. . . . . . . . . . . . . . . . 110/220 V, 60 Hz
Other types. . .110–127/220–240 V, 50/60 Hz
Power consumption
LF type . . . . . . . . . . . . . . . . . . . . . . . . . 11 W
Other types . . . . . . . . . . . . . . . . . . . . . .12 W
Power consumption (standby)
LF type . . . . . . . . . . . . . . . . . . . . . . . . .0.1 W
Other types. . . . . . . . . . . . . . . . . . . . .0.18 W
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3 kg
Dimensions:
DV-366-s. . . . . . 420 (W) x 55 (H) x 283 (D) mm
Operating temperature . . . . . . . +5° C to +35° C
Operating humidity . . . . . . . . . . . . .5% to 85%
(no condensation)
Component video output
Y (luminance) - Output level . . . . .1 Vp-p (75 Ω )
P
B
(color) - Output level . . . . . . .0.7 Vp-p (75 Ω )
P
R
(color) - Output level . . . . . . .0.7 Vp-p (75 Ω )
Jack . . . . . . . . . . . . . . . . . . . . . . . . . .RCA jacks
S-video output
Y (luminance) - Output level . . . . .1 Vp-p (75 Ω )
C (color) - Output level . . . . . 286 mVp-p (75 Ω )
Jack . . . . . . . . . . . . . . . . . . . . . . . . S-video jack
Video output
Output level . . . . . . . . . . . . . . . . . 1 Vp-p (75 Ω )
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack
Audio output (1 stereo pair)
Output level . . . . . . . . . . . .During audio output
200 mVrms (1 kHz, –20 dB)
Number of channels . . . . . . . . . . . . . . . . . . . . 2
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack
Digital audio characteristics
Frequency response . . . . . . . . . 4 Hz to 44 kHz
(DVD fs: 96 kHz)
S/N ratio. . . . . . . . . . . . . . . . . . . . . . . . . 115 dB
Dynamic range. . . . . . . . . . . . . . . . . . . . 101 dB
Total harmonic distortion . . . . . . . . . .0.0016 %
Wow and flutter. . . . . . .Limit of measurement
(± 0.001% W. PEAK) or lower
Digital output
Optical digital output . . . . . . Optical digital jack
Coaxial digital output . . . . . . . . . . . . . .RCA jack
Accessories
Audio/video cable . . . . . . . . . . . . . . . . . . . . . . 1
Power cable (RL, RD/RB, BK and LF types) . . 1
Remote control . . . . . . . . . . . . . . . . . . . . . . . .1
AA/R6P dry cell batteries . . . . . . . . . . . . . . . 2
Power cable (RR type). . . . . . . . . . . . . . . . . . .2
Operating Instructions
(RR, RL, RD/RB and LF types) . . . . . . . . . . . 2
(BK type). . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
• The specifications and design of this
product are subject to change without
notice, due to improvement.
• Manufactured under license from Dolby
Laboratories. “Dolby” and the double-D symbol
are trademarks of Dolby Laboratories.
• “ DTS” and “ DTS Digital Out” are registered
trademarks of Digital Theater Systems, Inc.
• TruSurround and the symbol are
trademarks of SRS Labs, Inc. TruSurround technology is incorporated under license from SRS
Labs, Inc.
Remote control overlay
(LF type only). . . . . . . . . . . . . . . . . . . . . . . . . .1
Label (LF type only) . . . . . . . . . . . . . . . . . . . . .1
D1/D2 video output
(LF type only)
Y (luminance) - Output level . . . . .1 Vp-p (75 Ω )
P
B
(color) - Output level . . . . . . .0.7 Vp-p (75 Ω )
P
R
(color) - Output level . . . . . . .0.7 Vp-p (75 Ω )
Jack . . . . . . . . . . . . . . . . . . . . . . . . . D terminal
5 678
1. SPECIFICATIONS
A
B
C
D
56
DV-366-S
7
E
F
5
8
1234
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
A
2.1 PACKING
B
RRXU Type Only
12
C
LFXJ Type Only
20
21
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
6
4
3
4
5
13
1
19
13
RDXJ/RB,
BKXJ
and
LFXJ Types Only
5
13
18
6
3
2
1
RRXU Type Only RLXJ/NC,
7- 11
"Operating Instructions"
D
15
E
14
16
17
F
6
1234
DV-366-S
>
>
>
>
5 678
PACKING parts List
Mark
No. Description Part No.
