Pioneer DEH-1600RB, DEH-1600R User Manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2003

ORDER NO.

CRT3174

DEH-1630R/XU/EW

HIGH POWER CD PLAYER WITH RDS TUNER

DEH-1630R

DEH-1600R DEH-1600RB

This service manual should be used together with the following manual(s):

Model No. Order No. Mech.Module Remarks

CX-3110 CRT3178 S10.1 CD Mech. Module : Circuit Description, Mech. Description, Disassembly

XU/EW

For details, refer to "Important symbols for good services".

K-ZZA. OCT. 2003 printed in Japan

1234

SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely

A

repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

1. Safety Precautions for those who Service this Unit.

• When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.

Caution:

1. During repair or tests, minimum distance of 13cm from the focus lens must be kept.

B

2. During repair or tests, do not view laser beam for 10 seconds or longer.

2. A “CLASS 1 LASER PRODUCT” label is affixed to the bottom of the player.

3. The triangular label is attached to the mechanism unit frame.

CLASS 1 LASER PRODUCT

C

4. Specifications of Laser Diode

D

Specifications of laser radiation fields to which human access is possible during service. Wavelength = 800 nanometers

- CD Section Precaution

1. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on mode may damage the ICs inside the unit.

E

2. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment (shorting-solder) by referring to "the DISASSEMBLY" on page 44.

3. After replacing the pickup unit, be sure to check the grating. (See p.41.)

4. In this product, because the memory capacity of the microcomputer is insufficient, the test mode is not installed. However grating of the pickup unit can be confirmed.

F

2

1234

DEH-1630R/XU/EW

5678

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

A

B

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.

C

D

56

DEH-1630R/XU/EW

E

F

7

8

3

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1. SPECIFICATIONS

A

B

C

D

E

56

DEH-1630R/XU/EW

F

7

8

5

N

1234

2. EXPLODED VIEWS AND PARTS LIST

OTES : • Parts marked by " * " are generally unavailable because they are not in our Master Spare Parts List.

A

• Screw adjacent to mark on the product are used for disassembly.

"

• For the applying amount of lobricants or glue, follow the instructions in this manual. (In the case of no amount instructions,apply as you think it appropriate.)

2.1 PACKING

B

14

13

2

5

C

12

3

4

8

7

D

(1) PACKING SECTION PARTS LIST

E

No. Description Part No.

Mark

1 Cord Assy CDE7059 2 Screw CBA1650 3 Handle CNC5395 4 Bush CNV3930 * 5 Polyethylene Bag CEG1160

1

11

6

10

9

No. Description Part No.

Mark

8 Carton See Contrast table(2) 9 Contain Box See Contrast table(2) 10 Protector CHP2663 11 Protector CHP2664 12 Case Assy CXB3520

6 Polyethylene Bag CEG-162 7-1 Owner's Manual YRD5001 7-2 Installation Manual YRD5006

F

* 7-3 Passport CRY1013 * 7-4 Warranty Card CRY1157

6

1234

13 Fixing Screw(M2x4) CBA1488 14 Accessory Assy CEA3865

DEH-1630R/XU/EW

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(2) CONTRAST TABLE

DEH-1630R/XU/EW, DEH-1600R/XU/EW and DEH-1600RB/XU/EW are constructed the same except for the following:

Mark NO Description DEH-1630R/XU/EW DEH-1600R/XU/EW DEH-1600RB/XU/EW

8 Carton YHG5002 YHG5001 YHG5009 9 Contain Box YHL5002 YHL5001 YHL5009

- Owner's Manual, Installation Manual

Model DEH-1630R/XU/EW DEH-1600R/XU/EW DEH-1600RB/XU/EW

Part No. YRD5001 YRD5006

Language English, Spanish, German, French, Italian, Dutch English, Spanish, German, French, Italian, Dutch

A

B

C

D

E

56

DEH-1630R/XU/EW

F

7

8

7

1234

2.2 EXTERIOR

A

B

C

D

E

F

8

1234

DEH-1630R/XU/EW

5678

(1) EXTERIOR SECTION PARTS LIST

Mark No. Description Part No.

