PIAGGIO Beverly 125, Beverly 250 User Manual

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PIAGGIO WOULD LIKE TO THANK YOU for choosing one of its products. We have prepared this booklet to help you to get the very best from your scooter. Please read it carefully before riding
the scooter for the first time. It contains information, tips and precautions for using your scooter. It also describes features, details and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle and it will serve you well for a long time to come. This booklet forms an integral part of the scooter; should the scooter be sold, it must be transferred to the new owner.
Beverly 125 - 250
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The instructions given in this manual are intended to provide a clear, simple guide to using your scooter; this booklet also details routine maintenance procedures and regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centre. The booklet also contains instructions for simple repairs. Any operations not specifically described in this manual require the use of special tools and/or particular technical knowledge: to carry out these operations refer to any authorised Dealer of Service Centres.
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Personal safety
Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment
Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-
aging the environment.
Vehicle intactness
The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee.
The signs that you see on this page are very important. They are used to highlight those parts of the booklet that should be read with particular care. As you can see, each sign consists of a different graphic symbol, making it quick and easy to locate the various topics.
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INDEX
VEHICLE...................................................................................... 7
Dashboard................................................................................ 8
Analogue instrument panel....................................................... 9
Key switch................................................................................. 9
Locking the steering wheel.................................................... 10
Releasing the steering wheel................................................ 10
Switch direction indicators........................................................ 10
Horn button............................................................................... 11
Light switch............................................................................... 11
Start-up button.......................................................................... 12
Engine stop button.................................................................... 12
The immobilizer system............................................................ 12
Keys...................................................................................... 13
Immobilizerdevice enabled indicator led............................... 14
Operation............................................................................... 14
Programming the immobilizer system................................... 15
Accessing the fuel tank............................................................. 16
Power supply socket................................................................. 17
The saddle................................................................................ 17
Opening the saddle............................................................... 19
Identification.............................................................................. 19
Helmet Anti-theft Device........................................................... 20
USE.............................................................................................. 21
Checks...................................................................................... 22
Refuelling.................................................................................. 22
Shock absorbers adjustment.................................................... 23
Running in................................................................................. 24
Starting up the engine............................................................... 25
Precautions........................................................................... 26
Difficult start up......................................................................... 27
Stopping the engine.................................................................. 28
Stand......................................................................................... 28
Automatic transmission............................................................. 29
Safe driving............................................................................... 30
MAINTENANCE........................................................................... 33
Engine oil level.......................................................................... 34
Engine oil level check............................................................ 34
Engine oil top-up................................................................... 34
Warning light (insufficient oil pressure)................................. 35
Engine oil change.................................................................. 35
Hub oil level.............................................................................. 37
Tyres......................................................................................... 38
Spark plug dismantlement........................................................ 39
Removing the air filter............................................................... 41
Air filter cleaning....................................................................... 41
Secondary air system............................................................... 42
Cooling fluid level...................................................................... 43
Checking the brake oil level...................................................... 44
Braking system fluid top up................................................... 45
Battery....................................................................................... 46
Use of a new battery............................................................. 47
Checking the electrolyte level................................................ 47
Long periods of inactivity.......................................................... 48
Fuses........................................................................................ 49
Front light group........................................................................ 54
Headlight adjustment............................................................. 55
Front direction indicators........................................................... 55
Rear optical unit........................................................................ 55
Number plate light..................................................................... 56
Helmet compartment lighting bulb............................................ 57
Idle adjustment.......................................................................... 57
Front and rear disc brake.......................................................... 58
Puncture.................................................................................... 60
Periods of inactivity................................................................... 61
Cleaning the vehicle.................................................................. 61
TECHNICAL DATA...................................................................... 67
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Kit equipment............................................................................ 72
SPARE PARTS AND ACCESSORIES........................................ 75
Warnings................................................................................... 76
PROGRAMMED MAINTENANCE............................................... 79
Scheduled maintenance table................................................... 80
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Beverly 125 -
250
Chap. 01
Vehicle
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01_01
01_02
01_03
Dashboard (01_01, 01_02, 01_03)
A = Key switch B = Starter button C = Throttle grip D = Front brake lever E = Electric seat opening button F = Odometer and speedometer G = Turn indicator switch H = Light switch I = Rear brake lever L = Horn button M = RUN OFF (immobiliser) switch N = Digital clock R = Instrument and warning lights panel
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01_04
Analogue instrument panel (01_04)
A = Speedometer B = Odometer C = Immobilizer LED D = LH turn signal warning light E = High-beam warning light F = Fuel level gauge G = Low fuel warning light H = RH turn signal warning light I = Low oil pressure warning light L = Coolant temperature gauge M = Engine cut-off warning light N = Digital clock
01_05
Key switch (01_05)
LOCK= Ignition barred, key can be removed, mechanical antitheft device activated. OFF= Ignition barred, key can be removed, mechanical antitheft device deactivated. ON= Prestarting position, key cannot be removed, mechanical antitheft device deac-
tivated.
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Locking the steering wheel
Turn the handlebar to the left (as far as it will go), turn the key to «LOCK» and remove the key.
CAUTION
DO NOT TURN THE KEY TO «LOCK» OR «OFF» WHILE RIDING.
01_06
Releasing the steering wheel (01_06)
Reinsert the key and turn it to «OFF». CAUTION
DO NOT TURN THE KEY TO «LOCK» OR «OFF» WHILE RIDING.
01_07
Switch direction indicators (01_07)
Lever towards "S" = Left turn indicator is switched on; Lever towards "D" = Right turn indicator is switched on; The lever returns automatically to position "0" and the turn indicator "B" remains on;
press the lever to turn them off.
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01_08
Horn button (01_08)
Push the «C» button to sound the horn.
01_09
Light switch (01_09)
0 = Low-beam light 1 = High beam light 2 = Passing (flashing)
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01_10
Start-up button (01_10)
Starter button "G"
01_11
Engine stop button (01_11)
0 = OFF 1 = RUN
The immobilizer system
In order to enhance theft protection, the scooter is equipped with a «PIAGGIO IM­MOBILIZER » electronic engine locking device that is activated automatically when
the starter key is removed. Upon start-up, the «PIAGGIO IMMOBILIZER» system checks the starter key, and only if this key is recognised will the immobilizer system allow the scooter to be started.
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01_12
01_13
01_14
Keys (01_12, 01_13, 01_14)
Two types of keys come with the vehicle. The red-handgrip key "A" is the "MAS­TER" key. Only a single copy of this key is supplied, which is necessary to program
all your other keys and for your dealer to perform some maintenance operations. For this reason it is advised that it be used only in exceptional circumstances. The black key "B" (single copy supplied) is used for normal operations such as:
- engine start up
- glove-box opening Together with the keys comes a CODE CARD which is imprinted with the mechanical
code of the keys.
WARNING
LOSING THE RED KEY PREVENTS ANY REPAIRS OF THE 'PIAGGIO IMMOBIL­IZER' SYSTEM AND THE ENGINE CONTROL UNIT.
WARNING
KEEP THE 'CODE CARD' AND THE RED HANDGRIP KEY IN A SAFE PLACE (NOT ON YOUR VEHICLE).
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01_15
Immobilizerdevice enabled indicator led (01_15)
Activation of the "PIAGGIO IMMOBILIZER" system is signalled by a flashing warning light "C" (see section "Analogue instrument panel").
In order to reduce battery discharge, the indicator LED turns off automatically after 48 hours of uninterrupted functioning.
Should the system fail, different LED flashing patterns will be provided by an Author- ised Piaggio-Gilera Service Centre with information on the type of fault detected.
01_16
Operation (01_16)
Every time the starter key is removed in the "OFF" or "LOCK" position, the safety system activates the immobilizer system. Turning the key to "ON" disables the engine lock, provided that the safety system recognises the code transmitted by the key. If the code is not recognised, turn the key first to "OFF" and then to "ON"; if the lock cannot be disabled, try with the other key supplied (red-coloured). If the engine cannot be started, contact an Authorised Piaggio Service Centre, which is provided with the electronic equipment required to detect and repair the system. The immobiliser is also activated in the engine is switched off with the RUN OFF switch. This happens even if the starter key is in position "ON".
When additional keys are required, please note that data storage (up to 3 keys max.) must be done on all keys, both new ones and existing ones. Take the key with the red grip and all the black keys supplied to an Authorised Piaggio Service Centre. The codes of keys not submitted for the new storage procedure are deleted from the memory. Any lost keys will therefore not be enabled to start the engine.
WARNING
EACH KEY HAS ITS OWN AND UNIQUE CODE, WHICH MUST BE STORED BY THE SYSTEM CONTROL UNIT.
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VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THE KEY.