1 Power Cable See Contrast table (2)
2 Power Cable See Contrast table (2)
3 Audio / Video Cable See Contrast table (2)
4 Remote Control VXX2865
5 Battery Cover VNK4997
NSP 6 AA/R6P Dry Cell Batteries See Contrast table (2)
Mark
No. Description Part No.
11 Operating Instructions See Contrast table (2)
(Korean)
12 IRAM Caution See Contrast table (2)
13 Polyethylene Bag VHL1051
14 Sheet Z23-007
15 Pad L See Contrast table (2)
A
7 Operating Instructions See Contrast table (2)
(English)
8 Operating Instructions See Contrast table (2)
(Spanish / Portuguese)
9 Operating Instructions See Contrast table (2)
(Trad-Chinese)
10 Operating Instructions See Contrast table (2)
(Arabic)
16 Pad R See Contrast table (2)
17 Packing Case See Contrast table (2)
18 Accessory Box See Contrast table (2)
19 Paper Board See Contrast table (2)
20 Remote Control Overlay See Contrast table (2)
NSP 21 Label See Contrast table (2)
(2) CONTRAST TABLE
DV-366-S/RRXU, RLXJ/NC, RDXJ/RB, BKXJ and LFXJ are constructed the same except for the following :
Mark No. Symbol and Description DV-366-S/RRXU
1 Power Cable ADG1158 ADG1154 ADG1158 DDG1086 ADG1158
2 Power Cable XDG3009 Not used Not used Not used Not used
3 Audio / Video Cable VDE1077 XDE3049 XDE3049 XDE3049 XDE3049
NSP 6 AA/R6P Dry Cell Batteries VEM1030 VEM1031 VEM1031 VEM1031 VEM1031
7 Operating Instructions VRB1308 VRB1308 VRB1308 Not used VRB1308
(English)
8 Operating Instructions VRD1170 Not used Not used Not used Not used
(Spanish / Portuguese)
9 Operating Instructions Not used VRC1176 Not used Not used VRC1176
(Trad-Chinese)
10 Operating Instructions Not used Not used VRC1177 Not used Not used
(Arabic)
11 Operating Instructions Not used Not used Not used VRC1175 Not used
(Korean)
12 IRAM Caution VRW1876 Not used Not used Not used Not used
DV-366-S/RLXJ/NCDV-366-S/RDXJ/
RB
DV-366-S/BKXJ DV-366-S/LFXJ
B
C
D
15 Pad L VHA1319 VHA1323 VHA1323 VHA1323 VHA1323
16 Pad R VHA1320 VHA1324 VHA1324 VHA1324 VHA1324
17 Packing Case VHG2305 VHG2316 VHG2317 VHG2303 VHG2318
18 Accessory Box VHC1102 Not used Not used Not used Not used
19 Paper Board Not used VHC1105 VHC1105 VHC1105 VHC1105
20 Remote Control Overlay Not used Not used Not used Not used VEC2341
NSP 21 Label Not used Not used Not used Not used VRW1957
56
DV-366-S
7
E
F
7
8
1234
2.2 EXTERIOR SECTION
A
B
C
"2.4 LOADING MECHA. ASSY".
Refer to
3
21
19
12
21
23
22
21
21
19
21
18
6
D
C
B
E
21
21
4
14
22
D
E
15
22
20
2
E
20
8
10
A
5
13
20
E
25
24
D
C
B
G
20
B
20
7
1
21
21
22
A
9
16
17
Refer to
F
8
1234
"2.3 FRONT PANEL SECTION".