1 Screw BSZ26P060FTC 2 Screw BSZ30P060FTC 3 Screw BSZ30P200FTC 4 Cord Assy CDE7059 5 Cap CKX-003

6 Cable CDE7113 7 Case CNB2793 8 Holder CNC8659 9 Earth Plate CNC8915 10 Insulator CNM8059

11 Insulator CNM8174 12 Cushion CNM8890 13 Button CAC4836 14 Spring CBH1835 15 Spring CBH2208

16 Spring CBH2367 17 Bracket CNC6791 18 Holder CNC8042 19 Cover CNM6276 20 Arm CNV4692

21 Arm CNV4728 22 Arm CNV5576 23 Screw IMS20P030FZK 24 Panel See Contrast table(2) 25 CD Mechanism Module(S10.1) CXK5602

26 Screw ISS26P055FTC 27 Tuner Amp Unit See Contrast table(2) 28 Screw ASZ26P060FTC 29 Screw BPZ26P080FTC 30 Screw BSZ26P160FTC

31 Fuse(10A) CEK1208 32 Pin Jack(CN352) CKB1057 33 Terminal(CN402) CKF1059 34 Plug(CN901) CKM1376 35 Connector(CN831) CKS3581

36 Connector(CN651) CKS3835

No. Description Part No.

Mark

37 Connector(CN621) CKS4124 38 Antenna Jack(CN401) CKX1056 39 Holder CND1328 40 Heat Sink CNR1668

41 FM/AM Tuner Unit CWE1645 42 Holder CND1054 43 Holder YNC5002 44 Detach Grille Assy See Contrast table(2) 45 Screw BPZ20P100FZK

46 Spring CBH2210 47 Button(CD EJECT) YAC5001 48 Button(TA, EQ) YAC5003 49 Button(UP) See Contrast table(2) 50 Button(DOWN) See Contrast table(2)

51 Button(SRC) YAC5011 52 Button(1-6) YAC5012 53 Button(LOUD) YAC5014 54 Button(UP, DOWN) See Contrast table(2) 55 Button(LEFT, RIGHT) See Contrast table(2)

56 Button(A, BAND) YAC5021 57 Button(DETACH) YAC5023 58 Cover See Contrast table(2) 59 Keyboard Unit See Contrast table(2) 60 LCD(LCD1801) See Contrast table(2)

61 Connector(CN1801) CKS3580 62 Sheet CNM7932 63 Lens CNV7060 64 Connector CNV7369 65 Holder YNC5001

66 Lighting Conductor YNV5001 67 Rubber YNV5003 68 Grille Unit See Contrast table(2) 69 Chassis Unit See Contrast table(2) 70 Transistor(Q911, 921, 991) 2SD2396

71 IC(IC302) TDA7386 72 Sheet See Contrast table(2)

A

B

C

D

56

DEH-1630R/XU/EW

E

F

7

8

9

1234

(2) CONTRAST TABLE

DEH-1630R/XU/EW, DEH-1600R/XU/EW and DEH-1600RB/XU/EW are constructed the same except for the following:

A

Mark NO Description DEH-1630R/XU/EW DEH-1600R/XU/EW DEH-1600RB/XU/EW

24 Panel YNS5031 YNS5032 YNS5031 27 Tuner Amp Unit YWM5007 YWM5001 YWM5019 44 Detach Grille Assy YXA5026 YXA5014 YXA5032 49 Button(UP) YAC5007 YAC5005 YAC5007 50 Button(DOWN) YAC5010 YAC5008 YAC5010

54 Button(UP, DOWN) YAC5017 YAC5015 YAC5017 55 Button(LEFT, RIGHT) YAC5020 YAC5018 YAC5020 58 Cover YNS5020 YNS5021 YNS5020

