Pioneer DEH-1510XU-EE User Manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER CORPORATION 2002

K-ZZU. NOV. 2002 Printed in Japan

ORDER NO.

CRT2969

HIGH POWER CD PLAYER WITH RDS TUNER

DEH-1500RXU/EW

DEH-1500R/XU/EW

- This service manual should be used together with the following manual(s):

Model No. Order No. Mech. Module Remarks CX-3026 CRT2944 S10 CD Mech. Module:Circuit Description, Mech.Description, Disassembly

DEH-1530RXU/EW

For details, refer to "Important symbols for good services".

HIGH POWER CD PLAYER WITH FM/MW/LW TUNER

DEH-1510

XU/EE

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SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

1. Safety Precautions for those who Service this Unit.

• When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.

Caution:

1. During repair or tests, minimum distance of 13cm from the focus lens must be kept.

2. During repair or tests, do not view laser beam for 10 seconds or longer.

2. A “CLASS 1 LASER PRODUCT” label is affixed to the bottom of the player.

3. The triangular label is attached to the mechanism unit frame.

4. Specifications of Laser Diode

Specifications of laser radiation fields to which human access is possible during service. Wavelength = 800 nanometers

CLASS 1 LASER PRODUCT

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DEH-1500R/XU/EW

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

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DEH-1500R/XU/EW

- CD Player Service Precautions

1. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on mode may damage the ICs inside the unit.

2. To protect the pickup unit from electrostatic discharge during serviving, take an appropriate treatment(shorting-solder) by referring to "the DISASSEMBLY" on page 47.

3. After replacing the pickup unit, be sure to check the grating.(See p.44.)

4. In this product, because the memory capacity of the microcomputer is insufficient, the test mode is not installed. However grating of the pickup unit can be confirmed.

1. SPECIFICATIONS

EW model

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DEH-1500R/XU/EW

EE model

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DEH-1500R/XU/EW

1 Cord Assy CDE7059 2 Screw CBA1002 3 Handle CNC5395 4 Bush CNV3930

* 5 Polyethylene Bag E36-615

6 Polyethylene Bag CEG-162 7-1 Owner’s Manual CRD3662 7-2 Installation Manual CRD3663

* 7-3 Passport CRY1013 * 7-4 Warranty Card CRY1157

8 Carton(DEH-1500R) CHG4985

Carton(DEH-1530R) CHG4986

9 Contain Box(DEH-1500R) CHL4985

Contain Box(DEH-1530R) CHL4986

10 Protector CHP2663

11 Protector CHP2664 12 Case Assy CXB3520 13 Fixing Screw(M2x4) CBA1488 14 Accessory Assy CEA3094

Mark No. Description Part No. Mark No. Description Part No.

- PACKING(EW model) SECTION PARTS LIST

NOTE:

- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.

- Screws adjacent to ∇ mark on the product are used for disassembly.

- For the applying amount of lubricants or glue, follow the instructions in this manual.

(In the case of no amount instructions, apply as you think it appropriate.)

- Owner's Manual, Installation Manual

Model Part No. Language DEH-1500R/XU/EW CRD3662 English,Spanish,German, DEH-1530R/XU/EW CRD3663 French,Italian,Dutch

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2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING(EW model)

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DEH-1500R/XU/EW

1 Cord Assy CDE7209 2 Spring CBH1650 3 Screw CBA1002

* 4 Polyethylene Bag CEG-127

5 Screw CRZ50P090FTC

6 Screw TRZ50P080FTC

* 7 Polyethylene Bag CEG-158

8 Handle CNC5395 9 Bush CNV3930

10 Polyethylene Bag CEG-162

11-1 Owner’s Manual CRD3670

11-2 Installation Manual CRD3671

* 11-3 Warranty Card CRY1157

12 Carton CHG4990

13 Contain Box CHL4990 14 Protector CHP2663 15 Protector CHP2664 16 Case Assy CXB3520 17 Accessory Assy CEA3438

18 Fixing Screw(M2 x 4) CBA1488

Mark No. Description Part No. Mark No. Description Part No.

