Philips FTL3.1E Schematic

Colour television Chassis
FTL3.1E
E_14700_000.eps
261004
Contents Page Contents Page
1 Technical Specifications, Connections, and Chassis
Overviews 2 2 Safety Instructions, Warnings, and Notes 5 3 Directions for Use 7 4 Mechanical Instructions 9 5 Service Modes, Error Codes, and Faultfinding 12 6 Block Diagrams, Testpoint Overview, and
Waveforms
Wiring Diagram 32” Sharp LCD 29
Block Diagram Supply + Standby 32” 30
Block Diagram Video 31
Block Diagram Audio 32
2
I
C Overview 33
Supply Lines Overview 34 7 Circuit Diagrams and PWB layouts Diagram PWB
PSU (30-32”): M. Filter and Stby (Diagram A1) 35 37-40
PSU (30-32”): Supply (Diagram A2) 36 37-40
SSB: Layout Cell Overview (Diagram B0) 41 83-92
SSB: DC/DC (Diagram B2) 42 83-92
SSB: Tuner (Diagram B3) 43 83-92
SSB: MPIF/AVIP Main (Diagram B4) 44-50 83-92
SSB: MPIF/AVIP Sub (Diagram B5) 51-57 83-92
SSB: Viper (Diagram B6) 58-62 83-92
SSB: Stand-by Controller (Diagram B7) 63-65 83-92
SSB: Spider (Diagram B8) 66 83-92
SSB: Display Interface (Diagram B9) 67-72 83-92
SSB: Connections (Diagram B10)73 83-92
SSB: I/O (Diagram B11)74-79 83-92
SSB: Ethernet (Diagram B12)80 83-92
SSB: LVDS Connector (Diagram B13)81 83-92
SRP (Service Reference Protocol) Explanation 81
Small Signal Board: SRP (Signal References) 82
External I/O 1 (Diagram BE1)93 95
External I/O 2 (Diagram BE1)94 95
©
Copyright 2004 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Side I/O Panel (Diagram D) 96 97 Top Control Panel (Diagram E) 98 99 LED and Switch Panel (Diagram J) 100 101 LCD SA Panel: Connections (Diagram SA1)102 105-107 LCD SA Panel: Standby (Diagram SA2)103 105-107
LCD SA Panel: Audio (Diagram SA3)104 105-107 8 Alignments 109 9 Circuit Descriptions 112
List of Abbreviations 123
IC Data Sheets 125 10 Spare Parts List 134 11 Revision List 144
Published by WO 0471 Service PaCE Printed in the Netherlands Subject to modification EN 3122 785 14700
EN 2 FTL3.1E AA1.
Technical Specifications, Connection, and Chassis Overview

1. Technical Specifications, Connection, and Chassis Overview

Index of this chapter:

1.1 Technical Specifications

1.2 Connection Overview

1.3 Chassis Overview
Note: Figures below can deviate slightly from the actual situation, due to the different set executions.
1.1 Technical Specifications

1.1.1 Vision

Display type : LCD-VA, WXGA Screen size : 32” (82 cm), 16:9 Resolution (HxV pixels) : 1366(*3)x768p Contrast ratio : 800:1 Light output (cd/m Response time (ms) : 12 Viewing angle (HxV degrees) : 170x170 Tuning system : PLL TV Colour systems : PAL B/G, D/K, I
Video playback : PAL
Supported formats : VGA(640x480,60Hz)
Channel selections : 100 presets
Aerial input : 75 ohm, Coax
2
) : 450
: SECAM B/G, D/K, L/L’
: SECAM
: 640x480i - 1fH : 640x480p - 2fH : 720x576i - 1fH : 720x576p - 2fH
: VHF : UHF : S-band : Hyper-band
: IEC-type
- Normal operation (W) : 185
- Standby (W) : < 2
Dimensions (WxHxD in cm) : 87.5x61x10.7
Weight (kg) : 20
1.2 Connection Overview
Note: The following connector colour abbreviations are used
(acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy= Grey, Rd= Red, Wh= White, and Ye= Yellow.

1.2.1 Side Connections

SIDE I/O
USB
R AUDIO L
CVBS
SVHS
E_14700_064.eps
071004
Figure 1-1 Side I/O connections
USB1.1 (Input/Output)

1.1.2 Sound

Sound systems : 2CS B/G, D/K
: NICAM B/G, D/K, I, L
Maximum power (W
) : 2 x 15
RMS

1.1.3 Multimedia

Supported digital media : Compact Flash I & II
: Memory Stick : Microdrive : Secure Digital Card : Multi Media Card : Smart Media Card
Supported file formats : JPEG
: MP3
USB input : USB1.1

1.1.4 Miscellaneous

Power supply:
- Mains voltage (V
) : 220 - 240
AC
- Mains frequency (Hz) : 50
Ambient conditions:
- Temperature range (°C) : +5 to +40
- Maximum humidity : 90% R.H.
1234
E_06532_022.eps
300904
Figure 1-2 USB (type A)
1-+5V k 2 - Data (-) jk 3 - Data (+) jk 4 - Ground Gnd H
Mini Jack: Audio Headphone - Out
Bk - Headphone 32 - 600 ohm / 10 mW ot
Cinch: Video CVBS - In, Audio - In
Ye - Video CVBS 1 V Wh - Audio L 0.5 V Rd - Audio R 0.5 V
/ 75 ohm jq
PP
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
SVHS (Hosiden): Video Y/C - In
1 - Ground Y Gnd H 2 - Ground C Gnd H 3 - Video Y 1 V 4 - Video C 0.3 V
/ 75 ohm j
PP
/ 75 ohm j
PP
Digital Media Reader (Input)
This is a 6 in 1 card reader unit, connected via USB to the Small Signal Board.
Power consumption
Technical Specifications, Connection, and Chassis Overview

1.2.2 Rear Connections

EN 3FTL3.1E AA 1.
EXT.1
ANTENNE
HDMI DIG. AUDIO AUDIO
Figure 1-3 Rear I/O
Aerial - In
- - IEC-type (EU) Coax, 75 ohm D
Ext. 1: Video RGB/YPbPr - In, CVBS - In/Out, Audio - In/Out
21
20
E_06532_001.eps
2
1
050404
Figure 1-4 SCART connector
1 - Audio R 0.5 V 2 - Audio R 0.5 V 3 - Audio L 0.5 V 4 - Ground Audio Gnd H
/ 1 kohm k
RMS
/ 10 kohm j
RMS
/ 1 kohm k
RMS
5 - Ground Blue Gnd H 6 - Audio L 0.5 V 7 - Video Blue/Pb 0.7 V
/ 10 kohm j
RMS
/ 75 ohm j
PP
8 - Status 0 - 2 V: INT
4.5 - 7 V: EXT 16:9
9.5 - 12 V: EXT 4:3 j
9 - Ground Green Gnd H 10 - n.c. 11 - Video Green/Y 0.7 or 1 V
/ 75 ohm j
PP
12 - n.c. 13 - Ground Red Gnd H 14 - Ground Status Gnd H 15 - Video Red/Pr 0.7 V 16 - FBL/Hsync 0 - 0.4 V: INT
/ 75 ohm j
PP
1 - 3 V: EXT / 75 ohm j 17 - Ground Video Gnd H 18 - Ground FBL Gnd H 19 - Video CVBS 1 V 20 - Video CVBS 1 V 21 - Shield Gnd H
/ 75 ohm k
PP
/ 75 ohm j
PP
HDMI: Digital Video, Digital Audio - In
19
18 2
1
E_06532_017.eps
050404
Figure 1-5 HDMI (type A) connector
1 - D2+ Data channel j 2 - Shield Gnd H 3 - D2- Data channel j 4 - D1+ Data channel j 5 - Shield Gnd H 6 - D1- Data channel j 7 - D0+ Data channel j 8 - Shield Gnd H 9 - D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - n.c.
CENTRE
IN
LL
IN
AUDIO
RR
OUT
SUBW
AUDIO
SERVICE
OUT
14 - n.c. 15 - DDC_SCL DDC clock j 16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD 20 - Ground Gnd H
Cinch: HDMI Audio - In
Rd - Audio - R 0.5 V Wh - Audio - L 0.5 V
Cinch: Audio - Out
Rd - Audio - R 0.5 V Wh - Audio - L 0.5 V
Cinch: Subwoofer - Out, Centre - In
Bu - Center 0.5 V Bk - Subwoofer 0.5 V
Service connector (UART)
1 - UART_TX k 2 - Ground Gnd H 3 - UART_RX j
Ext. 2: Video RGB/YPbPr - In, CVBS - In/Out, Audio - In/Out
1 - Audio R 0.5 V 2 - Audio R 0.5 V 3 - Audio L 0.5 V 4 - Ground Audio Gnd H 5 - Ground Blue Gnd H 6 - Audio L 0.5 V 7 - Video Blue/Pb 0.7 V 8 - Status 0 - 2 V: INT
9 - Ground Green Gnd H 10 - Easylink P50 0 - 5 V / 4.7 kohm jk 11 - Video Green/Y 0.7 or 1 V 12 - n.c. 13 - Ground Red Gnd H 14 - Ground Status Gnd H 15 - Video Red/Pr 0.7 V 16 - FBL/Hsync 0 - 0.4 V: INT
17 - Ground Video Gnd H 18 - Ground FBL Gnd H 19 - Video CVBS 1 V 20 - Video Y/CVBS 1 V 21 - Shield Gnd H
EXT.2 EXT.3
4.5 - 7 V: EXT 16:9
9.5 - 12 V: EXT 4:3 j
1 - 3 V: EXT / 75 ohm j
PP PP
MAINS
E_14700_056.eps
121104
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
/ 10 kohm kq
RMS
/ 10 kohm kq
RMS
/ 10 kohm jq
RMS
/ 10 kohm kq
RMS
/ 1 kohm k
RMS
/ 10 kohm j
RMS
/ 1 kohm k
RMS
/ 10 kohm j
RMS
/ 75 ohm j
PP
/ 75 ohm j
PP
/ 75 ohm j
PP
/ 75 ohm k / 75 ohm j
EN 4 FTL3.1E AA1.
Technical Specifications, Connection, and Chassis Overview
Ext. 3: Video RGB/YPbPr - In, CVBS - In/Out, Audio - In/Out
1-n.c. 2 - Audio R 0.5 V 3-n.c. 4 - Ground Audio Gnd H 5 - Ground Blue Gnd H 6 - Audio L 0.5 V 7 - Video Blue/Pb 0.7 V 8 - Status 0 - 2 V: INT
4.5 - 7 V: EXT 16:9
9.5 - 12 V: EXT 4:3 j
9 - Ground Green Gnd H 10 - n.c.
/ 10 kohm j
RMS
/ 10 kohm j
RMS
/ 75 ohm j
PP

