PIONEER DEH P510UB, DEH 5100UB, DEH 5150UB, DEH 5190UB Service Manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2009
CD RECEIVER
ORDER NO.
DEH-P510UB/XN/UC
DEH-P510UB
DEH-P5100UB DEH-P5150UB DEH-P5150UB DEH-P5190UB
This service manual should be used together with the following manual(s):
Model No. Order No. Mech.Module Remarks
CX-3240 CRT4050
S10.5COMP2-iPod/USB
CD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly
/XN/UC
/XN/ES
/XN/ES1
/XN/ID
/XN/UC
For details, refer to "Important Check Points for Good Servicing".
K-ZZZ. JAN. 2009 Printed in Japan
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SAFETY INFORMATION

CAUTION
WARNING
Where in a manufacturer’s service documentation, for example in circuit diagrams or lists of components, a symbol is used to indicate that a specific component shall be replaced only by the component specified in that documentation for safety reasons, the following symbol shall be used:
This product contains certain electrical parts contain chemicals which are known to the State of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safety repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safety, you should not risk trying to do so and refer the repair to a qualified service technician.
CAUTION:
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
- Safety Precautions for those who Service this Unit. When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
CAUTION CLASS 1M INVISIBLE LASER RADIATION WHEN OPEN. DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS
2. During repair or tests, do not view laser beam for 10 seconds or longer.
CAUTION
Danger of explosion if battery is incorrectly replaced. Replaced only with the same or equivalent type recommended by the manufacture. Discord used batteries according to the manufacture's instructions.
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS

SAFETY INFORMATION ..................................................................................................................................... 2
1. SERVICE PRECAUTIONS ............................................................................................................................... 5
1.1 SERVICE PRECAUTIONS......................................................................................................................... 5
1.2 NOTES ON SOLDERING .......................................................................................................................... 5
2. SPECIFICATIONS ............................................................................................................................................ 6
2.1 SPECIFICATIONS...................................................................................................................................... 6
2.2 DISC/CONTENT FORMAT ........................................................................................................................ 8
2.3 PANEL FACILITIES.................................................................................................................................... 9
2.4 CONNECTION DIAGRAM ....................................................................................................................... 13
3. BASIC ITEMS FOR SERVICE........................................................................................................................ 18
3.1 CHECK POINTS AFTER SERVICING..................................................................................................... 18
3.2 PCB LOCATIONS .................................................................................................................................... 19
3.3 JIGS LIST ................................................................................................................................................ 20
3.4 CLEANING............................................................................................................................................... 20
4. BLOCK DIAGRAM.......................................................................................................................................... 22
5. DIAGNOSIS.................................................................................................................................................... 24
5.1 OPERATIONAL FLOWCHART ................................................................................................................ 24
5.2 ERROR CODE LIST ................................................................................................................................ 25
5.3 CONNECTOR FUNCTION DESCRIPTION............................................................................................. 27
6. SERVICE MODE ............................................................................................................................................ 28
6.1 DISPLAY TEST MODE ............................................................................................................................ 28
6.2 CD TEST MODE...................................................................................................................................... 31
7. DISASSEMBLY............................................................................................................................................... 32
8. EACH SETTING AND ADJUSTMENT ........................................................................................................... 35
8.1 CD ADJUSTMENT................................................................................................................................... 35
8.2 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT.................................................... 36
8.3 PCL OUTPUT CONFIRMATION .............................................................................................................. 38
9. EXPLODED VIEWS AND PARTS LIST.......................................................................................................... 40
9.1 PACKING ................................................................................................................................................. 40
9.2 EXTERIOR(1) .......................................................................................................................................... 42
9.3 EXTERIOR(2) .......................................................................................................................................... 44
9.4 CD MECHANISM MODULE..................................................................................................................... 46
10. SCHEMATIC DIAGRAM ............................................................................................................................... 48
10.1 TUNER AMP ASSY(GUIDE PAGE) ....................................................................................................... 48
10.2 KEYBOARD UNIT.................................................................................................................................. 54
10.3 CD MECHANISM MODULE(GUIDE PAGE) .......................................................................................... 56
10.4 WAVEFORMS........................................................................................................................................ 62
11. PCB CONNECTION DIAGRAM ................................................................................................................... 66
11.1 TUNER AMP ASSY ............................................................................................................................... 66
11.2 KEYBOARD UNIT.................................................................................................................................. 70
11.3 CD CORE UNIT(S10.5iPod-Code3) ...................................................................................................... 72
12. ELECTRICAL PARTS LIST .......................................................................................................................... 74
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1. You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on mode may damage the ICs inside the unit.
3. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment (shorting-solder) by referring to "the DISASSEMBLY".
4. After replacing the pickup unit, be sure to check the grating.
5. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic induction.
6. Mechanism cover (Sheet: CNM9404) is NOT reusable. If you remove it, please replace it with the new one.
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts: Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.