IF OWNERSHIP OF THE VEHICLE IS TRANSFERRED, THE RED-HANDGRIP KEY (AS WELL AS THE OTHER KEYS) AND THE "CODE CARD" MUST ALSO BE TRANSFERRED TO THE NEW OWNER.
Programming the immobilizer system
In the following is described the procedure to follow to program the "PIAGGIO IM­MOBILIZER" system and/or enter other keys in the memory.
Procedure start - red key
Insert the red-handgrip key in the switch key (in "OFF" position) and turn it to "ON". After 1 - 3 seconds, turn the key to "OFF" again and pull it out.
Intermediate step - black key
After pulling out the red key, insert the black key within 10 seconds and promptly turn it to "ON". After 1-3 seconds, turn the key to "OFF" again and pull it out. In this way, a maximum of 3 black keys can be programmed by repeating the above procedure keeping the indicated times.
Final step - red key
After pulling out the last black key, insert the red key again and turn it to "ON" (this operation should be performed within 10 seconds of pulling out the previous key). Leave it in this position for 1 to 3 seconds and return it to the «OFF» position.
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Proper programming check
Insert the red key disabling the transponder (i.e., tilt the key cap by 90°) and turn the key to "ON". Perform the engine start-up operation. Ensure that the engine does not start. Insert the black key and repeat the start-up operation. Check that engine starts.
WARNING SHOULD THE ENGINE START WITH THE RED KEY (WITH TRANSPONDER OFF),
OR IN THE EVENT OF WRONG OPERATION DURING PROGRAMMING, REPEAT THE PROCEDURE FROM THE BEGINNING.
01_17
01_18
Accessing the fuel tank (01_17, 01_18)
Insert the key into the switch and press down until the glove box opens. In the event that the key switch is in «LOCK», turn the key to «OFF» or «ON» before pressing down. Press lever «B» and open the cover over the fuel tank cap «C».
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01_19
Power supply socket (01_19)
There is a plug socket "D" inside the helmet compartment. The plug socket may be used for external consumers (mobile phone, inspection light,
etc.).
CAUTION
PROLONGED USE OF THE PLUG SOCKET MAY RESULT IN PARTIAL DIS­CHARGE OF THE BATTERY
Electric characteristic
Plug socket
12 V - 180 W MAX
Maximum power
180 W
01_20
The saddle (01_20, 01_21, 01_22, 01_23)
The saddle is supplied with a protection cover which may be used in case of rain. Lift the saddle and extract the cover from its housing. Fit it over the seat without pulling excessively to avoid tears and lower the seat again.
CAUTION
DO NOT USE THE VEHICLE WITHOUT THE PROTECTION COVER.
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01_21
01_22
01_23
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Opening the saddle
With the key in position "OFF" or "ON" or with the engine on, you can electrically open the saddle by pressing button "E". If the electric opening does not work, use the emer­gency lever "A". When the key is set to "LOCK" the saddle cannot be opened.
01_24
01_25
Identification (01_24, 01_25)
The identification registration numbers consist of a prefix stamped on the chassis and engine "B" respectively, followed by a number. These numbers must always be indi­cated on spare parts requests. To read the chassis number, remove the relevant port "A" in the helmet compartment. We recommend checking that the chassis registration number stamped on the scooter corresponds with that on the scooter's documents.
CAUTION
BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS CAN LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE, ETC.).
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01_26
01_27
Helmet Anti-theft Device (01_26, 01_27)
Turn the key in anticlockwise direction and at the same time pulling out the retaining hook as far as it will go.
Insert the strap of the helmet inside the hook, then push the hook back inside the front rail of the luggage rack in order to avoid preventing starting.
CAUTION
IN ORDER TO AVOID ENDANGERING THE STABILITY WHEN RIDING, DO NOT RIDE THE SCOOTER WITH THE HELMET INSERTED INTO THE ANTITHEFT DE­VICE.
N.B. IN ORDER TO SIMPLIFY OPERATION WHILE INSERTING THE HOOK INTO THE
RAIL, IT MAY BE NECESSARY - AS WHEN OPENING - TO TURN THE KEY IN ANTICLOCKWISE DIRECTION.
N.B. THE SCOOTER IS EQUIPPED WITH A WATERPROOF BAG TO COVER THE
HELMET WHEN IT IS FASTENED TO THE ANTITHEFT DEVICE TO BE USED IN THE EVENT OF RAIN.
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Beverly 125 -
250
Chap. 02
Use
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Checks
Before using the vehicle, check:
1. That the fuel tank is full.
2. Front and rear brake fluid level
3. That the tyres are properly inflated.
4. The functioning of the tail lights, the headlight, and the turn indicators.
5. The functioning of the front and rear brakes.
6. The oil level in the gearcase.
7. The engine oil level.
8. The coolant level.
02_01
Refuelling (02_01, 02_02)
Fuel: open the filler cap flap as described within the section «Accessing the fuel tank»
and unscrew the filler cap, «A». Recommended fuel: Unleaded petrol, 95 octanes min. The fuel level is indicated by the analogue gauge, «F».
WARNING
SWITCH OFF THE ENGINE BEFORE REFUELLING WITH PETROL. PETROL IS HIGHLY INFLAMMABLE. DO NOT SMOKE AND KEEP OPEN FLAMES AT A DISTANCE:FIRE HAZARD.
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02_02
DO NOT INHALE FUEL FUMES. DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR
ANY PLASTIC PARTS. CAUTION
PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK.
Characteristic
Fuel tank capacity
9,8 litres (indicative value).
Reserve
Fuel reserve: 2 litres
02_03
Shock absorbers adjustment (02_03)
The preloading of the springs can be adjusted to 4 positions using the ring nut located in the lower part of the shock absorbers and the specific spanner supplied.
Position 1: minimum preload: driver only Position 2 medium preloading: driver only Position 3 medium preloading: rider and passenger Position 4: maximum preloading: driver, passenger, and luggage.
In order to carry out this operation you will need to use the specific spanner in the kit.
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CAUTION
RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SET FOR THE RIDER AND POSSIBLE PASSENGER, COULD REDUCE THE COM­FORT OF THE RIDE AND THE PRECISION OF THE STEERING.
WARNING
WE RECOMMEND WEARING GLOVES WHILE CARRYING OUT THIS OPERA­TION IN ORDER TO AVOID INJURIES.
WARNING
WE STRONGLY RECOMMEND NOT TO ADJUST BOTH SHOCK ABSORBERS WITH DIFFERENT PRELOADING
02_04
Running in (02_04)
WARNING
DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITS MAXIMUM SPEED. AVOID TWISTING THE THROTTLE GRIP FULLY OR KEEP­ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THE FIRST 1000 KM, GRADUALLY INCREASE SPEED UNTIL REACHING THE MAX­IMUM PERFORMANCE.
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02_05
02_06
02_07
Starting up the engine (02_05, 02_06, 02_07)
The vehicle is equipped with an engine cut-off system engaged by the side-stand. The engine cannot therefore be started if the side-stand is lowered. Likewise, if the engine is running, it will shut-down if the side-stand is lowered. The engine is fitted with au­tomatic continuously variable transmission (CVT) and clutch. For this reason, the throttle must not be twisted while the engine is being started; to pull away from a still position, progressively increase the throttle opening. The vehicle is also equipped with a vacuum fuel pump and an electric choke device which are automatically engaged when the engine is running. In order to start the engine, pull either the right, «H», or left hand-side brake lever, «N», while pressing the engine starter button, «G», as this will disengage the starter safety switch.
1. Rest the vehicle on its centre-stand, «F», ensuring the rear wheel is not touching the ground.
2. Maintain the throttle grip, «M», completely untwisted.
3. Insert the key into the ignition key-switch, «A», and turn it onto the «ON» position.
4. Ensure the engine cut-off switch, «I», is set onto the «RUN» position and the side- stand, «L», is retracted.
5. Pull either the right, «H», or left hand-side brake lever, «N», while pressing the engine starter button «E».
WARNING
THE AUTOMATIC TRANSMISSION MAKES THE REAR WHEEL TURN EVEN WHEN THE THROTTLE IS SLIGHTLY TWISTED. RELEASE THE BRAKE CARE­FULLY AFTER STARTING, AND THEN ACCELERATE GRADUALLY.
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2 Use
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CAUTION
DO NOT START-UP THE ENGINE IN CLOSED AREAS BECAUSE EXHAUST GASES ARE TOXIC.
Precautions
CAUTION
NEVER STRESS THE ENGINE AT LOW TEMPERATURES IN ORDER TO AVOID POSSIBLE DAMAGE. BE CAREFUL NEVER TO EXCEED THE MAXIMUM SPEED WHILE RUNNING DOWNHILL, IN ORDER TO AVOID DAMAGING THE ENGINE. IN ANY CASE, IN ORDER TO PRESERVE THE ENGINE FROM PROLONGED EX­CESSIVE REVOLUTIONS, THE REVOLUTION LIMITER WILL BE ACTIVATED IF THE ENGINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD.
