Philips TEA1506P, TEA1506AP, TEA1506T, TEA1506AT Technical data

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TEA1506P; TEA1506AP; TEA1506T; TEA1506AT
GreenChipII SMPS control IC
Product specification 2003 Sep 09
GreenChipII SMPS control IC
FEATURES Distinctive features
Universal mains supply operation (70 to 276 V AC)
High level of integration; giving a low external
component count.
Green features
Valley or zero voltage switching for minimum switching losses
Efficient quasi-resonant operation at high power levels
Frequency reductionat low power standby for improved system efficiency (3W)
Cycle skipping mode at very low loads.
Protection features
Safe restart mode for system fault conditions
Continuous mode protection by means of
demagnetization detection (zero switch-on current)
Accurateand adjustable overvoltage protection(latched in TEA1506; safe restart in TEA1506A)
Short winding protection
Undervoltage protection (foldback during overload)
Overtemperature protection
Low and adjustable overcurrent protection trip level
Soft (re)start.
TEA1506P; TEA1506AP;
TEA1506T; TEA1506AT
APPLICATIONS
Besides typical application areas, i.e. TV and monitor supplies, the devicecan be usedin adapters andchargers and all applications that demand an efficient and cost-effective solution up to 150 W. Unlike the other GreenChipII control ICs, the TEA1506 has no internal high voltage start-up source and needs to be started by means of an external bleeder resistor.
1
2
TEA1506P
TEA1506AP
3
4
8
7
6
5
2003 Sep 09 2
MDB504
Fig.1 Basic application diagram.
GreenChipII SMPS control IC
TEA1506P; TEA1506AP;
TEA1506T; TEA1506AT
GENERAL DESCRIPTION
The GreenChip Switched Mode Power Supply (SMPS) control ICs. A high level of integration leads to a cost effective power supply with a low number of external components.
(1) GreenChip is a trademark of Koninklijke Philips
Electronics N.V.
ORDERING INFORMATION
TYPE NUMBER
TEA1506P DIP8 plastic dual in-line package; 8 leads (300 mil) SOT97-1 TEA1506AP TEA1506T SO14 plastic small outline package; 14 leads; body width 3.9 mm SOT108-1 TEA1506AT
(1)
II is the second generation of green
NAME DESCRIPTION VERSION
The special built-in green functions allow the efficiency to be optimum at all power levels. This holds for quasi-resonant operation at high power levels, as well as fixed frequency operation with valley switching at medium power levels. At low power (standby) levels, the system operates at a reduced frequency and with valley detection.
Highly efficient and reliable supplies can easily be designed using the GreenChipII control IC.
PACKAGE
2003 Sep 09 3
GreenChipII SMPS control IC
BLOCK DIAGRAM
4
DEM
(7)
OVER-
VOLTAGE
DRAIN
8
(14)
prot(DEM)
I
clamp
DRIVER
6
(11)
DRIVER
PROTECTION
TEA1506P; TEA1506AP;
TEA1506T; TEA1506AT
sense
I
5
(9)
0.5 V
ss
I
S2
soft
start
OVERPOWER
0.88 V
LEB
blank
OCP
short
winding
MDB505
PROTECTION
, full pagewidth
SUPPLY
MANAGEMENT
VALLEY
UVLO start
supply
internal
100
LOGIC
VOLTAGE
OSCILLATOR
CONTROLLED
mV
UP/DOWN
COUNTER
CONTROL
FREQUENCY
LOGIC
SQ
RESET
POWER-ON
1
3.8 V
Q R
UVLO
SQ
< 4.5 V
CC
V
OVER-
TEMPERATURE
Q R
or UVLO
(TEA1506AT)
PROTECTION
ON-TIME
MAXIMUM
PROTECTION
Fig.2 Block diagram.
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2003 Sep 09 4
prot(CTRL)
I
3
1
(2)
CC
V
2
(3)
GND
(6)
CTRL
TEA1506P;
(TEA1506T;
TEA1506AP
TEA1506 AT)
Pin numbers in parenthesis represent the SO version.
GreenChipII SMPS control IC
TEA1506P; TEA1506AP;
TEA1506T; TEA1506AT
PINNING
SYMBOL
V
CC
GND 2 3 ground CTRL 3 6 control input DEM 4 7 input from auxiliary winding for demagnetization timing; overvoltage and
I
sense
DRIVER 6 11 gate driver output HVS 7 12, 13 high voltage safety spacer; not connected DRAIN 8 14 drain of external MOS switch; input for valley sensing and initial internal
n.c. 1, 4, 5, 8,10not connected
PIN
DESCRIPTION
DIP8 SO14
1 2 supply voltage
overpower protection
5 9 programmable current sense input
supply
handbook, halfpage
V
CC
GND
CTRL
DEM
1 2
TEA1506P
TEA1506AP
3 4
MDB506
8 7 6 5
DRAIN HVS DRIVER I
sense
Fig.3 Pin configuration DIP8.
handbook, halfpage
n.c.