1. SERVICE PRECAUTIONS

1.1 SERVICE PRECAUTIONS

1.2 NOTES ON SOLDERING

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2. SPECIFICATIONS

Dimensions (W × H × D):
DIN
Chassis.................. 178 mm × 50 mm × 162
mm (7 in. × 2 in. × 6-3/8 in.)
Nose....................... 188 mm × 58 mm × 17 mm
(7-3/8 in.× 2-1/4 in.× 5/8 in.)
D
Chassis.................. 178 mm × 50 mm × 162
mm (7 in.× 2 in.× 6-3/8 in.)
Nose....................... 170 mm × 48 mm × 17 mm
(6-3/4 in.× 1-7/8 in.× 5/8 in.)
Weight ..................................... 1.5 kg(3.3 lbs)
Audio
Maximum power output ...... 50 W × 4
50 W × 2/4
+ 70 W × 1/2
(for subwoofer)
Continuous power output .. 22 W × 4 (50 Hz to 15000
Hz, 5 % THD, 4
load, both
channels driven)
Load impedance ................... 4
to 8 ×4
4
to 8 ×2+2 ×1
Preout max output level ...... 4 V
Equalizer (7-Band Graphic Equalizer):
Frequency.......................50/125/315/800/2k/5k/12.5k
Hz
Gain .................................. ±12 dB
HPF:
Frequency...................... 50/63/80/100/125 Hz
Slope............................... –12 dB/oct
Subwoofer (mono):
Frequency.......................50/63/80/100/125 Hz
Slope................................–18 dB/oct
Gain ................................. +6 dB to –24 dB
Phase ..............................Normal/Reverse
Bass boost:
Gain ................................. +12 dB to 0 dB
CD player
System ..................................... Compact disc audio system
Usable discs .......................... Compact disc
Signal-to-noise ratio............. 94 dB (1 kHz) (IHF-A net-
work)
Number of channels ............ 2 (stereo)
MP3 decoding format ..........MPEG-1 & 2 Audio Layer 3
WMA decoding format ....... Ver. 7, 7.1, 8, 9, 10, 11 (2ch
audio) (Windows Media Player)
AAC decoding format........... MPEG-4 AAC (iTunes en-
coded only) (.m4a) (Ver. 7.7 and earlier)
WAV signal format ................ Linear PCM & MS ADPCM
(Non-compressed)
USB
USB standard specification
.............................................. USB 2.0 full speed
Maximum current supply ... 500 mA Minimum memory capacity
............................................... 256 MB
USB Class............................... MSC(Mass Storage Class)
File system.............................. FAT16, FAT32
MP3 decoding format ..........MPEG-1 & 2 Audio Layer 3
WMA decoding format ....... Ver. 7, 7.1, 8, 9, 10, 11 (2ch
audio) (Windows Media Player)
AAC decoding format........... MPEG-4 AAC (iTunes en-
coded only) (.m4a) (Ver. 7.7 and earlier)
WAV signal format ................ Linear PCM & MS ADPCM
(Non-compressed)
FM tuner
Frequency range....................87.9 MHz to 107.9 MHz
Usable sensitivity................... 9 dB f (0.7 μV/75
, mono,
S/N: 30 dB)
Signal-to-noise ratio............. 72 dB (IHF-A network)
AM tuner
Frequency range................... 530 kHz to 1 710 kHz (10
kHz)
Usable sensitivity.................. 25 μV (S/N: 20 dB)
Signal-to-noise ratio............. 62 dB (IHF-A network)
CEA2006 Specifications
Power out put ......................... 14 W RMS × 4 Channels (4
and 1 % THD+N)
S/N ratio .................................. 91 dBA (reference: 1 W into
4
)
Note
Specifications and the design are subject to mod­ifications without notice due to improvements.
General
Power source..........................14.4 V DC (10.8 V to 15.1 V
allowable)
Grounding system................ Negative type
Max. current consumption
...............................................10.0 A
Backup current ....................... 6.0 mA or less
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2.1 SPECIFICATIONS

