Philips FTV1.9E Service Manual

Colour Television Chassis
CL 965320690-163.eps
020999
FTV1.9DE
Contents Page Contents Page
1. Technical specifications 2
2. Safety instructions, warnings and notes. 3
3. Directions for use 4
4. Mechanical instructions 8
5. Service modes, faultfinding and repair tips 12
Block- and wiring diagrams, Testpoints and
6.
oscillograms
Block diagram 19/20 IIC bus interconnection diagram 20 Testpoint overviews 21 Oscillograms 24 Supply voltage diagram 25 Wiring diagram 26
Electrical diagrams and PWB layouts Diagram PWB
7. VsVa Supply (Diagram FD1) 27 29/30 VsVa Supply (Diagram FD2) 28 29/30 Pre-conditioner (Diagram PR1) 31 33 Pre-conditioner (Diagram PR2) 31 33 Pre-conditioner (Diagram PR3) 32 33 LED panel (Diagram LD) 34 34 Audio amplifier (Diagram A1) 35 37 Audio amplifier (Diagram A2) 36 37 Switch panel (Diagram SD) 38 38 Monitor microprocessor 39 40 AV control (Diagr. AVC1) 41 49/50 AV control (Diagr. AVC2) 42 49/50 AV control (Diagr. AVC3) 43 49/50 AV control (Diagr. AVC4) 44 49/50 AV control (Diagr. AVC5) 45 49/50 AV control (Diagr. AVC6) 46 49/50 AV control (Diagr. AVC7) 47 49/50 AV control (Diagr. AVC8) 48 49/50 PDP limesco (Diagram PD1) 51 60/61 PDP limesco (Diagram PD2) 52 60/61
©
Copyright reserved 1999 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
PDP limesco (Diagram PD3) 53 60/61 PDP limesco (Diagram PD4) 54 60/61 PDP limesco (Diagram PD5) 55 60/61 PDP limesco (Diagram PD6) 56 60/61 PDP limesco (Diagram PD7) 57 60/61 PDP limesco (Diagram PD8) 58 60/61 PDP limesco (Diagram PD9) 59 60/61
8. Electrical alignments 63
9. Circuit description and list of abbreviations 64
10. Spare parts list 66
Published by JR9970 Service PaCE Printed in The Netherlands Subject to modification 5 3122 785 10170
GB 2 FTV1.9DE1.
Technical specifications
1. Technical specifications
1.1 Technical data D-box
Mains voltage : 85 - 264Vac
Power dissipation : 400W Stand-by dissipation : < 1W
1.2 Connection facilities
1.2.1 Specification of the terminal sockets
MAINS OUTLET MAINS INLET
VGA IN VGA OUT
VGA-in
1 - R (0.7Vpp 75 2 - G (0.7Vpp 75 3 - B (0.7Vpp 75 4 - Reserved 5 - Bus-gnd 6 - R-gnd 7 - G-gnd 8 - B-gnd 9 - RC5 10- GND 11- Config_Ident 12- Bus1 (TxD/
Rxd or SDA)
13- Hsync 14- Vsync 15- Bus2 (TxD/
RxD or SDA)
VGA-out
1 - R (0.7Vpp 75
L
AUDIO IN AUDIO OUT
R
Figure 1-1
Ω) Ω) Ω)
Ω)
: 50Hz - 60Hz
LRYUCVBS
AUDIO IN
V
Y/C
CVBS
S-VHS
CL96532058_005
240899
2 - G (0.7Vpp 75 3 - B (0.7Vpp 75
Ω) Ω)
4 - Reserved 5 - gnd 6 - R-gnd 7 - G-gnd 8 - B-gnd
H H H H
9 - Reserved 10- GND 11- Reserved 12- Reserved 13- Hsync 14- Vsync 15- Reserved
Audio VGA-in
- Cinch Audio L(0.5Vrms >= 10k
- Cinch Audio R(0.5Vrms >= 10k
Ω)
Ω)
q q
Audio VGA-out
- Cinch Audio L(0.5Vrms >= 1k
- Cinch Audio R(0.5Vrms >= 1k
Ω)
Ω)
q q
SVHS
1-GND 2-GND
H H H H
H
3 - Y (1Vpp / 75 4 - C (0.3Vpp / 75
Audio_in:
- Cinch Audio L (0.5Vrms >= 10kΩ)
- Cinch Audio R (0.5Vrms >= 10kΩ)
Ω )
Ω )
H
H j j
q q
CVBS
- BNC - CVBS (1Vpp / 75
Ω)
YUV
- Y (1Vpp / 75 3 - U (1Vpp / 75 4 - V (1Vpp / 75
Ω ) Ω ) Ω )
q q q
1.3 Chassis overview
VS/VA Supply
PDP Discharge
Audio Amplifier
Pre-conditioner
AV Control
Figure 1-2
CL 96532069_131.EPS
120899
PDP Limesco
YUV/YC Input
Safety instructions, warnings and notes
2. Safety instructions, warnings and notes
GB 3FTV1.9DE 2.
2.1 Safety instructions
It is not allowed to operate the FTV-set without glass plate. One function of this glass plate is to absorb Infrared Radiation. Without this glass plate the level of Infrared Radiation produced by the plasma display could damage your eyes.
1. Safety regulations require that during a repair: – the set should be connected to the mains via an
isolating transformer ( in this particular case a transformer of ≥ 800 VA);
– safety components, indicated by the symbol h ,
should be replaced by components identical to the original ones;
2. Safety regulations require that after a repair the set must be returned in its original condition. In particular attention should be paid to the following points. – Note: The wire trees should be routed correctly and
fixed with the mounted cable clamps.
– The insulation of the mains lead should be checked for
external damage.
– The electrical DC resistance between the mains plug
and the secondary side should be checked (only for sets that have a mains isolated power supply). This check can be done as follows:
unplug the mains cord and connect a wire between the two pins of the mains plug;
set the mains switch to the on position (keep the mains cord unplugged!);
measure the resistance value between the pins of the mains plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 MΩ and 12 MΩ;
switch off the TV and remove the wire between the two pins of the mains plug.
– The cabinet should be checked for defects to avoid
touching of any inner parts by the customer.
hhhh
4. If DST reacts with 'error 2', there is no communication between set and DST. Note that IR-transmitter LED is positioned at right side of IR-receiver eye of the E-box. Take into account that receiver-LED on DST is positioned not in the middle but at the left side. Point corresponding LED's to each other. In case the amount of Infrared produced by the screen pollutes the communication, the set can be set in Standby-mode. Then still the error­messages can be retrieved.
2.2 Warnings
1. ESD All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential.
1. Available ESD protection equipment:
2. Never replace modules or other components while the unit
3. When making settings, use plastic rather than metal tools.
w
– complete kit ESD3 (combining all 6 prior products -
small table mat) 4822 310 10671
– wristband tester 4822 344 13999
is switched on.
This will prevent any short circuits and the danger of a circuit becoming unstable.
2.3 Notes
1. A glass plate is positioned before the plasma display. This glass plate can be cleaned with a slightly humid cloth. If due to circumstances there is some dirt between the glass plate and the plasma display panel it is recommended to do some maintenance by a qualified service employee only.
2. Never disconnect the power display cable when the set is operating
3. With DST no failures (error-codes) can be red, when the set is in Service-mode.
GB 4 FTV1.9DE3.
3. Directions for use
73mm /2.87"
406mm /16"
Directions for use
5
5
10
x 4x 4
a
4
x 2
b
4
Directions for use
a
b
6
x 6
L
GB 5FTV1.9DE 3.
VGA OUT
AUDIO OUT
R
AUDIO IN
MAINS INLET
1 32 42
VGA IN
5
GB 6 FTV1.9DE3.
15-pin D sub
(2-row)
15-pin mini D sub
(3-row)
a
VGA 640x480 31.468 kHz 60 Hz
Use of the remote control
Computer Display modes
VGA 640x400 31.468 kHz 70 Hz
VGA 640x350 31.468 kHz 70 Hz
MAC II 640x480 35.000 kHz 67 Hz
SVGA 800x600 35.156 kHz 56 Hz
XGA 1024x768 45.000 kHz 56 Hz
Directions for use
the monitor.
A green indicator lights up and the screen comes on.
When the monitor does not receive a certain VGA signal the screen remains
black.
When a VGA computer is connected, the selection is made automatically.
A message is displayed when the monitor does not support one of the above
mentioned VGA modes.
Switch your computer to a correct display mode.
Insert the mains plug 5 (see previous page for the illustration) supplied
into the mains inlet at the back of the monitor and in the wall socket.
Please, only use the supplied rim-earthed mains cord with its built-in filter.