DV-366-S
11
NON-CONTACT
SIDE
CONTACT SIDE
>
5 678
EXTERIOR SECTION parts List
Mark
Mark
No. Description Part No.
1 DVDM Assy See Contrast table (2)
2 POWER SUPPLY Unit VWR1366
(or VWR1368)
NSP 3 Loading Mecha. Assy VWT1207
4 Connector Assy PF13PP-D27
5 Flexible Cable (15P) See Contrast table (2)
6 Connector Assy (5P) See Contrast table (2)
NSP 7 PCB Spacer (3X6) AEC7156
8 Cord Clamper RNH-184
9 Rubber Foot VEB1349
10 PCB Support VEC2184
NSP 11 Base Chassis See Contrast table (2)
12 Rear Panel See Contrast table (2)
13 PCB Base See Contrast table (2)
No. Description Part No.
14 Adapter 3L See Contrast table (2)
15 Adapter 3R See Contrast table (2)
16 DVD V Plate VAM1135
17 Tray Panel See Contrast table (2)
18 Bonnet Case S See Contrast table (2)
19 Screw BCZ40P060FNI
20 Screw BBZ30P060FMC
21 Screw BBZ30P080FZK
22 Screw PPZ30P080FMC
23 Label See Contrast table (2)
NSP 24 DOUT Assy See Contrast table (2)
25 Flexible Cable (09P) See Contrast table (2)
(2) CONTRAST TABLE
DV-366-S/RRXU, RLXJ/NC, RDXJ/RB, BKXJ and LFXJ are constructed the same except for the following :
A
B
Mark No. Symbol and Description DV-366-S/RRXU
1 DVDM Assy VWS1555 VWS1555 VWS1555 VWS1555 VWS1554
5 Flexible Cable (15P) VDA1963 VDA1964 VDA1964 VDA1964 VDA1964
6 Connector Assy (5P) VKP2301 VKP2304 VKP2304 VKP2304 VKP2304
NSP 11 Base Chassis VNA2614 VNA2584 VNA2584 VNA2584 VNA2584
12 Rear Panel VNA2545 VNA2556 VNA2555 VNA2595 VNA2554
13 PCB Base VNE2278 VNE2277 VNE2277 VNE2277 VNE2277
14 Adapter 3L VNL1960 VNL1958 VNL1958 VNL1958 VNL1958
15 Adapter 3R VNL1961 VNL1959 VNL1959 VNL1959 VNL1959
17 Tray Panel VNK5196 VNK5224 VNK5224 VNK5224 VNK5224
18 Bonnet Case S VXX2874 VXX2878 VXX2878 VXX2878 VXX2878
23 Label VRW1872 VRW1872 VRW1872 VRW1886 VRW1961
NSP 24 DOUT Assy Not used Not used Not used Not used VWV1937
25 Flexible Cable (09P) Not used Not used Not used Not used VDA1954
DV-366-S/RLXJ/NCDV-366-S/RDXJ/
RB
DV-366-S/BKXJ DV-366-S/LFXJ
C
D
56
DV-366-S
E
F
7
8
9
1234
2.3 FRONT PANEL SECTION
A
6
7
B
NON-CONTACT
C
SIDE
CONTACT SIDE
2
D
8
3
8
4
8
8
C
8
1
5
D
E
F
10
1234
DV-366-S
5 678
FRONT PANEL SECTION parts List
Mark
Mark
No. Description Part No.
1 FLKY Assy See Contrast table (2)
NSP 2 PWSB Assy VWG2424
3 Connector Assy PF03PP-B07
4 FP Angle See Contrast table (2)
5 Rubber Foot VEB1349
No. Description Part No.
