For details, refer to "Important symbols for good services" .
T-ZZY DEC. 2003 printed in Japan
1234
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty . If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
B
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
C
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
D
E
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
Reading should
not be above
0.5mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
Leakage
current
tester
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
on the schematics and on the parts list
F
2
1234
AC Leakage Test
DJM-909
5678
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
A
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
3.3 MAIN ASSY (1/6)......................................................................................................................................22
3.4 MAIN ASSY (2/6)......................................................................................................................................24
3.5 MAIN ASSY (3/6)......................................................................................................................................26
3.6 MAIN ASSY (4/6)......................................................................................................................................28
3.7 MAIN ASSY (5/6)......................................................................................................................................30
3.8 MAIN ASSY (6/6)......................................................................................................................................32
3.26 SW POWER SUPPLAY..........................................................................................................................68
3.27 VOLTA GES.............................................................................................................................................69
4.1 MAIN ASSY ............................................................................................................................................. 80
4.15 SW POWER SUPPLY.......................................................................................................................... 102
C
5. PCB PARTS LIST .........................................................................................................................................104
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
1
3
2
4
8
6
7
D
E
5
FRONT
10
9
F
6
1234
DJM-909
5678
PACKING parts List
Mark
Mark
No.DescriptionPart No.
1Hexagon ScrewdriverDEX1018
NSP 2Warranty CardSee Contrast table(2)
3Operating InstructionsSee Contrast table(2)
4Polyethylene BagZ21-038
(0.03 x 230 x 340)
DJM-909/ KUCXJ, DJM-909/ WYXJ and DJM-909/ TLTXJ are constructed the same except for the following :
Mark No.Symbol and Description
NSP17 Caution LabelDRW1975Not usedNot used
DJM-909
KUCXJ
DJM-909
WYXJ
DJM-909
TLTXJ
B
C
D
E
F
56
DJM-909
7
8
15
1234
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
3.1.1 OVERALL BLOCK DIAGRAM
A
IC1251
JA1251
L
CD
PHONO
/LINE
R
L
R
CH-1
B
C1EQ ASSY
C
2
(1/2)
1
3
IC1604
NJM4580MD
C
NJM5532MD
(1/2)
31
(1/2)
31
IC1252
NJM5532MD
Buffer
(2/2)
57
RIAA
(1/2)
13
IC1605
NJM4580MD
LOW
Buffer
13
NJM4580MD
3 Band Equalizer
RY1251
2
4
IC1253
NJM5532MD
Phono Amp.
2 5
CH1_OUT_L
CH1_OUT_R
2 5
(1/2)
IC1603
MID
CN1253
(6P)
CN1602
(6P)
JA1202
SESSION
L
R
JA1201
MIC
PHONES
D
G
JA1351
L
CD
PHONO
/LINE
R
L
R
CH-2
E
(1/2)
21
NJM2068M
Mic. Amp.
2
3
57
IC1201
(1/2)
(2/2)
IC1202
NJM4580MD
Session Amp.
1
MICB ASSY
IC1351
NJM5532MD
Buffer
(1/2)
31
(1/2)
31
IC1352
NJM5532MD
Buffer
(2/2)
57
RIAA
IC1203
NJM2068M
Mix Amp.
(1/2)
21
NJM2068M
Gain Amp.
RY1351
2
4
IC1353
NJM5532MD
Phono Amp.
2 5
IC1204
CN1353
(6P)
NJM2068M
4
2
3
(1/2)
13
IC1602
NJM4580MD
HI
IC1203
Mic Level
VR1201
(1/2)
31
4
2
3
RY1252
VR1602VR1603VR1604
(2/2)
57
RY1352
3
75
NJM5532MD
CN1202
(6P)
CN1201
3
2
4
(2/2)
IC1601
Buffer
(12P)
2
4
RY1253
CN1254
CN1601
SESSION_IN_L
1
SESSION_IN_R
3
MIC_EQ_IN
6
MIC_EQ_OUT
5
MIC_OUT
12
MIC_TO_CH1
2
RY1353
3
(6P)
(6P)
3
IC1254
NJM5532MD
31
IC1255
NJM4580DD
21
1 4
CH1_IN_L
CH1_IN_R
1 4
VR1601
TRIM
VR1605
CN1604
(6P)
1
3
6
5
C2BF ASSY
F
IC1355
NJM4580DD
21
CN1354
1 4
(6P)
(1/2)
Amp.
(1/2)
VR1606
VR1607
Amp.