&
Operation
Remote control: remove the cover of the battery compartment.
Insert the 2 batteries supplied (Type LR6AA-1.5V).
The batteries supplied do not contain the heavy metals mercury and cadmium.
Nevertheless in many countries batteries may not be disposed of with your
household waste. Please check on how to dispose of batteries according to local
regulations.“Switch the monitor on : Press the power button B at the right side of
é
Make sure that your PC is switched on and is in the correct display mode.
English
printed on the first pages of this instruction booklet.
Make sure that the wall mount is being fixed securely enough so that it meets
Unpacking and wall mounting instructions
For the unpacking instructions follow the illustrated steps printed on the
safety standards.The weight of the monitor (excl. packaging) is about 43 kg.
packaging (outside and inside).
For the wall mounting instructions follow the illustrated steps to §
Connect your computer
L
(right) and
AUDIO IN R
connector at the rear side of the
VGA IN
monitor.Fix the connectors firmly with the screws on the plug.
outputs of your Multimedia computer and to the
Connect one end of the VGA cable 1 supplied to the video card of the
computer and the other end to the
In case of a Multimedia computer,connect the audio cable 2 to the audio
(left) inputs of the monitor.
Daisy chaining
The Active Loop Through facility makes it possible to make a daisy chain with
a second VGA monitor.“Connect one end of another VGA cable 3 to the
&
é
inputs
R
and
connector of a
connector at
VGA IN
AUDIO IN L
VGA OUT
outputs of the monitor and to the
R
and
with the monitor.
of the second VGA monitor.
the rear side of the monitor and the other end to the
second VGA monitor.
Note: only use the VGA cables supplied or use cables that are specially delivered
In case of a Multimedia computer, also connect the audio cables 4 to the
AUDIO L
Connect your Apple Macintosh* computer
Attention: Macintosh computers with separate H and V synchronisation signals
can be used together with the supplied adaptor. Macintosh computers with
Composite Sync and Sync on Green signals may need a special (not
supplied) adaptor or cable. Contact your dealer.
connector on the back of the
VGA IN
1234
off off on on
Connect the supplied switchable adaptor for Apple video connectors to one
end of a VGA cable.
Put the DIP switches on the adaptor in the following positions :
monitor.
Connect the end of the VGA cable with the adaptor to the video card of the
computer and the other end to the
2
1
Screw the connectors down firmly.
* Apple Macintosh is a registered trademark of Apple Computer, Inc.
Directions for use
VGA OK
FRONT o
AV1 p MENU π
AV2 œ
AV3
¬
AV4
SMART
CONTROLS
PICTURE SOUND
- CH/P +-V+
B
Transport
Keep the original packaging to transport the
monitor if needed.
higher altitude, the picture becomes
unstable and the picture performance is
deteriorating. Bringing the set below 2000
m it works fine again.Transportation has
End of life directives
Philips is paying a lot of attention to
produce environmentally-friendly in green
focal areas.Your new monitor contains
materials which can be recycled and
reused.
At the end of its life specialised companies
no influence.
Control of peripheral equipment
The infrared signals of the screen may
influence the reception sensitivity of other
peripherals. Solution:replace the batteries
of the remote control or change position
of other equipment. E.g.keep away a
can dismantle the discarded monitor to
concentrate the reusable materials and to
minimise the amount of materials to be
disposed of.
Please ensure you dispose of your old
monitor according to local regulations.
How to dispose of batteries ?
The batteries supplied do not contain the
heavy metals mercury and cadmium.
wireless headphone from within a radius
of 1.5 m.
No stable or not synchronised VGA
picture
Check if you have selected the correct
VGA mode in your PC (640x480,
640x400, 640x350,MAC II, SVGA, XGA).
No picture or no sound
Are the supplied cables connected
Nevertheless in many countries batteries
may not be disposed of with your
household waste. Please ensure you dispose
of batteries according to local regulations.
properly? (The power cable to the display,
the VGA cables, the audio cables,...)
Is your PC switched on?
Do you see a black screen and the
indicator in front of the monitor lights up
Miscellaneous
. Ambient temperature: + 5~ + 45°C
. Maximum operating altitude: 2000 m
. Mains: AC 100-240V
green, this means that the display mode is
not supported.
Switch your VGA source to a correct
mode.
Display: 42.5 kg
. Power consumption: around 350W
. Standby consumption: 1 W
. Weight (excl. packaging)
Remote control
If your monitor no longer responds to the
remote control, the batteries may be
Display: 122.2 x 68.1 x 14.6 cm
. Dimensions (wxhxd):
. Wall mounting bracket included
exhausted.
If your problem is not solved:
Switch your monitor off and then on
again.
Never attempt to repair a defective
monitor yourself.
Check with your dealer or call a TV
GB 7FTV1.9DE 3.
technician.
Tips
Ambient temperature
Do not hang up the monitor above a
central heating or other heating sources.
Active Loop Through
The Active Loop Through facility makes it
possible to make a daisy chain for VGA.
Maximum 2 sets.
Care of the screen
Clean the anti-reflex coated flat glass
screen with a slightly damp soft cloth. Do
not use abrasives solvents as it can
damage the glass surface of the screen.
Plasma Display characteristics
When switching over to another picture
after having displayed the same still picture
for a long time (many hours), it may
happen that some parts from the previous
picture will remain on screen due to a
kind of memory effect.This ghost picture
will disappear after some time.To avoid
this effect change the pictures regularly or
for PC use you can turn on a screen saver
in your computer.
Philips has built in an automatic shift of
the picture every 5 minutes to avoid this
effect and to prolong the life of the
screen.
Very incidentally and after a longer period
of unuse (approx. 1 year) the screen may
display some strange colour deficiencies.
This is quite normal for plasma displays
and these effects will disappear after the
set has been turned on for some time.
A plasma display consists of more than 1,2
Million colour pixels. It is within industry
standards that very few pixels (< 0.001%)
may be defective, even for a new set.
There is however no reason to doubt
about the quality of the set.
The plasma display technology operates
with rare gases which are being influenced
by air pressure. Up to an altitude of 2000
m above sea-level, the display is
functioning fine. Operating the set at a
4
3
menu on/off
VGA
no function
menu.
to activate your choice
OK
no function
no function
no function
VGA
FRONT
to switch the
MENU
no function
B
Use of the remote control
Use of the remote control
mode, press the p or π keys to
VGA
cursor keys to select your choice and to
alter a selected adjustment
Picture format
In
switch between a 4:3 or a 16:9 picture
format.
¬ Mute key
temporarily mute the sound or restore it
no function
- CH/P +
SMART CONTROLS
PICTURE/SOUND
VGA menu
menu.
VGA
key to switch on the
MENU
Press the
Select one of the symbols with the o and œ keys:
H for contrast
&
é
for colour temperature
for horizontal picture position
G for brightness,
VGA
key again to switch off the
MENU
for vertical picture position
Press the p and π keys to alter the selected adjustment.
Press the
V for volume
AV1 , AV2, AV3,AV4
V press - or + to adjust the volume
GB 8 FTV1.9DE4.
Mechanical instructions
4. Mechanical instructions
4.1 Introduction:
There are pre-defined service positions for the following panels:
1. VS/VA SUPPLY panel.
2. PDP DISCHARGE panel.
3. AUDIO AMPLIFIER panel.
4. PRE-CONDITIONER panel.
5. AV CONTROL panel.
6. PDP LIMESCO panel.
7. YUV/YC INPUT panel.
8. LED DISPLAY panel.
9. SWITCH DISPLAY panel. Before these panels can be accessed, the rear cover has to be removed:
2
1
CL 96532069_130.EPS
120899
4.1.1 VS/VA SUPPLY panel.
VS/VA Supply
FD07
1
2
4
CL 96532069_132.EPS
Figure 4-3
1. Disconnect Fan Supply cable from connector FD07 in the upper left corner [1].
2. Remove the 7 fixation screws of the panel [2].
3. Place panel on the 2 hinges, which are located near the right corners of the panel [3].
4. Use the mechanical service part (extension cable assembly, 12NC: 3122 785 90006) to extend the Fan Supply cable [4].
5. The copper side is now accessible from the left.
3
120899
Figure 4-1
1. Place the Display Box in the service stand via 2 reinforced cushions (order code: 3122 126 30181).
2. Remove the 9 fixation screws of the rear cover.
3. Remove the rear cover (during removal push it slightly upwards).
VS/VA Supply
PDP Discharge
Audio Amplifier
Pre-conditioner
AV Control
CL 96532069_131.EPS
Figure 4-2
1. All panels are now accessible.
120899
PDP Limesco
YUV/YC Input
4.1.2 PDP DISCHARGE panel.
As in the FTV 1.5, this panel must be exchanged completely if defective.