WARNING
AFTER A LONG DISTANCE COVERED AT THE MAXIMUM SPEED, DO NOT STOP THE ENGINE IMMEDIATELY, BUT LET IT RUN AT IDLE FOR A FEW SECONDS.
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02_08
Difficult start up (02_08)
Should you experience starting difficulties, please proceed as follows:
1. If the engine is flooded. Carry out the operations indicated above. Twist the throttle fully and press the starter button, «G», while twisting the throttle for five seconds and maintaining it fully opened for another five seconds repeatedly; this alternated opening and closing operation allows more fuel to flow into the cylinder.
Should the engine fail to start after a few attempts, let it rest for a few minutes and repeat the above operations; please do not overstress the electric motor while at­tempting to start the engine.
As a last resort, remove the spark plug and crank the engine in order to expel the excessive fuel; hence refit the spark plug and repeat the previous operations from point 1.
2. If the vehicle has run out of fuel. After filling up the fuel tank, proceed to start the engine by pressing the starter button, «G», and maintaining the throttle completely untwisted, in order to increase the efficiency of the fuel pump.
3. If the engine is hot. Please follow the same operations while maintaining the throt- tle slightly open.
Should the vehicle fail to start after following the previous instructions, please contact your local PIAGGIO Dealer or Authorised Service Station.
A new starter system, fitted with an automatic valve-lift mechanism, has largely im­proved the efficiency of the starter motor.
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2 Use
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02_09
Stopping the engine (02_09)
Fully untwist the throttle grip, then rotate the key in the switch «A » to «KEY OFF» (extractable key).
CAUTION
DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH, ALWAYS TAKE CARE, WHEN PARKING THE SCOOTER, THAT THE EXHAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS.
CAUTION
DO NOT SWITCH OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UN­BURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN, CAUSING IT TO OVERHEAT AND POSSIBLY DESTROYING IT.
WARNING
TO START AFTER A LONG STATIONARY PERIOD, OR IN SEVERE WEATHER CONDITIONS, FULLY TWIST THE THROTTLE 2÷3 TIMES BEFORE PRESSING THE STARTER BUTTON.
Stand (02_10)
CENTRE STAND
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Push with your foot on the centre stand's fork «F» while lifting the vehicle backward, holding onto the handlebar.
02_10
SIDE STAND
Push with your foot on the fork of the stand "L" to bring it into the open position while lifting the scooter at the same time.
CAUTION
TAMPERING MAY CAUSE SERIOUS ENGINE MALFUNCTION. WARNING
THE SIDE STAND CAUSES THE ENGINE TO TURN ITSELF OFF WHENEVER IT IS LOWERED.
02_11
Automatic transmission (02_11)
To ensure simple, pleasurable riding, the vehicle is equipped with automatic trans­mission with regulator and centrifugal clutch. The system is designed to provide the best performance (acceleration and consumption) while riding on both flat roads and uphill.
If you have to stop on an uphill slope (traffic lights, traffic jam, etc.) use only the brake
to keep the vehicle still, leaving the engine running at idle speed. Using the engine to keep the vehicle still can cause the clutch to overheat, due to the friction of the clutch mechanism itself against the clutch bell.
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It is therefore recommended to avoid conditions of prolonged clutch slippage (other than those previously indicated) like driving uphill fully laden on steep slopes or starting off with driver and passenger at slopes with steepness greater than 25%.
Observe the following precautions if the clutch overheats:
1. Do not continue riding in such conditions.
2. Let the clutch cool down with the engine at idle speed for a few minutes.
02_12
Safe driving (02_12)
Some simple tips are provided below that will enable you to use your vehicle on a daily basis in greater safety and peace of mind. Your skill and your mechanical knowledge are the basis of safe riding. We recommend trying out the vehicle in traffic - free zones, in order to acquire a good knowledge of the vehicle it self.
1. Before riding off, remember to put on your helmet and fasten it correctly.
2.Reduce speed on rough roads and drive with care.
3. After riding on a long stretch of wet road without using the brakes, braking can be
poor at the beginning. Given these conditions, it is a good idea to operate the brakes from time to time.
4. Do not brake hard on wet, dirt or slippery road surfaces.
5. Avoid riding off by mounting the scooter when resting on the support. In any case,
the rear wheel should not be turning when in comes into contact with the ground, in order to avoid abrupt departures.
6. When riding along roads covered by sand, mud, snow mixed with salt, etc. we recommend cleaning the brake disc frequently with a non-corrosive detergent in order to prevent corrosive particles from building up in the holes, which may cause early brake pad wear.
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CAUTION
ALWAYS RIDE WITHIN YOUR LIMITS RIDING UNDER THE INFLUENCE OF AL­COHOL OR OTHER DRUGS AND CERTAIN MEDICATIONS IS EXTREMELY DAN­GEROUS.
CAUTION
ANY CHANGES TO THE VEHICLE PERFORMANCE AS WELL AS ALTERATIONS TO ORIGINAL STRUCTURAL PARTS IS STRICTLY FORBIDDEN BY LAW, AND RENDERS THE VEHICLE NO LONGER CONFORMING TO THE APPROVED TYPE AND DANGEROUS FOR RIDING.
CAUTION
DO NOT ADJUST THE MIRRORS WHILE RIDING. THIS COULD CAUSE YOU TO LOOSE CONTROL OF THE VEHICLE.
WARNING
IN ORDER TO PREVENT ANY ACCIDENTS RIDE VERY CAREFULLY AFTER ADDING ACCESSORIES AND WHILE CARRYING LUGGAGE. THE ADDITION OF ACCESSORIES AND LUGGAGE CAN REDUCE YOUR SCOOTER STABILITY AND PERFORMANCE, AS WELL AS THE LEVEL OF SAFETY DURING USE. NEVER DRIVE THE SCOOTER EQUIPPED WITH ACCESSORIES AT A SPEED HIGHER THAN 100 km/h (see section "SPARE PARTS AND ACCESSORIES")
.
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Beverly 125 -
250
Chap. 03
Maintenance
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Engine oil level
In 4T engines, the engine oil is used to lubricate the distribution elements, the bench bearings and the thermal group. An insufficient quantity of oil can cause serious damage to the engine. In all four-stroke engines, a loss of efficiency in oil perform­ance and consumption should be considered normal. Consumption can particularly reflect the conditions of use (i.e. when driving at 'full acceleration' all the time, oil con­sumption increases). In order to prevent any problems, we recommend checking
the oil level any time you use the vehicle. The scooter is, however, equipped with an oil pressure warning light on the instrument panel.
03_01
Engine oil level check (03_01)
Every time the vehicle is used, visually inspect the level of the engine oil when the engine is cold (after completely unscrewing the oil cap/dipstick). The oil level should be somewhere between the MAX and MIN index marks on the level rod; «A»; during the oil check, the vehicle must be resting on its centre stand on an even, horizontal surface.
If the check is carried out after the vehicle has been used, and therefore with a hot engine, the level line will be lower; in order to carry out a correct check, wait at least 10 minutes after the engine has been stopped so as to get the correct level.
Engine oil top-up
Any topping up with oil must be carried out after the oil level check by adding oil, but
never exceeding the MAX level. The topping up of the level between MIN and MAX requires approx. 200 cc of oil. Every 5000 km, however, the engine oil level should be checked and topped up, if necessary, at an Authorised Piaggio Service Centre.
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03_02
Warning light (insufficient oil pressure) (03_02)
The scooter is equipped with a warning light "I" that lights up when the key is turned to the "ON" position.
However, this light should switch off once the engine has been started.
If the light comes on during braking, at idling speed or while turning a corner, it is necessary to check the oil level and top-up if required. If after having topped up the oil, the warning light still turns on while braking, at idle speed or while turning a corner, it will be necessary to turn to an Authorised Service Centre.
03_03
03_04
Engine oil change (03_03, 03_04)
The oil and cartridge filter «C» should be replaced every 6,000 km (125 cc) or 12,000 Km (250 cc) at an Authorized Piaggio Service Centre. The engine should be emp­tied by draining the oil from the filter drainage tap «B» on the flywheel side. In order to facilitate the oil drainage, loosen the cap/bar. Since a certain quantity of oil remains in the circuit still, the fill-up should be carried out with around 600 ÷ 650 cc of oil from cap «A». Then start up the vehicle, leave it running for a few minutes and switch it off: after around 5 minutes, check the level and top up if necessary without ever ex- ceeding the MAX level. The cartridge filter should be replaced every time the oil is changed. For top ups and replacements use new oil of the recommended type.
WARNING
RUNNING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH INADE­QUATE LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE.