6 Front Panel Assy See Contrast table (2)
7 Pioneer Name Plate VAM1129
8 Screw PPZ30P080FMC
(2) CONTRAST TABLE
DV-366-S/RRXU, RLXJ/NC, RDXJ/RB, BKXJ and LFXJ are constructed the same except for the following :
A
Mark No. Symbol and Description DV-366-S/RRXU
1 FLKY Assy VWG2420 VWG2420 VWG2420 VWG2420 VWG2421
4 FP Angle VNE2300 VNE2304 VNE2304 VNE2304 VNE2304
6 Front Panel Assy VXA2566 VXA2556 VXA2556 VXA2556 VXA2556
DV-366-S/RLXJ/NCDV-366-S/RDXJ/
RB
DV-366-S/BKXJ DV-366-S/LFXJ
B
C
D
56
DV-366-S
E
F
7
8
11
1234
2.4 LOADING MECHA ASSY
Note :
A
Refer to
" Application of Lubricant".
8
Daifree
GEM1036
B
12
Lubricating Oil
GYA1001
23
C
13
16
22
8
17
8
4
Refer to
2
"2.5 TRAVERSE MECHA. ASSY-S".
6
8
To DVDM CN101 (Pickup Assy-S)
To DVDM CN104 (Stepping Motor)
To DVDM CN102 (Spindle Motor)
3
A
5
18
19
20
22
D
LOADING MECHA ASSY parts List
Mark
No. Description Part No.
NSP 1 LOAB Assy VWG2426
2 Traverse Mecha. Assy-S VXX2871
3 Loading Motor Assy VXX2872
4 Motor Pulley PNW1634
5 Motor VXM1105
E
6 Flexible Cable (24P) VDA1945
7 Connector Assy 2P VKP2253
8 Floating Rubber VEB1351
9 Belt VEB1330
10 Stabilizer VNE2253
15
14
22
21
22
7
A
10
11
9
1
A
Mark No. Description Part No.
17 SW Lever VNL1925
18 Clamper Plate VNE2251
19 Bridge VNE2252
20 Clamper VNL1924
21 Screw JGZ17P028FMC
22 Screw Z39-019
23 Tray VNL1920
Lubricating Oil
GYA1001
11 Loading Base VNL1917
12 Float Base DVD VNL1918
13 Drive Cam VNL1919
14 Gear Pulley VNL1921
F
15 Loading Gear VNL1922
16 Drive Gear VNL1923
12
1234
DV-366-S
5 678
Application of Lubricant
Lubricating Oil
GYA1001
Around the shaft
No. 11
Loading Base
No. 23
Tray
No. 13
Drive Cam
No. 13
Drive Cam
No. 23
Tray
Front View Rear View
Daifree
GEM1036
Inner side of a ditch
Concave of unevenness
Top View
Bottom View
Daifree
GEM1036
Daifree
GEM1036
Side of the rib
Lubricating Oil
GYA1001
Concave of unevenness
Daifree
GEM1036
Concave of unevenness
Daifree
GEM1036
Lubricating Oil
GYA1001
Lubricating Oil
GYA1001
Lubricating Oil
GYA1001
Inner side of a ditch
Lubricating Oil
GYA1001
Inner side of a ditch
Lubricating Oil
GYA1001
A
B
C
D
E
DV-366-S
56
7
F
13
8
1234
2.5 TRAVERSE MECHA ASSY-S
A
15 (Torque : 0.15 ± 0.01 N• m)
17
8
10
B
17
1
C
13
16
17
10
7
6
4 (Adjustment screw)
Silicone Adhesive
GEM1037
3
To
DVDM CN101
(Pickup Assy)
14
9
Silicone Adhesive
GEM1037
D
To DVDM CN102
(Spindle Motor)
5
(Adjustment
spring)
Screw Tight
GYL1001
15 (Torque : 0.15 ± 0.01 N• m)
16
2
E
To
DVDM CN104
(Stepping Motor)
11
NON-CONTACT
F
SIDE
CONTACT SIDE
14
1234
DV-366-S
5 678
TRAVERSE MECHA ASSY-S parts List
Mark
No. Description Part No.