4.1.3 AUDIO AMPLIFIER panel.
Audio Amplifier
1
2
3
2
CL 96532069_134.EPS
120899
Figure 4-4
Mechanical instructions
GB 9FTV1.9DE 4.
1. Some testpoints are accessible at the B-side [1].
2. If this is not sufficient, remove the 3 fixation screws of the panel [2].
3. Panel now can be hinged on the left side to access the A­side (soldering side) [3].
4.1.4 PRECONDITIONER panel.
Pre-conditioner
3
2
2
1
5
5
1
5
CL 96532069_135.EPS
Figure 4-5
1. Disconnect the 2 grounding wires from the shielding plate by pressing the small lever on the connector while pulling [1].
2. Remove the 2 ferrite ring cores from their fixations [2].
3. Remove the 5 fixation screws of the panel [3].
4. Place panel on the 2 hinges, which are located, near the left corners of the panel [4].
5. Reconnect grounding wires to the extra connectors on the shielding plate at the left side [5].
6. The copperside becomes accessible now from the right side.
4.1.6 PDP LIMESCO panel.
PDP Limesco
1
4
1
2
1
1
CL 96532069_137.EPS
4
120899
Figure 4-7
120899
All SMC's are located on the B-side, so all testpoints are accessible. In case some components must be (de)soldered, the hinge construction can be used to access the A-side.
1. Remove the 4 fixation screws of the panel [1].
2. Panel can now be hinged to access soldering side [2].
4.1.7 YUV/YC INPUT panel.
YUV/YC Input
4.1.5 AUDIO VIDEO CONTROL panel.
AV Control
CL 96532069_136.EPS
Figure 4-6
This panel has no service position for accessing the A-side, however all service test points are accessible at the B-side (see Service Manual). In case some components must be (de)soldered, all fixation screws (6 for the panel, 5 at the metal connector plate) and all cables must be removed to access the A-side.
120899
SVHS BNC
3
2
2
1
CL 96532069_138.EPS
120899
Figure 4-8
This panel has no pre-defined service position. For access of the A-side, the panel has to be removed:
1. Remove the 4 screws at the metal connector plate [1].
2. Remove the 2 fixation screws of the panel [2].
3. Panel can be removed now to access the A-side [3].
GB 10 FTV1.9DE4.
Mechanical instructions
4.1.8 LED DISPLAY panel.
2
1
Figure 4-9
1. Remove 2 x 2 screws at the sides and 4 screws at the bottom of the front cover [1].
2. Remove the front cover (it hinges at the top). During removal unplug the cable of the LED DISPLAY panel at the SWITCH DISPLAY panel (connector SD11) [2].
2
CL 96532069_139.EPS
120899
4.1.9 SWITCH DISPLAY panel.
1. Remove front cover (for a description see Chapter 1.1.8 'LED DISPLAY panel').
3
CL 96532069_141.EPS
Figure 4-11
1. The SWITCH DISPLAY panel can be removed now by unscrewing 3 fixation screws [3].
4.2 Exchanging parts
120899
3
CL 96532069_140.EPS
Figure 4-10
1. The LED DISPLAY panel can be removed now by unscrewing 1 fixation screw [3].
120899
Some parts of the FTV1.9 Display Box must be exchanged if defective:
1. GLASS PLATE.
2. LOUDSPEAKER.
3. PLASMA DISPLAY PANEL [PDP].
4.2.1 Exchanging of the GLASS PLATE.
1. First unplug (remove Mains and VGA cable) the Display Box .
2. Remove front cover (for a description see Chapter 1.1.8 'LED DISPLAY panel').
2
5
34
CL 96532069_142.EPS
120899
Figure 4-12
1. Now the GLASS PLATE can be removed by unscrewing all screws [3] and removing all glass clips [4].
Mechanical instructions
CL 96532069_145.EPS
120899
1
4
5
3
2
3
FD173 FD171
PDP Discharge
PDP Limesco
PD3
CN24
CN23
FOAM CUSHION
GB 11FTV1.9DE 4.
4.2.2 Exchanging of a LOUDSPEAKER.
1. First unplug (remove Mains and VGA cable) the Display Box.
2. Remove front cover (for a description see Chapter 1.1.8 'LED DISPLAY panel').
3
4
3
CL 96532069_143.EPS
Figure 4-13
1. The LOUDSPEAKER can now be removed by disconnecting its cable and removing the 4 fixation screws at the top and bottom of the speakerbox. Be sure to remove the correct screws, otherwise the speaker system will be damaged (it is an airtight system).
1. Remove all copper EMC SHIELDING springs mounted around the display [6].
2. Now flip the complete Display Box and place it with the Plasma Display down on a foam cushion. Be 100 % sure a large foam cushion is placed underneath the PDP, as it will drop about 10 mm after removing its fixation screws ! !
3. Disassemble metal rear cover (for a description see Chapter 1.1 'Introduction').
3
4
3
120899
4.2.3 Exchanging of the PDP.
1. First unplug (remove Mains and VGA cable) the Display Box.
2. Place the rear side of the Display Box on a foam cushion (be sure the metal rear cover is mounted in order to prevent damaging of the electronic panels).
3. Remove front cover (for a description see Chapter 1.1.8 LED DISPLAY panel).
4. Now the GLASS PLATE can be removed by unscrewing all screws and removing all glass clips (for a description see Chapter 1.2.1. 'Exchanging of the GLASS PLATE').
6
Figure 4-14
CL 96532069_144.EPS
120899
Figure 4-15
1. Disconnect the following cables: – Cables coming from connectors CN23 and CN24 of the
PDP DISPLAY panel [3] (for easiest access lift the PDP DISCHARGE panel from its fixations [2]).
– Flat cable on connector PD3 of the PDP LIMESCO
panel [4]. Also remove the ferrite 'flat cable shield' completely by unlocking its fixations [5].
1
2
2
1
1
3
2
2
1
CL 96532069_146.EPS
Figure 4-16
1. Now remove the 8 large screws which hold the PDP: – 4 screws are located at the top: they also hold the
aluminium wall mount [1].
– The other 4 are located at the bottom: the 2 outer
screws are hidden behind panels. Therefor unscrew the VS/VA SUPPLY and the PDP-LIMESCO panel (grey panels) [2].
2. Lift encasing from PDP and replace PDP [3].
120899
GB 12 FTV1.9DE5.
Service modes, fault finding and repair tips
5. Service modes, fault finding and repair tips
For the FTV1.9, the Monitor can be used in two applications.
A stand-alone configuration, a separate device which can also be sold and serviced separately.
TV configuration, where the monitor is combined with the E-box.
The monitor, as a stand-alone unit, can be serviced by using a test pattern coming from the PDP-LIMESCO panel on the rear of the monitor itself or via a PC/laptop by using ComPair via the ComPair connector. In this chapter the following paragraphs are included:
1. Test points
2. Dealer Service Tool (DST)
3. Service Modes
4. Error code buffer and error codes
5. The "blinking LED" procedure
6. Fault-finding tips
7. ComPair
5.1 Test points
The FTV1.9 chassis is equipped with test points in the service printing. These test points are referring to the functional blocks:
A1-A2-A3, etc.: Test points for the Audio amplifier (A)
C1-C2-C3, etc.: Test points for the AV control circuit (AVC)
FD1-FD2-FD3, etc.: Test points for the VsVa supply (FD1­FD2) and the PDP discharge panel
L1-L2-L3, etc.: Test points for the PDP LIMESCO (PD1-PD9)
PR1-PR2-PR3, etc.: Test points for the Pre-conditioner (PR1-PR3)
Y1-Y2-Y3, etc: Test points for the Y/C YUV monitor panel (UY1-YC4)
Measurements are performed under the following conditions: Video: colour bar signal; Audio: 3 kHz left, 1 kHz right
5.2 Dealer Service Tool (DST)
For easy installation and diagnosis the dealer service tool (DST) RC7150 can be used. When there is no picture (to access the error code buffer via the OSD), DST can enable the functionality of displaying the contents of the entire error code buffer via the blinking LED procedure, see also paragraph 5.5. The ordering number of the DST (RC7150) is 4822 218 21232.
5.2.1 Installation features for the dealer
The dealer can use the RC7150 for programming the TV-set with pre-sets. 10 Different program tables can be programmed into the DST via a GFL TV-set (downloading from the GFL to the DST; see GFL service manuals) or by the DST-I (DST interface; ordering code 4822 218 21277). For explanation of the installation features of the DST, the directions for use of the DST are recommended (For the FTV1.9 chassis, download code 4 should be used).
Display Box (TV Configuration), please check chapter 5 in the Training Manual of the Receiver Box.