V
CC
GND
n.c. n.c.
CTRL
DEM
1 2 3 4
TEA1506AT
5 6 7
TEA1506T
MDB507
14 13 12 11 10
9 8
DRAIN HVS HVS DRIVER n.c. I
sense
n.c.
Fig.4 Pin configuration SO14.
2003 Sep 09 5
GreenChipII SMPS control IC
FUNCTIONAL DESCRIPTION
The TEA1506 is the controller of a compact flyback converter, and is situated at the primary side. An auxiliary winding of the transformer provides demagnetization detection and powers the IC after start-up.
The TEA1506 can operate in multi modes (see Fig.5).
handbook, halfpage
(kHz)
f
VCO fixed quasi resonant
175
25
Fig.5 Multi modes operation.
MGU508
P (W)
TEA1506P; TEA1506AP;
TEA1506T; TEA1506AT
V
handbook, halfpage
sense(max)
0.52 V
Fig.6 V
sense(max)
1 V
(typ)
1.5 V (typ)
voltage as function of V
The moment the voltage on pin VCC drops below the undervoltage lock-out level, the IC stops switching and re-enters the safe restart mode.
Supply management
MGU233
V
CTRL
CTRL
.
The next converter stroke is started only after demagnetization of the transformer current (zero current switching), while the drain voltage has reached the lowest voltage to prevent switching losses (green function). The primary resonant circuit of the primary inductance and draincapacitorensuresthis quasi-resonant operation. The design can be optimized in such a way that zero voltage switching can be reached over almostthe universal mains range.
To prevent very high frequency operation at lower loads, the quasi-resonant operation changes smoothly in fixed frequency PWM control.
At very low power (standby) levels, the frequency is controlled down, via the VCO, to a minimum frequency of approximately 25 kHz.
Start-up and undervoltage lock-out
Initially the IC is in the save restart mode. As long as V is below the V
level, the supply current is nearly
CC(start)
CC
zero. TheIC will activate theconverteras soon as the voltageon
pin VCC passes the V
CC(start)
level.
The IC supply is taken over by the auxiliary winding as soon as the output voltage reaches its intended level.
All (internal) reference voltages are derived from a temperature compensated, on-chip band gap circuit.
Current mode control
Current mode control is used for its good line regulation behaviour.
The ‘on-time’ iscontrolled by theinternally inverted control voltage, which is compared with the primary current information. The primary current is sensed across an external resistor. The driver output is latched in the logic, preventing multiple switch-on.
The internal control voltage is inverselyproportional to the external control pin voltage, with an offset of 1.5 V. This means that a voltage range from 1 to 1.5 V on pin CTRL will result in an internal control voltage range from
0.5 to 0 V (a high external control voltage results in a low duty cycle).
Oscillator
The maximum fixed frequency of the oscillator isset by an internal current source and capacitor. The maximum frequency is reduced once the control voltage enters the VCO control window. Then, the maximum frequency changeslinearly with thecontrol voltage untilthe minimum frequency is reached (see Figs 6 and 7).
2003 Sep 09 6
GreenChipII SMPS control IC
handbook, halfpage
f
(kHz)
175
25
VCO
VCO
2
level
level
Fig.7 VCO frequency as function of V
handbook, full pagewidth
1
MGU509
175 kHz
V
sense(max) (V)
sense(max)
TEA1506P; TEA1506AP;
TEA1506T; TEA1506AT
Cycle skipping
At very low power levels, a cycle skipping mode will be activated. A high control voltage will reduce the switching frequency to a minimum of 25 kHz. If the voltage on the control pin is raised even more, switch-on of the external power MOSFET will be inhibited until the voltage on the control pin has dropped to a lower value again (see Fig.8).
For system accuracy, it is not the absolute voltage on the control pin that will trigger the cycle skipping mode, but a signal derived from the internal VCO will be used.
Remark: If the no-load requirement of the system is such
.
that the output voltage can be regulated to its intended level at a switching frequency of 25 kHz or above, the cycle skipping mode will not be activated.
f
osc
1.5 V V
CTRL
CTRL
X2
V
x
150 mV
The voltage levels dV1 and dV2 are fixed in the IC to 50 mV (typical) and 18 mV (typical) respectively.
current
comparator
V
I
DRIVER
OSCILLATOR
DRIVER
I
sense
f
max
f
min
cycle
skipping
1
0
Fig.8 The cycle skipping circuitry.
dV
2
dV
1
150
Vx (mV)
MGU510
Vx (mV)
2003 Sep 09 7
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