1.3 Chassis Overview

STANDBY /
SA
AUDIO PANEL
MULTIMEDIA CARD READER
11 - Video Green/Y 0.7 V 12 - n.c. 13 - Ground Red Gnd H 14 - Ground Status Gnd H 15 - Video Red/Pr 0.7 V 16 - FBL/Hsync 0 - 0.4 V: INT
17 - Ground Video Gnd H 18 - Ground FBL Gnd H 19 - Video CVBS 1 V 20 - Video CVBS 1 V 21 - Shield Gnd H
/ 75 ohm j
PP
/ 75 ohm j
PP
1 - 3 V: EXT / 75 ohm j
/ 75 ohm k
PP
/ 75 ohm j
PP
MF SUPPLY
PANEL
SIDE I/O PANEL
A
D
CONTROL PANEL
E
SMALL SIGNAL
B
PANEL
LED PANEL
J

Figure 1-6 PWB locations

EXTERNAL
I/O PANEL
E_14700_057.eps
H
151104
Safety Instructions, Warnings, and Notes

2. Safety Instructions, Warnings, and Notes

EN 5FTL3.1E AA 2.

2.1 Safety Instructions

Safety regulations require that during a repair:
Connect the set to the Mains (AC Power) via an isolation
transformer (> 800 VA).
Replace safety components, indicated by the symbol h,
only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:
Route the wire trees correctly and fix them with the
mounted cable clamps.
Check the insulation of the Mains (AC Power) lead for
external damage.
Check the strain relief of the Mains (AC Power) cord for
proper function.
Check the electrical DC resistance between the Mains (AC
Power) plug and the secondary side (only for sets which have a Mains (AC Power) isolated power supply):
1. Unplug the Mains (AC Power) cord and connect a wire between the two pins of the Mains (AC Power) plug.
2. Set the Mains (AC Power) switch to the "on" position (keep the Mains (AC Power) cord unplugged!).
3. Measure the resistance value between the pins of the Mains (AC Power) plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 Mohm and 12 Mohm.
4. Switch "off" the set, and remove the wire between the two pins of the Mains (AC Power) plug.
Check the cabinet for defects, to avoid touching of any inner parts by the customer.

2.2 Warnings

All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential. Available ESD protection equipment: – Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable and earth cable) 4822 310 10671.
Wristband tester 4822 344 13999.
Be careful during measurements in the high voltage
section.
Never replace modules or other components while the unit is switched "on".
When you align the set, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.

2.3 Notes

2.3.1 General

Measure the voltages and waveforms with regard to the chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode (see chapter 5) with a colour bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz for PAL, or
61.25 MHz for NTSC (channel 3).
aligned under a microscope or magnifying glass. If this is not possible, try to align the (LF)BGA with any board markers.
Where necessary, measure the waveforms and voltages
with (D) and without (E) aerial signal. Measure the voltages in the power supply section both in normal operation (G) and in standby (F). These values are indicated by means of the appropriate symbols.
The semiconductors indicated in the circuit diagram and in the parts lists, are interchangeable per position with the semiconductors in the unit, irrespective of the type indication on these semiconductors.
Manufactured under license from Dolby Laboratories. “Dolby”, “Pro Logic” and the “double-D symbol”, are trademarks of Dolby Laboratories.

2.3.2 Schematic Notes

All resistor values are in ohms and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 kohm).
Resistor values with no multiplier may be indicated with either an "E" or an "R" (e.g. 220E or 220R indicates 220 ohm).
All capacitor values are given in micro-farads (µ= x10 nano-farads (n= x10
Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF).
An "asterisk" (*) indicates component usage varies. Refer to the diversity tables for the correct values.
The correct component values are listed in the Spare Parts List. Therefore, always check this list when there is any doubt.

2.3.3 Rework on BGA (Ball Grid Array) ICs

General
Although (LF)BGA assembly yields are very high, there may still be a requirement for component rework. By rework, we mean the process of removing the component from the PWB and replacing it with a new component. If an (LF)BGA is removed from a PWB, the solder balls of the component are deformed drastically so the removed (LF)BGA has to be discarded.
Device Removal
As is the case with any component that, it is essential when removing an (LF)BGA, the board, tracks, solder lands, or surrounding components are not damaged. To remove an (LF)BGA, the board must be uniformly heated to a temperature close to the reflow soldering temperature. A uniform temperature reduces the chance of warping the PWB. To do this, we recommend that the board is heated until it is certain that all the joints are molten. Then carefully pull the component off the board with a vacuum nozzle. For the appropriate temperature profiles, see the IC data sheet.
Area Preparation
When the component has been removed, the vacant IC area must be cleaned before replacing the (LF)BGA. Removing an IC often leaves varying amounts of solder on the mounting lands. This excessive solder can be removed with either a solder sucker or solder wick. The remaining flux can be removed with a brush and cleaning agent. After the board is properly cleaned and inspected, apply flux on the solder lands and on the connection balls of the (LF)BGA. Note: Do not apply solder paste, as this has shown to result in problems during re-soldering.
Device Replacement
The last step in the repair process is to solder the new component on the board. Ideally, the (LF)BGA should be
-9
), or pico-farads (p= x10
-12
-6
),
).
EN 6 FTL3.1E AA2.
Safety Instructions, Warnings, and Notes
To reflow the solder, apply a temperature profile according to the IC data sheet. So as not to damage neighbouring components, it may be necessary to reduce some temperatures and times.
More Information
For more information on how to handle BGA devices, visit this URL: www.atyourservice.ce.philips.com not available for all regions) ). After login, select “Magazine”, then go to “Workshop Information”. Here you will find Information on how to deal with BGA-ICs.

2.3.4 Lead Free Solder

Philips CE is going to produce lead-free sets (PBF) from
1.1.2005 onwards. Lead-free sets will be indicated by the PHILIPS-lead-free logo on the Printed Wiring Boards (PWB):
(needs subscription,
P
b
Figure 2-1 Lead-free logo
Special information for lead-free BGA ICs: these ICs will be delivered in so-called "dry-packaging" to protect the IC against moisture. This packaging may only be opened short before it is used (soldered). Otherwise the body of the IC gets "wet" inside and during the heating time the structure of the IC will be destroyed due to high (steam­)pressure inside the body. If the packaging was opened before usage, the IC has to be heated up for some hours (around 90°C) for drying (think of ESD-protection !). Do not re-use BGAs at all!
For sets produced before 1.1.2005, containing leaded soldering tin and components, all needed spare parts will be available till the end of the service period. For the repair of such sets nothing changes.