5.3.1 Service Default Mode (SDM)
The purpose of the SDM is:
Provide a situation with predefined settings to get the same measurements as in this manual.
Access to the error buffer via the blinking LED procedure.
Inspection of the error buffer.
Possibility to overrule software protections via the service pins (caution: override of software protections! ).
Entering the SDM:
By transmitting the "DEFAULT" command with the RC7150 Dealer Service Tool (this works both while the set is in normal operation mode or in the SAM).
By pressing on a standard RC the following sequence 0, 6, 2, 5, 9, 6 followed by the "MENU" key.
By short-circuiting the SDM pin on the µP panel.
In the SDM the following information is displayed on the screen:
--------------------------------------------------------------
F19DBC X.Y_12345 (1) LLLL (2) SDM (3) ERR 02 01 14 ## ## ## ## ## ## ##
--------------------------------------------------------------
Explanation notes/references: (1) Software identification of the main micro controller (F19DBC X.Y_12345)
F19D is the chassis name for FTV1.9 display
B is the region identification
C is the language cluster
X = (main version number)
Y = (subversion number)
##### are 5 digits of the serial number
(2) "LLLL" Normal display operation in hours (3) "SDM" To indicate that the TV set is in the service default mode (4) "ERR 02 01 14 ## ## ## ## ## ## ## ##" This line shows the contents of the error buffer (max. 10 errors). The last error that occurred is displayed at the most left position. When less then 10 errors have occurred the rest of the line is empty. When the errorlist is empty " No errors" is displayed. No duplicate errors. Exit the SDM: Push the "STANDBY" button on the Remote Control. The SDM sets the following pre-defined conditions:
Volume level is set to 25% (of the maximum volume level).
Linear Audio and Video settings are set to 50%.
Colour temperature is set to normal.
The following functions are "overruled" in SDM since they interfere with diagnosing/repairing a set
Video blanking.
Slow demute.
Anti-ageing.
Automatic switch to "Standby" when H- and/or V-sync signals are lost.
All other controls operate normally.
5.2.2 Diagnose features for service
FTV1.9 sets can be put in two service modes via the RC7150. These are the Service Default Mode (SDM) and the Service Alignment Mode (SAM).
5.3 Service Modes
Below described sequence is only valid for the "Monitor Only Configuration". When a Receiver box is connected to the
5.3.2 Service Alignment Mode (SAM)
The purpose of the SAM is to align and or adjust settings. For recognition of the SAM, "SAM" is displayed at the top of the right side of the screen Entering the SAM-menu:
By pressing the "ALIGN" button on the RC7150 Dealer Service
Standard RC sequence 062596 followed by the "OSD" button.
Service modes, fault finding and repair tips
GB 13FTV1.9DE 5.
By short-circuiting the SAM pin on the µP panel (Caution: override of software protections ! ! )
In the SAM the following information is displayed on the screen:
--------------------------------------------------
F19DBC X.Y_12345 SAM ERROR## ## ## ## ## WHITE POINT PDP TEST PATTERN [ON/OFF] STORE RESET ERROR BUFFER
--------------------------------------------------
The menus and submenus
White point
The white point sub menu contains the following items:
•RED
GREEN
•BLUE
COLOUR TEMPERATURE
PDP Test pattern
By selecting this item, all OSD disappears from the screen. The screen now changes from light grey to dark grey in a slow regular rhythm. One can so easily check if all pixels of the monitor are correct.
Store
The change values are stored in the NVM.
Reset Error Buffer
This option will reset the error buffer.
Exit the SAM: Push the "STANDBY" button on the Remote Control. SAM menu control: Menu items can be selected with the "UP" or "DOWN" key. Entry into the selected items (sub menus) is done by the "LEFT" or "RIGHT" key. The selected item will be highlighted. With the same "LEFT/RIGHT" keys, it is possible to increase/ decrease the value of the selected item. Return to the former screen by pushing the "MENU" button. The item values are stored in NVM if the sub menu is left.
5.3.3 Customer Service Mode (CSM) Display
FTV1.9 monitors are equipped with the "Customer Service Mode" (CSM). CSM is a special service mode that can be activated and de-activated by the customer, upon request of the service technician/dealer during a telephone conversation in order to identify the status of the set. This CSM is a 'read only' mode, therefore modifications in this mode are not possible. Entering the Customer Service Mode.
By pressing on RC03333/01 the following sequence : Picture, sound, cursor up, cursor down, cursor left, cursor right followed by the “MUTE” button.
Exit the Customer Service Mode.
pressing the "MENU" or any key on the Remote Control handset (except "P+" or "P-")
switching off the TV set with the mains switch.
All settings that were changed at activation of CSM are set back to the initial values
The Customer Service Mode information screen
The following information is displayed on screen:
--------------------------------------------------
CUSTOMER SERVICE MENU
Software version F19DBC X.Y_#####)
Code 1: contains the last 5 error codes
Code 2: contains the first 5 error codes with the last received error at the most left-hand side.
Service unfriendly modes
--------------------------------------------------
5.4 Error code buffer and error-codes
The error code buffer contains all errors detected since the last time the buffer was erased. The buffer is written from left to right. In case of non-intermittent faults, clear the error buffer before starting the repair to prevent that "old" error codes are present. If possible check the entire content of the error buffers. In some situations an error code is only the RESULT of another error code (and not the actual cause). Note: a fault in the protection detection circuitry can also lead to a protection The error code buffer will be cleared in the following cases:
exiting SDM or SAM with the "Standby" command on the remote control
transmitting the commands "DIAGNOSE-9-9-OK" with the DST.
Leaving SDM or SAM with the mains switch does not reset the error buffer. Examples: ERROR: 0 0 0 0 0 : No errors detected ERROR: 6 0 0 0 0 : Error code 6 is the last and only detected error ERROR: 5 6 0 0 0 : Error code 6 was first detected and error code 5 is the last detected (newest) error
Error
-nr
1 +5V +5V pin at µP is low.
2 8V6 8V6 pin at µP is low.
3 Fan_prot Gives an indication that 1 or more
4Over-
5 DC_prot Audio-amplifier IC, its supply or the
6 Over_volta
7 Vrr Powersupply of the display is not
8 Power_OKEPower supply or modules that uses
9 Blocked
10 Blocked
11 TDA9860 No acknowledge of Audio controller
12 TDA4885 No acknowledge of Video controller
13 MC141585No acknowledge of OSD Generator
14 uPD93687
Type of Error Possible defect/cause
FAN(s) does not function, or that 1 or more fan control circuits is defect
temp_prot
ge_prot
NVM IIC bus
slow IIC bus
GD-LBD
Temperature at the heatsink of the VsVa supply or the Preconditioner is too high
Audio amplifier is defect
Vs or Va supply voltage is too high
correct. Ignorance of the signal during startup by the software.
this voltage. If this signal is NOT activated means that all supply voltages are available (exception Audio supply )
NVM IIC bus is not correct
Slow IIC bus is not correct
No acknowledge of Limesco
GB 14 FTV1.9DE5.
Service modes, fault finding and repair tips
Error
-nr
15 PCF8574ATNo acknowledge of I/O Expander
16 NVM No acknowledge of NVM
17 Communic
Type of Error Possible defect/cause
Fault in the communication
ation
5.5 The "blinking LED" procedure
The contents of the error buffer can also be made visible through the "blinking LED" procedure. This is especially useful when there is no picture. There are two methods:
When the SDM is entered, the LED will blink the contents of the error-buffer. Error-codes = 10 are shown as followed. A long blink of 1second which is an indication of the decimal digit, followed by a pause, followed by n short blinks. When all the error-codes are displayed, the sequence is finished with a led display of about 3 seconds. The sequence starts again.
With the DST all error codes in the error buffer can be made visible. Transmit the command: "DIAGNOSE x OK" where x is the position in the error buffer to be made visible x ranges from 1, (the last (actual) error) to 10 (the first error). The LED will operate in the same way as in the previous point, but now for the error code on position x.
Example: Error code position 1 2 3 4 5 Error buffer: 12 9 5 0 0
after entering SDM: 1 long blink of 1 sec. + 2 short blinks
- pause - 9 short blinks - pause - 5 short blinks - pause ­long blink of 3 sec. --etc.
after transmitting "DIAGNOSE- 1- OK" with the DST: 1 long blink 2 short blinks - pause - 1 long blink + 2 short blinks
- etc.
after transmitting "DIAGNOSE- 2- OK" with the DST: blink (9x) - pause - blink (9x) - etc.
after transmitting "DIAGNOSE- 3- OK" with the DST: blink (5x) - pause - blink (5x) - etc.
after transmitting "DIAGNOSE- 4- OK" with the DST: nothing happens
5.6 Protection structure
5.6.1 General
The protection structure of the FTV1.9 D-box is shown at figure
5.5.