1 Spindle Motor VXM1099
2 Stepping Motor VXM1101
3 Pickup Assy-S OXX8005
4 Skew Screw VBA1080
5 Skew Spring VBH1335
6 Guide Bar VLL1514
7 Sub Guide Bar VLL1515
8 Leaf Spring VNC1023
9 Joint Spring VNC1019
10 Support Spring VNC1020
NSP 11 Mecha.Chassis VNE2248
12 • • • • • •
13 Spacer VNL1913
14 Joint 03 VNL1949
15 Tapping Screw OBA8016
16 Screw BBZ20P050FZK
17 Screw PMA26P100FMC
A
B
C
D
E
56
DV-366-S
F
7
8
15
1234
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
A
X301
DVDM ASSY
B1
B2
B3
B4
A
C
H3-
H3+
H2-
H2+
H1-
H1+
A1
A2
A3
ST2-
ST2+
ST1+
ST1-
CN101
(24P)
18
9
10
3
4
8
6
21
22
23
24
CN102
(12P)
4
5
6
7
8
9
10
11
12
CN104
1
2
3
4
CN103
1
2
3
4
B
Q201,Q202
Q211,Q212
17
CLOSE
V+3D
OPEN
89
90
14
12
21
20
30
31
34
35
16
17
18
19
20
21
14
13
12
6
5
9
10
36
37
RF(TP)
99
RFSACD FROUT FRIN
LD1
LD2
A
6
B
8
C
D
E
F
TO-
TO+
FO-
FO+
HW-
HW+
HV-
FTS DRIVER
HV+
HU-
HU+
U
V
W
27 28
M63018FP
Focus,
Tracking,
Stepper,
Spindle,
Loading
IC301
STM6316ATXXA
FRONT END IC
• RF Demodulation
• Servo Control
• Servo Decode
• Error Correction
34
SPIN
TOIN
FG
PC(0) FACT
36 33
2116 15
24
26
40
TACT
FOIN
LOIN+
IC101
Drive
and
SL2-
FG
SL2+
Detection
SL1+
SL1-
LO+
LO-
CN1013
SPINDLE
MOTOR
B
OEIC
PICKUP
ASSY-S
(24P)
LD(650)
7
LD(780)
9 16
16
15
22
21
17
19
T DRV
4
T RTN
3
F DRV
2
F RTN
1
C
STEPPING
MOTOR
D
CN602
2 1
+ –
1 2
M
LOADING
MOTOR
ASSY
LOAB ASSY
A
CN601
S101
M
LOAD-
LOAD+
SW2
3
V+3D
4
SW1
5 5
20MHz
86
OUT_DATA
PC(6)55PD(0)70PE(1)38PC(2)
44
FG
CLOSE
SPDL PDM
LOAD DRV
V+6B
87
FE DATA
64 16
OPEN
IC401
MM1565AF
5V REG.
VYW2109
FLASH ROM
V+5
IC604 TC7WU04FU
532 6
120
PIXCLK
B_DATA
STM5589CVA
BACK END IC
• System Control
• MPEG Video Decode
• Video Encode
• Video DAC
• Audio Decode
(MP3, Dolby)
• Sub-picture Decode
IC603
(2/3) (3/3)
X601
27MHz
IC601
K4S641632F-TC75
DAC_SCLK
PCM DATA0
PCKCLK
LRCLK
CV_OUT
C_OUT
Y_OUT
G_OUT
B_OUT
R_OUT
IC602
64M SDRAM
SPDIF
57
51
52
55
56
34
33
32
26
25
27
D OUT
A BCK
A DATA0
A MCLK
A LRCK
V
S_C
S_Y
G/Y
B/Cb
R/Cr
IC402
PQ1L333M2SP
3V REG.