2.3.5 Practical Service Precautions

It makes sense to avoid exposure to electrical shock. While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard.
Always respect voltages. While some may not be dangerous in themselves, they can cause unexpected reactions - reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.
This sign normally has a diameter of 6 mm, but if there is less space on a board also 3 mm is possible.
In case of doubt wether the board is lead-free or not (or with mixed technologies), you can use the following method:
Always use the highest temperature to solder, when using SAC305 (see also instructions below).
De-solder thoroughly (clean solder joints to avoid mix of two alloys).
Caution: For BGA-ICs, you must use the correct temperature­profile, which is coupled to the 12NC. For an overview of these profiles, visit the website www.atyourservice.ce.philips.com (needs subscription, but is not available for all regions) You will find this and more technical information within the "Magazine", chapter "Workshop information". For additional questions please contact your local repair­helpdesk.
Due to lead-free technology some rules have to be respected by the workshop during a repair:
Use only lead-free soldering tin Philips SAC305 with order code 0622 149 00106. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle.
Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able
To reach at least a solder-tip temperature of 400°C.To stabilise the adjusted temperature at the solder-tip.To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature around 360°C
- 380°C is reached and stabilised at the solder joint. Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C, otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips, switch “off” unused equipment or reduce heat.
Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If not to avoid, clean carefully the solder-joint from old tin and re-solder with new tin.
Use only original spare-parts listed in the Service-Manuals. Not listed standard material (commodities) has to be purchased at external companies.

3. Directions for Use

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You can download the User Manual from the following website:
http://www.philips.com/support
As the software upgrade is a new feature, it is explained below.
Directions for Use
.
EN 7FTL3.1E AA 3.
B devices
your TV and remove all inserted memory cards or connected U
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EN 8 FTL3.1E AA3.
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e
real necessity
t/right to select
will not start automatically. A green message box will in
the upgrade was identical to the current one the TV will still go to th
tware is up to date
tware version o
the TV so
the so
upgrade mode but the upgrade itsel
you i
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the
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tware should only be done in case o
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irm
ter the validation phase. Press the cursor le
key to con
you try to upgrade to so
Note: Downgrading to older so
asked just a
I
rom your portable memory b
tware
ul
tware upgrade is completed you should see one o
the upgrade was success I
When the so
an error occurred during the upgrade you should retry the procedure or contact your dealer I
to remove the TV so
ul, remove the portable memory and restart your TV wit
the TV
tware
inished use your P
at the right side o
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nce the upgrade is
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Note:
deleting the “PHILIPS” director y and all its contents

4. Mechanical Instructions

Mechanical Instructions
EN 9FTL3.1E AA 4.
Index of this chapter:

4.1 Cable Dressing

4.2 Service Positions

4.3 Assy/Panel Removal
4.4 Set Re-assembly
4.1 Cable Dressing
Notes:
Figures below can deviate slightly from the actual situation, due to the different set executions.
Follow the disassemble instructions in described order.
4.2 Service Positions
For easy servicing of this set, there are a few possibilities created:
The buffers from the packaging.
Foam bars (created for service).
Aluminium service stands (created for Service).

4.2.1 Foam Bars

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Figure 4-2 Foam bars
The foam bars (order code 3122 785 90580 for two pieces) can be used for all types and sizes of Flat TVs. By laying the TV face down on the (ESD protective) foam bars, a stable situation is created to perform measurements and alignments. By placing a mirror under the TV, you can monitor the screen.

Figure 4-1 Cable dressing

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4.2.2 Aluminium Stands

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Figure 4-3 Aluminium stands (drawing of MkI)
The new MkII aluminium stands (not on drawing) with order code 3122 785 90690, can also be used to do measurements, alignments, and duration tests. The stands can be (dis)mounted quick and easy by means of sliding them in/out the "mushrooms". The new stands are backwards compatible with the earlier models. Important: For (older) FTV sets without these "mushrooms", it is obligatory to use the provided screws, otherwise it is possible to damage the monitor inside!.
EN 10 FTL3.1E AA4.
Mechanical Instructions

4.3 Assy/Panel Removal

4.3.1 Metal Back Plate

Caution: Disconnect the AC Power (mains) cord before you remove the metal back plate.
1. Place the TV set upside down on a table top, using the foam bars (see part "Foam Bars"). Caution: do not put pressure on the display, but let the monitor lean on the speakers or the Front cover.
2. Remove all T10 screws from the metal back plate.
3. Remove the four "mushrooms" from the back plate.
4. Lift the back plate from the set. Make sure that wires and
flat foils are not damaged during the back plate removal.

4.3.2 Rear Cover

1. Remove all T10 parker screws around the edges of the rear cover.
2. Lift the rear cover from the set.

4.3.3 Stand-by Supply/Audio Panel

1. Disconnect all cables from the Stand-by Supply/Audio panel.
2. Remove all T10 mounting screws from the Stand-by Supply/Audio panel.
3. Take out the Stand-by Supply/Audio panel (it hinges at the bottom side).

4.3.4 MF Supply Panel

4.3.10 Speakers

After removal of the rear cover, you can access the speakers. Note: In the rear cover itself, two additional “passive” speakers are mounted. It is very important that they operate in a airtight environment. Be sure that the foam that makes the unit airtight is not damaged. Otherwise, replace it.

4.3.11 Small Signal Board (SSB)

1
2
3
Figure 4-4 SSB top shielding
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1. Disconnect all cables from the MF Supply panel.
2. Remove all T10 mounting screws from the MF Supply
panel.
3. Take out the panel.

4.3.5 Side I/O Panel

1. Disconnect the cable(s) from the panel.
2. Remove the T10 mounting screws that hold the assy.
3. Release the clamps and take out the panel from its bracket.

4.3.6 External I/O Panel

1. Disconnect the flat foil cable on the panel.
2. Remove the mounting screws near each connector at the
connector plate.
3. Take out the panel.

4.3.7 LED Panel

1. Disconnect the cable(s) from the panel.
2. Remove the T10 mounting screws that hold the panel.
3. Take out the panel.

4.3.8 Control Panel

1. Disconnect the cable(s) from the panel.
2. Remove the T10 mounting screws that hold the assy.
3. Release the clamps and take out the panel from its bracket.

4.3.9 Multi Media Card Reader

1. Unplug the related USB cable at the top of the SSB.
2. Remove the two T10 mounting screws that hold the assy.
When defective, replace the whole unit.
6
5 4
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Figure 4-5 SSB
1. Remove the fixing tape (1) on the LVDS connector.
2. Remove all fixing screws (2).
3. Lift the shielding at the top and shift it upwards. Some force
may be necessary, as the shielding clamps at the connector side.
4. Remove all connector fixation screws at the connector plate (3).
5. Remove the mounting screw(s) from the SSB (5).
6. Important: Before lifting the SSB, release the two plastic
clamps (4), with e.g. a pair of pliers, in order to release the heatsink of the Viper IC. If you forget this, the SSB cannot be taken out!
7. Unplug the LVDS and USB cables at the top of the SSB (6).
8. Lift the SSB, disconnect all other cables, and take out the
SSB.
9. After removal of the SSB, you can see the Viper heatsink “sticked” to the bottom shielding by means of the thermal foam (see figure “Viper heatsink removal”).
Mechanical Instructions
Heat Sink
EN 11FTL3.1E AA 4.
To remove this heatsink, carefully pull it away from the heatsink. When you do this properly, the thermal foam can be re-used (during non-use, keep it away from dirt).
Figure 4-6 Viper heatsink removal

4.3.12 LCD Panel

Heat
Heat
Sink
Sink
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4.4 Set Re-assembly

To re-assemble the whole set, execute all processes in reverse order.
Notes:
While re-assembling, make sure that all cables are placed and connected in their original position. See figure "Cable dressing".
During re-assembly of the SSB, it is important that the heatsink of the Viper IC, together with the thermal foam, is mounted on the chip before the SSB is re-placed (see figure “Heatsink mounting“). Place the heatsink on top of the Viper IC (do not use cooling paste), and push the clamps through the appropriate holes in the PWB.
Pay special attention not to damage the EMC foams on the SSB shields. Control that EMC foams are mounted correctly.
Insulate the tuner pins, so that they cannot touch the shielding (see also figure “SDM Service jumper” in Chapter
5).
1
3
4
Figure 4-7 LCD panel removal
1. Remove the T10 screws (1) from the mounting frame.
2. Remove all LCD panel mounting T20 screws (2).
3. Important: Unplug the cable(s) at the LCD panel (3).
Be careful, the LVDS connector (CN1) is very fragile!
4. Unplug the backlight and loudspeaker cables on the Audio/ Stand-by panel (4).
5. Unplug all cables on the LED panel (5).
6. Lift the metal frame (together with all PWBs) from the LCD
panel. During lift, free the backlight and speaker cables.
7. After removal of the frame, you can lift the LCD display from the set.
2
5
1
1
1
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Figure 4-8 Heatsink mounting