(1/2)
E
CN1255
(17P)
CN1603
(17P)
IC1607
NJM4580MD
(2/2)
57
LO
21
IC1610
HI
NJM4558MD
2Band Equalizer
CN1351
C1BF ASSY
1 3
17 15
(1/2)
CN1252
CN1251
SESSION_OUT_L
SESSION_OUT_R
(18P)
CH1_IN_L
1818
CH1_IN_R
1616
CH2_OUT_L
33
CH2_OUT_R
11
(10P)
CH1_TO2_L
6
CH1_TO2_R
4
MIC_IN_L
10
MIC_IN_R
88
(18P)
CH1_OUT_L
33
CH1_OUT_R
11
SESSION_OUT_R
55
SESSION_OUT_L
77
NJM4558MD
67
NJM4558MD
CH1 MIC
12
21
2
CN115
(12P)
CN127
(18P)
CN102
(10P)
6
4
10
CN101
(18P)
IC118
MIC
(2/2)
IC109
(1/2)
CH2_IN_L
CH2_OUT_L
CH2_OUT_R
CN1751
2 5
(6P)
6
(2/2)
7
5
IC1754
NJM4580MD
F
(1/2)
13
IC1755
NJM4580MD
LOW
(1/2)
13
IC1753
NJM4580MD
MID
3 Band Equalizer
16
VR1752VR1753VR1754
(1/2)
13
IC1752
NJM4580MD
HI
DJM-909
CN1752
(1/2)
13
IC1751
NJM5532MD
Buffer
CH2_IN_R
1 4
(6P)
VR1751
TRIM
C2EQ ASSY
D
VR1755
Monitor
Fader
(1/2)
21
IC1748
NJM4558MD
(2/2)
67
(1/2)
31
IC1750
NJM4558MD
CN1754
(7P)
CUE_L_OUT
2
CUE_R_OUT
6
1
5
3
7
CUE_L1
CUE_R1
CUE_L2
CUE_R2
CN1453
(7P)
6
2
7
3
5
1
1234
IC126
NJM4580MD
DSP1 Input
IC124
NJM4580MD
DSP2 Input
IC115
SSM2018TP
CH1 VCA
614
IC117
SSM2018TP
CH2 VCA
6
5678
A
DSP ASSY
(1/2)
IC1902
(2/2)
IC1901
CH_1_DSP
CH_2_DSP
SESSION
B
XC2S50-5PQ208C
K4S641632F-TC75
HD64F3064BFBL25
CH_1
CH_2
MIC
RETURN
IC714
FPGA
IC713
SDRAM
IC718
CPU
JA1904
JA1903
JA1902
JA1901
L
R
L
R
SEND
RETURN
B
C
(1/2)
31
(2/2)
57
14
CN117
(35P)
12
10
24
22
20
18
16
14
DSP1ch_IN_L
DSP2ch_IN_L
DSP1ch_OUT_L
8
6
DSP2ch_OUT_L
EFF_MON1_L
4
EFF_MON1_R
2
EFF_MON2_L
EFF_MON2_R
CN705
(35P)
242
26
12
14
NJM4580MD
28
30
16
18
32
34
20
22
CH_1_DSP
CH_2_DSP
Effect Mix ON/OFF
Effect Mix ON/OFF
NJM4580MD
(2/2)
67
(2/2)
67
IC728
12
(1/2)
12
IC729
NJM4558MD
IC726
NJM4558MD
CH_2
MIC
IC105
TC9215AF
1514
IC106
TC9215AF
1514
IC727
IC724
NJM4580MD
(1/2)
IC725
NJM4580MD
(1/2)
12
(1/2)
12
21
NJM4558MD
Send Mix
(1/2)
IC104
IC701
AK5380VT
ADC for CH1
IC700
AK5380VT
2
ADC for CH2
IC703
PCM1742KE
7
DAC for CH1 MIX
IC702
PCM1742KE
7
DAC for CH2 MIX
IC705
PCM1742KE
7
DAC for CH1 HP MONITOT
IC704
PCM1742KE
7
DAC for CH2 HP MONITOT
SEND_LCH_1
5
SEND_R
7
RTN_L
1
RTN_R
3
CN116
(15P)
IC707
DSPA56367PV150
DSP2 for CH1
IC706
DSPA56367PV150
DSP1 for CH2
11
9
15
13
CN1901
(15P)
NJM4558MD
NJM4558MD
Return Amp.
SDRT ASSY
J
31
76
CN120
(22P)
CN1451
(22P)
2EF_L
2EF_R
2CUE_L
113 17131 195 15
1EF_L
1EF_R
2CUE_R
113 17131 195 15
1CUE_L
VR1451
Master
1CUE_R
Level
XLR ASSY
K
4 28 6
MASTER_IN_L
MASTER_IN_R
MASTER_OUT_L
4 28 6
IC1456
TC9215AF
43
(1/2)
31
IC1451
NJM5532MD
(2/2)
75
IC137
NJM4580MD
CN122
(8P)
MASTER_OUT_R
CN1454
(8P)
75
NJM4580MD
NJM5532DD
57
IC1453
NJM4580MD
(1/2)
31
VR1453
3
4
13
15
11
9
IC102
IC108
Buffer
(2/2)
14
10
(2/2)
Filter
HP Level
NJM5532L
BAL Amp.
