Copyright 2003 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by SL 0406 Service AudioPrinted in The NetherlandsSubject to modification
Version 1.0
LASER PRODUCT
3140 785 32860
GB
LOCATION OF PRINTED CIRCUIT BOARDS
1-2
MAINS SOCKET
BOARD
5DTC
CONTROL
BOARD
ECO POWER
BOARD
5DTC KEY BOARD
FRONT
DISPLA
Y
VU
METER
BOARD
(L)
METER
BOARD
BOARD
FRONT CONTROL
BOARD
GAME PORT
BOARD
VERSION VARIATIONS:
Type /Versions:FW-M569
Features &
Board in used:
Aux in / CDR inx
Line Out
Video Outx
Surround Out
Subwoofer Out
Power Booster Out
Digital Out
Digital in
Matrix Surround
RDS
Dolby Pro Logic (DPL)
Incredible Surround
Karaoke Features
Voltage Selector
ECO Power Standby (Clock Display Off)x
ECO6 Tuner Board - Systems Non-Cenelecx
ECO6 Tuner Board - Systems Cenelec
USB PC LINK
Game Port (Video / Audio L / Audio R)x
5DTC
VU
MP3
BOARD
(R)
5DTC
CD BOARD
MAINS
BOARD
/37
REGULATOR UCD
BOARD
HEADPHONE
BOARD
TUNER
BOARD
AF12
BOARD
AMPLIFIER UCD BOARD
- BTL SLAVE
IR EYE BOARD
FW-M587
/37
x
x
x
x
x
VIDEO OUT
CINCH BOARD
AMPLIFIER UCD BOARD
- BTL MASTER
only for FWM587
SPECIFICATIONS
GENERAL:
Mains voltage : 120 ± 10% for /37
Mains frequency : 60Hz
Power consumption: < 1W at ECO Power Standby
:< 25W at Standby (DEMO mode off)
: 175W at Active
Clock accuracy: < 4 seconds per day
Dimension centre unit : 265 x 322 x 390mm
TUNER:
FM
Tuning range: 87.5-108MHz
Grid: 100kHz for /37
IF frequency: 10.7MHz ± 25kHz
Aerial input: 300 Ω click fit for /37
Sensitivity at 26dB S/N: < 7µV
Selectivity at 600kHz bandwidth: > 25dB
Image rejection: > 25dB
Distortion at RF=1mV, dev. 75kHz: < 3%
Measurement done directly at the connector on the board.
Output Resistance: < 100 Ω
Output Voltage (0dB, 1kHz): 0.5Vrms ± 1dB (unloaded)
Channel Unbalance: < ±1dB
Channel Separation (1kHz): > 60dB
Frequency Response (±3dB) : 20Hz-20kHz
Signal to Noise Ratio: > 75dBA
MP3-CD Bit Rate: 32-256 kbps
Sampling Frequencies: 32, 44.1, 48 kHz
MW
Tuning range : 530-1700kHz for /37
Grid : 10kHz for /37
IF frequency : 450kHz ± 1kHz
Aerial input : Frame aerial 18.1µH
Sensitivity at 26dB S/N: < 4.4mV/M
Sensitivity at S9/300KHz: > 18dB
IF rejection: > 45dB
Image rejection: > 28dB
Distortion at RF=50mV, M=80%: < 5%
AMPLIFIER:
Output power (1kHz, 10% THD at frequency from 60Hz
- 12.5kHz for /37 version)
L & R (4 Ω):2 x 120W FTC M569
L & R (8 Ω):2 x 160W FTC M587
Frequency response within -3dB: 63Hz-16kHz
MAX Sound: On / Off
Game Sound: Speed /Punch /Blast
/Off
Dynamic Bass Boost (DBB): DBB 1, 2, 3 & Off
Digital Sound Control (DSC): Jazz /Rock /Pop /
Optimal
Virtual Ambience Control (VAC): Cyber / Arcade / Hall
/ Cinema / Concert
Input sensitivity
Aux in (at 1kHz) : 640mV ± 2dB
Game Port (at 1kHz) : 310mV ± 2dB
MEASUREMENT SETUP
Tuner FM
1-4
Bandpass
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
DUT
250Hz-15kHz
e.g. 7122 707 48001
Ri=50Ω
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50Ω
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD
Use Audio Signal Disc
(replaces test disc 3)
DUT
L
R
SBC429 4822 397 30184
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
or Universal Test Cassette FeSBC420 4822 397 30071
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
Tous les IC et beaucoup d’autres
semi-conducteurs sont sensibles aux
décharges statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution n’est
prise à leur manipulation.
Lors de réparations, s’assurer de bien être relié
au même potentiel que la masse de l’appareil et
enfiler le bracelet serti d’une résistance de
sécurité.
Veiller à ce que les composants ainsi que les
outils que l’on utilise soient également à ce
potentiel.
F
WARNING
ATTENTION
ESD
D
WARNUNG
Alle ICs und viele andere Halbleiter sind
empfindlich gegenüber elektrostatischen
Entladungen (ESD).
Unsorgfältige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall über
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gerätes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.
NL
Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevità potrebbe essere fortemente
ridatta in caso di non osservazione della più
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dell’apparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.
WAARSCHUWING
I
AVVERTIMENTO
GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used
Safety components are marked by the symbol
!
.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbool
!