- PACKING(EE model) SECTION PARTS LIST

- Owner's Manual, Installation Manual

Model Part No. Language

DEH-1510/XU/EE CRD3670 English,Russian

CRD3671

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16

10

12

13

15

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9

2

8

7

6

4

3

18

11

2.2 PACKING(EE model)

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DEH-1500R/XU/EW

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DEH-1500R/XU/EW

2.3 EXTERIOR(EW model)

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DEH-1500R/XU/EW

1 Screw BSZ26P060FTC 2 Screw BSZ30P060FTC 3 Screw BSZ30P200FTC 4 Cord Assy CDE7059 5 Cap CKX-003

6 Cable CDE7113 7 Fuse(10A) CEK1208 8

CD Mechanism Module(S10)

CXK5600

9 Case CNB2793

10 Holder CNC8659

11 Earth Plate CNC8915 12 Cushion CNM8275 13 Insulator CNM8059 14 Insulator CNM8174 15 Tuner Amp Unit(DEH-1500R) CWM8521

Tuner Amp Unit(DEH-1530R) CWM8565

16 Screw ASZ26P060FTC 17 Screw BPZ26P080FTC 18 Screw BSZ26P160FTC 19 Pin Jack(CN352) CKB1028 20 Terminal(CN402) CKF1059

21 Plug(CN901) CKM1376 22 Connector(CN831) CKS3581 23 Connector(CN651) CKS3835 24 Connector(CN621) CKS4124 25 Antenna Jack(CN401) CKX1056

26 Holder CND1235 27 Holder CND1328 28 Heat Sink CNR1668 29 FM/AM Tuner Unit CWE1645 30 Holder CND1054

31 Detach Grille Assy(DEH-1500R) CXB9441

Detach Grille Assy(DEH-1530R) CXB9568 32 Screw BPZ20P100FZK 33 Button(1-6) CAC7739 34 Button(Volume) CAC7740

35 Button(Up) CAC7741 36 Button(Down) CAC7742 37 Button(Eject) CAC7743 38 Button(Band) CAC7745 39 Button(Audio) CAC7746

40 Button(SRC-EQ) CAC7747 41 Button(DEH-1500R) CAC7753

Button(DEH-1530R) CAC5929 42 Spring CBH2210 43 Cover(DEH-1500R) CNS7232

Cover(DEH-1530R) CNS7353

44 Keyboard Unit(DEH-1500R) CWM8523

Keyboard Unit(DEH-1530R) CWM8573 45 LCD(LCD1801) CAW1731 46 Connector(CN1801) CKS3580 47 Holder CNC9617

48 Sheet CNM7932 49 Lens CNV7060 50 Lighting Conductor CNV7367 51 Rubber CNV7368 52 Connector CNV7369

53 Grille Unit(DEH-1500R) CXB9504

Grille Unit(DEH-1530R) CXB9866 54 Chassis Unit(DEH-1500R) CXB9541

Chassis Unit(DEH-1530R) CXB9544 55 Button CAC4836

56 Spring CBH1835 57 Spring CBH2208 58 Spring CBH2367 59 Bracket CNC6791 60 Holder CNC8042

61 Cover CNM6276 62 Panel(DEH-1500R) CNS7522

Panel(DEH-1530R) CNS7129 63 Arm CNV4692 64 Arm CNV4728

65 Arm CNV5576 66 Screw IMS20P030FZK 67 Screw ISS26P055FTC 68 IC(IC302) TDA7386 69 Transistor(Q911,921,991) 2SD2375

- EXTERIOR(EW model) SECTION PARTS LIST

Mark No. Description Part No.