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WARNING
EXCESSIVE OIL LEVEL AT TOP-UPS CAN LEAD TO SCALE FORMATION AND VEHICLE MALFUNCTION.
CAUTION
USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT. FOR OIL CHANGE, CONTACT AN AUTHORISED PIAGGIO SERVICE CENTRE, AS THEY ARE EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY.
CAUTION
USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE.
Recommended products
AGIP CITY HI TEC 4T
Engine oil
SAE 5W-40, API SL, ACEA A3, JASO MA Synthetic oil
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03_05
03_06
Hub oil level (03_05, 03_06)
Check the oil in the rear hub. To check the rear hub oil level, proceed as follows:
1) Park the scooter on level ground and place it on the centre stand.
2) Unscrew the dipstick "A", dry it with a clean rag and then reinsert it, screwing it tightly into place;
3) Remove the dipstick and check that the oil level is above the first notch from the
bottom.
4) Screw the dipstick back in, checking that it is locked in place. N.B. THE REFERENCE MARKS ON THE HUB OIL LEVEL DIPSTICK, EXCEPT FOR
THE ONE INDICATING THE "MAX" LEVEL, REFER TO OTHER MODELS BY THE MANUFACTURER AND HAVE NO SPECIFIC FUNCTION FOR THIS MODEL.
CAUTION
RIDING THE VEHICLE WITH INSUFFICIENT HUB LUBRICATION OR WITH CON­TAMINATED OR IMPROPER LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE SERIOUS DAMAGE.
CAUTION
USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT. FOR OIL REPLACEMENT, CONTACT AN AUTHORISED SERVICE CENTRE, WHICH IS EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIEND­LY AND LEGAL WAY.
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CAUTION
UPON REPLACING HUB OIL, AVOID THE OIL COMING INTO CONTACT WITH THE REAR BRAKE DISC.
Recommended products
AGIP ROTRA 80W-90
Rear hub oil
SAE 80W/90 Oil that exceeds the requirements of API GL3 specifications
Characteristic
Rear hub oil
250 cc
03_07
Tyres (03_07)
Check periodically (about every 500 km) the tyre pressure. The tyres are equipped with wear indicators; the tyres should be replaced as soon as these indicators become visible on the tyre tread. Also check that the tyres do not show signs of splitting at the side or irregular tread wear; if this occurs, go to an authorised workshop or at least to a workshop equipped to perform the replacement.
CAUTION
TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR­RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID­ING DANGEROUS.
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TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW.
Characteristic
Tyre pressure (front wheel)
Front wheel: 2.1 bar
Tyre pressure (rear wheel)
Rear wheel: 2.3 bar
Tyre pressure (rear wheel with rider and passenger)
Rear wheel (rider and passenger) 2.5 bar
03_08
Spark plug dismantlement (03_08, 03_09)
Proceed as follows:
1. Remove the spark-plug access door, on the RHS fairing, and use your hand to reach out for the spark-plug;
2. Detach the spark-plug cap, «A»;
3. Use the supplied box-spanner to loosen the spark-plug;
4. Refit the spark-plug by screwing it in by hand, with the correct inclination;
5. The box-spanner should only be used to tighten the spark-plug;
6. Carefully refit the spark-plug cap, «A». N.B. THE USE OF SPARK PLUGS OTHER THAN THE INDICATED TYPE OR OF
SHIELDLESS SPARK PLUG CAPS CAN CAUSE ELECTRICAL SYSTEM FAIL­URES.
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03_09
WARNING
THE SPARK PLUG MUST BE REMOVED WHEN THE ENGINE IS COLD. THE SPARK PLUG SHOULD BE CHECKED EVERY 6,000 KM AND CHANGED EVERY 12,000 KM. THE USE OF ELECTRONIC CENTRAL UNITS OR ELECTRONIC IG­NITIONS DIFFERING FROM THOSE RECOMMENDED CAN SERIOUSLY DAM­AGE THE ENGINE. IF THE REMOVAL OF THE SPARK PLUG IS ATTEMPTED AFTER FLOODING THE ENGINE (EXPULSION OF EXCESS FUEL IN THE SEC­TION «SAFE RIDING»), IT IS RECOMMENDED THAT THE SMALL PIPE TO THE SPARK PLUG IS KEPT CONNECTED AND THE LATTER IS IN CONTACT WITH A GROUND FAR FROM THE SPARK PLUG HOLE ITSELF IN ORDER TO AVOID THE EXPELLED FUEL CATCHING ON FIRE.
Characteristic
Recommended spark plugs 125cc
NGK CR8EB
Recommended spark plug 250cc
CHAMPION RG4HC
Electrode gap
0.7-0.8 mm
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03_10
Removing the air filter (03_10)
Proceed as follows:
1. Remove screw "B"
2. Remove retaining screws "C" and remove the cover "D" of the air filter.
Air filter cleaning
1. Wash the sponge with water and neutral soap.
2. Dry it with a clean cloth and small blasts of compressed air.
3. Impregnate the sponge with a mixture of 50% petrol and 50% specified oil.
4. Gently squeeze the filter element, let it drip and then refit it. CAUTION
IF THE VEHICLE IS USED ON DUSTY ROADS, IT IS NECESSARY TO SERVICE THE AIR FILTER MORE OFTEN TO AVOID DAMAGING THE ENGINE.
Recommended products
AGIP FILTER OIL
Oil for air filter sponge
Mineral oil with specific additives for increased adhesiveness
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03_11
03_12
03_13
Secondary air system (03_11, 03_12, 03_13)
In order to reduce polluting emissions, the vehicle is equipped with a catalytic con­verter.
The catalysis is aided by the admission of fresh air, depurated through the Secondary Air System (SAS), inside the exhaust duct directly on the cylinder head.
Such system provides an addition of oxygen to the unburnt gases before entering the catalytic converter, thus allowing for improved process effectiveness.
Irregular noises are prevented, by the presence of a control valve which by-passes the SAS while the vehicle is decelerating.
In order to preserve the SAS, so to ensure its efficiency, the following maintenance procedures should be carried out by and Authorised Piaggio Service Station:
125cc Engine - For this engine, the system consists of an internal, «A» and an ex­ternal filter, «B». These should be cleaned every two years.
250cc Engine - This system features a single filter, «A» positioned inside the plastic box, externally mounted onto the transmission cover. Cleaning is scheduled for every 12,000 Km.
The sponge filters should be cleaned with water and soap, and then dried with a clean cloth and light jets of compressed air.
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03_14
03_15
03_16
Cooling fluid level (03_14, 03_15, 03_16)
The engine cooling system is of the liquid type with a circuit capacity of approximately
1.8 litres and the coolant constitutes of a 50% mixture of demineralised water and anti­freeze glycol-ethylene-based solution with corrosion inhibiting agents. The supplied coolant is pre-mixed and ready for use. For the engine to be running properly, the coolant temperature should be maintained within the central portion of the instrument's scale, «L».
If the pointer enters into the red zone, stop the engine, let it cool down and check the fluid level; if the result is normal, turn to an Authorized Piaggio Service Centre. The fluid inspection should be carried out every 6,000 km when the motor is cold,following the methods indicated below.
a) Place the vehicle in a vertical position on the support. b) Remove the plug from expansion tank «A» by turning it counter clockwise. c) Look into the expansion tank: a mark in the plastic indicates the maximum and
minimum reference of the expansion tank. d) Top up the cooling fluid if the fluid level is below the minimum level margin inside
the expansion tank. The fluid level should always be between the min. level and max. level. If the fluid is near the minimum level, proceed with the top-up operation to be carried out when the engine is cold.
If it is necessary to top up the cooling fluid frequently, or if the expansion tank is com­pletely dry, you should look for the cause in the cooling system. It is therefore indispensable to have the cooling system checked at an Authorized Piaggio Service Centre.
The cooling fluid should be replaced every 2 years. Turn to an Authorized Piaggio
Service Centre for this operation. N.B. IF DURING A NON-DEMANDING RIDE THE COOLANT WARNING LIGHT COMES
ON, SHUT OFF THE ENGINE AND ALLOW IT TO COOL DOWN. THEN CHECK THE COOLANT LEVEL; IF THE LEVEL IS NOT CORRECT, CONTACT AN AU­THORISED SERVICE CENTRE.
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WARNING
TO AVOID THE RISK OF SCALDING, DO NOT UNSCREW THE EXPANSION TANK COVER WHILE THE ENGINE IS STILL HOT.
WARNING
IN ORDER TO AVOID HARMFUL FLUID LEAKS WHILE RIDING, IT IS IMPORTANT TO MAKE SURE THAT THE LEVEL NEVER EXCEEDS THE MAXIMUM VALUE.