B

59 Keyboard Unit YWM5008 YWM5002 YWM5020 60 LCD(LCD1801) CAW1779 CAW1731 YAW5006

68 Grille Unit YXA5002 YXA5001 YXA5013 69 Chassis Unit YXA5036 YXA5035 YXA5037 72 Sheet Not used Not used CNM7881

C

D

E

F

10

1234

DEH-1630R/XU/EW

5678

A

B

C

D

E

56

DEH-1630R/XU/EW

F

7

8

11

1234

2.3 CD MECHANISM MODULE

42

A

13

5

13

5

81

34

5

15

22

E

F

93

13

A

44

B

5

B

1

54

C

52

53

13

D

86

82

83

4

37

71

4

29

51

I

73

1

50

72

10

1

76

B

55

4

36

4

1

18

2

24

47

7

C

64

2

1

61

2

M

1

23

87

75

E

63

57

62

58

1

G

L

1

N

R

1

2

40

1

56

D

O

16

P

33

1

P

19

J

12

3

20

39

1

69

30

2

21

M

D

79

2

1GEM1024 2GEM1045 3GEM1035

E

92

26

G

68

28

I

H

28

45

J

38

23

K

59

49

F

Q

A

27

H

77

90

48

8

67

17

78

25

70

60

80

N

L

K

43

46

6

60

11

89

10

14

74

R

31

41

85

C

91

F

C

3

65

1

2

85

66

35

O

31

Q

14

85

12

DEH-1630R/XU/EW

1234

5678

CD MECHANISM MODULE SECTION PARTS LIST

Mark No. Description Part No.

1 CD Core Unit(S10.1) CWX2947 2 Connector(CN101) CKS4182 3 Connector(CN701) CKS4188 4 Screw BMZ20P035FTC 5 Screw BSZ20P040FTC

6 Screw(M2x4) CBA1362 7 Screw(M2x3) CBA1511 8 Screw(M2x3) CBA1527 9 ••••• 10 Washer CBF1038

11 Washer CBF1060 12 Spring CBH2390 13 Spring CBH2606 14 Spring CBH2607 15 Spring CBH2608

16 Spring CBH2609 17 Spring CBH2610 18 Spring CBH2735 19 Spring CBH2612 20 Spring CBH2613

21 Spring CBH2614 22 Spring CBH2615 23 Spring CBH2616 24 Spring CBH2617 25 Spring CBH2620

26 Spring CBH2621 27 Spring CBH2641 28 Spring CBH2642 29 Spring CBH2643 30 Spring CBH2659

31 Spring CBH2688 32 ••••• 33 Shaft CLA4441 34 Frame CNC9962 35 Frame CNC9963

36 Bracket CNC9966 37 Bracket CND1895 38 Arm CNC9968 39 Arm CND1909 40 Lever CND2032

41 Lever CNC9984 42 Sheet CNM8134 43 Collar CNV7798 44 Guide CNV7799 45 Arm CNV7800

No. Description Part No.