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Dimensions (W × H × D):
DIN
Chassis.................. 178 mm × 50 mm × 162
mm
Nose....................... 188 mm × 58 mm × 17 mm
D
Chassis.................. 178 mm × 50 mm × 162
mm
Nose........................ 170 mm × 48 mm × 17 mm
Weight ..................................... 1.5 kg
Audio
Maximum power output ...... 50 W × 4
50 W × 2/4
+ 70 W × 1/2
(for subwoofer)
Continuous power output .. 22 W × 4 (50 Hz to 15000
Hz, 5 % THD, 4
load, both
channels driven)
Load impedance ................... 4
to 8 ×4
4
to 8 ×2+2 ×1
Preout max output level ....... 4 V
Equalizer (7-Band Graphic Equalizer):
Frequency.......................50/125/315/800/2k/5k/12.5k
Hz
Gain .................................. ±12 dB
HPF:
Frequency.......................50/63/80/100/125 Hz
Slope................................–12 dB/oct
Subwoofer (mono):
Frequency.......................50/63/80/100/125 Hz
Slope................................–18 dB/oct
Gain .................................. +6 dB to –24 dB
Phase ..............................Normal/Reverse
Bass boost:
Gain .................................. +12 dB to 0 dB
CD player
System ..................................... Compact disc audio system
Usable discs .......................... Compact disc
Signal-to-noise ratio............. 94 dB (1 kHz) (IEC-A net-
work)
Number of channels ............ 2 (stereo)
MP3 decoding format ..........MPEG-1 & 2 Audio Layer 3
WMA decoding format ....... Ver. 7, 7.1, 8, 9, 10, 11 (2ch
audio)
(Windows Media Player)
AAC decoding format........... MPEG-4 AAC (iTunes en-
coded only) (.m4a) (Ver. 7.7 and earlier)
WAV signal format ................ Linear PCM & MS ADPCM
(Non-compressed)
USB
USB standard specification
.............................................. USB 2.0 full speed
Maximum current supply ... 500 mA Minimum memory capacity
.............................................. 256 MB
USB Class.............................. MSC (Mass Storage Class)
File system............................. FAT16, FAT32
MP3 decoding format ......... MPEG-1 & 2 Audio Layer 3
WMA decoding format ....... Ver. 7, 7.1, 8, 9, 10, 11 (2ch
audio) (Windows Media Player)
AAC decoding format........... MPEG-4 AAC (iTunes en-
coded only) (.m4a) (Ver. 7.7 and earlier)
WAV signal format ................ Linear PCM & MS ADPCM
(Non-compressed)
FM tuner
Frequency range................... 87.5 MHz to 108.0 MHz
Usable sensitivity.................. 9 dB f (0.7 μV/75
, mono,
S/N: 30 dB)
Signal-to-noise ratio............. 72 dB (IEC-A network)
AM tuner
Frequency range................... 531 kHz to 1 602 kHz (9 kHz)
530 kHz to 1 640 kHz (10
kHz)
Usable sensitivity.................. 25 μV (S/N: 20 dB)
Signal-to-noise ratio............. 62 dB (IEC-A network)
Infrared remote control
Wavelength............................. 940 nm ±50 nm
Output ......................................typ; 12 mw/sr per Infrared
LED
Note
Specifications and the design are subject to mod­ifications without notice due to improvements.
(ES, ES1)
General
Power source..........................14.4 V DC (12.0 V to 14.4 V
allowable)
Grounding system................. Negative type
Max. current consumption
...............................................10.0 A
Backup current ....................... 6.0 mA or less
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2.2 DISC/CONTENT FORMAT

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What ’s what
Head unit
SRC/OFF button
This unit is turned on by selecting a source. Press to cycle through all the available sources.
/LIST button
Press to display the disc title list, track title list, folder list, file list or preset channel list depending on the source. Press and hold to switch to link play mode while using an iPod. For details, refer toPlaying songs related to the currently playing song.
S.Rtrv/SAT MODE button
Press to switch advanced sound retriever settings. For details, refer toUsing advanced sound retriever. When XM tuner or SIRIUS tuner is selected as the source, press to change the channel select mode. When SIRIUS tuner is selected as the source, press and hold to perform the In­stant Replay mode.
MULTI-CONTROL
Move to perform manual seek tuning, fast forward, reverse and track search controls. Also used for controlling functions. Turn to increase or decrease the volume.
SW/BASS button
Press to switch to subwoofer setting menu. When operating subwoofer menu, press to switch menu. Press and hold to switch to bass boost menu.
Disc loading slot
Insert a CD/CD-R/CD-RW to play.
(eject) button
Press to eject a CD/CD-R/CD-RW.
CLOCK/DISP OFF button
Press to change to the clock display. Press and hold to turn the display indication and button illumination off or on.
USB port 1
Use to connect a USB storage device and an iPod.
When connecting, open up the USB con­nector lid.
Use a USB cable to connect the USB sto­rage device to the USB port 1. Since the USB storage device is projected forward from the unit, it is dangerous to connect directly. Pioneer CD-U50E USB cable is also avail­able. For details, consult your dealer.
(detach) button
Press to remove the front panel from the head unit.
AUX input jack (3.5 mm stereo jack)
Use to connect an auxiliary device.
(repeat)/LOC button
Press to switch the repeat play range while using CD, USB or iPod. Press to switch local settings while using tuner as the source.
(random)/iPod button
Press to turn random function on or off while using CD or USB.
DEH-P510UB/XN/UC, DEH-P5100UB/XN/UC