IN ORDER TO GUARANTEE THE PROPER FUNCTION OF THE ENGINE, IT IS NECESSARY TO KEEP THE RADIATOR GRILLE CLEAN.
Recommended products
AGIP PERMANENT SPEZIAL
coolant
Monoethylene glycol-based antifreeze fluid, CUNA NC 956-16
03_17
Checking the brake oil level (03_17, 03_18)
The brake fluid tanks of the front and rear brakes are located on the pumps under the covers on the handlebar. Proceed as follows:
1. Place the scooter on its centre stand and make sure the handlebar is centred;
2. Remove cover "A" by removing the respective retaining screw "B";
3. Check the fluid level through the respective sight glass "C".
A certain lowering of the level is caused by wear on the pads. Should the level appear to be below the minimum mark, please contact your nearest PIAGGIO Dealer or Au-
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03_18
thorised Service Centre in order to have a thorough inspection of the brake system carried out.
Braking system fluid top up
Proceed as follows: Remove tank covers "A" and loosen the two screws and top up the brake fluid level using only the prescribed brake fluid and without exceeding the maximum level.
Under normal climatic conditions, the brake fluid must be replaced every 20,000 km or every two years, whichever comes first. This operation must be carried out by trained technicians; please contact your nearest PIAGGIO Dealer or Authorised
Service Centre. WARNING
ONLY USE DOT 4 CLASS BRAKE FLUIDS. COOLING SYSTEM FLUIDS ARE HIGHLY CORROSIVE. MAKE SURE THAT IT DOES NOT COME INTO CONTACT WITH THE PAINTWORK
. CAUTION
AVOID CONTACT OF BRAKE FLUID WITH EYES, SKIN, AND CLOTHING. IN CASE OF CONTACT, RINSE WITH WATER. THE BRAKING CIRCUIT FLUID IS
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HYGROSCOPIC, THAT IS, IT ABSORBS HUMIDITY FROM THE SURROUNDING AIR. IF THE HUMIDITY IN THE BRAKING FLUID EXCEEDS A CERTAIN VALUE, IT WILL LEAD TO INEFFICIENT BRAKING. NEVER USE BRAKING FLUID KEPT IN CONTAINERS THAT HAVE ALREADY BEEN OPENED, OR PARTIALLY USED.
Recommended products
AGIP BRAKE 4
Brake fluid
FMVSS DOT 4 Synthetic fluid
03_19
03_20
Battery (03_19, 03_20)
To access the battery, proceed as follows:
1. Place the scooter on its centre stand;
2. Open the saddle, following the procedure described above, see section "Opening
the saddle to reach the helmet compartment";
3. Remove retainers "A" and cover "B". The battery is the electrical device that requires the most frequent inspections and
diligent maintenance. The main points of maintenance to be observed are as follows:
CAUTION
IN ORDER TO AVOID DAMAGING THE ELECTRICAL SYSTEM, NEVER DISCON­NECT THE WIRING WHILE THE ENGINE IS RUNNING. DO NOT TIP THE SCOOT­ER TOO MUCH IN ORDER TO AVOID DANGEROUS LEAKAGE OF BATTERY ELECTROLYTE
.
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Use of a new battery
Make sure that the terminals are connected correctly.
CAUTION
DO NOT REVERSE THE POLARITY: RISK OF SHORT CIRCUIT AND DAMAGE TO THE ELECTRICAL SYSTEM.
WARNING
SPENT BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENT REGULATIONS.
Checking the electrolyte level
The electrolyte level, which should be checked regularly, must always be at the max­imum level. To reach this level, use only distilled water. Should it become necessary to top up the battery with water too frequently, check the scooter's electrical system because the battery is being overloaded, causing it to lose power quickly.
CAUTION
ELECTROLYTE CONTAINS SULPHURIC ACID: AVOID CONTACT WITH EYES, SKIN AND CLOTHES. IN THE CASE OF ACCIDENTAL CONTACT, RINSE WITH ABUNDANT OF WATER AND CONSULT A DOCTOR.
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Long periods of inactivity
Battery performance will decrease if the vehicle is not used for a long time. This is the result of the natural phenomenon of battery discharging plus residual absorption by vehicle components with constant power consumption. Poor battery performance may also be due to environmental conditions and the cleanness of the poles. In order to avoid difficult starts and/or irreversible damage to the battery, follow any of these steps:
- At least once a month start the engine and run it slightly above idle speed for 10-15 minutes. This keeps all the engine components, as well as the battery, in good working order.
- Take your vehicle to a garage (as indicated in the "Vehicle not used for extended periods" section) to have the battery removed. Have the battery cleaned, charged fully and stored in a dry, ventilated place. Recharge at least once every two months.
N.B. THE BATTERY MUST BE CHARGED WITH A CURRENT EQUAL TO 1/10 OF THE
RATED CAPACITY OF THE BATTERY AND FOR NOT LONGER THAN 10 HOURS. CONTACT AN AUTHORISED SERVICE CENTRE TO CARRY OUT THIS OPERA­TION SAFELY. WHEN REFITTING THE BATTERY MAKE SURE THE LEADS ARE CORRECTLY CONNECTED TO THE TERMINALS.
WARNING
DO NOT DISCONNECT THE BATTERY CABLES WITH THE ENGINE RUNNING, THIS CAN CAUSE PERMANENT DAMAGE TO THE VEHICLE ELECTRONIC CON­TROL UNIT.
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WARNING
SPENT BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENT REGULATIONS.
03_21
03_22
Fuses (03_21, 03_22, 03_23)
To access the fuse holder, «A», remove the fixing screw, «B», and the mouldings. The electrical system comprises of:
1. Four safety fuses, «A»,.
2. Four safety fuses, «B», for the protection of the various circuits, placed inside the
glove-box, on the left hand-side. The tables show the location and rating of the fuses on the vehicle.
CAUTION
BEFORE REPLACING A BLOWN FUSE, FIND AND SOLVE THE FAILURE THAT CAUSED IT TO BLOW. NEVER TRY TO REPLACE THE FUSE WITH ANY OTHER MATERIAL (E.G., A PIECE OF ELECTRIC WIRE).
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03_23
FUSE TABLE
Fuse no. 1 Position on fuse holder: 1
Rating: 15A Protected circuits: Radiator
electric fan - Battery recharging circuit - Vehicle's lights - Ignition ­Electrical lines protected by fuses 4, 5, 6, 7, and 8
Location: Right hand-side bay
Fuse no. 2 Position on fuse holder: 2
Rating: 15A Protected circuits: 12V-180W
Socket for electrical devices ­Helmet compartment courtesy light
- Electrical seat opening Location: Glove-box
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Fuse no. 3 Position on fuse holder: 3
Rating: 10A Protected circuits: High and low
beam lights - Head and tail lights ­License plate light - Circuit protected by fuse no. 4
Location: Right hand-side bay
Fuse no. 4 Position on fuse holder: 4
Rating: 10A Protected circuits: Clock - Radio/
intercom - Immobiliser blinker (LED)
Location: Right hand-side bay
Fuse no. 5 Position on fuse holder:5
Rating: 7,5A Protected circuits: Radio/
interphone master-box pre-wiring voltage supply - Flash light
Location: Glove-box
Fuse no. 6 Position on fuse holder:6
Rating: 7,5A Protected circuits: Warning lights
power supply - Coolant temperature and fuel level gauges.
Location: Glove-box
Fuse no. 7 Position on fuse holder:7
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Rating: 4A Protected circuits: Stop light -
Starting safety switch Location: Glove-box
Fuse no. 8 Position on fuse holder:8
Rating: 4A Protected circuits: Headlight bulb
- Taillight bulb - Horn - Dashboard lighting - License plate light
Location: Glove-box
LIGHT BULB TABLE
High-beam light bulb Type: HALOGEN (H7)
Power: 12V - 55W Quantity: 1
Low-beam bulb Type: HALOGEN (H1)
Power: 12V - 55W Quantity: 1
Front tail light bulb Type: ALL GLASS
Power: 12V - 5W
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Quantity: 2
Instrument panel bulb Type: ALL GLASS
Power: 12V - 2W Quantity: 5
Front turn indicator bulb Type: Spherical
Power: 12V - 10W Quantity: 1 RHS + 1 LHS
Helmet compartment light bulb Type: CYLINDRIC
Power: 12V - 5W Quantity: 1
Rear turn indicator light bulb Type: Spherical
Power: 12V - 10W Quantity: 1 RHS + 1 LHS
Taillight bulb Type: SPHERICAL
Power: 12V - 3W Quantity: 2
Stop light bulb Type: ALL GLASS
Power: 12V - 10W Quantity: 1
License plate light bulb Type: ALL GLASS
Power: 12V - 5W
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Quantity: 1
03_24
Front light group (03_24)
To remove the rear light assembly, proceed as follows:
1. Remove the four screws "B".
2. Remove the light assembly from its seat and proceed to replace the blown bulb.
To reassemble, repeat the operation in the reverse order.