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DEH-1500R/XU/EW

2.4 EXTERIOR(EE model)

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8

DEH-1500R/XU/EW

1 Screw BSZ26P060FTC 2 Screw BSZ30P060FTC 3 Screw BSZ30P200FTC 4 Cord Assy CDE7209 5 •••••

6 Cable CDE7113 7 Fuse(10A) CEK1208 8 CD Mechanism Module(S10) CXK5600 9 Case CNB2793

10 Holder CNC8659

11 Earth Plate CNC8915 12 Cushion CNM8275 13 Insulator CNM8059 14 Insulator CNM8174 15 Tuner Amp Unit CWM8567

16 Screw ASZ26P060FTC 17 Screw BPZ26P080FTC 18 Screw BSZ26P160FTC 19 Pin Jack(CN352) CKB1028 20 Terminal(CN402) CKF1059

21 Plug(CN901) CKM1376 22 Connector(CN831) CKS3581 23 Connector(CN651) CKS3835 24 ••••• 25 Antenna Jack(CN401) CKX1056

26 Holder CND1241 27 Holder CND1328 28 Heat Sink CNR1668 29 FM/AM Tuner Unit CWE1648 30 Holder CND1054

31 Detach Grille Assy CXB9570 32 Screw BPZ20P100FZK 33 Button(1-6) CAC7739 34 Button(Volume) CAC7740 35 Button(Up) CAC7741

36 Button(Down) CAC7742 37 Button(Eject) CAC7743 38 Button(Band) CAC7745 39 Button(Audio) CAC7746 40 Button(SRC-EQ) CAC7749

41 Button CAC7753 42 Spring CBH2210 43 Cover CNS7232 44 Keyboard Unit CWM8575 45 LCD(LCD1801) CAW1735

46 Connector(CN1801) CKS3580 47 Holder CNC9617 48 Sheet CNM7932

49 Lens CNV7060 50 Lighting Conductor CNV7367

51 Rubber CNV7368 52 Connector CNV7369 53 Grille Unit CXB9868 54 Chassis Unit CXB9542 55 Button CAC4836

56 Spring CBH1835 57 Spring CBH2208 58 Spring CBH2367 59 Bracket CNC6791 60 Holder CNC8042

61 Cover CNM6276 62 Panel CNS7238 63 Arm CNV4692 64 Arm CNV4728 65 Arm CNV5576

66 Screw IMS20P030FZK 67 Screw ISS26P055FTC 68 IC(IC302) TDA7386 69 Transistor(Q911,921,991) 2SD2375

- EXTERIOR(EE model) SECTION PARTS LIST

Mark No. Description Part No.

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DEH-1500R/XU/EW

2.5 CD MECHANISM MODULE

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DEH-1500R/XU/EW

15

Mark No. Description Part No. Mark No. Description Part No.

1 CD Core Unit(S10) CWX2708 2 Connector(CN101) CKS4182 3 Connector(CN701) CKS4188 4 Screw BMZ20P035FTC 5 Screw BSZ20P040FTC