2.3 PANEL FACILITIES

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While using an iPod, press to shuffle all tracks. Press and hold to switch the control mode while using an iPod. For details, refer toOperating this unit’s iPod function from your iPod. If using the iPod with an interface adapter (CD-IB100
), press to switch the shuffle
function.
DISP/SCRL button
Press to select different displays. Press and hold to scroll through the text in­formation.
BAND/ESC button
Press to select among three FM bands and one AM band. Press to return to the ordinary display when operating the menu.
Remote control
Operation is the same as when using the but­tons on the head unit.
VOLUME buttons
Press to increase or decrease the volume.
MUTE button
Press to turn off the sound. To turn on the sound, press again.
/ / / buttons
Press to perform manual seek tuning, fast forward, reverse and track search controls. Also used for controlling functions.
AUDIO button
Press to select an audio function.
button
Press to turn pause on or off.
FUNCTION button
Press to select functions.
LIST/ENTER button
Press to display the disc title list, track title list, folder list, file list or preset channel list depending on the source. While in the operating menu, press to con­trol functions.
Fastening the front panel
If you do not plan to detach the front panel, the front panel can be fastened with supplied screw.
Screw
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What ’s what
Head unit
SRC/OFF button
This unit is turned on by selecting a source. Press to cycle through all the available sources.
/LIST button
Press to display the disc title list, track title list, folder list, file list or preset channel list depending on the source. Press and hold to switch to link play mode while using an iPod. For details, refer toPlaying songs related to the currently playing song.
S.Rtrv button
Press to switch advanced sound retriever settings. For details, refer toUsing advanced sound retriever.
MULTI-CONTROL
Move to perform manual seek tuning, fast forward, reverse and track search controls. Also used for controlling functions. Turn to increase or decrease the volume.
SW/BASS button
Press to switch to subwoofer setting menu. When operating subwoofer menu, press to switch menu. Press and hold to switch to bass boost menu.
Disc loading slot
Insert a CD/CD-R/CD-RW to play.
(eject) button
Press to eject a CD/CD-R/CD-RW.
CLOCK/DISP OFF button
Press to change to the clock display. Press and hold to turn the display indication and button illumination off or on.
USB port
Use to connect a USB storage device and an iPod.
When connecting, open up the USB con­nector lid.
Use a USB cable to connect the USB sto­rage device to the USB port. Since the USB storage device is projected forward from the unit, it is dangerous to connect directly. Pioneer CD-U50E USB cable is also avail­able. For details, consult your dealer.
(detach) button
Press to remove the front panel from the head unit.
AUX input jack (3.5 mm stereo jack)
Use to connect an auxiliary device.
(repeat)/LOC button
Press to switch the repeat play range while using CD, USB or iPod. Press to switch local settings while using tuner as the source.
(random)/iPod button
Press to turn random function on or off while using CD or USB. While using an iPod, press to shuffle all tracks. Press and hold to switch the control mode while using an iPod. For details, refer toOperating this unit’s iPod function from your iPod. If using the iPod with an interface adapter (CD-IB100
), press to switch the shuffle
function.
DISP/SCRL button
Press to select different displays.
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Press and hold to scroll through the text in­formation.
BAND/ESC button
Press to select among three FM bands and one AM band. Press to return to the ordinary display when operating the menu.
Remote control
Operation is the same as when using the but­tons on the head unit.
VOLUME buttons
Press to increase or decrease the volume.
MUTE button
Press to turn off the sound. To turn on the sound, press again.
/ / / buttons
Press to perform manual seek tuning, fast forward, reverse and track search controls. Also used for controlling functions.
AUDIO button
Press to select an audio function.
button
Press to turn pause on or off.
FUNCTION button
Press to select functions.
LIST/ENTER button
Press to display the disc title list, track title list, folder list, file list or preset channel list depending on the source. While in the operating menu, press to con­trol functions.
Fastening the front panel
If you do not plan to detach the front panel, the front panel can be fastened with supplied screw.
Screw
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When not connecting a rear speaker lead to a subwoofer
20 cm
(7-7/8 in.)
Pioneer CD-U150E USB cable
(sold separately)
iPod
Dock connector
Interface cable
50 cm (20 in.)
USB port 2
Use a USB cable to connect the USB storage
device to the USB port 2.
Pioneer CD-U150E USB cable is also available.
For details, consult your dealer.
Yellow/black
If you use an equipment with Mute function,
wire this lead to the Audio Mute lead on that
equipment. If not, keep the Audio Mute lead
free of any connections.
Yellow
Connect to the constant 12 V supply terminal.
Red
Connect to terminal controlled by
ignition switch (12 V DC).
Orange/white
Connect to lighting switch terminal.
Black (chassis ground)
Connect to a clean, paint-free metal location.
This product
Front output
Antenna jack
Subwoofer output
Fuse (10 A)
With a 2 speaker system, do not
connect anything to the speaker leads
that are not connected to speakers.
White Gray
Gray/blackWhite/black
Green Violet
Green/black Violet/black
Rear output
IP-BUS input (Blue)
IP-BUS cable
Multi-CD player
(sold separately)
Wired remote input
Hard-wired remote control
adaptor can be connected
(sold separately).
Power amp
(sold separately)
Connect with RCA cables
(sold separately)
Perform these connections
when using the optional
amplifier.
System remote control
Blue/white
Connect to system control terminal of the power
amp or auto-antenna relay control terminal (max.
300 mA 12 V DC).
Power amp
(sold separately)
Front speaker
Power amp
(sold separately)
To subwoofer
output
To front output
To rear output
Front speaker
Rear speaker
Rear speaker
Subwoofer
Subwoofer
Front speaker
Rear speaker
Front speaker
Rear speaker
Left Right
DEH-P510UB/XN/UC
DEH-P510UB/XN/UC, DEH-P5100UB/XN/UC