The FTV1.9 monitor has one microprocessor, which is situated on the AV-control panel and is supplied by the 5V standby supply. The microprocessor is even active when the set is switched to standby. The microprocessor controls the "supply­on" line which switches first relay 5680 and then relay 5690. In de standby-mode or the protection-mode the "supply-on" line is "low" and both relays are switched off. The preconditioner is disconnected from the mains. The protections of the FTV1.9 monitor can be divided into 5 subgroups: – Fan_prot – Over_temp_prot – DC_prot – Over_voltage_prot –Vrr For the Fan-, Over_temp, DC and the Over_voltage protections the signals for the µP are latching, using the 5Vstby_switched for powering the circuits permanently. The µP has sufficient time for diagnosis and for storing the error-codes in the NVM. Vrr, which is an indication of the powersupply of the display is correct, is directly fed to the µP.
5.6.2 Signal line "PROTECTION STATUS" and errorcodes
When one of the protection mechanism is triggered, the 5Vstby-switched is connected via a saturated transistor and a pre-defined resistor to signal line "protection status", which is connected to the µP. Signal line "protection status" is connected to ground via resistor R3378 and 3379. For each separate fault condition mechanism we get a pre-defined voltage at the µΠ. This results in the following table
Protection­mode
None ----- < 0.3V none
Fan_prot 1K
Vs or Va_prot
Temp_prot 220
DC-prot 68
Vrr ------ ------ 7
Protection signal Vrr coming from the PDP, to indicate that the powersupply is ok or not ok ( "1" or "0" ) is directly connected to the µP. Error-code 7 is stored in the NVM and the set is switched to standby. When one of the protections is activated, the power supplies of the Vs and Va are shut down and the set is switched to standby.
5.6.3 Fan protection
When this protection is activated, the Va- and Vs power supply are shut down. The set is switched to the standby mode and error-code 3 is stored in the NVM. The fan voltage is powered by 17V, but clamped to 12V to prevent damage. In order to be able to verify whether the fans are running, a fault detection circuit is implemented for each of the 6 fans. A running fan gives pulses in the same speed as the rotation of the blades. The circuit uses these pulses to trigger the discharge of an elcap. The elcap is continuously charged through a resistor. Example : Capacitor C2319 is charged through R3356 and at every pulse discharged by T7322. When fan 6 is blocked, C2314 is charged via D6326 en triggers thyristor 7315, because C2319 is no longer discharged via T7322. The current now flows from the 5Vstby-switched via resistor 3383 and 3325 driving transistor T7321 into saturation. The voltage dividing of R3323 and resistor R3378 and 3379 now determine the voltage "protection status". (neglect the Vce of 0.2V of T7321.).
Reset of the VsVa-supply.
Transistor T7339 is shorted now by the presence of the "protection status" signal. T7339 connects resistor R3376 and R3389 to ground, switching on T7338. Thyristor 7333 is now triggered, shorting signal PROTS to ground. To follow the signal flow, go to the right upper corner of schematic FD1. Connecting PROTS to ground, will start a current flow through opto-coupler diode 7103 and the opto-coupler transistor connects supply voltage Vcc2 to the fault input ( pin 10 ) of IC
7101. When the voltage at pin 10 exceeds 1.0V, IC7101 stops oscillating. The Va-supply stops functioning. To continue the signal flow, go to the right upper corner of schematic FD2. Connecting PROTS to ground also results in a current flow through the opto-coupler diode of 7003. The opto­coupler transistor connects supply voltage Vcc1 to the fault input ( pin 10 ) of IC 7001. When the voltage at pin 10 exceeds
1.0V, IC7001 stops oscillating. The Vs-supply stops functioning.
Series resistor
470
Voltage at "protection­status" line
0.30V < Vprot < 1.90V 3
1.90V < Vprot < 2.80V 4
2.80V < Vprot < 3.75V 5
3.75V < Vprot < 4.7V 6
Error­code
Service modes, fault finding and repair tips
GB 15FTV1.9DE 5.
5.6.4 Vs and Va protection
Va protection
When this protection is activated, the Va- and Vs power supply are shut down. The set is switched to the standby mode and error-code 4 is stored in the NVM. When the Va-supply exceeds the 68V, regulator 7112 is triggered and will switch on T7113. Capacitor 2132 is charged via the 5Vstby-switched and will trigger thyristor 7114, which will switch on T7341. The voltage dividing of R3386 and resistor R3378 and 3379 now determine the voltage "protection status". ( neglect the Vce of 0.2V of T7341 ). See schematic FD2. The presence of the voltage at "protection status" line will eventually reset the VsVa-supply. For more info see subparagraph - Reset of the VsVa-supply.
Vs protection
When this protection is activated, the Vs power supply is shut down. The set is switched to the standby mode and error-code 4 is stored in the NVM. When the Vs supply exceeds the 198V, regulator 7012 is triggered and will switch on T7016. Capacitor 2032 is charged via the 5Vstby-switched and will trigger thyristor 7013. Thyristor 7013 is fired and connects signal Aa to ground. To follow the signal flow, go to the right upper corner of schematic FD1. When signal Aa is shorted to ground, T7341 is switched on. The voltage dividing of R3386 and resistor R3378 and 3379 now determine the voltage "protection status". ( neglect the Vce of 0.2V of T7341 ). See schematic FD2. The presence of the voltage at "protection status" line will eventually reset the VsVa-supply. For more info see subparagraph - Reset of the VsVa-supply.
5.6.5 Temperature Protection
When this protection is activated, the Va- and Vs power supply are shut down. The set is switched to the standby mode and error-code 5 is stored in the NVM. When the temperature of the heatsink on the Preconditioner panel or on one of the 2 heatsink on the VsVa panel exceeds the 110°C, the PTC resistance increases drastically. The voltage at pin 3 of IC7330 will drop and the output of 7330 will do the same. The current flow through opto-coupler diode 7331 results also in a current flow through the opto-coupler transistor and will trigger thyristor 7332. The fired thyristor switches transistor 7337 on. The voltage dividing of R3339 and resistor R3378 and 3379 now determine the voltage "protection status". ( neglect the Vce of 0.2V of T7337 ). The presence of the voltage at "protection status" line will eventually reset the VsVa-supply. For more info see subparagraph - Reset of the VsVa-supply.
5.6.6 DC Protection - Audio Amplifier
When this protection is activated, the Va- and Vs power supply are shut down. The set is switched to the standby mode and error-code 6 is stored in the NVM. In case of a fault in the Audio amplifier or when a DC voltage appears on the speaker output, a signal called DCPROT is generated. See schematic FD2 - F7. In case of a fault, thyristor 7314 is triggered and switches on T7340. The voltage dividing of R3380 and resistor R3378 and 3379 now determine the voltage "protection status". ( neglect the Vce of 0.2V of T7340 ). The presence of the voltage at "protection status" line will eventually reset the VsVa-supply. For more info see subparagraph - Reset of the VsVa-supply.
5.6.7 Vrr - PDP supplies
Vrr is a logical signal ( "high" in normal circumstances ) that comes from the PDP. It's purpose is to trigger the switch-off of the Pre-conditioner supply in case Vrr becomes "low" , to trigger the shutdown of the VsVa supply and to initialise that error-code 7 is stored in the NVM. When signal Vrr becomes "low", see FD1 - section F13, the output of IC7301-B becomes "high". This results in two actions. It will trigger thyristor 7302 and short signal PROTS to ground. This results eventually in a reset of the VsVa supply. Switching on T7371, which again switches on T7370 via the 5Vstby-switched supply. Signal-line "supply-on" is now grounded. This results in switching off relay 5680 and 5690, disconnecting the mains from the pre-conditioner. The standby supply ( 5Vstby-switched ) is still functional. (See Fig. 5-5)
5.7 Fault finding tips
5.7.1 Pre-conditioner
The Pre-conditioner delivers the following output voltages:
5 VSTBY
5 VSTBY_switched
380 VDC
Internal 12 VSTBY to supply the relay, which switches the mains input
To trouble shoot the pre-conditioner, first check the LED of the display-box.
No red, green or orange LED indicates the absence of the +5Vstby_switched at the VsVa panel.
Check the +5Vstby_switched on pin 5 of connector PR08. If this voltage is present check the presence of this voltage at the VsVa-panel on pin 2 of connector FD04. See the wiring diagram of the monitor for more details. If the voltage is not present, check R3508 and fuse 1500. In case of a defective R3508, check/replace item 7500, opto­coupler 7501, regulator 7502, and diode 6501 + 6502. In case of an open circuit of fuse 1500, check/replace bridge 6500 and capacitor C2501. If both component are alive, measure the voltage at pin 5 of IC7500 - Topswitch. If the waveforms resemble a burst-signal, the output is too heavy loaded. Check the output diode D6504 and capacitor C2508 of the 12VSB and diode 6505 and capacitor C2510 of the 5VSTBY.