6 Screw(M2x4) CBA1362 7 Screw(M2x3) CBA1511 8 Screw(M2x3) CBA1527 9 Washer CBF1037

10 Washer CBF1038

11 Washer CBF1060 12 Spring CBH2390 13 Spring CBH2606 14 Spring CBH2607 15 Spring CBH2608

16 Spring CBH2609 17 Spring CBH2610 18 Spring CBH2611 19 Spring CBH2612 20 Spring CBH2613

21 Spring CBH2614 22 Spring CBH2615 23 Spring CBH2616 24 Spring CBH2617 25 Spring CBH2620

26 Spring CBH2621 27 Spring CBH2641 28 Spring CBH2642 29 Spring CBH2643 30 Spring CBH2659

31 Spring CBH2688

* 32 Spring CBL1614

33 Shaft CLA3845 34 Frame CNC9962 35 Frame CNC9963

36 Bracket CNC9966 37 Bracket CNC9967 38 Arm CNC9968 39 Arm CNC9973 40 Lever CNC9983

41 Lever CNC9984 42 Sheet CNM8134 43 Collar CNV6906 44 Guide CNV6925 45 Arm CNV7198

46 Rack CNV7199 47 Holder CNV7201

48 Holder CNV7202 49 Arm CNV7203 50 Gear CNV7207

51 Gear CNV7208 52 Gear CNV7209 53 Gear CNV7210 54 Gear CNV7211 55 Gear CNV7212

56 Rack CNV7214 57 Arm CNV7215 58 Arm CNV7216 59 Guide CNV7217 60 Roller CNV7218

61 Gear CNV7219 62 Arm CNV7221 63 Arm CNV7220 64 Arm CNV7222 65 Damper CNV7313

66 Damper CNV7314 67 Arm CNV7341 68 Arm CNV7342 69 Guide CNV7360 70 Guide CNV7361

71 Holder CNV7437 72 Arm CNV7444 73 Gear CNV7595 74 Damper CNV7618 75 Motor Unit(M1) CXB6007

76 Chassis Unit CXB8728 77 Screw Unit CXB8729 78 Gear Unit CXB8731 79 Arm Unit CXB8732 80 Arm Unit CXB8735

81 Arm Unit CXB8852 82 Motor Unit(M2) CXB8933 83 Bracket CNC9985 84 Screw JFZ20P020FTC 85 Screw(M2x5) EBA1028

86 Screw JFZ20P020FTC 87 Screw JGZ17P022FTC 88 Washer YE15FTC 89 Washer YE20FTC 90 Pickup Unit(Service)(P10) CXX1641

91 Screw IMS26P030FMC

- CD MECHANISM MODULE SECTION PARTS LIST

16

VDCONT

Q991

Q992

B.U

ANTENNA

CN402

IN2_

IN3_

2

3

CN651

CO

29

28

27

65

41

VDC

DSC

LOEJ

CONT

LOE

CON

TUNER AMP UNIT

VD

A

CN701

CN101

Q101

M

LASER DIODE

MONITOR

DIODE

CLAMP

HOME

X201

12EJ 8EJ DSCSNS

FOCUS ACT.

SPINDLE

MOTOR

M

CARRIAGE

MOTOR

LOADING/

TRACKING ACT.

LD+

MD

FOP TOP

14

5

4

1

PICKUP UNIT (SERVICE)(P10)

HOLOGRAM

UNIT

IC 301

BA5996FP

IC 201

UPD63712GC

IC 701

NJM2391DL1-33

3.3V REGULATOR

SERVO

CONTROL,

DSP,

LPF, DAC

ACT,MOTOR

DRIVER

1 2

VD

3R3V

7

CONT

11

CLMP CLAMSW

5

LOEJ

6

DSCSNS DSCSNS

8

21 20

15

11

17

16

14

LOUT

TOP

FOP

16

SOP

15

SOM

17

LCOM

18

LCOP

22

1

LOEJ

23

20

LOUT

XTAL

xtal

24

9

CONT

12

FOP

FD, TD, SD, MD

AC, F, E, BD

1

LD

2

PD

42

LIMIT

3

13

TOP

D

CD CORE UNIT(S10)

C

CLA

VDD

CE2

CE1

Q401

Q402

FMRF

ANT adj

RF adj

FM ANT

T51

CF52

CF51

VCC

VDD_3.3

VCC

TUN3V

3.3V

2.5V

IC 4

3.3V 2.5V

←

IC 2

2.5V

CE2

ROM_VDD

SL

DI

TUNPDI

CK TUNPCK

CE1

LDET

DO TUNPDO

RDS_CK

RDS_DATA

RDS_LOCK

RDS_HSLK

6 13 5 10 9 8 11 14 18 19 20 21

1

3

4

17

IC 1

3.3V

AM ANT

FMRF

ATT

LPF

OSC

IC 3 EEPROM

5.0V

IC 5

5V 3.3V

←

ATT

MIXER, IF AMP

DET, FM MPX,

RDS DECODER

23

Lch

VDD

IC652

TC7SET08FU

16

XSI

1

5

4

1

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DEH-1500R/XU/EW

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

- EW MODEL

KYDT DPDT

IC 1801

PD6340A

3 4

5

3 4

5

KEY MATRIX

LDET SL

TUNPCE2 TUNPCE1 TUNPDI TUNPDO

IN2_L

IN3_L

61 76

RDS57K

RDSLK

RDT

RCK

59

58

57

62

55 56

11 12

TUNPCK

13

2

3

SYSTEM

CONTROLLER

IC 601 (1/2)

PE5329A

VCK VDT VST

B.U

VDD

Q911

B.U

BACKUP

FLFL+ RLRL+

ACC

16 15

7 5 8 6

14

ELECTRONIC VOLUME

IC 151

PML003AM

SYSTEM

CONTROLLER

IC 601(2/2)