2.4 CONNECTION DIAGRAM

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When using a subwoofer without using the optional amplifier
This product
Front output
Antenna jack
Subwoofer output
Fuse (10 A)
Rear output
IP-BUS input (Blue)
IP-BUS cable
Multi-CD player
(old separately)
Wired remote input
Hard-wired remote control
adaptor can be connected
(sold separately).
iPod
Dock connector
Interface cable
20 cm
(7-7/8 in.)
Pioneer CD-U150E USB cable
(sold separately)
50 cm (20 in.)
USB port 2
Use a USB cable to connect the USB storage
device to the USB port 2.
Pioneer CD-U150E USB cable is also available.
For details, consult your dealer.
Note
Change the initial setting of this unit.
The subwoofer output of this unit is monaural.
Yellow
Connect to the constant 12 V supply terminal.
Red
Connect to terminal controlled by ignition switch (12 V DC).
Orange/white
Connect to lighting switch terminal.
Black (chassis ground)
Connect to a clean, paint-free metal location.
Yellow/black
If you use an equipment with Mute function, wire this lead to the Audio
Mute lead on that equipment. If not, keep the Audio Mute lead free of
any connections.
DEH-P510UB/XN/UC
M
Left Right
White Gray
Gray/blackWhite/black
Green Violet
Green/black Violet/black
Green Violet
Green/black Violet/black
Subwoofer (4 )
)
When using a subwoofer of 70 W (2
), be sure to connect
with Violet and Violet/black leads of this unit.
Do not connect anything with Green and Green/black leads.
Subwoofer
(4
) 2
Not used.
Blue/white
Connect to system control
terminal of the power amp or
auto-antenna relay control
terminal (max. 300 mA 12 V DC).
Subwoofer (4
Front speakerFront speaker
14
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DEH-P510UB/XN/UC
When connecting speakers without using the internal amplifier
• If using this system, we recommend that this unit’s internal amp is turned off.
For more details, refer to operation manual.
This product
Front output
Antenna jack
Subwoofer output
Fuse (10 A)
Rear output
IP-BUS input (Blue)
IP-BUS cable
Multi-CD player
(sold separately)
Wired remote input
Hard-wired remote control
adaptor can be connected
(sold separately).
20 cm
(7-7/8 in.)
iPod
Dock connector
Interface cable
Pioneer CD-U150E USB cable
(sold separately)
50 cm (20 in.)
USB port 2
Use a USB cable to connect the USB storage
device to the USB port 2.
Pioneer CD-U150E USB cable is also available.
For details, consult your dealer.
Yellow/black
If you use an equipment with Mute function,
wire this lead to the Audio Mute lead on that
equipment. If not, keep the Audio Mute lead
free of any connections.
Yellow
Connect to the constant 12 V supply terminal.
Red
Connect to terminal controlled by
ignition switch (12 V DC).
Orange/white
Connect to lighting switch terminal.
Black (chassis ground)
Connect to a clean, paint-free metal location.
White Gray
Gray/blackWhite/black
Green Violet
Green/black Violet/black
Not used.
SB cable is also available.
ur dealer.
Power amp
(sold separately)
Connect with RCA cables
(sold separately)
System remote control
Blue/white
Connect to system control terminal of the power
amp or auto-antenna relay control terminal (max.
300 mA 12 V DC).
Power amp
(sold separately)
Front speaker
Power amp
(sold separately)
To subwoofer
output
To front output
To rear output
Front speaker
Rear speaker
Rear speaker
Subwoofer
Subwoofer
DEH-P510UB/XN/UC
15
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1234
C
D
F
A
B
E
DEH-P5150UB/XN/ES, DEH-P5150UB/XN/ES1, DEH-P5190UB/XN/ID
8. IP-BUS cable
9. Multi-CD player
(sold separately)
7. IP-BUS input (Blue)
1.Wired remote input
Hard-wired remote control
adaptor can be connected
(sold separately).
2. This product
4. Front output
6. Antenna jack
5. Subwoofer output
10. Fuse (10 A)
3. Rear output
11. Yellow
Connect to the constant 12 V supply terminal.
12. Red
Connect to terminal controlled by
ignition switch (12 V DC).
13. Orange/white
Connect to lighting switch terminal.
14. Black (chassis ground)
Connect to a clean, paint-free metal location.
27. With a 2 speaker system, do not connect
anything to the speaker leads that are
not connected to speakers.
19. Front speaker
26. Rear speaker
15. White 17. Gray
18. Gray/black16. White/black
22. Green 24. Violet
23. Green/black 25. Violet/black
3
3
2
19. Front speaker
26. Rear speaker
28. Yellow/black
If you use an equipment with Mute
function, wire this lead to the Audio Mute
lead on that equipment. If not, keep the
Audio Mute lead free of any connections.
26. Rear speaker 26. Rear speaker
32. Connect with RCA cables
(sold separately)
36. Perform these connections
when using the optional
amplifier.
35. System remote control
34. Blue/white
Connect to system control terminal of the
power amp or auto-antenna relay control
terminal (max. 300 mA 12 V DC).
30. To front output
31. To subwoofer output
29. To rear output
19. Front speaker
33. Power amp
(sold separately)
33. Power amp
(sold separately)
33. Power amp
(sold separately)
19. Front speaker
37. Subwoofer
37. Subwoofer
20. Left 21. Right
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8. IP-BUS cable
9. Multi-CD player
(sold separately)
7. IP-BUS input (Blue)
2. This product
4. Front output
6. Antenna jack
5. Subwoofer output
10. Fuse (10 A)
3. Rear output
1.Wired remote input
Hard-wired remote control
adaptor can be connected
(sold separately).
38. Note
Change the initial setting of this unit.
The subwoofer output of this unit is monaural.
11. Yellow
Connect to the constant 12 V supply terminal.
12. Red
Connect to terminal controlled by
ignition switch (12 V DC).
13. Orange/white
Connect to lighting switch terminal.
14. Black (chassis ground)
Connect to a clean, paint-free metal location.
28. Yellow/black
If you use an equipment with Mute
function, wire this lead to the Audio Mute
lead on that equipment. If not, keep the
Audio Mute lead free of any connections.
39. Subwoofer (4 )
40. When using a subwoofer of 70 W (2
), be sure to connect
with Violet and Violet/black leads of this unit.
Do not connect anything with Green and Green/black leads.
42. Subwoofer
(4
) 2
41. Not used.
20. Left 21. Right
19. Front speaker
15. White 17. Gray
18. Gray/black16. White/black
22. Green 24. Violet
23. Green/black 25. Violet/black
19. Front speaker
34. Blue/white
Connect to system control
terminal of the power amp or
auto-antenna relay control
terminal (max. 300 mA 12 V DC).
39. Subwoofer (4
)
22. Green 24. Violet
23. Green/black 25. Violet/black
DEH-P5150UB/XN/ES, DEH-P5150UB/XN/ES1, DEH-P5190UB/XN/ID
DEH-P510UB/XN/UC
17
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3. BASIC ITEMS FOR SERVICE