The red LED is blinking (+5Vstby is OK!), which is an indication of a protection.
Disconnect the VGA-cable between the E-box and the Monitor. Now the Monitor is operating as a stand-alone unit. Switch the monitor via the DST, (command "Default") or via the RC (special sequence) to the SDM. Automatically the orange coloured LED of the monitor will blink the content of the error-buffer. If the sequence contains error­code 8, the cause could be a defective pre-conditioner. Error­code 8 is an indication that the +5V and/or the Vs/Va of the VsVa supply are not correct. In case of error-code 4, switch OFF the set and check the temperature of the heatsink. In case of a high temperature of the heatsink, check MOSFET T7610 and the drive-circuit around T7640, T7641 and T7608. In case of error-code 8, remove connector PR09 from the board. Short-circuit pin 2 of T7681 to ground, simulation of "SUPPLY_ON". (Caution - Protections overruled!!!) Measure voltage at C2616. Is voltage 380Vdc? Yes, the cause was a too heavy load/short-circuit at the VsVa­panel. No, measure the voltage at C2606/C2607. Is this voltage a DC­voltage of approx. 300V with a strong ripple at a mains-input of 230Vac? If NO, check if relay 5690 is activated via the transistors T7684 + T7690. Check also PTC's 3600, 3601 and 3602 at their resistor-value.
GB 16 FTV1.9DE5.
Service modes, fault finding and repair tips
Voltage is present at C2606. Check/replace NFR 3663 and 3668, if one of them is an open-circuit. In case R3663 is an open circuit, check/replace diode 6660, 6661 and capacitor C2664 plus IC 7660. If IC7660 is defect, check/replace IC 7650 and C2262. In case of an open circuit of NFR 3668, replace IC
7650. NFR 3663 and NFR 3668 are not defect. Measure waveform at base of T7608. Is a square waveform present at gate of T7610? Check/replace MOSFET T7610 and the drive-circuit around T7640, T7641 and T7608.
5.7.2 VsVa-supply
The red LED is blinking (+5Vstby is OK!), which is an indication of a protection. Disconnect the VGA-cable between the E-box and the Monitor. The Monitor is now operating as a stand-alone unit. Switch the monitor via the DST, (command "Default") or via the RC (special sequence) to the SDM.
Error-code 1, check the +5V supply Check fuse 1103. If the fuse is an open circuit, check/replace IC 7201. If fuse 1103 is OK, check the presence of the 17V. I this voltage is not present check fuse 1102 + 1104 and D6121 + D6122. If the 17V is present, then remove connector FD05. The reason could be a too heavy load or a short-circuit of the +5V supply. If after disconnection of connector FD05 the set still goes into protection, check D6203, NFR 3205 and the circuit around IC 7201.
Error-code 2, check the 8V6 supply Check regulator IC 7203, NFR 3099 and D6204.
Error-code 8 there is something wrong with the POWER_OKE signal. When the POWER_OKE signal is low, the Vs and Va and the +5V are available.
Measure the voltage Va at C2120. Is the voltage between 55V and 65V? If not check fuse 1105 and D6120. If both components are OK, the cause could be a too heavy load. Measure the voltage Vs at C2020. Is the voltage between 165V and 185V? If not check D6020. If D6020 is OK, the cause could be a too heavy load. If both voltage are not present, check fuse 1004 at the input. If fuse 1004 is an open circuit, check the MOSFET's 7005 and 7006 for a short-circuit. In case of short-circuit use the repair­kit. If fuse 1004 is OK, check the voltage at pin 15 of IC 7001. Is the voltage at pin 15 approx. 16-17V? If NO, check NFR 3002 and D6002 + D6030. If YES, check the waveforms FD49 and FD50 at pin 14 and 12. If they are present, check pulse transformer 5001 and the driver-circuits around MOSFET 7005 and 7006. If the waveforms FD49 and FD50 are not present, replace IC7001.
Error-code 5, check the audio-supply or the Audio amplifier IC.
Check/replace fuse 1201 + 1202 and diode 6201 + 6202. If the components are OK, check the audio-amplifier IC.
Error-code 6, check the Vs and/or the Va supply voltage.
The regulation-circuit of one of these voltages is not working correctly. For the Va supply check opto-coupler 7102 and IC 7110. For the Vs supply check opto-coupler 7002 and IC 7010
5.8 ComPair
5.8.1 ComPair mode
The figure below shows how to do it.
ComPair
TOPVIEW B-SIDE
AVC39
5
6
7
8
DEFAULT MODE
4
3
2
1
Figure 5-1
After switching ON the set, the red LED will blink as an indication that the monitor is in the ComPair mode.
5.8.2 Introduction
ComPair (Computer Aided Repair) is a service tool for Philips Consumer Electronics products. ComPair is a further development on the DST service remote control allowing faster and more accurate diagnostics. ComPair has three big advantages:
ComPair helps you to quickly get an understanding how to repair the FTV1.9 in short time by guiding you step by step through the repair procedures.
ComPair allows very detailed diagnostics (on I2C level) and is therefore capable of accurately indicating problem areas. You do not have to know anything about I2C commands yourself; ComPair takes care of this.
ComPair speeds up the repair time since it can automatically communicate with the FTV1.9 (when the microprocessor is working) and all repair information is directly available. When ComPair is installed together with the SearchMan FTV1.9 electronic manual, schematics and PCBs are only a mouse-click away.
ComPair consists of a Windows based faultfinding program and an interface box between PC and the (defective) product. The ComPair interface box is connected to the PC via a serial or RS232 cable. In case of the FTV1.9 chassis, the ComPair interface box and the FTV1.9 communicate via an I2C cable (bi-directional) The ComPair fault finding program is able to determine the problem of the defective television. ComPair can gather diagnostic information in 2 ways:
1. Communication to the television (automatic)
2. Asking questions to you (manually)
ComPair combines this information with the repair information in its database to find out how to repair the FTV1.9.
Automatic information gathering
Reading out the error buffer, ComPair can automatically read out the contents of the entire error buffer. Diagnosis on I2C level. ComPair can access the I2C bus of the television. ComPair can send and receive I2C commands to the micro controller of the television. In this way it is possible for ComPair to communicate (read and write) to devices on the I2C busses of the FTV1.9.
AVC39
5
6
7
8
ComPair MODE
CL 96532069_149.eps
4
3
2
1
190899
The monitor, as a stand-alone unit, can be diagnosed via a PC/ laptop by using ComPair via the ComPair connector. Before connecting the ComPair-cable at the AV Control panel on connector AVC34, the monitor must be put in the "ComPair ­Mode ". This can be done by changing the jumpers at connector AVC39. Connector AVC39 is situated under the uP panel.
Manual information gathering
Automatic diagnosis is only possible if the micro controller of the television is working correctly and only to a certain extend. When this is not the case, ComPair will guide you through the faultfinding tree by asking you questions and showing you examples. You can answer by clicking on a link (e.g. text or an
Service modes, fault finding and repair tips
86532027_003.EPS
050898
PC VCR I2CPower
9V DC
GB 17FTV1.9DE 5.
waveform pictures) that will bring you to the next step in the faultfinding process. A question could be: Do you see snow? (Click on the correct answer) YES / NO An example can be: Measure testpoint I7 and click on the correct oscillogram you see on the oscilloscope
I7 B7502
1V / div DC
10µs / div
Figure 5-2
By a combination of automatic diagnostics and an interactive question/answer procedure, ComPair will enable you to find most problems in a fast and effective way.
Additional features
Beside fault finding, ComPair provides some additional features like:
Uploading/downloading of pre-sets
Managing of pre-set lists
Emulation of the Dealer Service Tool
9. Plug the mains adapter in the mains outlet and switch ON the interface. The green and red LED's light up together. The red LED extinguishes after approx. 1 second (the green LED remains lit).
10. Start-up Compair and select "File" menu, "Open...:; select "FTV1.9 Fault finding" and click "OK"
11. Click on the icon (Fig. 5-3) to switch ON the communication mode (the red LED on the Compair interface wil light up)
12. Switch on the television set with the mains switch
13. When the set is in standby. Click on "Start-up in ComPair mode from standby" in the ComPair FTV1.9 fault finding tree, otherwise continue.