V+3_FEA
E
CN101
(CN2)
AC IN
LIVE
NEUTRAL
(13P)
CN1
1
2
13
12
11
8
7
5
4
2
-28V
FL DC+
FL DC-
EV+3.3V
SW+1.8V
EV+6V(A)
EV+6V(B)
SW+12V
F
POWER SUPPLY
E
UNIT
16
CN401
(13P)
13
12
11
8
7
5
4
2
DV-366-S
V+6
V+12
IC703
NJM78L05UA
5V REG.
IC403
PQ1L333M2SP
3V REG.
V+1R8
V+1R8_BE
V+1R8_FEA
V+1R8_FED
V+5A
V+3A
V+3E
V+3_BE
V+3_FED
CN105
(15P)
-28V
4
FL DC+
6
FL DC-
2
+3.3V
5
1234
R651
R652
R655
R656
4 7
8
3
5 6
5 678
A
1 – $ : Refer to "3.2 WAVEFORMS".
JA701
IC701 PCM1742KE
AUDIO DAC
BCKIN
1
DATA
2
MCLK
16
LRCKIN
3
7
8
VOUTL
VOUTR
IC702
BA4560F
AUDIO LPF
2
1
3
5
7
6
OPTICAL
Q791
COAXIAL
L
R
ANALOG
AUDIO
OUTPUT
DIGITAL
AUDIO
OUTPUT
B
V OUT
V IN
4
C OUT
C IN
2
Y OUT
Y IN
6
CY OUT
CY IN
10
Cb OUT
Cb IN
12
Cr OUT
Cr IN
14
IC801
MM1623AF
Video Driver Amp.
• LPF
• AMP
• Driver
9
23
26
21
20
18
16
14
13
10
11
12
C832
C812
C822
C842
C852
C862
C
Y
COMPOSITE
VIDEO
OUTPUT
S VIDEO
OUTPUT
Y
COMPONENT
VIDEO
Cb
OUTPUT
Cr
C
JA801
CN802
(9P)
CN101
G/Y
16
B/Cb
18
R/Cr
20
(9P)
8
6
4
C151
C201
C251
CN102
(14P)
Y
1
3
5
CB
CR
D1 / D2
VIDEO
OUTPUT
D
DOUT ASSY
G
CN101
12
10
14
11
(15P)
V+3E
IR101
Remote Sensor
Unit
• Main Unit Key Input
RPM7240-H4
• Remote Control Receive
• FL Display Control
SEL IR
17
KEY0
22
KEY1 - KEY2
20-21
4 3
FLKY ASSY
C
CN102
(3P)
KEY
1 1
CN103
(3P)
PWSB ASSY
D
-28V
60
IC101 PE5374A
FL CONTROL
MICROCOMPUTER
X1 X2
X101
5MHz
FL101
FL TUBE
DV-366-S
56
E
F
7
8
17
1234
3.2 WAVEFORMS
Note : The encircled numbers denote measuring point in the schematic diagram.
A
Measurement condition
No. 3 to 8 : reference A1 (DVD), T2-chp 1
DVDM ASSY
B
IC301 - pin 99 [RF]
1
V: 200mV/div. H: 0.1µ sec/div.
: No. 1 to 2 and 9 to 14 : reference A1 (DVD), T2-chp 19, Color-bar
IC301 - pin 36 [FG]
2
V: 1V/div. H: 5msec/div.
Foot of R655 (IC701 - pin 16)
3
[AUDIO DAC -MCLK]
V: 1V/div. H: 20nsec/div.
Foot of R651 (IC701 - pin 1)
4
[AUDIO DAC -BCK]
V: 2V/div. H: 200nsec/div.
B
GND
Foot of R656 (IC701 - pin 3)
5
[AUDIO DAC -LRCK]
V: 2V/div. H: 5µ sec/div.
Foot of C842 (IC801 - pin 20)
10
C
[Component Video out -Y]
V: 1V/div. H: 10µ sec/div.
Foot of C852 (IC801 - pin 18)
11
[Component Video out -Pb]
V: 2V/div. H: 10µ sec/div.