demrifnocebotmetIserudecorP.oN
1 Confirm whether the customer complain has
been solved. If the customer complain occurs with the specific media, use it for the operation check.
The customer complain must not be reappeared. Display, audio and operations must be normal.
2 CD Play back a CD.
(Track search)
No malfunction on display, audio and operation.
3 FM/AM tuner Check FM/AM tuner action.
(Seek, Preset) Switch band to check both FM and AM.
Display, audio and operations must be normal.
4 Check whether no disc is inside the product. The media used for the operating check must
be ejected.
retfaecnaraeppastinotridrosehctarcsoNkcehcecnaraeppA5
receiving it for service.
Item to be checked regarding audio

3.1 CHECK POINTS AFTER SERVICING

To keep the product quality after servicing, please confirm following check points.
See the table below for the items to be checked regarding audio:
Distortion Noise
Volume too low Volume too high Volume fluctuating Sound interrupted
18
DEH-P510UB/XN/UC
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A
B
C
Keyboard Unit
CD Core Unit (S10.5iPod-Code3)
Tuner Amp Assy
A:DEH-P510UB/XN/UC B:DEH-P5100UB/XN/UC C:DEH-P5150UB/XN/ES D:DEH-P5150UB/XN/ES1 E:DEH-P5190UB/XN/ID Unit Number : QWM3065(A) Unit Number : QWM3064(B) Unit Number : QWM3066(C,D,E) Unit Name : Tuner Amp Assy Unit Number : (A) Unit Number : (B,C,D,E) Unit Name : Keyboard Unit Unit Number : CWX3678 Unit Name : CD Core Unit(S10.5iPod-Code3)

3.2 PCB LOCATIONS

DEH-P510UB/XN/UC
19
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1234
C
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E

3.3 JIGS LIST

- Jigs List
Name
Test Disc L.P.F.
Jig No.
TCD-782
Remarks
Checking the grating Checking the grating (Two pieces)
Name
Jig
- Grease List
Name
Grease Grease
Grease No.
GEM1024 GEM1045
Remarks
CD Mechanism Module CD Mechanism Module
e
Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned Cleaning tools CD pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008
m

3.4 CLEANING

No.
rease No.
emarks
emarks
20
DEH-P510UB/XN/UC
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DEH-P510UB/XN/UC
21
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4. BLOCK DIAGRAM