F
Les normes de sécurité exigent que l’appareil soit remis à l’état
d’origine et que soient utiliséés les piéces de rechange identiques
à celles spécifiées.
Less composants de sécurité sont marqués
!
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Geräts darf nicht verändert werden;
für Reparaturen sind Original-Ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol
!
markiert.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.
Componenty di sicurezza sono marcati con
!
CLASS 1
LASER PRODUCT
GB
Invisible laser radiation when open.
Avoid direct exposure to beam.
Osynlig laserstrålning när apparaten är öppnad och spärren
är urkopplad. Betrakta ej strålen.
SF
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
näkymättömälle laserisäteilylle. Älä katso säteeseen!
DK
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er
ude af funktion. Undgå udsaettelse for stråling.
S
Warning !
Varning !
Varoitus !
Advarse !
GB
After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground to
assure no shock hazard exist. The leakage current must not exceed
0.5mA.
F
"Pour votre sécurité, ces documents doivent être utilisés par
des spécialistes agréés, seuls habilités à réparer votre
appareil en panne".
1-7
Connections
VOLTAGE
NOT FOR ALL
VERSIONS
SELECTOR
110V-
127V
220V-
240V
Game console
OUT
OUT
3a
3b
3c
4
Warning!
–Use only the supplied speakers. The
combination of the main unit and
speakers provides the best sound. Using
other speakers can damage the unit and
sound quality will be negatively affected.
–Never make or change connections
with the power switched on.
–Connect the AC power cord to the
power outlet only after you have finished
hooking up everything.
–To avoid overheating of the system, a
safety circuit has been built in. Therefore,
your system may switch to Standby
mode automatically under extreme
conditions. If this happens, let the system
cool down before reusing it (not available for
all versions).
Step 1: Connecting FM/AM
antennas
–Place the AM loop antenna on a shelf or
attach it to a stand or wall.
– Extend the FM antenna and fix its ends to the
wall.
– Adjust the position of the antennas for
optimal reception.
–Position the antennas as far as possible from a
TV, VCR or other radiation source to prevent
unwanted noise.
– For better FM stereo reception, connect
external FM antenna.
Step 2: Connecting the speakers
Connect the speaker wires to the SPEAKERS
terminals, right speaker to “R” and left speaker to
“L”, colored (mar ked) wire to “+” and black
(unmarked) wire to “-”. Fully insert the
stripped portion of the speaker wire into the
terminal as shown on page 7.
Notes:
– Ensure that the speaker cables are correctly
connected. Improper connections may damage the
system due to short-circuit.
– Do not connect more than one speaker to any
one pair of +/- speaker terminals.
Step 3: Connecting to game console
IMPORTANT!
Gameport inputs are solely for game
console only.
a.
Use the game console’s video cable (not
supplied) to connect its video output to the
GAMEPORT-VIDEO terminal.
b.
Use the game console’s audio cables (not
supplied) to connect its audio outputs to the
GAMEPORT-AUDIO L. / AUDIO R.
terminals.
c.
Use the video cable (yellow) to connect the
VIDEO OUT terminal to the video input on
the TV for viewing.
Notes:
– On the TV, the Video Input jack is usually yellow
and might be labeled A/V In, CVBS, Composite or
Baseband.
–To avoid magnetic interference, do not position
the front speakers too close to your TV.
Step 4: Connecting the AC power cord
“AUTO INSTALL - PRESS PLAY”may appear
on the display panel when the AC power cord is
plugged into the power outlet for the first time.
Press ÉÅ on the main unit to store all available
radio stations or press Ç to exit
(refer to
“Tuner Operations”).
Connections
1-8
Step 5: Inserting batteries into the
remote control
1
3
2
1
Open the battery compar tment cover.
2
Insert two batteries type R06 or AA, following
the indications (+-) inside the compartment.
3
Close the cover.
Using the remote control to operate the
system
1
Aim the remote control directly at the remote
sensor (iR) on the main unit.
2
Select the source you wish to control by
pressing one of the source select keys on the
remote control (for example CD, TUNER).
3
Then select the desired function (for example
ÉÅ, í, ë).
CAUTION!
– Remove batteries if they are
exhausted or will not be used for a long
time.
–Do not use old and new or different
types of batteries in combination.
– Batteries contain chemical substances,
so they should be disposed of properly.
Connections
1-9
Functional Overview
Main unit and remote control
1
ECO POWER indicator
–Lights up when the system is in the Eco Power
standby mode.
2
STANDBY ON B
–Switches to the Eco Power standby mode or
turns on the system.
– *Switches to standby mode.
3
Display screen
4
CLOCK•TIMER (CLK/TIMER)
– *Enters clock or timer setting mode.
5
CD / TUNER/ AUX•GAME
– Selects the relevant active mode.
– CD: toggles between DISC 1~5.
– TUNER: toggles between FM and AM band.
– AUX•GAME: toggles between AUX and
GAMEPORT mode.
6
PREV•PRESET 4 (TITLE –) (í)
NEXT•PRESET 3 (TITLE +) (ë)
– CD: selects a track or selects a title from MP3
disc.
– TUNER: selects a preset radio station.
– CLOCK: sets the minutes.
7
STOP•DEMO STOP 9
– Exits an operation.
– CD: stops playback or clears a programme.
– TUNER: *erases a preset radio station.