21
57
Booth
Level
IC1454
NJM2068M
(2/2)
57
IC1455
TC9215AF
NJM4580MD
VR1452
HP Monitor SW
IC110
(1/2)
(2/2)
IC1452
(1/2)
31
RY1451
34
MAIN ASSY
A
4
2
CN124
(9P)
JA102
JA103
MASTER2_OUT_L
18
MASTER2_OUT_R
20
BOOTH_OUT_L
14
BOOTH_OUT_R
16
9
11
CN1452
(20P)
FIL_IN_L
FIL_IN_R
L
R
HP_L
HP_R
CN123
(9P)
MASTER1
18
20
14
16
11
CN119
(20P)
12
4
2
NJM5532MD
Mix Amp.
IC112
NJM4580DD
MASTER2 Amp.
(1/2)
31
CN125
(6P)
9
(1/2)
IC101
CN582
(6P)
L
5
5
R
3
3
S
FSSW ASSY
JA101
L
R
L
R
MASTER2
BOOTH/
SESSION
OUT
JA581
PHONES
D
E
F
HPBO ASSY
H
DJM-909
56
7
8
17
1234
3.1.2 DSP/ LCD BLOCK DIAGRAM
A
276
AIN L
9,10,11,12
SDT0,LRCK,MCLK,SCLK
B
3,5,10,121,7,8,14
C
5
51
1171
SYSCLK
D
V1-V4
DT0-DT15
AD0-AD19
XRESET
63
3
5
185
GCK
VCA1-CONT
95
VCA2-CONT
3
5
LCD ASSY
T
SYSCLK
EXTAL
66
97
E
67
AIN L
2
9,10,11,12
SDT0,LRCK,MCLK,SCLK
F
18
DJM-909
1234
5678
A
2
TXD,RXD,SCK
2721
VOUT LDATA
B
2721
A0-A6
D8-D20
4
VOUT LDATA
C
66
EXTAL
DSP ASSY
A0-A11
D0-14
FPWM1
12
3
B
1
D
A0-A6
D8-D23
FPWM2
1312
DATA
DATA
2
2
217
VOUT L
277
VOUT L
DJM-909
56
7
5
E
F
7
8
19
1234
3.2 OVERALL CONNECTION DIAGRAM
A
7P FFC
DDD1244
CH2 EQ Low ADJ.
CH2 EQ Mid ADJ.
CH2 EQ Hi ADJ.
B
11P FFC
DDD1245
C2EQ ASSY (DWS1327)
HPBO ASSY
H
(DWX2319)
CONNECTOR ASSY
DKP3660
D
C
C2BF ASSY (DWS1329)
K
XLR ASSY (DWX2322)
K 1/2 - K 2/2
35P FFC
DDD1241
F
D
17P FFC
DDD1246
A
MAIN ASSY (DWX2337)
E
C 1/2 - C 2/2
C1BF ASSY (DWS1328)
E
A 1/6 - A 6/6
27P FFC
DDD1242
C
C1EQ ASSY (DWS1326)
15P FFC
CH1 EQ Low ADJ.
CH1 EQ Mid ADJ.
CH1 EQ Hi ADJ.
F
20
1234
MICB ASSY
G
(DWX2318)
J
SDRT ASSY
(DWX2321)
DJM-909
DDD1243
CONNECTOR ASSY
DKP3661
FVA1 ASSY
(DWX2323)
O
5678
A
P
FVA2 ASSY
(DWX2324)
FDVR ASSY
(DWX2320)
I
9P FFC
DDD1240
M
C1TR ASSY
(DWS1334)
CONNECTOR
ASSY
PG03KA-E07
N
C2TR ASSY
(DWS1335)
CONNECTOR
ASSY
PG03KA-E07
L
L 1/2 - L 2/2
LVMR ASSY (DWS1330)
23P FFC
DDD1239
CH1 Offset ADJ.
CH2 Offset ADJ.
CH1 Gain ADJ.
CH2 Gain ADJ.
B
B 1/2 - B 2/2
DSP ASSY (DWX2316)
19P FFC
DDD1238
21P FFC
DDD1237
17P FFC
DDD1234
TOUCH PANEL
(DSX1062)
LCD MODULE
(DAV1002)
LCD ASSY (DWX2317)
T
3P FFC
DDD1236
6P FFC
DDD1235
CFVR ASSY
(DWS1331)
FSSW ASSY
(DWS1333)
B
C
S
D
CONNECTOR
ASSY
PF08EE-D15
CONNECTOR ASSY
DKP3659
÷
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or
"PCB PARTS LIST".