Figure 5-3
5.8.3 Searchman (Electronic Service Manual)
If both ComPair and SearchMan are installed, all the schematics and PCB's of the faulty set are available when clicking on the hyper-link of a schematic or a PCB in ComPair. Example : Measure the DC-voltage on capacitor C2568 (Schematic/Panel) at the Monocarrier. Clicking on the PCB hyper-link, automatically shows the PCB with a highlighted capacitor C2568. clicking on the schematic hyper-link, automatically shows the position of a highlighted capacitor C2568 at the schematic.
5.8.4 Connecting the ComPair interface
The ComPair Browser software should be installed and setup before connecting ComPair to the FTV1.9. (See the ComPair Browser Quick Reference Card for installation instructions):
1. Connect the RS232 interface cable to a free serial (COMM) port on the PC and the ComPair interface PC connector (connector marked with "PC").
2. Place the ComPair interface box straight in front of the television with the infrared window (marked "IR") directed to the television LED. The distance between ComPair interface and television should be between 0.3 and 0.6 meter. (Note: make sure that (also) in the service position, the ComPair interface infra red window is pointed to the standby LED of the television set (no objects should block the infra red beam)
3. Connect the mains adapter to the connector marked "POWER 9V DC" on the ComPair interface
4. Switch the ComPair interface OFF
5. Switch the television set OFF with the mains switch
6. Remove the rear cover of the television set
7. Connect the interface cable (4822 727 21641) to the connector on the rear side of the ComPair interface that is marked "I2C" (See Figure 5-4)
8. Connect the other end of the interface cable to the ComPair connector AVC34 (0334) at the right/bottom side of the AV-Control panel.
Figure 5-4
The set has now started up in ComPair mode. Follow the instruction in the FTV1.9 fault finding tree to diagnose the set. Note that the OSD works but that the actual user control is disabled
5.8.5 Preset installation
Presets can be installed in 2 ways with the FTV1.9.
Via infra red – only sending TO the television – the rearcover does NOT have to be removed
Click on "File" "Open" and select "TV - use ComPair as DST" to use infra red
Via cable – sending TO the television and reading FROM the
television
– the rearcover has to be removed
Click on "File" "Open" and select "FTV1.9 fault finding" to use the cable Presets can be installed via menu "Tools", "Installation", "Presets".
5.8.6 Ordering ComPair
ComPair order codes:
Starterkit ComPair + SearchMan software + ComPair interface (excluding transformer): 4822 727 21629
ComPair interface (excluding transformer): 4822 727 21631
ComPair transformer (continental) Europe: 4822 727 21632
ComPair transformer United Kingdom: 4822 727 21633
Starterkit ComPair software: 4822 727 21634
GB 18 FTV1.9DE5.
Service modes, fault finding and repair tips
Starterkit SearchMan software: 4822 727 21635
Starterkit ComPair + SearchMan software: 4822 727 21636
ComPair CD (update): 4822 727 21637
2032
5VSTBY-SWITCHED
VS
3036
3035
3033
3384
7016
3058
7341
7012
3385
3037
2037
3034
7114
FD1
3394
[C-14]
AA
21352132
7013
2038
3038
PROT-FAN 1-6
5VSTBY-SWITCHED
17V
7321
7340
SearchMan CD (update): 4822 727 21638
ComPair interface cable (for FTV1.9): 4822 727 21641
280999
7316-7321
7103
3139
7315
3039
6371
DC
7314
5VSTBY-SWITCHED
7003 7103
PROTS
7338
3111
3011
7333
7339
CL 96532058_086.eps
7101-PIN10
7001-PIN10
5VSTBY-SWITCHED
VA
5VSTBY-SWITCHED
VCC
3136
3135
SUPPLY-ON
7371
7113
3133
[PR3]
7301
7112
7302
3137
7370
3134
2134
3138
3386
CONNECTOR
FD06-12
3323
5VSTBY-SWITCHED
CONNECTOR
D09
3380
3379 3378
7331
3332
3339
7330-A
8
3
7332
PROTECTION-STATUS
4
2
3333
7337
17V
45
3331
Figure 5-5
Block diagrams
6. Block diagrams
Block diagram (Part 1)
19FTV1.9DE 6.
RGB INPUT RGB OUTPUT VIDEO CONTROL
AVC1
H
V
H
V
YC1
CVBS BNC
CVBS CINCH
SVHS
Y
U
V
L
R
15P "D" SHELL
CONNECTOR
6
CONFIG_IDENT
UART-IN-DDC
HS-SYNC
VS-SYNC
H-SYNC_OUT
V-SYNC_OUT
11
7
12
8
13
9
14
10
15
15P "D" SHELL CONNECTOR
6
11
7
12
8
13
9
14
10
15
1
2
3
4
5
UART-OUT-DDC
1
2
3
4
5
INPUT CONNECTORS + RGB MATRIX
CVBS
CVBS
7008
7005
7002
Y
3
C
4
EF
EF
EF
AUDIO L
AUDIO R
2
1
R-IN-VGA
G-IN-VGA
B-IN-VGA
R
G
B
10
7810, 7811
7820, 7821
7830, 7831
7000 : 7007
R
MATRIX
G
MATRIX
B
MATRIX
7414, C+D
13
YC2
AVC2
C1
C2 C3
D15_RC5
R
G
B
7414, A+B
C11
H
1
4
7414, C+D
C12
V
5
8
HV
COMB FILTER + I/O EXPANDER
7012
12
13
R-IN
G-IN
B-IN
TDA9181
1416Y
SDA
SCL
13
12
C
1
2
15
14
COMB
FILTER
R
G
B
R
G
B
7010, A+B 7HHCT4053D
7009 PCF8574AT
I/O
EXPANDER
AVC3
R-YC
G-YC
B-YC
14
15
7330
R
7345
7340
G
7335
7350
B
7355
H-SYNC BUFF
H-SYNC
H-YC
V-SYNC
V-YC
7360 74AC4053V
3
5
1
2
13
12
7370 74HCT4053D
2
1
5
3
RGB OUTPUT MATRIX
YC3
7013 TDA8854
YC21
PAL/NTSC
SECAM
20
DECODER
SYNC. PROC. +
YC4
OUTPUT CONNECTOR
7017-A
12
13
B
7023
7300 TDA4885
C55
4
6
C54
3
CLAMPING
CONTRAST
C53
10
H-SYNC
V-SYNC
RGB/YUV
MATRIX
42 43
41
RGB
7017-B
2
1
A
H+V
6
SYNC
SEPARATOR
7024, BA7046F
BLANKING
LIMITING
CLIPPING
INPUT
LIMITING
CLAMPING
51715 11
EAB D
40
45
U
46
V
15
H
2
V
4
15
14
15
4
YY
R-Y
B-Y
14
OUTPUT
GAIN
AMPLIFIER
OUTPUT
IIC
CLAMPING
16
C47
39
47
48
B
C48
C
RGB
MATRIX
7026
65
PULSE
A
FORMER
7025
1
5
INTERCONNECT
PD1
AVC02 PD02
7311,7320
C37
C40
C43
C51
2
5
8
10
12
13
15
16
18
20
30
R
7308,7322
G
25
7306,7324
B
20
A
SDA
B
SCL
C
D
E
C52
0312
ON
0312
AVC3
7018
R
33
32
31
1
7020
G
3
7022
B
5
CONTRAST
R-YC
G-YC
B-YC
L2
L5
L7
L8
SDA
SCL
L13
L14
AVC5
B
H-YC
HD
8
HD
4
V-YC
VD
VD
8
9
RED GAMMA + ADC
PD2
GAMMA
CORR.
GREEN GAMMA + ADC
PD3
GAMMA
CORR.
BLUE GAMMA + ADC
PD4
GAMMA
CORR.