(only on the main unit)
–*Tu rns on/off the demonstration mode.
8
SEARCH•TUNING (ALBUM/PLAYLIST
43) (àá)
– CD: *searches backward/forward or selects an
album from MP3 disc.
– TUNER: tunes the radio frequency up/down.
– CLOCK: sets the hours.
S
T
A
N
D
B
Y
O
N
M
P
3
1
2
3
4
5
0
!
@
6
9
8
7
™
¡
)
(
*
&
^
%
$
#
º
ª
•
4
0
!
⁄
&
§
27
%
@
6
5
^
7
9
8
£
CD
REPEAT
DIM
DSC VAC MUTE MAX ON/OFF
SLEEP CLK/TIMER TIMER ON/OFF
PROGRAM SHUFFLE DISPLAY
CD1
CD4CD5
CD2CD3
TUNER AUX GAME
ALBUM
TITLE
VOL
GAME
GAME
SOUND
MIX-IT
24
25
9
PLAY•PAUSE ÉÅ
– CD: starts/pauses playback.
(only on the main unit)
– TUNER: *enters Plug & Play mode and/or starts
preset radio station installation.
0
MAX SOUND (MAX ON/OFF)
–Turns on/off the optimal mix of various sound
features.
!
MIX IT (GAME MIX IT)
–Mixes the game sound with your favorite music
from one of these music sources (CD, TUNER or
AUX).
@
MODE (GAME SOUND)
– Selects different type of equaliser setting for
Gameport (SPEED, PUNCH or BLAST).
#
GAME VOLUME
– Adjusts the game’s output volume level.
$
VIDEO
–Use a video cable to connect to your game
console’s v.ideo output.
AUDIO L. / AUDIO R.
–Use a audio cable to connect to your game
console’s left/right audio output.
%
DBB
– Selects different type of bass boost level settings
(DBB 1, DBB 2, DBB 3 or DBB OFF).
DSC/PRESET
– Selects different type of preset sound equaliser
settings (OPTIMAL, JAZZ, ROCK or POP).
VAC/REVERB
– Selects different type of ambience-based
equaliser settings (HALL, CINEMA, CONCERT,
CYBER or ARCADE).
^
MASTER VOLUME (VOL + –)
– Adjusts the volume level.
&
PROG (PROGRAM)
– CD: star ts or confirms tracks programming.
– TUNER: star ts *automatic/manual preset
programming.
– CLOCK: selects 12- or 24-hour clock display.
*
n
– Plug in the headphones jack. The speakers
output will be cancelled.
Functional Overview
* = Press and hold the button for more than two seconds.
(
VU meters
–Indicates signal strength of left/right channel.
)
iR SENSOR
–Point the remote control towards this sensor.
¡
Disc trays (1~5)
™
OPEN•CLOSE 0 (DISC 1~5)
–Opens/closes the respective disc tray.
Control buttons available on the
remote control only
£
CD 1~5
–Selects a disc tray to playback.
REPEAT
–Repeats a track/disc/all programmed tracks.
DIM
–Turns on/off the dim mode.
§
SLEEP
– Sets the sleep timer function.
MUTE
–Mutes or restores the volume.
•
TIMER ON/OFF
–Turns on/off the timer function.
ª
SHUFFLE
–Turns on/off the random play mode.
º
DISPLAY
– Displays the album and title name for MP3 disc.
⁄
B
–Switches to Eco Power standby mode.
–*Switches to standby mode.
1-10
WARNING
Under no circumstances should you try to repair the system yourself, as this will invalidate the
warranty. Do not open the system as there is a risk of electric shock.
If a fault occurs, first check the points listed below before taking the system for repair. If you
are unable to remedy a problem by following these hints, consult your dealer or Philips for
help.
Radio reception is poor.
“NO DISC” is displayed or the disc cannot
be played.
The system does not react when buttons are
pressed.
Sound cannot be heard or is of poor quality.
The remote control does not function
properly.
The timer is not working.
The system displays features automatically and
buttons start flashing.
If the signal is too weak, adjust the antenna or connect
an external antenna for better reception.
Increase the distance between the system and your TV
or VCR.
Insert a disc.
Load in the disc with the labeled side facing up.
Replace or clean the disc, see “Care and safety
information”.
Use a finalised CD-R(W) or a correct format disc.
Remove and reconnect the AC power cord and switch
on the system again.
Adjust the volume.
Disconnect the headphones.
Check that the speakers are connected correctly.
Check that the AC power cord is connected properly.
Select the source (CD or TUNER, for example) before
pressing the function button (ÉÅ, S , T).
Reduce the distance between the remote control and
the system.
Replace the battery.
Point the remote control directly toward the IR sensor.
Set the clock correctly.
Press TIMER ON/OFF to switch on the timer.
Press and hold DEMO STOP on the main unit to switch
off the demonstration mode.
Problem
Solution
Tr oubleshooting
Refer to the FAQ (Frequently Asked Questions) on the supplied CD-ROM or visit our website
“www.audio.philips.com” for latest update on FAQ.
DISMANTLING INSTRUCTIONS
2-12-1
Dismantling of the 5DTC Module
1) Loosen 4 screws to remove the Cover Top (pos 255) by
sliding it out towards the rear before lifting up.