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EN 12 FTL3.1E AA5.
Service Modes, Error Codes, and Fault Finding

5. Service Modes, Error Codes, and Fault Finding

Index of this chapter:

5.1 Test Points

5.2 Service Modes

5.3 Stepwise Start-up
5.4 ComPair
5.5 Error Codes
5.6 The Blinking LED Procedure
5.7 Protections
5.8 Repair Tips
5.9 Software Upgrading
5.10 Start-up flow charts
5.1 Test Points
The chassis is equipped with test points printed on the circuit board assemblies.
Perform measurements under the following conditions:
Service Default Mode.
Video: colour bar signal.
Audio: 3 kHz left, 1 kHz right.
5.2 Service Modes
Service Default Mode (SDM) and Service Alignment Mode (SAM) offer several features for the service technician, while the Customer Service Mode (CSM) is used for communication between a Philips Customer Care Centre (P3C) and a customer.
There is also the option of using ComPair, a hardware interface between a computer (see requirements below) and the TV chassis. It offers the ability of structured troubleshooting, test pattern generation, error code reading, software version read­out, and software upgrading. Minimum requirements: a Pentium processor, Windows 95/ 98, and a CD-ROM drive (see also paragraph “ComPair”).

5.2.1 Service Default Mode (SDM)

Purpose
To create a pre-defined setting, to get the same measurement results as given in this manual.
To override SW protections and make the TV start up to the step just before protection (a sort of automatic stepwise start up). See paragraph “Stepwise Start Up”.
To start the blinking LED procedure (not valid in protection mode).
Specifications
Tuning frequency: 475.25 MHz for PAL.
Colour system: PAL B/G.
All picture settings at 50% (brightness, colour, contrast).
All sound settings at 50%, except volume at 25%.
All service-unfriendly modes (if present) are disabled, like: (Sleep) timer.Child/parental lock.Blue mute.Automatic volume limiter (AVL).Auto switch-off (when no video signal was received for
10 minutes).
Skip/blank of non-favourite pre-sets.Smart modes.Auto store of personal presets.Auto user menu time-out.
How to activate SDM
Use one of the following methods:
Use the standard RC-transmitter and key in the code
“062596”, directly followed by the “MENU” button. Note: It is possible that, together with the SDM, the main
menu will appear. To switch it off, push the “MENU” button again.
Short for a moment the two solder pads on the SSB, with the indication “SDM” (see figure “Power supply indicators“ in paragraph “Repair Tips”). Activation can be performed in all modes, except when the set has a problem with the Stand-by microprocessor.
Use the DST-emulation feature of ComPair.
Use the “DEFAULT” button on the Dealer Service Tool
(RC7150).
After activating this mode, “SDM” will appear in the upper right corner of the screen.
How to navigate
When you press the “MENU” button on the RC transmitter, the set will toggle between the SDM and the normal user menu (with the SDM mode still active in the background).
How to exit SDM
Use one of the following methods:
Switch the set to STAND-BY via the RC-transmitter.
It is possible that in some SW older versions this method
does NOT work. To check this, do the following:
Activate SDMSwitch TV to stand-bySwitch TV back on (now you will note that SDM is de-
activated)
Disconnect power cord from mains.Connect power cord againCheck if TV starts in SDM. If this is the case you should
use the exit method via normal RC, the “00”-sequence.
Press the “EXIT” button on the DST.
Via a standard customer RC-transmitter: key in “00”-
sequence.

5.2.2 Service Alignment Mode (SAM)

Purpose
To perform (software) alignments.
To change option settings.
To easily identify the used software version.
To view operation hours.
To display (or clear) the error code buffer.
Specifications
Operation hours counter.
Software version.
Option settings.
Error buffer reading and erasing.
Software alignments.
How to activate SAM
Use one of the following methods:
Via a standard RC transmitter: key in the code “062596” directly followed by the “OSD [i+]” button. After activating SAM with this method a service warning will appear on the screen, you can continue by pressing any digit key on the RC.
Use the DST-emulation feature of ComPair.
Press the ALIGN button on the DST while the set is in the
normal operation.
Shorting the two solder pads on the SSB, with the indication “SAM”. Will NOT function any more, these pads are still available on the SSB but do not function.
Service Modes, Error Codes, and Fault Finding
EN 13FTL3.1E AA 5.
After activating this mode, “SAM” will appear in the upper right corner of the screen.
Contents of SAM:
HARDWARE INFO.Viper SW Version. Displays the software version of
the VIPER software (main software). (Example: TL31E_1.0_01234 = AAAAB_X.Y_NNNNN).
AAAA= the chassis name (e.g. TL31= FTL3.1).
B= the region: E= Europe.
X.Y= the software version, where X is the main
version number (different numbers are not compatible with one another) and Y is the sub version number (a higher number is always compatible with a lower number).
NNNNN= last five digits of 12nc code of the
software.
SBY PROC Version. Displays the software version of
the stand-by processor.
Production Code. Displays the production code of the
TV, this is the serial number as printed on the back of the TV set.
OPERATION HOURS. Displays the accumulated total of operation hours (not the stand-by hours). Every time the TV is switched on/off, 0.5 hours is added to the this number.
ERRORS. (Followed by maximal 10 errors). The most recent error is displayed at the upper left (for an error explanation see paragraph “Error Codes”).
DEFECTIVE MODULE. Here the module that generates the error is displayed. If there are multiple errors in the buffer, which are not all generated by a single module, there is probably another defect. It will then display the message “UNKNOWN” here.
RESET ERROR BUFFER. When you press the “OK” button, the error buffer is reset.
ALIGNMENTS. This will activate the “ALIGNMENTS” sub- menu.
DEALER OPTIONS. Extra features for the dealers.
OPTIONS. Extra features for Service.
INITIALISE NVM. When an NVM was corrupted (or
replaced) in the former EM3 chassis, the microprocessor replaces the content with default data (to assure that the set can operate). However, all pre-sets and alignment values are gone now, and option numbers are not correct. Therefore, this was a very drastic way. In this chassis, the procedure is implemented in another way: The moment the processor recognises a corrupted NVM, the “initialise NVM” line will be highlighted. Now, you can do two things (dependent of the service instructions at that moment): – Save the content of the NVM via ComPair for
development analysis, before initialising. This will give the Philips Service department an extra possibility for diagnosis (e.g. when Development asks for this).
– Initialise the NVM (same as in the past, however now it
happens conscious).
STORE. All options and alignments are stored when pressing the “OK”-button
FUNCTIONAL TEST. All devices are tested via the “OK” button. Eventual errors are displayed in the error buffer. The error buffer is not erased, the content returns when this test is terminated. It is possible that with some software versions, this function does not function. It is strongly advice to check for errors by switching the TV on and off.
SW MAINTENANCE.
SW Events. Not useful for service purposes. In case of
specific software problems, the development department can ask for this info.
HW Events. Not functional at the moment this manual
is released, description will be published in an update manual if the function becomes available.
How to navigate
In SAM, you can select the menu items with the “CURSOR UP/DOWN” key on the RC-transmitter. The selected item will be highlighted. When not all menu items fit on the screen, move the “CURSOR UP/DOWN” key to display the next/previous menu items.
With the “CURSOR LEFT/RIGHT” keys, it is possible to:(De) activate the selected menu item.Change the value of the selected menu item.Activate the selected sub menu.
How to exit SAM
Use one of the following methods:
Press the “MENU” button on the RC-transmitter, or
Switch the set to STAND-BY via the RC-transmitter, or
Press the “EXIT” button on the DST.