WARNING
HIGH AND LOW BEAM LIGHT ARE OF THE HALOGEN TYPE: DO NOT TOUCH WITH YOUR FINGERS TO AVOID DAMAGING THEIR FUNCTION.
N.B. IF MISTING IS NOTICED ON THE INSIDE OF THE HEADLAMP GLASS, THIS
DOES NOT INDICATE A FAULT AND IS RELATED TO THE HUMIDITY AND/OR TO LOW TEMPERATURES.
THE PHENOMENON SHOULD QUICKLY DISAPPEAR WHEN THE LIGHT IS SWITCHED ON.
THE PRESENCE OF DROPS OF WATER, ON THE OTHER HAND, COULD INDI­CATE THAT WATER IS INFILTRATING. CONTACT THE PIAGGIO AFTER-SALES SERVICE NETWORK.
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03_25
Headlight adjustment (03_25)
Proceed as follows:
1. Place the scooter in riding condition, unloaded, with the tyres correctly inflated, on a flat piece of ground at a distance of 10 m from a white screen situated in a shaded area, making sure that the scooter is perpendicular to the screen;
2. Draw a horizontal line on the screen at a height of 67 to 70 cm from the ground;
3. Switch on the headlight at low beam and check that the horizontal borderline of the
projected light beam between the dark and light area is not higher than the horizontal line drawn on the screen;
4. If this is not the case, regulate the headlight by turning screw "A".
Front direction indicators
To replace a burnt out bulb remove the right and left screw «F».
03_26
Rear optical unit (03_26, 03_27, 03_28)
To remove the rear light assembly, proceed as follows:
1. Remove the two side mouldings.
2. Remove the plastic cover from the lower side of the luggage rack by removing the two screws of the housing "D".
3. Remove screw "C"
4. Remove screws "B" and pull out the rear light assembly.
5. If necessary, replace the blown bulb.
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03_27
03_28
N.B. IF MISTING IS NOTICED ON THE INSIDE OF THE HEADLAMP GLASS, THIS
DOES NOT INDICATE A FAULT AND IS RELATED TO THE HUMIDITY AND/OR TO LOW TEMPERATURES.
THE PHENOMENON SHOULD QUICKLY DISAPPEAR WHEN THE LIGHT IS SWITCHED ON.
THE PRESENCE OF DROPS OF WATER, ON THE OTHER HAND, COULD INDI­CATE THAT WATER IS INFILTRATING. CONTACT THE PIAGGIO AFTER-SALES SERVICE NETWORK.
03_29
Number plate light (03_29)
Remove the support by removing screw "A"
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03_30
Helmet compartment lighting bulb (03_30)
Open the helmet compartment, take out the pressure mounted transparent cover "D" and replace the bulb.
03_31
Idle adjustment (03_31, 03_32)
Proceed as follows:
1. Rest the vehicle onto its centre-stand and lift the seat (as described in the section «Accessing the helmet compartment - opening the seat»).
2. Loosen the fixing screws, «A», and remove the carburettor flap.
3. Start the engine, hence tighten or loosen the idle adjusting screw, «B», until the idle
speed is within the prescribed limits, and the rear wheel is not spinning, i.e. the clutch is not engaged.
Should the adjustment be found difficult to perform, please contact your local PIAG- GIO Dealer or Authorised Service Station so that a complete CO adjustment may be carried out.
WARNING
IDLE SPEED MUST BE ADJUSTED WHEN THE ENGINE IS VERY HOT. BEFORE THIS OPERATION, MAKE SURE THAT THE THROTTLE GRIP HAS THE RECOM­MENDED BACKLASH. IF BACKLASH IN THE THROTTLE CONTROL TRANS-
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03_32
MISSION NEEDS ADJUSTING TAKE YOUR SCOOTER TO A PIAGGIO DEALER OR AUTHORISED SERVICE CENTRE
Characteristic
Idling
around 1650±50 revs/min.
Front and rear disc brake
The brake disc and pad wear is automatically compensated, therefore it has no effect on the functioning of the front and rear brakes. For this reason it is not necessary to adjust the brakes. An excessively elastic brake lever stroke may indicate the presence of air in the braking circuit or a failure in the braking system. In this case, mainly due to the importance of brakes to guarantee safe riding conditions, the vehicle should be taken to an Authorised Service Centre or Dealer.
CAUTION
THE BRAKING ACTION SHOULD BEGIN AFTER ABOUT 1/3 OF THE BRAKE LEVER STROKE.
CAUTION
HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE. HOWEVER, IN THE EVENT OF NOISES COMING FROM THE FRONT AND/OR REAR BRAKE SYSTEM DURING OPERATION, IT IS ADVISABLE TO HAVE THE BRAKE SYS-
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TEM CHECKED BY A PIAGGIO DEALER OR AUTHORISED SERVICE CENTRE. AFTER REPLACING THE BRAKE PADS, DO NOT USE THE SCOOTER BEFORE HAVING USED THE BRAKE LEVER SEVERAL TIMES IN ORDER TO ALLOW THE PISTONS TO SETTLE AND THE LEVER STROKE TO BE SET TO THE CORRECT POSITION.
CAUTION
THE PRESENCE OF SAND, MUD, SNOW MIXED WITH SALT, ETC. ON THE ROAD, CAN DRASTICALLY REDUCE THE DURATION OF THE BRAKE PADS. IN ORDER TO AVOID THIS, WE RECOMMEND WASHING THE VEHICLE FRE­QUENTLY WHEN RIDING IN THESE ROAD CONDITIONS.
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03_33
Puncture (03_33)
The vehicle is equipped with Tubeless tyres (without inner tube). In the event of a puncture, contrary to the situation with a tyre with inner tube, the tyre deflates more slowly, resulting in a greater steering safety. In the event of a puncture, it is admissible to make an emergency repair using an "inflate and repair" spray can. For a final repair, take your vehicle to an Authorised Service Centre or Dealer. The replacement of a tyre involves removing the wheel in question. Take your vehicle to an Authorised
Service Centre or Dealer for these operations. CAUTION
TO USE THE "INFLATE AND REPAIR" SPRAY PROPERLY FOLLOW THE IN­STRUCTIONS ON THE PACKAGING.
WARNING
THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED. RIDING THE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS.
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03_34
Periods of inactivity (03_34)
We recommend carrying out the following operations:
1. Clean the scooter thoroughly and then cover it with a canvas;
2. With engine off and piston at the bottom dead centre, remove the spark plug, fill
with 1÷2 cm³ of oil (adding more than this quantity is dangerous for the engine). Op­erate the starter button 1-2 times for roughly 1 second to turn the engine over slowly, then insert the spark plug again;
3. Drain all the fuel from the scooter; spread antirust grease on the unpainted metal parts; keep the wheels lifted above the ground by resting the chassis on two wooden wedges;
4. As regards the battery, follow the instructions in the «Battery» section.
Recommended products
AGIP CITY HI TEC 4T
Oil to lubricate flexible transmissions (throttle control)
Oil for 4-stroke engines
Cleaning the vehicle
Use a low pressure jet of water to soften the caked dirt and mud deposited on the painted surfaces. Once softened, sponge off mud and dirt using a car body sponge soaked in a car body shampoo and water solution (2-4% of car shampoo in water). Then rinse abundantly with water, and dry with a shammy cloth. For the outside of the engine, use petroleum, a brush and clean cloths. Petrol can damage paintwork. Re­member that any polishing with silicone wax must always be preceded by washing.
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CAUTION
DETERGENTS CAN POLLUTE WATER. THE VEHICLE MUST BE WASHED AT A WASH STATION EQUIPPED WITH A SPECIAL WATER PURIFICATION SYSTEM.
WARNING
THE USE OF A HIGH-PRESSURE WATER JET IS STRONGLY DISCOURAGED FOR ANY ENGINE CLEANING OPERATION; HOWEVER, IF NO OTHER MEANS ARE AVAILABLE, IT IS THEN NECESSARY TO:
• ONLY USE THE FAN JET.
• DO NOT PLACE THE NOZZLE CLOSER THAN 60 CM.
• DO NOT USE WATER AT TEMPERATURES OVER 40ºC.
• DO NOT USE HIGH-PRESSURE WATER JETS.
• DO NOT STEAM WASH.
• DO NOT DIRECT THE JET AT: THE CARBURETTOR, THE ELECTRIC CABLES, THE SLOT DIFFUSERS IN THE TRANSMISSION COVER AND THE SCROLL COVER.