- 2 screws on the rear
- 1 screw each on the left & right side
2) Loosen 3 screws each to remove the Panel Left (pos 253)
and Panel Right (pos 254). The Panels are removed by
sliding it towards the rear and outwards.
- 2 screws on the rear
- 1 screw on the side
3) To loosen the Panel Front Display (pos 120), you have to
press in the correct direction and position as shown in
Figure 1 and Figure 2. Once the Panel Front Display is
loosen, remove it out in the direction as shown in Figure 3.
4) Loosen 4 screws A (see Figure 4 and Figure 16) to remove
the 5DTC Module (pos 1105).
- 2 screws on the front
- 2 screws on the rear
Note : For information on the 'Emergency opening of the
trays' of the 5DTC Module, refer to Chapter 10
(Page 10-7).
Detaching the Front Panel assembly from the Bottom/Rear assembly
1) Remove 2 screws B (pos 226) as shown in Figure 5 from
the bottom of the Cabinet Front (pos 101).
2) Release the fixation of the AF Board (pos1102-A) to
Bracket CDC Right (pos 186) by releasing the 2 catches
C1 (see Figure 7) and pulling the AF Board outwards as
shown in Figure 6.
3) Uncatch 2 catches C2 (see Figure 7) on the left & right
sides of the Cabinet Front (pos 101) and slides the Front
Panel assembly out towards the front.
Figure 1
Figure 2
Figure 6
Figure 5
Figure 3
Figure 4
Figure 7
DISMANTLING INSTRUCTIONS
2-2
2-2
Dismantling of the Front Control Board and Front Display Board
1) The Knob Volume Rotary (pos 164) can be remove by
pulling it out in the direction as shown in Figure 8.
2) The Knob Game Sound Control (pos 176) can be remove
by pulling it out in the direction as shown in Figure 9.
Figure 8
3) Loosen 4 screws D (see Figure 11) to remove the Bracket
4) Loosen 1 screw E (see Figure 12) to remove the IR Eye
5) Loosen 2 screws F (see Figure 12) to remove the ECO
6) Loosen 3 screws G (see Figure 12) to remove the
7) Loosen 3 screws J (see Figure 12) to remove the Bracket
8) Loosen 9 screws M (see Figure 13) and loosen the 2 nuts
Dismantling of the Front Control Board and Front Display Board
PCB Front Display (pos 183) and Front Display Board
(pos 1101-A).
Figure 12
Board (pos 1107-H).
Power Board (pos 1107-E).
Bracket VU Meter 2 (pos 136) and loosen 2 screws H to
remove the VU Meter Right Board (pos 1107-D) from the
Bracket VU Meter 2.
VU Meter 1 (pos 129) and loosen 2 screws K to remove
the VU Meter Left Board (pos 1 107-C) from the Bracket
VU Meter 1.
Figure 13
(see Figure 10) to remove the Front Control Board (pos
1107-A).
Figure 9
9) Loosen 1 screw N (see Figure 13) to remove the
Headphone Board (pos 1107-B).
10)Loosen 3 screws P (see Figure 14) to remove the Game
Port Board (pos 1107-G).
Figure 14
Figure 10
Figure 11
DISMANTLING INSTRUCTIONS
2-32-3
Dismantling of the Rear Panel assembly
1) Loosen 3 screws S and 2 catches C4 (see Figure 16) to
remove the Tuner Board assembly.
2) Loosen 1 screw T (see Figure 16) to free the AF Board
(pos 1102-A).
3) Loosen 1 screw U (see Figure 16) to remove the Video
Cinch Out Board (pos 1102-B).
4) Loosen 1 screw V (see Figure 16) to free the Mains
Socket Board (pos 1106-1001-B).
Dismantling of the Rear Panel assembly
5) Loosen 4 screws W (see Figure 16) and 2 catches C3
(see Figure 7) to remove the Panel Rear (pos 256) by
sliding it out towards the rear (see Figure 19).
Note : Tuner Board assembly and Mains Socket Board
can also be remove together with the Panel Rear.
6) Loosen 4 screws Z (see Figure 16) and 4 catches C5 (see
Figure 17) to remove the Fan (pos 1008).
Figure 17
Figure 16
Repair Hints
1) During repair it is possible to disconnect the ECO6 Tuner
board and/or 5DTC Module completely unless the fault is
suspected to be in that area. This will not affect the
performance of the rest of the set.
Figure 18
Note: The flex cables are very fragile, care should be taken
not to damage them during repair. After repair, be
very sure that the flex cables are inserted properly
into the flex sockets before encasing, otherwise faults
may occurs.
2-42-4
DISMANTLING INSTRUCTIONS
Service position AService position B
Service position C
3-13-1
SERVICE TEST PROGRAM
TUNER
TEST
TUNER
Button pressed?
Y
Display Tuner Version
"ccc"
TUNER
Button pressed?
Y
Service frequencies are
copied to the RAM (see Table 1)
Tuner works normally except:
PROGRAM button
Disconnect
Mains cord ?
Y
Service Mode left
N
N
N
QUARTZ
TEST
O
Button pressed?
Y
Display shows
Output at (Front Display Board)
Output at (Front Display Board)
pin 19 of uP = 2,929.6875Hz
32K
pin 19 of uP = 2048Hz
O
Button pressed?
Y
Display shows
12M
9
Button pressed?