5.2.3 Customer Service Mode (CSM)

Purpose
When a customer is having problems with his TV-set, he can call his dealer. The service technician can then ask the customer to activate the CSM, in order to identify the status of the set. Now, the service technician can judge the severity of the complaint. In many cases, he can advise the customer how to solve the problem, or he can decide if it is necessary to visit the customer. The CSM is a read only mode; therefore, modifications in this mode are not possible.
How to activate CSM
Key in the code “123654” via the standard RC transmitter.
Note: Activation of the CSM is only possible if there is no (user)
menu on the screen!
How to navigate
By means of the “CURSOR-DOWN/UP” knob on the RC­transmitter, you can navigate through the menus.
Contents of CSM
CUSTOMER SERVICE MENU 1
SOFTWARE VERSION (example: TL31EU_1.0_01234).
Displays the built-in software version. In case of field problems related to software, software can be upgraded. You will find details of the software versions in the chapter “Software Survey” of the “Product Survey - Colour Television” publication. This publication is generated four times a year. As this software is consumer upgradable, it will also be published on the Internet.
SET TYPE. This information is very helpful for a help desk/ workshop as reference for further diagnosis. In this way, it is not necessary for the customer to look at the rear of the TV-set.
Production Code. Displays the production code of the TV.
CODE 1. Gives the latest five errors of the error buffer. As
soon as the built-in diagnose software has detected an error the buffer is adapted. The last occurred error is displayed on the leftmost position. Each error code is displayed as a 2-digit number. When less than 10 errors occur, the rest of the buffer is empty (00). See also paragraph Error Codes for a description.
CODE 2. Gives the first five errors of the error buffer. See also paragraph Error Codes for a description.
VOLUME. Gives the last status of the volume as set by the customer. The value can vary from 0 (volume is minimum) to 100 (volume is maximum). Volume values can be changed via the volume key on the RC-transmitter.
BRIGHTNESS. Gives the last status of the brightness as set by the customer. The value can vary from 0 (brightness is minimum) to 100 (brightness is maximum). Brightness values can be changed via the “CURSOR LEFT” and
EN 14 FTL3.1E AA5.
Service Modes, Error Codes, and Fault Finding
“CURSOR RIGHT” keys on the RC-transmitter after pressing the “MENU” button and selecting “PICTURE” and “BRIGHTNESS”.
CONTRAST. Gives the last status of the contrast as set by
the customer. The value can vary from 0 (contrast is minimum) to 100 (contrast is maximum). Contrast values can be changed via “CURSOR LEFT” and “CURSOR RIGHT” keys on the RC-transmitter after pressing the “MENU” button and selecting “PICTURE” and “CONTRAST”.
COLOUR. Gives the last status of the colour saturation, as
set by the customer. The value can vary from 0 (colour is minimum) to 100 (colour is maximum). Colour values can be changed via “CURSOR LEFT” and “CURSOR RIGHT” keys on the RC-transmitter after pressing the “MENU” button and selecting “PICTURE” and “COLOUR”.
HUE. Only relevant for NTSC-signals (e.g. some NTSC-
DVD-discs).
CUSTOMER SERVICE MENU 2
SHARPNESS. Gives the sharpness value. The value can
vary from 0 (sharpness is minimum) to 7 (sharpness is maximum). In case of bad antenna signals, a too high value of the sharpness can result in a noisy picture. Sharpness values can be changed via the “CURSOR LEFT” and “CURSOR RIGHT” keys on the RC-transmitter after pressing the “MENU” button and selecting “PICTURE” and “SHARPNESS”.
HEADPHONE VOLUME. Gives the last status of the head
phone volume, as set by the customer. The value can vary from 0 (volume is minimum) to 100 (volume is maximum). Head phone volume values can be changed via the “CURSOR LEFT” and “CURSOR RIGHT” keys on the RC­transmitter after pressing the “MENU” button and selecting “SOUND” and “HEADPHONE VOLUME”.
DOLBY. Indicates whether the received transmitter
transmits Dolby sound (“ON”) or not (“OFF”). Attention: The presence of Dolby can only be tested by the software on the Dolby Signalling bit. If a Dolby transmission is received without a Dolby Signalling bit, this indicator will show “OFF” even though a Dolby transmission is received.
SURROUND MODE. Indicates the by the customer
selected surround mode (or automatically chosen mode). Possible values are “OFF”, “INCREDIBLE SURROUND” OR “DOLBY VIRTUAL”. These settings can be influenced after pressing the “MENU” button and selecting “SOUND” and SURROUND MODE”. It can also have been selected automatically by signalling bits (internal software).
TUNER FREQUENCY. Indicates the frequency the
selected transmitter is tuned to. The tuner frequency can be changed via the “CURSOR LEFT” and “CURSOR RIGHT” keys for fine tune after opening the installation menu and selecting “INSTALL” and “MANUAL INSTALL”.
DIGITAL OPTION. Gives the selected digital mode,
“PROGRESSIVE SCAN”, “MOVIE PLUS” or “PIXEL PLUS”. Change via “MENU”, “PICTURE”, “DIGITAL OPTIONS”.
TV SYSTEM. Gives information about the video system of
the selected transmitter.
West EuropeEast EuropeUK
CUSTOMER SERVICE MENU 3
BALANCE. Indicates the balance settings, between “-50”
and “+50”. Change via “MENU”, “SOUND”, and “BALANCE”.
CENTRE MODE. Not applicable.
DNR. Gives the selected DNR setting (Dynamic Noise
Reduction), “OFF”, “MINIMUM”, “MEDIUM”, or “MAXIMUM”. Change via “MENU”, “PICTURE”, “DNR”
NOISE FIGURE. Gives the noise ratio for the selected
transmitter. This value can vary from 0 (good signal) to 127 (average signal) and to 255 (bad signal). For some
software versions, the noise figure will only be valid when “Active Control” is set to “medium” or “maximum” before activating CSM.
SOURCE. Indicates which sourcehe is used and the video/
audio signal quality of the selected source. (Example: Tuner, Video/NICAM) Source: “TUNER”, “EXT1”, “EXT2”, “EXT3”, “EXT4”, “SIDE”, “AV1”, “AV2”, “AV3” or “AV4”. Video signal quality: “VIDEO”, “S-VIDEO”, “RGB 1FH”, “YPBPR 1FH 480P”, “YPBPR 1FH 576P”, “YPBPR 1FH 1080I”, “YPBPR 2FH 480P”, “YPBPR 2FH 576P”, “YPBPR 2FH 1080I”, “RGB 2FH 480P”, “RGB 2FH 576P” or “RGB 2FH 1080I”. Audio signal quality: “STEREO”, “SPDIF 1”, “SPDIF 2”, or “SPDIF”.
AUDIO SYSTEM. Gives information about the audible
audio system: Analogue in: no dig audio”, “not supported dig audio”, “stereo”, “mono”, “mono selected”, “dual I”, “dual II”, “NICAM stereo”, “NICAM mono”, “NICAM dual I”, “NICAM dual II”, “NICAM available”, “Dolby digital x/y” (x/y must be replaced by numerals depending on the signal type), “Dolby digital dual I”, “Dolby digital dual II”, “digital stereo”, “dual I”, “dual II”, “MPEG 2/0”, “DVD virtual surround”.
TUNED BIT. Gives information about the tuning method of
the stored pre-set. If a channel is found via “automatic installation”, you will see the value “YES”. When you change this (automatically found) frequency via “fine tune” adjustment (installation menu - manual installation), the displayed value will change to “NO”. Therefore, when you see the value “NO” in this line, it is an indication that the received channel is a non-standard signal (e.g. of a VCR).
SURROUND SPEAKERS. Not applicable in this set.
ON TIMER. Indicates if the “On Timer” is set “ON” or “OFF”
and if the timer is “ON” also displays start time, start day and program number. Change via “MENU”, “TV”, “FEATURES”, and “ON TIMER”.
PRESET LOCK. Indicates if the selected preset has a child
lock: “LOCKED” or “UNLOCKED”. Change via “MENU”, “TV”, “FEATURES”, “CHILD LOCK”, and “CUSTOM LOCK”.
CUSTOMER SERVICE MENU 4
CHILD LOCK. Indicates the last status of the general child
lock: “UNLOCK”, “LOCK”, or “CUSTOM LOCK”. Change via “MENU”, “TV”, “FEATURES”, “CHILD LOCK”, and “LOCK”.
LOCK AFTER. Indicates at what time the child lock is set:
“OFF” or e.g. “18:45” (lock time). This is only displayed if child lock is set to “CUSTOM LOCK”
PROGRAM CATEGORY. This is an EPG feature and not
applicable for this chassis.
CUSTOMER SERVICE MENU 5
OPTIONS 1. Gives the option codes of option group 1 as
set in SAM (Service Alignment Mode).
OPTIONS 2. Gives the option codes of option group 2 as
set in SAM (Service Alignment Mode).
AVL. Indicates the last status of AVL (Automatic Volume
Level): “ON” or “OFF”. Change via “MENU”, “TV”, “SOUND”, “AVL”
DELTA VOLUME. Indicates the last status of the delta
volume for the selected preset as set by the customer: from “-12” to “+12”. Change via “MENU”, “TV”, “SOUND”, “DELTA VOLUME”.
How to exit CSM
Use one of the following methods:
After you press a key on the RC-transmitter (with exception of the “CHANNEL +/-”, “VOLUME” and digit (0-9) keys), or
After you switch the TV-set “OFF” with the mains switch.
Service Modes, Error Codes, and Fault Finding
EN 15FTL3.1E AA 5.