PICKUP UNIT (P10.5)(SERVICE)
CD CORE UNIT(S10.5iPod-Code3)
C
BRST,BRXEN,BSRQ
CN701
Q101
M
LD
MD
S903
DSCSNS
SPINDLE
MOTOR
M
LOADING/CARRIAGE
MOTOR
LD-
MD
15
5
HOLOGRAM
UNIT
IC301
BA5839FP
IC201
PE5661A
RF AMP, CD DECODER, MP3&WMA DECODER
DIGITAL SERVO/DATA•PROCESSOR
CPU, USB HOST CONTROLLER
CD
DRIVER
2
VD
VD
13
LOUT
9
CN101
16
SOP
15
SOM
18
LCOP
17
LCOM
21
CLCONT
55
LOUT
9
CONT
TD,FD
AC,BD,E,F
SD,MD
S901
HOME
S904 12EJ
S905
8EJ
LD+
14
141
LD
142
PD
12EJ
CONT
CLCONT
HOME
8
9
20
41
VDD
1
VDD2
BDATA,BSCK
Q201
17
/ADENA
VDD
15
5
FOCUS ACT.
TRACKING ACT.
FOP TOP
2 1
TOP
FOP
11
FOP
14
TOP
2 1
14
8EJ
7
DSCSNS
10
VDD3
16
/RESET
8
/RESET
88
VREF
REFO
133
REFOUT
33
FOM
FOM
12
FOM
44
TOM
TOM
13
TOM
22
LOEJ
LOEJ
28
52
50
X201
XTAL
/XTAL
16.93MHz
VDSENS
11
VD
16
17
DP
DM
4
5
DM
DP
2
1
X205
48MHz
USBXTAL
/USBXTAL
VDD2
Q102
39
/PUEN
VCC
VDD2
IC205
341S2162
iPod CP
CPRDY,CPRST
SDA,SCL
ASENBO
3
AMPM
85
MUTE
38
80
28
27
79
CN401
1
2,3
TX
RX
IPPW
SWVDD
45
USBCTL1
87
FLG1
TUNER AMP ASSY
TUNL
BUSL+
BUSL-
CDL
35
ROT1
36
ROT0
41
ILMPW
A
BUS-
ASENB
BUS+
L+
CN101
L-
IP-BUS DRIVER
IC101
HA12241FP
1
2
8
6
5
BUP
USB5V
Q101
ANTENNA
20
OELPW
V
USB5V
CN701
VDD
91
DSENS
LOUT
Q102
MECHA VD
VD
VDCONT
BUP
Q751
Q752
BRST,BRXEN,BSRQ,BDATA,BSCK
11
7
18
12
RESET
19
51
1
2
3
CN591
D-
D+
22
40
SYNC
USBCTL2 FLG2
BUP
IC731
NJM2885DL1-33
MECHA 3.3V
3
1
IC451
NJM2885DL1-33
TUNER3V
1
3
CDRST
92
42
A8V
A8V
VDD
7
1
EN
S
1A 2A
VIN
3A
4A
4B2 3B2
1B1
2B1
SW
2
IC571
BD6538G
USB IF2
SW USB
IC761
TC7MB3257FK
USB 5V
IC501
BD9781HFP
3
EN
4
52
USSEL
1
4
7
OC
1
VIN
5
9
12
13
10
2 5
VOUT
VBUS
3
4
DP
DM
VDD
SYSPW
1
USB
7
11
5
1
8
IP BUS
BUS-
BUS+
DIN1
ROUT
STBY
19
RX2
BUP
DI
CK
DO
CE1
CE2
SL
30
KYDT(RWRX)
29
DPDT(RWTX)
C D
A B C D
A
B
PEG509A8:
PEG576A8:
:DEH-P510UB/XN/UC :DEH-P5100UB/XN/UC :DEH-P5150UB/XN/ES :DEH-P5150UB/XN/ES1 :DEH-P5190UB/XN/ID
A B C
D
SYSTEM
CONTROLLER
IC 601(2/2)
FM/AM TUNER UNIT
FMRF
ANT adj
RF adj
FM ANT
T51
CF52
RFGND
OSCGND
DGND
AUDIOGNDNCVCC
VDD_3.3
3.3V
2.5V
IC4
3.3V 2.5V
IC2
2.5V
NC
CE2
ROM_VDD
SL
DI
CK
CE1
DO
713 6 5 10 9 8 11 14 18 19 20 21
1
3
217 12 15 22 16 4
IC1
3.3V
AM ANT
FMRF
ATT
LPF
OSC
IC3 EEPROM
5.0V
IC5
5V 3.3V
ATT
MIXER, IF AMP
DET, FM MPX,
23
Lch
NC
NC
NC
NC
NC
22
DEH-P510UB/XN/UC
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C
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A
B
E
BSENS
ASENS
BUP
72
73
38
Front_L
39
Rear_L
3
AMPM
85
MUTE
SWVDD
21
23 5
3
FL+
FL-
RL+
RL-
ACC
IN3_L
38
IN4+_L
7
IN4-_L
6
IN1_L
9
FLIN
14
RLIN
VCC
12
6,20
22 4
IC201
PML017A
AMP
IC351
PA2030A
VDD
BUP
Q901
Q921
ELECTRONIC VOLUME/
SOURCE SELECTOR
SWVDD
45
USBCTL1
87
5
FLG1
STBYMUTE
Q841
Q842
VST,VCK,VDT
TUNL
BUSL+
BUSL-
CDL
ROT1
ILM+B
35
ROT1
36
ROT0
ROT0
Q352
Q381
Q351