Y
To start service test program
N
N
N
& AUX
™
hold
depressed while
plugging in the mains cord
Display shows the
ROM version
"S-Vyy"
(Main menu)
Figure 1
S refers to Service Mode
V refers to Version
yy refers to Software version number of the uProcessor
(counting up from 01 to 99)
DISPLAY
TEST
VAC
Button pressed?
Y
Display shows Figure 1
and switch all LEDs on
(except ECO POWER LED), with
full deflection on VU meter Right
& 1/3 deflection on VU meter Left.
VAC
Button pressed?
Y
Display shows Figure 2
and switch alternate LEDs on
(see Table 2), with
1/3 deflection on VU meter Right
& full deflection on VU meter Left.
VAC
Button pressed?
ADC
TEST
N
N
N
PLAY
Button pressed?
Y
Display shows "ADC1 Value"
for ADC1
(Input Line - IoSA2)
PLAY
Button pressed?
Y
Display shows "ADC2 Value"
for ADC2
(Input Line - IoSA1)
PLAY
Button pressed?
Y
N
N
N
PRESET
1
2
3
4
5
6
7
8
9
10
11
Note:
* Depending on the selected grid frequency (9 or 10kHz).
By holding the TUNER and
on the Mains supply, the tuning grid frequency is toggled between
9kHz and 10kHz for the Oversea (/21) version.
Europe
"EUR"
87.5MHz
108MHz
531kHz
1602kHz
558kHz
1494kHz
153kHz
279kHz
198kHz
98MHz
87.5MHz
USA
"USA"
87.5MHz
108MHz
530kHz
1700kHz
560kHz
1500kHz
98MHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz
Table 1
R
buttons depressed while switching
Oversea
"OSE"
87.5MHz
108MHz
531/530kHz*
1602/1700kHz*
558/560kHz*
1494/1500kHz*
87.5/98MHz*
87.5MHz
87.5MHz
87.5MHz
98/87.5MHz*
Figure 2
LEDs
CD
TUNER
AUX / GAME
USB PC LINK
DISC 1
DISC 2
DISC 3
DISC 4
DISC 5
^^ MAX 1 (WOOX 1)
^^ MAX 2 (WOOX 2)
^^ MAX 3 (WOOX 3)
EEPROM TESTA test pattern will be sent to the EEPROM.
EEPROM FORMAT
TEST
DEMO TOGGLE
ROTARY
ENCODER TEST
LEAVE SERVICE
TEST PROGRAM
Display shows "ADC3 Value"
for ADC3
(Input Line - IoAmNTC)
9
Button pressed?
N
ADC Test is used for checking the
ADC inputs to the microprocessor.
The display shows an ADC value
between 0 and 255 for an input
signal between 0 and 5V.
Activated with
R
9
to Exit
Q
^^ MAX (WOOX 2)
Rotary Volume
Knob
Disconnect
mains cord
Y
ACTION
"PASS" is displayed if the uProcessor read back the test pattern
correctly, otherwise "FAIL" will be displayed.
Load default data. Display shows "NEW" for 1 second.
Caution! All presets from the customer will be lost!!
Pressing this button will toggle between DEMO ON and DEMO
OFF. The DEMO status will scroll once across the Display.
Display shows value for 2 seconds.
Values increases or decreases until Volume Maximum (VOL
MAX) or Volume Minimum (VOL MIN) is reached.
N
Various
other Tests
3-23-2
SERVICE TEST PROGRAM
5DTC CONTROL &
MP3 CD MODULE
TEST
N
(For MP3 set only)
Note : Disc should be available on the tray before entering the Service Test Mode.
DISPLAY
TI-Vnn
TI BUS
TI SLD I
TI SLD O
TI FOC
MESSAGE
OKAY
-
-
-
BUS OK
-
-
FOC OK
** Choose
level
by pressing
Q
R
CD
Button pressed?
Y
STEP
5DTC-Vnn
1
MP3CD'02
2
**3
**4
**5
**6
**7
ERROR
5DTC-ER
-
-
BUS ER
-
-
FOC ER
ACTION
Version of the 5DTC control software (nn = Version Number).
Indicates the module used.
Version of the MPEG software (nn = Version Number).
Communication test between the Main uP and CD Module
CD SLEDGE MOTOR is moved in.
CD SLEDGE MOTOR is moved out.
FOCUS SERVO Test.
9
to exit
Press
To start service test program
& AUX
™
hold
depressed while
plugging in the mains cord
Display shows the
ROM version
"S-Vyy"
(Main menu)
SERVICE PLAY MODE
(For non MP3 set only)
STANDBY ON
Button pressed?
Set is in Service PLAY Mode
Button pressed?
Display shows "5DTC-Vnn" -
Version of 5DTC control software
(nn = Version Number).
DTC works as in normal operation.
In case of failures, error
codes according to Table 3A and
Table 3B will be displayed.
The Service Play Mode is intended
to detect and identify the failures
in the CD Mode.
In this mode the DTC works as in
normal operation. The electronics
will still function even when an error
is detected so that repair activities
can be carried out.
S refers to Service Mode
V refers to Version
yy refers to Software version number of the uProcessor
(counting up from 01 to 99)
N
Y
CD
Y
N
GAME PORT
TEST
Choose desired
background source
by pressing button
" MIX-IT "
GAME
Button pressed?
Y
Display shows "GAME PORT"
MIX-IT
Button pressed?