Foot of C862 (IC801 - pin 16)
12
[Component Video out -Pr]
V: 2V/div. H: 10µ sec/div.
IC301 - pin 55 [LOAD_DRV]
15
V: 1V/div. H: 500nsec/div.
Foot of R656 (IC701 - pin 3)
6
[AUDIO DAC -LRCK]
Foot of R651 (IC701 - pin 1)
7
[AUDIO DAC -BCK]
Foot of R652 (IC701 - pin 2)
8
[AUDIO DAC -DATA]
(Waveform of DATA is unsettled.)
V: 2V/div. H: 500nsec/div.
Foot of C822 (IC801 - pin 21)
13
[S Video out -Y]
V: 1V/div. H: 10µ sec/div.
10
11
12
Foot of C812 (IC801 - pin 26)
14
[S Video out -C]
V: 1V/div. H: 10µ sec/div.
GND
6
7
8
Foot of C832 (IC801 - pin 23)
9
[Composite Video out]
V: 1V/div. H: 10µ sec/div.
13
14
D
[Tray stops] [Tray is opening] [Tray is closing]
IC301 - pin 44 [SPDL_PDM]
16
Brakes
E
ON
V: 2V/div. H: 1sec/div. V: 2V/div. H: 500nsec/div. V: 2V/div. H: 500nsec/div.
Accelertar
STOP PLAY PLAY
ON
[PLAY] [PLAY→ STOP→ PLAY] [STOP]
CN102 - pin10, 11, 12
17
(IC101 - pin 14, 13, 12)
[FTS Driver -A1, A2, A3]
[PLAY]
V: 2V/div. H: 2msec/div.
F
18
DV-366-S
1234
5 678
A
B
C
D
E
56
DV-366-S
F
7
8
19
1234
3.3 LOAB ASSY and OVERALL WIRING DIAGRAM
A
B
Note : When ordering service parts, be sure
to refer to "EXPLODED VIEWS and
PARTS LIST" or "PCB PARTS LIST".
E
C
D
POWER SUPPLY UNIT
(VWR1366)
( or VWR1368)
DVDM ASSY
B
(LFXJ Type: VWS1554)
(Other Types: VWS1555)
LFXJ Type Only
E
CN101
CN102
F
20
1234
DOUT ASSY
G
(VWV1937)
DV-366-S
5 678
(F)
: RF SIGNAL ROUTE
RF
KEY0
LED
GND
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
: STEPPING SERVO LOOP LINE
A
PWSB ASSY
C
FLKY ASSY
(LFXJ Type: VWG2420)
(Other Types: VWG2421)
D
(VWG2424)
B
PICKUP ASSY-S
(OXX8005)
RF
RF
RF
RF
RF
RF
F
T
T
F
STEPPING MOTOR
S
S
S
: VXM1101
S
SPINDLE
MOTOR
: VXM1099
C
D
E
LOAB ASSY
A
(VWG2426)
56
DV-366-S
LOADING
MOTOR ASSY
: VXX2872
F
A
7
8
21
1234
3.4 DVDM ASSY 1/3 [FRONT END BLOCK]
A
B 1/3
DVDM ASSY
(LFXJ Type: VWS1554)
(Other Types: VWS1555)
B
S
STEPPING
MOTOR
S
S
S
A
CN601
C
SPINDLE
MOTOR
17
SSS
S
F
F
D
T
T
PICKUP
ASSY-S
RF
RF
RF
E
F
RF
RF
RF
B 1/3
22
1234
DV-366-S
5 678
A
B
1 , 2 , @ – $ : Refer to "3.2 WAVEFORMS".