5.3 Stepwise Start-up

The stepwise start-up method, as known from the EM sets is not valid any more. Because there are only three steps, and all protections occur before the 2nd step, the “old” method was not useful any more. The situation for this chassis is as follows: when the TV is in a protection state (and thus blinking an error) and SDM is activated via shortcutting the pins on the SSB, the TV starts up until it reaches the situation just before protection. So, this is a kind of automatic stepwise start-up. In combination with the start-up diagrams at the end of this chapter (see flow chart figures), you can see which supplies are present at which state.
The abbreviations SP and MP are standing for:
– SP: protection or error detected by the Stand-by
Processor.
– MP: protection or error detected by the Viper Main
Processor.

5.4 ComPair

5.4.1 Introduction

ComPair (Computer Aided Repair) is a service tool for Philips Consumer Electronics products. ComPair is a further development on the European DST (service remote control), which allows faster and more accurate diagnostics. ComPair has three big advantages:
ComPair helps you to quickly get an understanding on how to repair the chassis in a short time by guiding you systematically through the repair procedures.
ComPair allows very detailed diagnostics (on I is therefore capable of accurately indicating problem areas. You do not have to know anything about I yourself because ComPair takes care of this.
ComPair speeds up the repair time since it can automatically communicate with the chassis (when the microprocessor is working) and all repair information is directly available. When ComPair is installed together with the Force/SearchMan electronic manual of the defective chassis, schematics and PWBs are only a mouse click away.
2
C level) and
2
C commands
oscilloscope). You can answer by clicking on a link (e.g. text or a waveform picture) that will bring you to the next
step in the fault finding process. By a combination of automatic diagnostics and an interactive question / answer procedure, ComPair will enable you to find most problems in a fast and effective way.
Beside fault finding, ComPair provides some additional features like:
Up- or downloading of pre-sets.
Managing of pre-set lists.
Emulation of the (European) Dealer Service Tool (DST).
If both ComPair and Force/SearchMan (Electronic Service
Manual) are installed, all the schematics and the PWBs of
the set are available by clicking on the appropriate
hyperlink.
Example: Measure the DC-voltage on capacitor C2568
(Schematic/Panel) at the Mono-carrier.
– Click on the “Panel” hyperlink to automatically show
the PWB with a highlighted capacitor C2568.
– Click on the “Schematic” hyperlink to automatically
show the position of the highlighted capacitor.

5.4.3 How To Connect

This is described in the chassis fault finding database in ComPair.
TO
UART SERVICE
CONNECTOR
PC VCR I2CPower
Figure 5-1 ComPair interface connection

5.4.4 How To Order

TO I2C SERVICE CONNECTOR
9V DC
E_06532_021.eps
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5.4.2 Specifications

ComPair consists of a Windows based fault finding program and an interface box between PC and the (defective) product. The ComPair interface box is connected to the PC via a serial (or RS-232) cable. For this chassis, the ComPair interface box and the TV communicate via a bi-directional service cable via the service connector(s).
The ComPair fault finding program is able to determine the problem of the defective television. ComPair can gather diagnostic information in two ways:
Automatic (by communication with the television): ComPair can automatically read out the contents of the entire error buffer. Diagnosis is done on I access the I send and receive I
2
C/UART bus of the television. ComPair can
2
C/UART commands to the micro
2
C/UART level. ComPair can
controller of the television. In this way, it is possible for ComPair to communicate (read and write) to devices on
2
the I
C/UART busses of the TV-set.
Manually (by asking questions to you): Automatic diagnosis is only possible if the micro controller of the television is working correctly and only to a certain extend. When this is not the case, ComPair will guide you through the fault finding tree by asking you questions (e.g. Does the
screen give a picture? Click on the correct answer: YES / NO) and showing you examples (e.g. Measure test-point I7 and click on the correct oscillogram you see on the
ComPair order codes (EU/AP/LATAM):
Starter kit ComPair32/SearchMan32 software and ComPair interface (excl. transformer): 3122 785 90450.
ComPair interface (excluding transformer): 4822 727
21631.
Starter kit ComPair32 software (registration version): 3122 785 60040.
Starter kit SearchMan32 software: 3122 785 60050.
ComPair32 CD (update): 3122 785 60070 (year 2002,
3122 785 60110 (year 2003).
SearchMan32 CD (update): 3122 785 60080 (year 2002), 3122 785 60120 (year 2003), 3122 785 60130 (year 2004).
ComPair firmware upgrade IC: 3122 785 90510.
Transformer (non-UK): 4822 727 21632.
Transformer UK: 4822 727 21633.
ComPair UART interface cable: 3122 785 90630
Note: If you encounter any problems, contact your local support desk.

5.5 Error Codes

5.5.1 Introduction

The error code buffer contains all detected errors since the last time the buffer was erased. The buffer is written from left to
EN 16 FTL3.1E AA5.
Service Modes, Error Codes, and Fault Finding
right, new errors are logged at the left side, and all other errors shift one position to the right. When an error has occurred, the error is added to the list of errors, provided the list is not full or the error is a protection error. When an error occurs and the error buffer is full, then the new error is not added, and the error buffer stays intact (history is maintained), except when the error is a protection error. To prevent that an occasional error stays in the list forever, the error is removed from the list after 50+ operation hours. When multiple errors occur (errors occurred within a short time span), there is a high probability that there is some relation between them.

5.5.2 How to read the Error Buffer

Use one of the following methods:
On screen via the SAM (only if you have a picture). Examples:
00 00 00 00 00: No errors detected06 00 00 00 00: Error code 6 is the last and only
detected error
09 06 00 00 00: Error code 6 was first detected and
error code 9 is the last detected error
Via the blinking LED procedure (when you have no picture). See next paragraph.
Via ComPair.

5.5.3 How to clear the Error Buffer

Use one of the following methods:
By activation of the “RESET ERROR BUFFER” command in the SAM menu.
With a normal RC, key in sequence “MUTE” followed by “062599” and “OK”.
When you transmit the commands “DIAGNOSE” - “99” ­“OK” with ComPair (or with a DST).
If the content of the error buffer has not changed for 50+ hours, it resets automatically.

5.5.4 Error Codes

In case of non-intermittent faults, clear the error buffer before you begin the repair. This to ensure that old error codes are no longer present. Before clearing the buffer, write down the content, as this history can give you significant information. If possible, check the entire contents of the error buffer. In some situations, an error code is only the result of another error code and not the actual cause (e.g., a fault in the protection detection circuitry can also lead to a protection). There are several mechanisms of error detection:
Via error bits in the status registers of ICs (not used in this chassis).
Via polling on I/O pins going to the Stand-by microprocessor.
Via sensing of analogue values on the Stand-by microprocessor (ADC).
Via a “not acknowledge” state of an I
The errors can be divided into two blocks:
Errors detected via the stand-by processor (stand-by software): Errors detected via the stand-by processor
cause a protection. These errors are NOT logged but blinked via the front led. You do not have to start the blinking LED procedure manually; it starts automatic when a protection occurs.
Errors detected via the Viper (main software): Errors detected via the Viper do not cause a protection; these errors are logged in the error buffer.
2
C IC-communication.
Table 5-1 Error code overview
Error Device Description Defective Module Expected result 5 PNX8550 Viper doesn't boot Control Protection + error 5 blinks 6 n.a. 5V supply +5V Supply Protection + error 6 blinks 7 n.a. 8V6 supply +8V Supply Protection + error 7 blinks 8 n.a. 1.2V DC/DC +1V2 Supply Protection + error 8 blinks 9 n.a. 2.5V DC/DC +2V5 Supply Protection + error 9 blinks 11 n.a. 3.3V DC/DC +3V3 Supply Protection + error 11 blinks 12 n.a. 12V supply +12V Supply Protection + error 12 blinks 13 n.a. Audio Supply Audio Supply Protection + error 13 blinks 14 n.a. Class D Class D Supply Protection + error 14 blinks 15 PNX3000 MPIF1 POR not available IF IO Error 15 logged 17 PNX3000 MPIF1 audio supply (ASUP) IF IO Error 17 logged 18 PNX3000 MPIF1 ref. freq. (ROK) IF IO Error 18 logged 25 n.a. Supply Fault DC-DC Supply Protection + error 25 blinks 29 PNX2000 AVIP1 AV Input Processor Error 29 logged 32 PNX3000 MPIF1 Analog Front End 1 Error 32 logged 34 UV1318/TEDH700A Tuner1 Tuner 1 Error 34 logged 38 PCA9555 I/O expander audio Audio IO expander Error 38 logged 43 TDA8751 Hi Rate Front End HDMI Error 43 logged 44 M24C32 Main NVM NVM Error 44 blinks 45 T6TU5XB Columbus 1 Comb filter Error 45 logged
Service Modes, Error Codes, and Fault Finding
EN 17FTL3.1E AA 5.