Mark

51 Gear CNV7208 52 Gear CNV7209 53 Gear CNV7210 54 Gear CNV7211 55 Gear CNV7212

56 Rack CNV7214 57 Arm CNV7215 58 Arm CNV7216 59 Guide CNV7217 60 Roller CNV7218

61 Gear CNV7219 62 Arm CNV7221 63 Arm CNV7220 64 Arm CNV7222 65 Damper CNV7313

66 Damper CNV7314 67 Arm CNV7341 68 Arm CNV7342 69 Guide CNV7360 70 Guide CNV7361

71 Holder CNV7437 72 Arm CNV7805 73 Gear CNV7595 74 Damper CNV7618 75 Motor Unit(M1) CXB6007

76 Chassis Unit CXC2318 77 Screw Unit CXB8729 78 Gear Unit CXC2397 79 Arm Unit CXC2316 80 Arm CND1896

81 Arm CND1894 82 Motor Unit(M2) CXB8933 83 Bracket CNC9985 84 ••••• 85 Screw(M2x5) EBA1028

86 Screw JFZ20P020FTC 87 Screw JGZ17P022FTC 88 ••••• 89 Washer YE20FTC 90 Pickup Unit(P10)(Service) CXX1647

91 Screw IMS26P030FTC 92 Spring CBL1635 93 Clamper CNV7197

A

B

C

D

E

46 Rack CNV7199 47 Holder CNV7201 48 Holder CNV7202 49 Arm CNV7203 50 Gear CNV7207

56

DEH-1630R/XU/EW

F

7

8

13

Q

Q Q

K

O

A

S

1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

A

TUNER AMP UNIT

A

VDD

FM/AM TUNER UNIT

B

ANTENNA

CN401

1

2

1

3

AM ANT

FM ANT

ATT

ANT adj

FMRF

RF adj

7 6 13 5 10 9 8 11 14 18 19 20 21

WC

CE2

ROM_VDD

IC 3 EEPROM

5.0V

OSC

LPF

IC 1

3.3V

MIXER, IF AMP

T51

CF52

C

RFGND

OSCGND

DGND

212 1522 16 4 17

AUDIOGNDNCVCC

CF51

VDD_3.3

3.3V

SL

TUN 3V VCC

DI

IC 5

←

5V 3.3V

IC 4

3.3V 2.5V

CK

CE1

←

2.5V

LDET

DO

RDS_CK

RDS_HSLK

RDS_DATA

RDS_LOCK

Rch

IC 2

2.5V

DET, FM MPX, RDS DECODER

24

Lch

23

TUN L

CD L

VST,VCK,VDT

RDS_D

RDS_C

RDS_H

RDS_L

2

3

PICKUP UNIT

D

(SERVICE)(P10)

LASER DIODE

HOLOGRAM

UNIT

FOCUS ACT.

TRACKING ACT.

MONITOR

DIODE

SPINDLE

MOTOR

CARRIAGE

LOADING/

MOTOR

LD+

MD

FOP TOP

M

E

CD CORE UNIT(S10.1)

C

D

CN101

Q101

14

5

FOP

1

TOP

4

12EJ 8EJ DSCSNS

3R3V

12 13

ACT,MOTOR

16 15 17 18

FOP TOP

SOP SOM LCOM LCOP

DRIVER

LOEJ

CONT

IC 301

BA5996FP

AC, F, E, BD

FD, TD, SD, MD

22

9

HOME

1

LD

2

PD

SERVO

CONTROL,

DSP,

LPF, DAC

IC 201

UPD63712AGC

42

LIMIT

CLAMP

3R3V

20

LOUT

23

xtal

X201

24

XTAL

12

SO

VD

3.3V REGULATOR

3

IC 701

CN701

LOUT

CONT

DSCSNS

CLMP

1

LOEJ

CN651

8

14

SYSTEM CONTROLLER

XSI LOEJ CONT DSCSNS CLAMPSW VDSENS

41

VDCONT

8

IC 601(2/2)

PE5329B

KYDT

dsens

9

65

DPDT

21

XSI

16

5

7

6

11

VD

1

2

IC 652

24

6

TC7SET08FU

17

15

16

11

VDSENS

20

21

Q991

Q992

B.UP

CLMP

16 29 28 79 27 78

SYSPW

STRKEY1

swvdd

22

mute

KEY2

ILMPW

48

70

X1

X601

69

X2

43

80 46

B.UP

VDD

NJM2391DL1-33

F

14

1234

DEH-1630R/XU/EW

P

RDS_DATA

RDS_CK

RDS_HSLK

RDS_LOCK

5678

A

RESET

Q402

Q401

CE2

55

TUNPCE2

CE1

56

TUNPCE1

DO

11

TUNPDI

DI

12

TUNPDO

CK

13

TUNPCK

61

ldet

76

SL

57

RDT

62

RCK

59

RDS57K

58

RDSLK

1

S-80834CNY

60

reset

SYSTEM CONTROLLER

IC 601(1/2)

PE5329B

IC 961

2

DALMON

BSENS

ASENS

SYSPW

TELIN

VDD

PRE OUT

CN352

RL

Q352

2

RL

B

VDD REGULATOR

VDD

32

64

63

43

34

Q911

BACKUP SENSE

Q931

ACC SENSE

Q951

VDD

TELEPHONE MUTE

Q912

B.UP

ACC

B REMOTE

TPD1018F

IC 551

6

CN901

FUSE

16

14

15

11

9

15 15

BACK UP

10A

14

ACC

11

B.REM

9

TELMUTE

GND

C

Q921

6,20

FL+ RLRL+

IC 981

B.UP

23

FL-

21

3 5

Q922

Q923

SYSPW

B.UP

2

KEY1

3

KEY2

1

13

VCC

7 5 8 6

CN621

7

FL-

5

FL+

8

RL-

6

RL+

RR

REM

ACC

-

FR

-

B.