B
2/3
1
RF
15
C
16
D
2
: RF SIGNAL ROUTE
RF
: FE_DATA SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
: STEPPING SERVO LOOP LINE
E
RF
DV-366-S
56
F
B 1/3
7
8
23
1234
3.5 DVDM ASSY 2/3 [BACK END BLOCK]
B 2/3
A
(LFXJ Type: VWS1554)
(Other Types: VWS1555)
B
C
DVDM ASSY
VYW2109
D
B
3/3
B
3/3
E
F
B
1/3
B/Cb
G/Y
R/Cr
S-Y
S-C
V
B
3/3
B
3/3
B
3/3
B
1/3
D
LFXJ Type Only
B
3/3
B
3/3
B 2/3
24
1234
DV-366-S
5 678
: The power supply is shown with
the marked box.
C
CN101
A
B
C
E
VWR1366: CN101
VWR1368: CN2
: FE_DATA SIGNAL ROUTE
: V SIGNAL ROUTE
: V SIGNAL ROUTE
V
V
: S-VIDEO OUT C SIGNAL ROUTE
S-C
: S-VIDEO OUT Y SIGNAL ROUTE
S-Y
: R/Cr SIGNAL ROUTE
R/Cr
: G/Y SIGNAL ROUTE
G/Y
R/Cr
15 15 15
G/Y
B/Cb
D
B
3/3
V
15 15 15
S-C
S-Y
B
3/3
E
: B/Cb SIGNAL ROUTE
B/Cb
: AUDIO SIGNAL ROUTE
: AUDIO(DIGITAL) SIGNAL ROUTE
D
DV-366-S
56
F
B 2/3
7
8
25
1234
3.6 DVDM ASSY 3/3 [AUDIO/VIDEO BLOCK]
A
3
B
2/3
2.2K 1.5K
7 4
8
B
6 5
C
B
2/3
B
2/3
B
D
2/3
B
2/3
AUDIO DAC
S-C
V
S-Y
G/Y
B/Cb
R/Cr
MM1623AF
G/Y
S-C
V
S-Y
B/Cb
R/Cr
LFXJ Type Only
B 3/3
DVDM ASSY
(LFXJ Type: VWS1554)
(Other Types: VWS1555)
E
F
B 3/3
26
1234
VIDEO DRIVER
DV-366-S
5 678
: The power supply is shown with
A
the marked box.
B
2/3
D
2.2K
2.7K
680K
R724
S-C
S-Y
D
B
C
14
13
G/Y
S-C
S-Y
B/Cb
R/Cr
10
11
12
9
D
3 – !: Refer to "3.2 WAVEFORMS".
E
V
V
G/Y
B/Cb
R/Cr
LFXJ Type Only
: V SIGNAL ROUTE
V
S-C
: S-VIDEO OUT C SIGNAL ROUTE
: S-VIDEO OUT Y SIGNAL ROUTE
G/Y
B/Cb
R/Cr
G
CN101
S-Y
: R/Cr SIGNAL ROUTE
R/Cr
: G/Y SIGNAL ROUTE
G/Y
: B/Cb SIGNAL ROUTE
B/Cb
: AUDIO SIGNAL ROUTE
: AUDIO(DIGITAL) SIGNAL ROUTE
D
F
56
DV-366-S
B 3/3
7
8
27
1234
3.7 FLKY and PWSB ASSYS
A
FLKY ASSY
C
(LFXJ Type: VWG2420)
(Other Types: VWG2421)
B
C
D
0.01
0.01
0.01
E
F
C
28
1234
DV-366-S
5 678
LFXJ Others
: The power supply is shown with
the marked box.
PWSB ASSY
D
(VWG2424)
A
B
C
B 2/3
CN105
FLKY ASSY
S102 : FL DIMMER
S103 : 41
S104 : ¡¢
S105 : 7
S106 : 8
S107 : 3
S109 : 0
S110 : RETURN
S111 : MENU
S112 : \
S113 : »
S114 : TOP MENU
S115 : ENTER
S116 : |
S117 : HOME MENU
S118 : «
PWSB ASSY
S101 : STANDBY ON
D
E
56
DV-366-S
F
C D
7
8
29