5.6 The Blinking LED Procedure

5.6.1 Introduction

The blinking LED procedure can be split up into two situations:
Blinking LED procedure in case of protection. In case the TV gets in a protection state, the error is automatically blinked. This will be only one error, namely the one that’s causing the protection. Therefore, you do not have to do anything special, just read out the blinks. Long blink indicates the decimal digit, short blink indicates the units.
Blinking LED procedure in the "on" state. Via this procedure, you can make the contents of the error buffer visible via the front LED. This is especially useful for fault finding, when there is no picture.
When the blinking LED procedure is activated in the “ON” state, the front LED will show (blink) the contents of the error-buffer. Error-codes > 10 are shown as follows:
1. A long blink of 750 ms (which is an indication of the decimal digit),
2. A pause of 1.5 s,
3. “n” short blinks (where “n”= 1 - 9),
4. When all the error-codes are displayed, the sequence
finishes with a LED blink of 3 s,
5. The sequence starts again.
Example: Error 12 9 6 0 0. After activation of the SDM, the front LED will show:
1. 1 long blink of 750 ms (which is an indication of the decimal digit) followed by a pause of 1.5 s,
2. 2 short blinks of 250 ms followed by a pause of 3 s,
3. 9 short blinks followed by a pause of 3 s,
4. 6 short blinks followed by a pause of 3 s,
5. 1 long blink of 3 s to finish the sequence,
6. The sequence starts again.
communication will have to initiate a protection mode since safety cannot be guaranteed any more.
These protections use various mechanisms of detection:
Via error bits in the status registers of ICs (not used in this chassis).
Via polling on I/O pins going to the Stand-by microprocessor.
Via sensing of analogue values on the Stand-by microprocessor (ADC).
Via a “not acknowledge” state of an I
Remark on both Protect-Audio and Audio-Supply-Prot:
The monitoring of these observers should only start 1 s after switching “on” the audio supply (enabling main supply through STAND-BY line toggling, see start-up description) because some peak currents could be drawn out of the supply during start-up falsely indicating a protection situation.
Remark on the supply errors: The detection of a supply dip or supply loss during the normal playing of the set does not lead to a protection, but to a cold reboot of the set.
Protections during start-up of the set.
During start-up of the set some voltages and IC observers are actively monitored, to be able to optimise the start-up speed and to assure good operation of all components. If these monitors do not respond in a defined way, this indicates a malfunction of the system and leads to a protection.
Overview of the start-up protections:
Nominal level detection of the +1.2V, +2.5V, +3.3V, +5V, +8.6V, and +12V.
Viper does not boot.
2
C IC-communication.

5.6.2 How to Activate

Use one of the following methods:
Activate the SDM (only via soldering pads marked “SDM” on SSB). The blinking front LED will show the entire contents of the error buffer (this works in “normal operation” mode).
Transmit the commands “MUTE” - “062500” - “OK” with a normal RC. The complete error buffer is shown. Take notice that it takes some seconds before the blinking LED starts.
Transmit the commands “MUTE” - “06250x” - “OK” with a normal RC (where “x” is a number between 1 and 5). When x= 1 the last detected error is shown, x= 2 the second last
error, etc.... Take notice that it takes some seconds before
the blinking LED starts.
“DIAGNOSE X” with the DST (where “x” is a number between 1 and 9). When x= 1 the last detected error is
shown, x= 2 the second last error, etc.... When x= 0 all
errors are shown.

5.7 Protections

Most of the protections and errors use either the Stand-by microprocessor or the Viper controller as detection mechanism. Since in these cases, checking of observers, polling of ADCs, and filtering of input values are all heavily software based, these protections are referred to as “software protections”. There are several types of software related protections, solving a variety of fault conditions:
Protections related to supplies: check of the 12V, +5V, +8V6, +1.2V, +2.5V and +3.3V.
Protections related to breakdown of the safety check mechanism. E.g. since a lot of protection detections are
done by means of the Viper, failing of the Viper
EN 18 FTL3.1E AA5.

5.8 Repair Tips

Set is connected to Mains
Service Modes, Error Codes, and Fault Finding
No operation
ON/OFF switch is "on"
Standby LED
is "on"?
Ye s
Set is in standby.
Switch set "on" via local Keyboard or RC
Check if LEDs
on SSB are "on"?
Ye s
No
No
Check 300V from Mains Filter on connector 1306.
Warning: Primary (hot) ground!
Check fuse1401
If 300V Mains Filter is OK, check
Standby Supply output voltages
conn. 1M46 on SSB: 5V2 on pin 7
disconnect 1M46 and check Standby Supply
Is relay 1450
closed?
If 5V2 is not OK,
No
Check LEDs on SSB
See figure “Power Supply indicators”
& LED overview
Ye s
Check 12V from Main Supply to Standby
Supply conn. 1304 pin 3 & 4
Is 12V OK?
Ye s
Check Power supply to SSB:
Conn. 1M46 5V_SW, 8V6, 12V, VTUN.
See diagram SA1

Figure 5-2 First line fault find tree

Check standby line
Conn. 1M03 5V2 on pin 9
pin 7 must be "low"
No
Main Supply defective:
Short circuit on MS?
Repair Main Supply
Short circuit on SSB?
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Service Modes, Error Codes, and Fault Finding

5.8.1 Power Supply

The LEDs on the SSB show the presence/absence of several voltages (see also figure “Power supply indicators”)
Table 5-2 LED overview
LED Detected Voltage Diagr. Remarks 6G06 +5VDisp B9D Switches "on" when the display is activated. 6H00 Reset MIPS B6A This line is active "low" during start-up (LED="off"). After start-up conditions are met, the LED switches "on". 6T06 Visual check B3 Switches "off" in case of SECAM L/L' reception (this line selects the correct SAW filter). 6T07 VTUN1 B3 Indicates if the 33 V tuner voltage is present. 6U19 +V5D B1 Indicates if the 5VD voltage is present. 6U20 +3V3 B1 Indicates if the 3V3 voltage is present. 6U21 +2V5 B1 Indicates if the 2V5 voltage is present. 6U22 +1V2 B1 Indicates if the 1V2 voltage is present.
EN 19FTL3.1E AA 5.
TUNER
6G06
6H00
SDM
6T066T07
6U22
6U20
6U21
6U19
E_14700_066.eps
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Figure 5-3 Power supply indicators
Brief description of the succession of the supply voltages availability on the SSB:
When (conditions) Then (should be available) +5V2= +5.2V +2V5D (to supply DDRAM)
+12VSW
+12VS= +12V +5V2= +5.2V
12V_SWITCH=low and +5V=5V
ENABLE-1V2= low +1V2 ENABLE-2V5= low +2V5 & +2V8 ENABLE-3V3= low +3V3 All enabled SUPPLY_FAULT = high
EN 20 FTL3.1E AA5.
In case of a wrong value of the output voltages (or no output voltages) check:
The value of signals 12V_SWITCH, ENABLE_1V2, ENABLE_2V5, ENABLE_3V3 and SUPPLY_FAULT and the availability of +5V.
The value of +12VSW and the supply voltages for the IC controllers (pin 9, about +12 V).
The switching frequency (250 kHz) and duty cycle of each DC/DC converter.
Short-circuits to GND of output voltages.
Missing or incorrect value of components.
The values of the supply voltages and their ramp-up times:
Name Value and tolerance Ramp-up time +1V2 1.26 V ±4% 6 ms ±3 ms +2V5 2.6 V ±5% 4 ms ±2 ms +2V5D 2.6 V ±5% 4 ms ±2 ms +2V8 2.95 V ±10% 4 ms ±2 ms +3V3 3.38 V ±5% 4 ms ±2 ms

5.8.2 MPIF

Important things to make the MPIF work:
Supply of 5 V.
Clock signal of 13.5 MHz from the AVIP.
2
I
C from the VIPER.
Service Modes, Error Codes, and Fault Finding

5.8.3 AVIP

Important things to make AVIP operational.
Supply 1.8 V and 3.3 V for video.
Supply 3V3-AUD, 5V-AUD, and 8V-AUD for audio.
Reset pulse (RESET_MIPS) from VIPER (visible via LED
6H00).
Clock 13.5 MHz from VIPER.
2
I
C from VIPER.
Service Modes, Error Codes, and Fault Finding
EN 21FTL3.1E AA 5.