FL

-

RL

-

BACK

GND

UP

WIRED REMOTE

RR

+

FR

+

FL

+

RL

+

D

ELECTRONIC VOLUME/

TUN L

CD L

VST,VCK,VDT

48

te

70

X1

X601

69

X2

43

W

80

Y1

46

Y2

SOURCE SELECTOR

2

IN1-L

IC 151

PML003AM

3

IN2-L

10

FL

11

RL

MUTE

Q453

MUTE

Q452

14 12

POWER AMP

IC 302

FLIN

TDA7386

RLIN

STBYMUTE

22 4

SYS 8.4V REGULATOR

VCC

TUNER 3.3V REGULATOR

TUN 3V

NJM2391DL1-33

KEYBOARD UNIT

B

CN1801

ILL

7

SW5V

5

E

B.UP

VDD

Q821

Q822

Q801

CN831

ILM

SWDVDD

DPDT

DSENS

KYDT

DPDT

4

DSENS

88

KYDT

3

18

DPDT

20

KTDT

10

56

VDD

VLCD

LCD DRIVER/

KEY CONTROLLER

IC 1801

PD6340A

DEH-1630R/XU/EW

56

KEY DATA

7

KEY MATRIX

LCD

F

15

8

1234

3.2 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)

A

B

C

"ELECTRICAL PARTS LIST".

Large size

A-b

SCH diagram

Guide page

Detailed page

FM:-15.5dBs

AM:-26.0dBs

A-a A-b

A-a

CN701

C

CD:+0.35dBs

Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or

FM/AM TUNER UNIT

D

SYSTEM CONTROLLER

E

For resistors and capacitors in the circuit diagrams, their resistance values or capacitance values are expressed in codes:

Ex. *Resistors Code Practical value 123 12k ohms 103 10k ohms

*Capacitors Code Practical value 103 0.01uF 101/10 100uF/10V

The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of

F

identical designation.

B

CN1801

16

A

DEH-1630R/XU/EW

1234

5678

A

A-b

TUNER AMP UNIT

A

FM: +6.6dBs AM: -2.9dBs CD:+10.45dBs

2R2/50

TDA7386

>

3A

332/16

REAR L CH

REAR R CH

B

C

FM: +32.6dBs

AM: +23.1dBs

CD:+36.45dBs

FUSE

CEK1208

600µH

10A

BACK UP

>

GND

ACC

B.REM

TEL MUTE

D

RL-

FL-

RL+

FL+

RR-

FR-

RR+

FR+

Jack for the wired remote control

DEH-1630R/XU/EW

56

BACK

GND

RR

+

FR

UP

REM

+

-

B.

FL

+

-

RL

ACC

+

-

E

F

A

7

8

17

1234

A

A-b

B

1

CD:+0.35dBs

CN701

2

C

A-b A-a

A-a

D

E

F

FM:-15.5dBs

AM:-26.0dBs

FM/AM TUNER UNIT

A-a

18

1234

DEH-1630R/XU/EW

5678

A

SYSTEM CONTROLLER

3

B

A-b

B

C

CN1801

A-b A-a

A-a

D

E

The > mark found on some component parts indicates

the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of

For resistors and capacitors in the circuit diagrams, their resistance values or

capacitance values are expressed in codes:

Ex. *Resistors

Code Practical value

123 12k ohms

103 10k ohms

*Capacitors

Code Practical value

103 0.01uF

101/10 100uF/10V

identical designation.

TUNER UNIT

56

DEH-1630R/XU/EW

F

A-a

7

8

19

Pioneer DEH-1600RB, DEH-1600R User Manual

SAFETY INFORMATION

CONTENTS

1. SPECIFICATIONS

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

2.2 EXTERIOR

2.3 CD MECHANISM MODULE

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.2 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)