Y
STEP
DISPLAY
(SCROLL ONCE)
MIX-CD
1
MIX-TU
2
3
MIX-AUX
MIX-OFF
4
N
N
ACTION
Select CD as background sound source. Press PLAY to play the track.
Select TUNER as background sound source.
Select AUX as background sound source.
No mixing.
Error code
E1000
E1001
E1002
E1003
E1005
Error Description
Focus Error
Triggered when the focus cannot be found within a certain time when starting up the CD, or if the focus
is lost for more than a certain time during playing of CD.
Radial Error
Triggered when the radial servo is off-track for a certain time during playing of CD.
Sledge In Error
The sledge did not reach its inner position (inner-switch is still close) before approximately 6 seconds
have passed by. Inner-switch or sledge motor problem.
Sledge Out Error
The sledge did not come out of its inner position (inner-switch is still open) before approximately 250ms
have passed by. Inner-switch or sledge motor problem.
Jump Error
Triggered in normal play when the jump destination could not be found within a certain time.
Table 3A
Error code
E1006
E1007
E1008
E1020
E1061
E1079
Disconnect mains cord to exit
Error Description
Subcode Error
Triggered when a new subcode was missing for a certain time during playing of CD.
PLL Error
The Phase Lock Loop could not lock within a certain time.
Turntable Motor Error
Generated when the CD could not reached 75% of speed during start-up within a certain time. Disc
motor problem.
Focus Search Error
The focus point has not been found within a certain time.
The tray could not enter the inside position and is opening again. This can happen if the tray is blocked
such that it cannot go fully inside, or if the 5DTC control module is defective and never closes.
The tray could not reach the outside position and is stopped at its blocked position. This can happen if
the tray is blocked such that it cannot go fully outside, or if the 5DTC control module is defective and
never opens.
Table 3B
SET BLOCK DIAGRAM
4-1
4-1
AUX 640mV
D
D
GAME
PORT
GAME 310mV
5DTC
M
DIG
TUNER
SA_OUT
2.1V
Attn
-8.5 dB
-VKK
-CMOS
REG.
-CMOS
-9V
A
Game
A
+12V_A
MIC
LOW_PW_SPLY
+5V
REG.
+5V6
CON
A
NOTE :
MAIN SIGNAL PATH
MEASUREMENTS ARE IN AUX MODE :
XX mV
YY dBA
ZZ dB
LEVELS AT MAX VOL
S/N AT 500mW
HEADROOM (1% THD) WRT TO LEVEL AT MAX VOL
A
A
Line Out
500mV
+9V1
REG.
A
VREF
Mute_SW
Mute_SW_FR
DPL/
IS
Interface
Audio
Signal
Proc.
200mV
76dBA
16dB
H/P Amp
2.50V
85dBA
3dB
A
-Vkk
A
AD
Mute1
Mute
CCT
A
FIS or
SIS Filter
Mute
CCT
A
A
-Vkk
Mute2
CCT
From other
A
Chan.
SUBWOOFER
CCT
A
Mute_SW_FR
A
S/W OUT
1.90V
67dBA
3dB
H/P
A
A
650mV
78dBA
3.2dB
0.8V
86dBA
3.5dBA
H/P
UCD
250mV
A
125mV
HEF
4052
A
A
From other
Chan.
D
(Blue Strip)
(wOOx)
(BassTreble)
-ECO
LPS
Supply
SET WIRING DIAGRAM
VU Meter
Left
( 1107 )
1811
FRONT
VU Meter
Left
( 1107 )
VUmeter
GND_D
1
1810
1810
HR 03P/120/3P OE
(37271)
(37291)
1830
HR 03p/180/3p OE
1830
+5V6
VUmeter
FRONT
VU Meter
Right
( 1107 )
1831
VU Meter
Right
( 1107 )
LEGEND
FFC TOP ENTRY
FFC SIDE ENTRY
EH TOP ENTRY
EH SIDE ENTRY
DIPMATE
SPARE
PAD W HOLES
PROVISIONP
This assembly drawing shows a summary of all possible versions. For components
used in a specific version see schematic diagram and respective parts list.
This assembly drawing shows a summary of all possible versions. For components
used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
TABLE OF CONTENTS
Headphone part - Layout & Circuit diagram.................... 5-1
Control part - Component Layout.................................... 5-2
Control part - Chip Layout ............................................... 5-3
Control part - Circuit diagram .......................................... 5-4
ECO Power part - Layout & Circuit diagram ................... 5-5
Game Port part - Layout & Circuit diagram..................... 5-5
VU Meter (Left) part - Layout & Circuit diagram ............. 5-6
VU Meter Housing (Left) part - Layout & Circuit ............. 5-6
VU Meter (Right) part - Layout & Circuit diagram ........... 5-7
VU Meter Housing (Right) part - Layout & Circuit........... 5-7
IR Eye part - Layout & Circuit diagram ........................... 5-8
USB LED part - Layout & Circuit diagram....................... 5-8
Electrical parts list............................................................ 5-9
HEADPHONE
A
B
HP_DET
HP_RIGHT
C
HP_GND
HP_LEFT
123
# 9840
5842
2u2
HP
2844
100n
9
7
8
4
5
6
# : Provision
Note : Some values may varies, see respective
1
2
3
HP
parts list for correct value.