LOGIC CONTROL + I/O
PD7
7350
EPF6016
EPLD
26
H/V SYNC
POLARITY
3
CONVERTER
CONTROL
STANDBY
SCL1 DDC
SDA1 DDC
UART-IN
UART-OUT
LED-RED
LED-GREEN
SCL2
SDA2
37
36
39
38
35
41
20
21
72
114
only socket
8
1
2
3
4
5
8
9
13
14
7123 TDA8714T/6
LPF ADC
7173
LPF ADC
7223 7214
LPF
L106
7357 EPC1441
7307
7355
3
4
ADC
EEPROM
EEPROM
BUFFER
L107
42 PIN
1
6
2
7
22
10
23
11
24
12
SDA NVM
SCL NVM
18
17
DATA
CLOCK
REQ
SDA
SCL
7400 M24C16-BN6
INPUT
PD9
BUFFER
7212
8x
BUFFER
7213
8x
BUFFER
8x
BUFFER
7351 PCF8574AT
I/O
EXPANDER
HSYNC_PDP
VSYNC_PDP
NVM
56
C76
C75
TO AVC6
MONITOR µP PANEL
1
2
3
4
5
PD5
8x
8x
8x
SDA
SCL
STANDBY
RESET
SCL1 DDC
SDA1 DDC
SCL2
SDA2
SCAN CONVER­TER + OSD
7320 µPD93687GD-LBD
SCAN
CONVERTER
(LIMESCO)
OSD
7327, MC141585
4 MHz
CLOCK
7353, 74LVU040
7001 P87C695
1
9
1000
10
13
14
15
18
19
PD8
8x
8x
8x
PD6
5
41
40
61
62
57
58
59
55
56
7316
BUFFER
7317
BUFFER
7318
BUFFER
SDA NVM
SCL NVM
UART_IN
UART_OUT
DATA
CLOCK
REQ
LED RED
LED GREEN
OUTPUT BUFFER
8x
8x
8x
PLL's
PLL-A
PLL-B
L139
L138
PD03
8x
R
8x
G
8x
PDP
Plasma
B
Display
Panel
19
17
MUP37
0437
1
3015
2
3
6
SAM
7
SDM
8
CSM
6
7
8
9
10
3017
3016
11
12
13
14
AUDIO PROCESSING
AVC6
REQ
CLOCK
DATA
22
L
C42
REQ
CLOCK
DATA
22
R
C43
7910 M65830P
4
5
6
7920 M65830P
4
5
6
DELAY
DELAY
AUDIO CONTROL
AVC7
7940
SDA
SCL
28
30
32
TDA9860
3
1
5
INPUT
SELECTION
17 16
SOUND
ENABLE
24
9
26
7
ENABLE
7970-A LM833D
15
1
1332
C46
7970-B LM833D
15
7
1345
C49
23
10
SOUND
VOLUME
BASS
TREBLE
BALANS
C51
C52
7968:
7972
8V6
3940
C101
6
18
15
L_OUT
R_OUT
AUDIO FILTER + DBE
AVC8
C102
L
C107
R
TO
FD20
FD2
7250-A LM833N
2
7200-A+B
2
7250-B
6
7220, A+B
2
A20
1
2
3
4
5
C54
1
L-MID-LOW
C55
7
L-HIGH
C57
7
R-HIGH
C58
7
R-MID-LOW
1101
3.15AT
1102
3.15AT
A
OUTPUT AMPLIFIER
2
3
5
6
A6
A5
A8
A7
-V5ND
+V5ND
7540 TDA2616Q
9
1
2
7550 TDA2616Q
9
1
2
DC
PROT.
7560 : 7561
LED PANEL DISPLAY
A40
A2
1
6
4
A41
6
A4
4
L-HIGH
2
3
L-MID-LOW
4
1
R-HIGH
2
3
R-MID-LOW
4
LD
6002 TSOP1736
6001 TLMV3100
1
4
+5V_SWITCHED
2
3
1
2
3
LD11 SD11
GREEN
RED
D15_RC5
SD
1
2
3
4
5
SWITCH PANEL DISPLAY
1002
SD10
1
2
3
4
5
6
7
CONNECTOR DIAGRAM
1601
T200mA
+5VSTBY-SWITCHED
+5VSTBY-SWITCHED-RELAIS
+5VSTBY
C70
SDA
DISREG
SCL
LED-GREEN
LED-RED
C71
AVC34
1
2
3
COMPAIR
CONNECTION
+5VSTBY-SWITCHED
STANDBY
POWER OK
VRR
SOUND­ENABLE
+5VSTBY
POR
PROTECTION
STATUS
CL 96532058_17A.eps
VC04AVC4
2
3
4
6
8V6
7
9
10
11
12
260899
Block diagrams
20FTV1.9DE 6.
Block diagram (Part 2)
2
1
STBY-
SWITCHED
5680
CONTROL
VOLTAGE
SUSTAINING
1400
6.3A
1401
6.3A
PR2
4
3
6
5
VS
6021
6022
VS:
MAINS FILTER
PR1
AC
INLET
42
31
PR2
PRECONDITIONER
PR3
A
B
VS-SUPPLY
FD2
1004
T2A
7001
MC34067P
FD1
1004
PR30
+5V
5400:
5402
MAINS
FILTER
AB
3600 3601
+t +t
42
31
+12VSB
6
5
AB
1005
1A
3026
+VS Adj.
+5V
7684 7690
DELAY
AUX
7311 7313
FAN
SUPPLY
STANDBY SUPPLY
PR2
1500
500mA
43
41
3602
-t
7681
ACTIVATING
CIRCUIT
6020
FD7
FD68
1
1
2
7500 TOP210
CONTROL
2021
6500
2
3
5
4
6600
SUPPLY_ON
+VS
+VS
+VA
TO 6x FANS
PR6
2505
5605
FD55
3508
6503
7501
TCDT1102G
FD57
5500
2
3
1
4
5605
16
4
7650
MC33368
CONTROL
CIRCUIT
FD171 FD171
1
3
7
I2C bus interconnection diagram
Serivce JMP's: Normal operation: A in, B out. Slow bus to NVM bus: A out, B in.
AVC-5
SDA
NVM
SCL
7400
ERR:16
IIC BUS NVM
M24C16
UART
OR
DDC
3401 3402
3460
A
A
3461
BB
SDA
SCL
3463
AVC-5
µP
83C380
7401
5500
2508
2510
1
PR8
PR9
3
7502
TL431CLP
+12VSB
+5VSTBY
3505
3504
+5V Adj.
6504
9
8
6505
7
6
CLOCK
REQ
DATA
AUDIO DELAY
IC-RIGHT
7920
M65830
3462
+5V STANDBY SWITCHED
5610
15
1
6
2
6611
+380V
2616
PR12
PRO9
1
2
3
ACV34
SERVICE
PLUG
TO: AVC-4
SLOW IIC BOX
+5V STANDBY SWITCHED
3438 3437
AVC02 - PD02
11
PR17
7610 STY34NB50
3942 3941 3306 3305 3375 3374 3386 33873372 3371
AVC-7 AVC-3 PD-5 PD-7PD-5
PDP-DISCHARGE
FD
DISCHARGE
CIRCUIT
7200 7201 7203
FD172
10
8
4
7940
AUDIO CONTROL
TDA9860 ERR: 11
7300
VIDEO CONTROL
TDA4885
ERR: 12
SCAN RATE
CONVERTER
LIMESCO
uPD93687
7320
ERR: 14
AVC-6AVC-6
DELAY
IC-LEFT
M65830
AUDIO
7910
OSD GENERATOR
MC141585
7327
ERR:13
I/O EXPANDER
PCF8574AT
7351
ERR:15
CL96532058_002
220999
FD09
VA-SUPPLY
FD1
1106
1
2
3
1101
T2A
7101
MC34067P
VA
CONTROL
VA:
VOLTAGE
ADDRESSING
1201
1202
1102
1104
4A
4A
4A
4A
3126
+VA Adj.
6201
6202
6121
6122
FD41
FD20
2220
2221
FD30
2122
4A
4
TO AUDIO
2
PANEL
A
+17V
1103
4A
+5V
6120
FD57
+VA
FD15
2120
Vrs
FD16
Vra
FD17
Vrr
7201 L4977A
97
5V
CONTROL
FD14
FD173
FD173
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
+5V
FD177
1
2
3
4
5
6
7
8
9
CL 96532058_17B.eps
PDP Plasma Display
Panel
280999
Block diagrams
21FTV1.9DE 6.
Testpoint overview AV Control
C71C70
C21 C22
C53
C55
4
151413
10
554224
C19C18C17 C3C98 C2C99 C1C100
1514
C54
C37
C43
11
6
1
1
2
5
C40
8
22
23
6 3 11 15
C96
11 5
610
C9
Testpoint overview Limesco
L56
L55
L58
L54
L53
11 9 82241198
L57
L52
L41
L45
L42
L46
L40
L44
L43
L28
41198
22
L27
L31
L30
L32
4
22
L26
L29
C109
C103
L96
14
L97
13
L92
14
L124
C93C92
2223
7
C108
6
5
C104
3
2
1
12
C65
CL 96532058_019.EPS
240899
L93
13
17 19 21 23
L139L138
L140
L141
L9
1323
1820 12 10
L8L13 L9L14 L2L4
L7
CL 96532058_020.EPS
L6
7
51
L6
L1L5L10
248
270899
Block diagrams
Testpoint overview Preconditioner
22FTV1.9DE 6.
PR19
PR20
PR21
PR22
1 2
5 6 7
12 11
2508
PR8
PR17PR16
PR9
PR18
PR6
PR15
5
4
PR14
3
2
1
PR12
CL 965320058_021.EPS
270899
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