RL
SWL
Q303
(2/2)
Q931
PRE/SW_L
41
ILMPW
25
B.REM
VDD
BSENS
ASENS
CN981
CN302
DALMON
67
Q301
RL
SWL
ISENS
81
TELIN
8
20
OELPW
BUP
VDD
USB5V
CN801
OEL+B
91
DSENS
4
ILL
TEL
B.UP
FL+
FL-
RL+
RL-
BREM
14
6
8
7
5
16
11
15
9
12
8
AUXL
DSENS
USDP
US5V
1
3
4
USDM
SWVDD
ILM+B
40
ASLIN
93
EMUTE
57
2
PEE
24
SP601
BUZZER
EVOL VP+B
Q241
Q242
XIN
XOUT
13
X601
15.000MHz
11
OELB
OELB
BUP
VP
43
1
2
4
BUP
SYS+B
IC911
NJM2388F84
A8V
Q303
(1/2)
6
FL
FL
OUT1
IN1+
IN1-
AUX
IC181
NJM2794V
VIN
EN
OC
VOUT
USB IF1
IC551
BD6538G
IN2_L
10
SYSPW
1
1
RCA OUT
SOURCE CONNECTOR
Q852
IC851
NJM2360AM
6,7
1
14
12
Q851
SL
TUNPCE2
TUNPCE1
TUNPDI
TUNPDO
95
69
70
46
47
TUNPCK
48
CE2
CE1
DI
DO
CK SL
10
1
VDD
RESET
IC651
S-80835CNNB-B8U
RESET
20
Noise_
DET_out
14
MUTE
2
Q902
Q304
ISENS
Q961
TEL IN
MUTE
AUXL
BUP
Q822
Q821
OEL+B
KEYD
KEYAD
CN151
3
2
1
KEYAD
2
89
KEYD
WIRED REMOTE
GND
BUP
A8V
VIN
CTRL
VOUT
19
AUXG
18
20
13
3
11
KYDT
30
KYDT(RWRX)
29
DPDT(RWTX)
DPDT
9
7
16
10
8
12
14
A
B C D
A B C D
A
B
SAOUT, SACLK
A B
C D
PEG509A8:
PEG576A8:
SYSTEM
CONTROLLER
IC 601(1/2)
Q1831
19
CN1801
CN1821
REMOTE
CONTROL SENSOR
VDD3.3V
ROTARY COMMANDER
S1811
A18
CE
OE
VCC
BYTE
A19
20
3
9
DSENS
SWVDD
OEL+B
OEL
UNIT
D1831
­D1833 D1835
­D1840
D1834
7
18
USB
16
98
43
2
12
14
23
33
46 47
48
42
RSTB
OSCIN
VDD
VCC
D7(SDIN)
D6(SCLK)
CSB
DC
28
88
10
1
27
14
12
8
10
KYDT
DPDT
JOYST
973
AVCC
4
1
REM
60
VCC2
96
Vref
141,3
5
VCC1
MICRO
COMPUTER
IC1901
PEG511A8
ROM
IC1981
PD8184A:
PD8185A:
CN1961
AUXL
AUXR
AUXG
AUXL
AUXG
CN1851
1
USB5V
3
2
1
3
USDP
2
USDM
USDM
USDP
US5V
KYDT
DPDT
ILM+B
KEYBOARD UNIT
B
11
13
ROT0
ROT1
Phase_B
Phase_A
99
ILL
DIM
XOUT
XIN
CS2
22
O-DC
23
O-CSB
24
O-RST
26
O-CIN
33
O-SID
35
O-SCLK
CS1
CS0
RD
11
X1901 16MHz
13
KEY MATRIX
S1833
SOURCE/OFF
S1832
S1831
EJECT
LIST
S1836
BAND/ESC
S1835
S1834
CLK/DISP OFF
SRTrv/SAT
S1840
MUTE/SW BASS
S1839
DISP
S1838
S1837
LOC/RPT
IPod/RDM
S1838
TA/NEWS
S1834
BACK/SCRL
5 3 4 8
7 6
11
2
.
12
D[0-15]
KD0-3,KS0-2
A[1-17,19]
IC1951
S-1200B33-M5
ILLUMI
Q1833
FRONT AUX
A
B
C D
IC1931
GP1UXC14RK
OPT IN
DEH-P510UB/XN/UC
23
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5. DIAGNOSIS

Vcc = 5 V
Pin 14
BSENS
Pin 73
ASENS
Pin 72
DSENS
Pin 91
ASENBO <- H
Pin 80
BSENS = L
2.0 V < DSENS < 4.5 V
Starts
communication
with Grille
microcomputer.
SWVDD <- H
Pin 38
Source keys
operative
Source ON
SYSPW <- H
Pin 1
Completes power-on operation. (After that, proceed to each source operation)
In case of the above signal, the communication with Grille microcomputer may fail. If the time interval is not 500 msec, the oscillator may be defective.
Power ON
ASENS = L
500 ms
300 ms

5.1 OPERATIONAL FLOWCHART

24
DEH-P510UB/XN/UC
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