CAUTION
NEVER WASH THE SCOOTER IN DIRECT SUNLIGHT, ESPECIALLY IN SUMMER WHEN THE BODYWORK IS STILL HOT AS THE SHAMPOO COULD DAMAGE THE PAINTWORK IF IT DRIES BEFORE BEING RINSED OFF. NEVER USE CLOTHS SOAKED IN ALCOHOL, PETROL, DIESEL OIL OR KEROSENE FOR CLEANING THE PAINTED OR PLASTIC SURFACES, IN ORDER NOT TO DAM­AGE THE LUSTRE FINISH OR ALTER THE MECHANICAL PROPERTIES. USING SILICONE-BASED WAX CAN DAMAGE THE PAINTED SURFACES, DEPENDING
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ON THE VEHICLE COLOUR (SATIN COLOURS). FOR FURTHER INFORMATION ON THIS MATTER, CONTACT AN AUTHORISED SERVICE CENTRE .
DIFFICULT STARTING
No fuel in tank Refuelling Filters, carburettor jets dirty or
clogged, fuel filter, fuel pipes clogged, fuel pump damaged
Contact an Authorised Piaggio
Service Centre
Battery flat Recharge the battery.
IGNITION PROBLEM
No spark from spark plug. Due to the presence of high voltage, this element should only be checked by an expert.
Contact an Authorised Piaggio
Service Centre
LACK OF COMPRESSION
Spark plug loose. Loose cylinder head, worn piston retaining rings. Incorrect valve clearance
Screw the spark plug. Contact an Authorised Piaggio
Service Centre
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HIGH CONSUMPTION AND LOW PERFORMANCE
Air filter blocked or dirty. Clean with water and shampoo and
impregnate with petrol and specific oil (section «Removing the air filter»)
INSUFFICIENT BRAKING
Greasy disc. Worn pads Contact an Authorised Piaggio
Service Centre
Air in the front and rear brake circuits
Contact an Authorised Piaggio
Service Centre
INEFFICIENT SUSPENSIONS
Inefficient shock absorbers, oil leakage, deteriorated end of stroke buffers.
Contact an Authorised Service
Centre
IRREGULAR AUTOMATIC TRANSMISSION
Deteriorated variable speed rollers and/or driving belt and/or clutch
Contact an Authorised Service
Centre
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EXHAUST NOISE
Depression tube damaged/ disconnected or secondary valve damaged
Contact an Authorised Service
Centre
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Beverly 125 -
250
Chap. 04
Technical data
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DATA 125
Version 125 Engine single-cylinder, four-stroke Bore x stroke 57 x 48.6 mm Cubic capacity 124 cm³ Compression ratio 12 :1 ignition advance (before TDC) 10° at 2000 rpm - 34° at 6000 rpm Walbro carburettor WVF 7G* Ø 29 Carburettor Keihin CVEK-30 Spark plug NGK CR 8EB Maximum speed 105 km/h valve clearance intake: 0.10 mm - discharge: 0.15
mm
* The identification letter can vary every time the carburettor is up­dated.
DATA 250
Version 250 Engine Single-cylinder, four-stroke Bore x stroke 72 x 60 mm
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Cubic capacity 244.29 cm³ Compression ratio 10.5 - 11.5 : 1 ignition advance (before TDC) 10° ± 1° at 2000 rpm - 32° ± 1° at
6500 rpm Walbro carburettor WVF 7G* Ø 29 Carburettor Keihin CVEK-30 Spark plug CHAMPION RG4HC Max speed 124 Km/h Valve clearance intake: 0.10 mm
discharge: 0.15 mm
* The identification letter can vary every time the carburettor is up­dated.
TECHNICAL DATA BEVERLY 125-250
Maximum width 760 mm Maximum length 2110 mm Overall height 1480 mm Wheel base 1470 mm Saddle height 785 mm Fuel supply with unleaded petrol; carburettor
and vacuum pump. Exhaust muffler absorption-type exhaust muffler
with catalytic converter.
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4 Technical data
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Electronic ignition capacitative, with variable timing
and separate HV coil Cooling Forced liquid circulation cooling. Lubrication Engine lubrication with lobe pump
(inside crankcase) controlled by a
chain with double filter: mesh and
paper. Transmission With automatic expandable pulley
variator with torque server, V belt,
self-ventilating automatic
centrifugal dry clutch, gear
reduction unit and transmission
housing with forced air circulation
cooling. Front brake disc brake, diameter 260 mm
(right-hand side of scooter), with
hydraulic servo operated from the
handlebar with the right-hand
lever. Rear brake disc brake, diameter 260 mm, with
hydraulic control operated from the
handlebar. Front wheel: alloy rim:16" x 3.50 Rear wheel alloy rim: 16" x 3.50 Front tyre Without inner tube: 110/70-16" Rear tyre Without inner tube: 140/70-16" Front suspension Hydraulic telescopic fork with Ø 35
mm stem Rear suspension Single arm with two double-acting
hydraulic shock absorbers and
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preloading adjustable to 4
positions. Chassis Tubular and sheet steel. Dry weight 160 kg Maximum load 180 kg. Fuel tank capacity 9,8 litres (indicative value). Reserve Fuel reserve: 2 litres Engine oil (empty) Capacity: 1,1 l. Engine oil (oil and oil filters change) Capacity: 1.0 l Rear hub oil 250 cc. (125 cc and 250 cc.)
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4 Technical data
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04_01
Kit equipment
One box spanner; one lever for box spanner; one twin screwdriver; one hexagonal wrench (mm 6); one special wrench for adjusting the rear shock absorbers. The tools are stored in the helmet compartment.
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4 Technical data
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Beverly 125 -
250
Chap. 05
Spare parts and
accessories
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05_01
Warnings (05_01)
WARNING
TO PREVENT ACCIDENTS AND TO GUARANTEE PROPER STABILITY, PER­FORMANCE AND SAFETY, RIDE THE VEHICLE VERY CAREFULLY WHEN IT IS FITTED WITH ACCESSORIES OR WITH UNUSUAL LOADS.
WARNING
IT IS ALSO RECOMMENDED THAT "ORIGINAL PIAGGIO SPARE PARTS" BE USED, AS THESE ARE THE ONLY ONES OFFERING YOU THE SAME QUALITY GUARANTEE AS THOSE INITIALLY FITTED ON THE SCOOTER. THE USE OF NON-ORIGINAL SPARE PARTS RENDERS THE WARRANTY VOID.
WARNING
PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES THAT ARE RECOG­NISED AND GUARANTEED FOR USE. IT IS THEREFORE ESSENTIAL, IN ORDER TO CHOOSE AND MOUNT THE ACCESSORIES CORRECTLY, TO CONTACT AN AUTHORISED DEALER OR SERVICE CENTRE. THE USE OF NON-ORIGINAL ACCESSORIES MAY AFFECT THE STABILITY AND OPERATION OF YOUR VE­HICLE AND REDUCE SAFETY LEVELS WITH POTENTIAL RISKS FOR THE RIDER.
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WARNING
NEVER RIDE THE SCOOTER EQUIPPED WITH ACCESSORIES (TOP BOX AND/ OR WINDSHIELD) AT A SPEED HIGHER THAN 100 km/h.
THE SCOOTER CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES­SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW.
IF THERE SHOULD BE NON-PIAGGIO ACCESSORIES INSTALLED, OR AN AB­NORMAL LOAD, OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON­DITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD BE REDUCED FURTHER.
WARNING
BE EXTREMELY CAREFUL WHEN INSTALLING AND REMOVING THE MECHAN­ICAL ANTI-THEFT DEVICE ON THE VEHICLE ( U-SHAPED PADLOCK, DISK BLOCK, ETC.).
MAINLY NEAR THE BRAKE PIPES, TRANSMISSIONS AND/OR ELECTRIC CA­BLES, AN INCORRECT INSTALLATION OR REMOVAL OF THE ANTI-THEFT DEVICE AS WELL AS LEAVING IT ON BEFORE STARTING THE VEHICLE CAN SERIOUSLY DAMAGE ITS COMPONENTS, COMPROMISE THE CORRECT FUNCTIONING OF THE VEHICLE AND USERS' SAFETY.
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5 Spare parts and accessories
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Beverly 125 -
250
Chap. 06
Programmed
maintenance
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Scheduled maintenance table
Adequate maintenance is fundamental to ensuring long-lasting, optimum operation and performance of your vehicle.
To this end, a series of checks and maintenance operations (at the owner's expense) have been suggested, which are included in the summary table on the following page. Any minor faults should be reported without delay to an Authorised Service Centre or Dealer without waiting until the next scheduled service to solve it.
All scheduled maintenance services must be carried out at the specified intervals, even if the stated mileage has not yet been reached. Punctual scooter servicing is essential to ensure your warranty remains valid. For any further information concern­ing Warranty procedures and "Scheduled Maintenance", please refer to the "Warranty Booklet".