÷
The > mark found on some component parts indicates the importance of the safety factor
of the part. Therefore, when replacing, be sure to use parts of identical designation.
: Main Signal Route
: Channel_1 Main Signal Route
: Channel_2 Main Signal Route
: Channel_1 DSP Signal Route
: Channel_2 DSP Signal Route
: Microphone Signal Route
: Send Signal Route
: Return Signal Route
: Session Signal Route
A
B
C
28
2/6, 4/6-6/6
A
• SEND MIX BLOCK
(CH1)
(CH2)
(CH1_D)(CH1_D)
(CH2_D)(CH2_D)
(MIC)(MIC)
(CH1)
(CH2)
(SEND)
29
D
4/6A
E
A
4/6
56
DJM-909
F
A 1/6
7
8
23
1234
3.4 MAIN ASSY (2/6)
A
B
C
A 2/6
MAIN ASSY (DWX2337)
23
(MA_2)
5/6, 6/6A
A
1/6
D
E
F
A 2/6
24
1234
DJM-909
5678
A
(MA_2)
(BOOTH)
: MASTER_2 Signal Route
: Booth Signal Route
B
(MA_2)
(MA_2)(MA_2)
6/6A
(BOOTH)
UPPER
24
(MA_2)
(BOOTH)
27
C
D
LOWER
DJM-909
56
E
F
A 2/6
7
8
25
1234
3.5 MAIN ASSY (3/6)
A
B
C
A 3/6
E
MAIN ASSY (DWX2337)
CN1251
(SES)
(CH1)
13
(MIC_TH)
4/6A
A
4/6
A
4/6
A
1/6
4/6
A
(CH1)
14
(CH1)
(CH1_D)
(CH1)
CN1252
E
D
E
CN1351
F
(CH1)
(CH2)
(CH1)
(CH2_D)
(CH2)
5/6A
F
A 3/6
26
A
4/6
(CH2)(CH2)
1234
DJM-909
5678
(CH1)
(CH2)
(CH1_D)
(CH2_D)
(MIC_TH)
(SES)
: Channel_1 Main Signal Route
: Channel_2 Main Signal Route
: Channel_1 DSP Signal Route
: Channel_2 DSP Signal Route
: Microphone Through Signal Route
: Session Signal Route
A
(CH1)
15
(CH1)
(CH1_D)(CH1_D)(CH1_D)
(CH1)
1/6A
B
5/6, 6/6
A
1/6
A
C
5/6
A
5/6, 6/6
A
(CH2)
(CH2_D)
(CH2)
A
(CH2)(CH2)
(CH2_D)(CH2_D)
1/6
A
5/6, 6/6
1/6
A
D
E
5/6A
A
5/6, 6/6
F
56
DJM-909
A 3/6
7
8
27
1234
3.6 MAIN ASSY (4/6)
A
B
C
A 4/6
CN1201
G
3/6A
MAIN ASSY (DWX2337)
(MIC_TH)
(MIC)(MIC)
(MIC)
(MIC_TH)
(MIC)
(MIC)
MIC MIX
ON/OFF
(MIC_TH)
(MIC)
(MIC)
(MIC)
3/6
A
D
A
3/6
CN1901
(RET)(RET)
(SEND)(SEND)
1/6
A
J
E
1/6
A
A
1/6
F
A 4/6
28
1234
DJM-909
5678
(MIC)
(MIC_TH)
(MIC_TH)
CONTROL
: Microphone Signal Route
: Microphone Through Signal Route
(SEND)
: Send Signal Route
(RET)
: Return Signal Route
3/6A
A
1/6
3/6
A
A
(MIC)
(MIC)
(MIC)
(MIC)
B
1/6
A
A
1/6
A
1/6
5/6
A
A
1/6
1/6
A
C
1/6
A
A
1/6
D
A
3/6
A
5/6
56
DJM-909
1/6
A
E
A
1/6
A
1/6
F
A 4/6
7
8
29
1234
3.7 MAIN ASSY (5/6)
A
B
C
A 5/6
3/6, 6/6A
A
3/6, 6/6
1/6A
MAIN ASSY (DWX2337)
(CH2_D)
(CH2_D)
(CH2_D)
A
4/6
(CH2_D)
(CH2_D)(CH2_D)(CH2_D)
6/6
A
(CH1_D)(CH1_D)
3/6
A
D
A
3/6
(CH1_D)
1/6A
E
A
3/6, 6/6
(CH1_D)
2/6, 6/6
A
(CH1_D)(CH1_D)
2/6, 6/6
A
(CH1_D)
6/6A
F
A 5/6
30
3/6, 6/6
A
1234
DJM-909
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