PE5329A

ASENS

64

BSENS

63

TELIN

34

SYSPW

43

MUTE

48

KYDT

8

DPDT

9

RESET

60

SWVDD

21

Frontout_L

10

Rearout_L

11

POWER AMP

IC 302

PAL007A

14 12

22 4

5

3

21

23

FL

MUTE STBY

RL

B.U

bsens

asens

Q931

Q452 MUTE

KEYBOARD UNIT

CN1801CN831

LCD

20 18

Q801

RESET

IC 603

S-80834ANY

VDD

12

SYSPW

GND

11

B.REM

FUSE

10A

29

28

27

65

41

VDCONT

DSCSNS

LOEJ

CONT

VST/ VCK/ VDT

VDD

VDD VLCD

56 10

CN901

Q 352

CN352

REAR L CH

Q453

RR

+

RR

FR

+

FR

FL

+

FL

RL

+

RL

-

ACC

GND

BACK

UP

BACK UP

FLFL+

RLRL+

B.REM

ACC

GND

B.

REM

TELEPHONE MUTE

9

TELIN

Q951

TELEPHONE MUTE

B

ANTIN

49

KYDT DPDT

SW5V

KEY CONTROLLER

LCD DRIVER

16

15

7 5 8 6

14

11

9

SYSPW

Q921

Q922

B.U

VCC

Q923

ANTPW

B.REMOTE

IC 551

TPD1018F

6

1

4

1

RESET

IC 961

S-80834CNY

1 2

SYS 8V REGULATOR

VDD REGULATOR

CLAMSW

CE2

CE1

401

402

TUN3V

TUN 3V

IC 901

BA033SFP

4

VCC

16

XSI

5

6

7

8

F

E

D

C

B

A

5

6

7

8

DEH-1500R/XU/EW

17

18

A-a A-b

A-aA-a

A-b A-b

A-a A-a

e

m

Guide page

Detailed page

Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or

.

A-a

A

The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

Decimal points for resistor and capacitor fixed values are expressed as :

2.2 2R2

0.022 R022

←

Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors.

NOTE :

Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors.

B

CN1801

C

CN701

FM/AM TUNER UNIT

1

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DEH-1500R/XU/EW

3.2 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)

"ELECTRICAL PARTS LIST"

Large siz

SCH diagra

19

A-b

A

CEK1136

>

REAR L CH

REAR R CH

A

TUNER AMP UNIT

RR

+

RR

FR

+

FR

FL

+

FL

RL

+

RL

-

ACC

GND

B.

REM

BACK

UP

RR+

RR-

FR+

FR-

FL+

FLRL+

RL-

ACC

GND

B.REM

BACK UP

TEL MUTE

600

µH

RR+

RR-

FR+

FR-

FL-

RL+ FL+

RL-

GND

EW

m

od

e

l

EE

m

od

e

l

5

6

7

8

F

E

D

C

B

A

5

6

7

8

DEH-1500R/XU/EW

20

A-a

A-b A-a

A-a

A-b

C

CN701

FM/AM TUNER UNIT

1

2 3

1

234

12

34

F

E

D

C

B

A

DEH-1500R/XU/EW

21

A-a

A-b A-a

A-a

A-b

The > mark found on some component parts indicates

the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of

identical designation.

Decimal points for resistor

and capacitor fixed values

are expressed as :

2.2 2R2

0.022 R022

←

Symbol indicates a resistor.

No differentiation is made between chip resistors and

discrete resistors.

NOTE :

Symbol indicates a capacitor.

No differentiation is made between chip capacitors and

discrete capacitors.

B

CN1801

4 5

5

6

7

8

F

E

D

C

B

A

5

6

7

8

DEH-1500R/XU/EW

22

A-a

A-b

CEK1136

>

600µH

EW model

REAR

L CH

REAR

R CH

A

TUNER AMP UNIT

1

2 3

ACC

GND

B.REM

BACK UP

TEL MUTE

1

234

12

34

F

E

D

C

B

A

DEH-1500R/XU/EW

Pioneer DEH-1510XU-EE User Manual

SAFETY INFORMATION

CONTENTS

1. SPECIFICATIONS

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING(EW model)

2.2 PACKING(EE model)

2.3 EXTERIOR(EW model)

2.4 EXTERIOR(EE model)

2.5 CD MECHANISM MODULE

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.2 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)