EVERY 2 YEARS
Coolant - change Brake fluid - change Secondary air filter (external/internal) - cleaning (125)
EVERY 3.000 KM (125)
Engine oil - level check/ top-up
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AT 1.000 KM (125)
Engine oil - replacement Hub oil - change Engine oil - change Idle speed (*) - adjustment Throttle lever - adjustment Steering - adjustment Brake control levers - greasing Brake pads - check condition and wear Brake fluid level - check Safety locks - check Electrical system and battery - check Tyre pressure and wear - check Vehicle and brake test - road test
(*) See norms under the «Idle Adjustment» section.
AT 6.000 KM (125)
engine oil- change(125) Hub oil level - check Spark plug/ electrode gap - check
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6 Programmed maintenance
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Air filter - clean oil filter - change(125) valve clearance 125 - check Sliding blocks / variable speed rollers - check Driving belt - checking Coolant level - check Brake pads - check condition and wear Brake fluid level - check Electrical system and battery - check Tyre pressure and wear - check Vehicle and brake test - road test
AT 12.000 KM AND AT 60.000 KM (125)
Engine oil - replacement Hub oil level - check Spark plug / electrode gap - check / replacement Air filter - clean Engine oil - change Idle speed (*) - adjustment Sliding block / variable speed rollers - change Throttle lever - adjustment
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Coolant level - check Steering - adjustment Brake control levers - greasing Brake pads - check condition and wear Brake fluid level - check Transmission elements - lubrication Safety locks - check Suspensions - check Electrical system and battery - check Headlight - adjustment Tyre pressure and wear - check Vehicle and brake test - road test Transmission Belt (125 cc) - Replacement
(*) See norms under the «Idle Adjustment» section.
AT 18.000 KM AND AT 54.000 KM (125)
engine oil- change(125) Hub oil level - check Spark plug/ electrode gap - check Air filter - clean oil filter - change(125)
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6 Programmed maintenance
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valve clearance 125 - check Sliding blocks / variable speed rollers - check Driving belt - checking Coolant level - check Radiator - external cleaning/ check Brake pads - check condition and wear Brake fluid level - check Electrical system and battery - check Tyre pressure and wear - check Vehicle and brake test - road test
AT 24.000 KM AND AT 48.000 KM (125)
Engine oil - replacement Hub oil - change Spark plug / electrode gap - check / replacement Air filter - clean Engine oil - change Idle speed (*) - adjustment Sliding block / variable speed rollers - change Throttle lever - adjustment Coolant level - check
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Steering - adjustment Brake control levers - greasing Brake pads - check condition and wear Brake fluid level - check Transmission elements - lubrication Safety locks - check Suspensions - check Electrical system and battery - check Headlight - adjustment Tyre pressure and wear - check Vehicle and brake test - road test Transmission Belt (125 cc) - Replacement
(*) See norms under the «Idle Adjustment» section.
AT 30.000 KM, AT 42.000 KM AND AT 66.000 KM (125)
Hub oil level - check Spark plug/ electrode gap - check Air filter - clean Variable speed rollers - check or replacement Driving belt - checking Coolant level - check
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6 Programmed maintenance
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Brake pads - check condition and wear Brake fluid level - check Electrical system and battery - check Tyre pressure and wear - check Vehicle and brake test - road test engine oil- change(125) oil filter - change(125)
AT 36.000 KM (125)
Engine oil - replacement Hub oil level - check Spark plug / electrode gap - check / replacement Air filter - clean Engine oil - change valve clearance 125 - check Idle speed (*) - adjustment Sliding block / variable speed rollers - change Throttle lever - adjustment Driving belt - replacement Coolant level - check Radiator - external cleaning/ check
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Steering - adjustment Brake control levers - greasing Brake pads - check condition and wear Brake fluid hoses - replacement Brake fluid level - check Transmission elements - lubrication Safety locks - check Suspensions - check Electrical system and battery - check Headlight - adjustment Tyre pressure and wear - check Vehicle and brake test - road test
(*) See norms under the «Idle Adjustment» section.
AT 72.000 KM (125)
Engine oil - replacement Hub oil - change Spark plug / electrode gap - check / replacement Air filter - clean Engine oil - change valve clearance 125 - check
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6 Programmed maintenance
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Idle speed (*) - adjustment Sliding block / variable speed rollers - change Throttle lever - adjustment Driving belt - replacement Coolant level - check Radiator - external cleaning/ check Steering - adjustment Brake control levers - greasing Brake pads - check condition and wear Brake fluid hoses - replacement Brake fluid level - check Transmission elements - lubrication Safety locks - check Suspensions - check Electrical system and battery - check Headlight - adjustment Tyre pressure and wear - check Vehicle and brake test - road test
(*) See norms under the «Idle Adjustment» section.
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EVERY 5.000 KM (250)
Engine oil - level check/ top-up Brake pads - check condition and wear
AT 1.000 KM (250)
Safety locks - check Throttle lever - adjustment Engine oil - change Electrical system and battery - check Coolant level - check Brake fluid level - check Engine oil - replacement Brake pads - check condition and wear Tyre pressure and wear - check Vehicle and brake test - road test Hub oil - change Idle speed (*) - adjustment Steering - Check
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AT 10.000 KM AT 30.000 KM AT 50.000 KM AND AT
70.000 KM (250)
Safety locks - check Spark plug - replacement Driving belt - checking Throttle lever - adjustment Air filter - clean Air filter belt compartment - check Engine oil - change Electrical system and battery - check Coolant level - check Brake fluid level - check Engine oil - replacement Brake pads - check condition and wear Sliding block / variable speed rollers - change Tyre pressure and wear - check Vehicle and brake test - road test Hub oil - check Idle speed (*) - adjustment Suspensions - check Steering - Check
(*) See norms under the «Idle Adjustment» section.
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AT 20.000 KM 40.000 KM 60.000 KM AND AT 80.000 KM
(250)
Spark plug - replacement Driving belt - replacement Throttle lever - adjustment Air filter - clean Secondary air filter - cleaning Air filter belt compartment - check Engine oil - change Valve clearance - check Electrical system and battery - check Coolant level - check Brake fluid level - check Engine oil - replacement Brake pads - check condition and wear Sliding block / variable speed rollers - change Tyre pressure and wear - check Vehicle and brake test - road test Hub oil - change Idle speed (*) - adjustment Suspensions - check Steering - Check
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(*) See norms under the «Idle Adjustment» section.
RECOMMENDED PRODUCTS TABLE
Product
Description Specifications
AGIP ROTRA 80W-90 Rear hub oil SAE 80W/90 Oil that exceeds the
requirements of API GL3 specifications
AGIP CITY HI TEC 4T Oil to lubricate flexible transmissions (throttle
control)
Oil for 4-stroke engines
AGIP FILTER OIL Oil for air filter sponge Mineral oil with specific additives for increased
adhesiveness
AGIP GP 330 Grease for brake levers, throttle White calcium complex soap-based spray
grease with NLGI 2; ISO-L-XBCIB2
AGIP CITY HI TEC 4T Engine oil SAE 5W-40, API SL, ACEA A3, JASO MA
Synthetic oil AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid AGIP PERMANENT SPEZIAL coolant Monoethylene glycol-based antifreeze fluid,
CUNA NC 956-16
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TABLE OF CONTENTS
A
Air filter: 41
B
Battery: 46, 47 Brake: 44, 58
D
Disc brake: 58
E
Engine oil: 34, 35 Engine stop: 12
F
Fuel: 16 Fuses: 49
H
Headlight: 55 Horn: 11 Hub oil: 37
I
Identification: 19 Immobilizer: 12, 15 Instrument panel: 9
K
Key switch: 9 Keys: 13
L
Light switch: 11
M
Maintenance: 33, 79, 80
S
Saddle: 17, 19 Scheduled maintenance: 80 Shock absorbers: 23 Spark plug: 39 Stand: 28 Start-up: 12
T
Tank: 16 Technical Data: 67 Transmission: 29 Tyres: 38
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The descriptions and illustrations given in this publication are not binding. While the basic specifications as described and illustrated in this manual remain unchanged, PIAGGIO-GILERA reserves the right, at any time and without being required to update this publication beforehand, to make any changes to components, parts or accessories, which it considers necessary to improve the product or which are required for manufacturing or con­struction reasons.
Not all versions/models shown in this publication are available in all countries. The availability of single versions should be checked at the official Piaggio sales network.
"© Copyright 2007 - PIAGGIO & C. S.p.A. Pontedera. All rights reserved. Reproduction of this publication in whole or in part is prohibited."
PIAGGIO & C. S.p.A. - After-Sales
V.le Rinaldo Piaggio, 23 - 56025 PONTEDERA (Pi)
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