1842
RT-01T1
1841
TC38
To AF11 Board
1840
1
2
3
4
FE-BT-VK-N
5840
HP
2u2
5841
2841
22n
2843
22n
2u2
A
B
C
3139 118 56720...8239_210_94764 for 3513 pt4 dd wk0310
123
CONTROL BOARD - COMPONENT LAYOUT
5-2
5-2
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
CONTROL BOARD - CHIP LAYOUT
5-3
5-3
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
CONTROL BOARD - CIRCUIT DIAGRAM
5-45-4
123456789101112
CONTROL
1602
A
1
2
3
4
5
GND_A
6
7
8
B
FE-ST-VK-N
C
4K7
3709
EN22
D
7602
BC847B
GND_A
100p
GND_A
E
KEY1
KEY1
F
KEY2
KEY2
1650
GND_B
G
From Front Display Board
FE-ST-VK-N
H
1600
1
2
3
4
5
6
7
8
9
10
I
# : Provision
Note : Some values may varies, see respective parts list for correct value.
This assembly drawing shows a summary of all possible versions. For components
used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
ECO POWER BOARD - CIRCUIT DIAGRAM
ECO POWER BOARD - CHIP LAYOUT
This assembly drawing shows a summary of all possible versions. For components
used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
GAME PORT BOARD - COMPONENT
LAYOUT
This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram
and respective parts list.
GAME PORT BOARD - CHIP LAYOUT
This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram
and respective parts list.
1880 A11881 B22880 A23880 B23881 A3
123
ECO POWER
FE-ST-VK-N
1880
A
+5V6
+L
Gnd_supply
Key0
Gnd_key
1
2
3
4
5
1881
B
6880
1N4148
3880
6880 A26881 B27880 B3
4u7
3881
2880
820R
BC857B
7880
47K
6881
A
B
3139 113 3513 pt4 dd wk0310
GAME PORT BOARD - CIRCUIT DIAGRAM
1890 A3
1891 B4
1892 B3
1893 A1
1894 C1
1897 A4
2890 C4
2891 B2
2892 B3
2894 A2
2895 A3
2896 B4
1234
GAME PORT
A
EH-S
1893
1
2
3
3891
10K
3890
10K
B
2
1
HR 1894
C
2894
2891
2897 B4
3890 A2
3892
1K2
680p
3893
1K2
680p
2895
2892
3891 A2
3892 A3
470p
470p
3893 B3
1890
YKC21-3826
2
1
2
1
1892
YKC21-3564
2
1
GND_video
3139 113 3513 pt4 dd wk0310
1897
3
1891
100p
3
YKC21-4503N
2890
3
RT-01T1
2896
220n
100p
A
2897
B
C
Note : Some values may varies, see respective parts list for correct value.
123
3139 118 56720...8239_210_94794 for 3513 pt4 dd wk0310
Note : Some values may varies, see respective parts list for correct value.
1234
3139 118 56720...8239_210_94824 for 3513 pt4 dd wk0310
5-65-6
VU METER (LEFT) BOARD - COMPONENT LAYOUT
This assembly drawing shows a summary of all possible versions. For
components used in a specific version see schematic diagram and respective
3139 113 3513 pt4 dd wk0310
VU METER (LEFT) BOARD - CHIP LAYOUT
parts list.
VU METER (LEFT) BOARD - CIRCUIT DIAGRAM
1810 C1
1811 D4
2810 D2
2811 D3
2812 C2
2813 A2
2814 D3
3811 C2
3812 D2
3813 D3
3814 D3
3815 C2
3816 B3
3817 B2
3818 B3
3819 B2
3820 B3
3821 A3
1234
VU METER (LEFT)
A
B
To Front Display Board
C
1810
HR
1
VUMeter
2
3
+5V6
D
Vu_cntl
2813
Gnd
3824
220R
2812
Gnd
3811
4K7
16V
47u
35V
4u7
Gnd
2810
100p
+5V6
7811
BC847B
470R
470R
470R
3812
3820
1K2
3819
3818
4K7
3817
3816
1K2
3815
7810
BC847B
3813
1K
100K
2811
3822 A3
3823 A4
3824 A2
6812
Gnd
Vu_cntl
2814
4u7 25V
3821
3814
8K2
6812 A3
6813 A3
6814 A4
330R
7812
BC847B
4u7 25V
6815 D3
7810 C2
7811 A2
3822
330R
6813
7813
BC847B
Gnd
Gnd
+5V6
To VU Meter Housing (Left) Board
6815
1N4148
3823
6814
7812 B3
7813 B4
7814 B4
330R
7814
BC847B
1811
1
2
EH-S
A
B
C
D
This assembly drawing shows a summary of all possible versions. For
components used in a specific version see schematic diagram and respective
parts list.
3139 113 3513 pt4 dd wk0310
Note : Some values may varies, see respective parts list for correct value.
3139 118 56720...8239_210_94814 for 3513 pt4 dd wk0310
1234
VU METER HOUSING (LEFT) BOARD - COMPONENT LAYOUT & CIRCUIT DIAGRAM
5900 A2
12
VU METER HOUSING (LEFT)
To VU Meter (Left) Board
5900
AA
12
Vu_GndVu_signal
3139 113 3513 pt4 dd wk0310
3139 118 56720...8239_210_94854 for 3513 pt4 dd wk0310
P-66SI
12
5-7
5-7
VU METER (RIGHT) BOARD - COMPONENT LAYOUT
This assembly drawing shows a summary of all possible versions. For
components used in a specific version see schematic diagram and respective
3139 113 3513 pt4 dd wk0310
VU METER (RIGHT) BOARD - CHIP LAYOUT
parts list.
VU METER (RIGHT) BOARD - CIRCUIT DIAGRAM
1830 C1
1831 D4
2830 D2
2831 D3
2832 C2
2833 A2
2834 D3
3831 C2
3832 D2
3833 D3
3834 D3
3835 C2
3836 B3
3837 B2
3838 B2
3839 B2
3840 B2
3841 A3
3842 A3
3843 A4
3844 A2
1234
VU METER (RIGHT)
+5V6
16V
2833
A
B
C
D
To Front Display Board
1830
HR
1
2
3
Vu_cntl
VUMeter
+5V6
3831
4K7
3844
220R
Gnd
Gnd
2832
35V47u
4u7
Gnd
7831
BC847B
470R
470R
470R
2830
100p
3840
1K2
3839
3838
4K7
3837
3835
3836
1K2
3832
7830
BC847B
3833
100K
1K
Gnd
2831
3841
6830
6830 A3
6831 A3
6832 A4
7832
BC847B
Vu_cntl
4u7
330R
3834
8K2
2834
+5V6
Gnd
25V4u7
3842
6831
6835
6835 D3
7830 C3
7831 A2
7832 B3
7833 B3
7834 B4
3843
330R
7833
BC847B
1N4148
330R
6832
7834
BC847B
Gnd
To VU Meter Housing (Right) Board
A
B
C
1831
1
2
EH-S
D
This assembly drawing shows a summary of all possible versions. For
components used in a specific version see schematic diagram and respective
parts list.
3139 113 3513 pt4 dd wk0310
Note : Some values may varies, see respective parts list for correct value.
3139 118 56720...8239_210_94844 for 3513 pt4 dd wk0310
1234
VU METER HOUSING (RIGHT) BOARD - COMPONENT LAYOUT & CIRCUIT DIAGRAM
5901 A2
12
VU METER HOUSING (RIGHT)
To VU Meter (Right) Board
5901
AA
12
Vu_GndVu_signal
3139 113 3513 pt4 dd wk0310
3139 118 56720...8239_210_94864 for 3513 pt4 dd wk0310
This assembly drawing shows a summary of all possible versions. For components
used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
This assembly drawing shows a summary of all possible versions. For components
used in a specific version see schematic diagram and respective parts list.
3139 113 3513 pt4 dd wk0310
IR EYE BOARD - CIRCUIT DIAGRAM
USB LED BOARD - COMPONENT LA YOUTUSB LED BOARD - CHIP LA YOUT
This assembly drawing shows a summary of all
possible versions. For components used in a
specific version see schematic diagram and
respective
parts list.
3139 113 3513 pt4 dd wk0310
This assembly drawing shows a summary of all
possible versions. For components used in a
specific version see schematic diagram and
3139 113 3513 pt4 dd wk0310
respective
parts list.
1860 A12860 A22861 B22862 A23860 A2
123
IR EYE
1860
A
1
2
3
EH-B
Gnd
100R
3860
Gnd
B
1K
3861
2861
47u
Gnd
2860
47n
2862
2n2
GndGnd
3861 B23862 A27800 A3
7800
10K
3862
TSOP4836ZC1
VS
OUT
GND
2
GND
A
B
USB LED BOARD - CIRCUIT DIAGRAM
1850 A13850 B16850 B2
12
USB LED
A
1850
1
2
EH-B
3850
820R
A
LTL-8166FTNN
6850
Note : Some values may varies, see respective
parts list for correct value.
123
3139 118 56720...8239_210_94774 for 3513 pt4 dd wk0310
B
Note : Some values may varies, see respective
parts list for correct value.
B
3139 118 56720...8239_210_94784 for 3513 pt4 dd wk0310
Display part - Component Layout.................................... 6-2
Display part - Chip Layout ............................................... 6-3
Display part - Circuit Diagram ......................................... 6-4
5DTC Key part - Layout & Circuit diagram...................... 6-5
Electrical parts list............................................................ 6-5
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
( 2G - 9G )
1G3G
2G
j , p
a
h
j , p
k
b
f
m
g
c
e
r
n
d
-
-
-
-
erpnc
Dp
d
4G
a
h
k
b
f
m
g
c
e
r
n
d
-
-
-
-
a
h
j , p
k
b
f
m
g
c
e
r
n
d
-
-
-
-
5G
j , p
m
6G
a
h
k
b
f
g
c
e
r
n
d
-
-
-
-
a
h
j , p
k
b
f
m
g
c
e
r
n
d
-
-
-
-
7G
j , p
col
Dp
8G
a
h
k
b
f
m
g
c
e
r
n
d
-
-
a
h
j , p
k
b
f
m
g
c
e
r
n
d
-
-
-
-
9G
j , p
m
10G
a
h
k
b
f
g
c
e
r
n
d
-
-
-
-
A1
A2
A3
A4
A5
-
-
-
-
-
-
-
-
-
-
-
-
11G
-
-
-
DISPLAY BOARD - COMPONENT LAYOUT
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
6-2
6-2
3139 113 3514 pt4 dd wk0310
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