5.9 Software Upgrading

In this chassis, you can upgrade the main software via a USB stick or memory card.

5.9.1 Introduction

It is possible for the user to upgrade the main software via the USB port. This allows replacement of a software image in a standalone set, without the need of an E-JTAG debugger. A description on how to upgrade the software can be found in chapter 3 "Directions For Use".
The set software is stored in a 128 Mbit (16 MB) NAND-Flash, which is connected to the VIPER via the PCI bus. The NAND-Flash used is a TC58DVM72F1TG10. It is a serial­type memory device, which utilises the I/O pins for both address and data input/output as well as for command inputs. The Erase and Program operations are automatically executed. To access the data in the NAND-flash, three Octal Bus Transceiver circuits are used (74LVC245).

5.9.2 Procedure

The software image resides in the NAND-Flash, and is formatted in the following way:
Partition 1 14.5 MB
Trimedia2 image Trimedia1 image MIPS image
Partition 0 Almost 1.5 MB
USB Download Application
uBTM (boot block = 16k)
Figure 5-4 NAND-Flash format
USB CUSTOMER
USB SERVICE
EJTAG
E_14700_082.eps
091104
Partition 0
To upgrade the USB download application (partition 0 except the bootblock), insert an USB stick with the correct software, but press the “red” button on the remote control (in ”TV” mode) when it is asked via the on screen text.
Caution:
The USB download application will now erase both
partitions (except the boot block), so you need to reload the main SW after upgrading the USB download application. As long as this is not done, the USB download application will start when the set is switched “on”.
When something goes wrong during the progress of this method (e.g. voltage dip or corrupted software file), the set will not start up, and can only be recovered via the EJTAG tool!
Software upgrade via EJTAG
If the "Partition 0" software is corrupted or in case of a new (empty) NAND-Flash, the "Partition 0" software needs to be installed. This is possible in dedicated workshops with special tools like the EJTAG probe with software, or via the procedure described below.

5.9.3 Manual Start of Software Upgrade Application

Partition 1
It is possible to force the TV into the software upgrade application, but normally this is not needed, as the TV will automatically detect when a memory device with upgrade software is connected. To force the TV into the software upgrade mode:
Disconnect the TV from the mains.
Press the “OK” button on a Philips DVD RC-6 remote
control (it is also possible to use the TV remote in “DVD” mode).
Keep the “OK” button pressed while connecting the TV to the mains.
The software upgrade application will start.
When a memory device with upgrade software is
connected, the upgrade process will start.
Executables are stored as files in a file system. The boot loader (uBTM) will load the USB Download Application in partition 0 (USB drivers, bootscript, etc). This application makes it then possible to upgrade the main software via USB.
Software can be upgraded in two ways:
Via the USB port.
Via an external EJTAG tool.
Installing "Partition 0" software is possible via an external EJTAG tool, but also in a special way with the USB stick (see description in paragraph “Manual Start of Software Upgrade Application“).
Programming of an empty NAND-Flash is only possible via an external EJTAG tool.
Software upgrade via USB
To do a software upgrade (partition 1) via USB, the set must be operational, and the "Partition 0" files for the VIPER must be installed in the NAND-Flash!
The new software can be uploaded to the TV by using a portable memory device or USB storage compliant devices (e.g. USB memory stick). You can download the new software from the Philips website to your PC.

5.10 Start-up flow charts

In the following flow charts, the start-up behaviour of the chassis is described.
Off
Mains
Stand-by
On
off
- WakeUp
- Acquisition needed
Acquisition
Ended
Mains
on
stand-
GoToProtection
Semi
by
WakeUp
GoToSleep
WakeUp
Protection
Active
GoToProtection
E_14700_094.eps
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Figure 5-5 Transition diagram

EN 22 FTL3.1E AA5.
Service Modes, Error Codes, and Fault Finding
Stand-by or
Protection
If the protection state was left by short-
circuiting the SDM pins, detection of a
protection condition during start-up will stall
the start-up. Protection conditions in a playing
set will be ignored. The protection mode will
not be entered.
Switch SOUND_ENABLE and RESET_AUDIO to "high". They are "low" in the Stand-by mode
if this mode lasted longer than 2 s.
Off
Mains is applied.
Stand-by supply starts running.
+5.2V becomes present.
Stand-by µP resets.
All I/O lines have a High default state:
- Assert the Viper reset.
- SOUND_ENABLE and RESET_AUDIO should remain "high".
Initialise I/O pins of the St-by µP, start keyboard scanning, RC detection, P50
decoding
Wake up reasons are "off".
Enable main supply by switching
STAND-BY line "low".
+12V, +5V and +8V6 are
switched "on".
Wait 50 ms and then start polling the
DETECT_5V, DETECT_8V6 and
DETECT_12V every 40 ms.
DETECT_5V received within 300 ms after Stand-by toggle?
Yes
Activate +5V supply detection algorithm.
action holder: MIPS
action holder: St-by
autonomous action
SP:
protection or error detected by
the Stand-by Processor (see Protection flow chart).
MP:
protection or error detected by
the Viper Main Processor
The availability of the supplies is checked through detect signals (delivered by dedicated detect ICs) going to the St-by µP. These
signals are available for +12V, +8V6, +5V, +1V2, and +2V5. A "low" to
"high" transition of the signals should occur within a certain time after
If an observer is detected before the time-out elapses, of course, the
toggling the STAND-BY line.
process should continue in order to minimise start up time.
No
+5V error.
(see Protection flow chart)
SP
.
No
DETECT_12V and
DETECT_8V6 received within 2000
ms after Stand-by toggle?
Activate +12V and +8V6 supply
detection algorithm.
Enable the +12VS.
Wait 40ms.
Enable the DC/DC converter for +1.2V.
Wait 50 ms
Start polling the detect-1V2 every 40 ms
DETECT_1V2
received within 250 ms?
Enable the DC/DC converters for
+2.5V and +3.3V.
Wait 50 ms.
Start polling the DETECT_2V5
and DETECT_3V3 every 40 ms.
DETECT_2V5 and
DETECT_3V3 received within 250
To P ar t 2
No
Yes
+12V or +8V6 error.
SP
3th retry?
Yes
Viper boot error
1
From Part 2
SP
No
Yes
ms?
Yes
2
+2.5V or +3.3V errorNo
+1.2V error
SP
SP
E_14700_095.eps
121104

Figure 5-6 “Off” to “Semi Stand-by” flow chart (part 1)

Service Modes, Error Codes, and Fault Finding
EN 23FTL3.1E AA 5.
No
Release Viper reset
Feed warm boot script(2)
From Part 1
Activate supply detection algorithms for +1.2V,
Enable the supply fault detection interrupt.
Detect EJTAG debug probe (pull pin of the
probe interface to ground by inserting EJTAG
2
+2.5V and +3.3V.
Wait 50 ms.
Is SUPPLY-FAULT
I/O line "high"?
Yes
Set I²C slave address
of Stand-by µP to (A0h)
probe).
EJTAG probe connected ?
No
Cold boot?
Yes
Release Viper reset
Feed cold boot script(1)
action holder: MIPS
action holder: St-by
autonomous action
SP:
protection or error detected by
the Stand-by Processor (see Protection flow chart).
MP:
protection or error detected by
the Viper Main Processor
Supply fault error.No
(see Protection flow chart)
SP
Yes
Release Viper reset. Feed initialising boot
script (3). Disable ALIVE mechanism
.
To Part 1
Bootscript reading
No
Switch standby line "high".
1
Switch "off" all supplies.
Switch Viper reset.
No
by Viper finished
in time?
Yes
Set I²C slave address
of Standby µP to (64h)
RPC start (comm. protocol)
Viper starts to communicate
in time?
Yes
Enable ALIVE check mechanism
MIPS reads the wake up reason
from Stand-by µP.
The AVIP received a hard reset when power
was applied.
AVIP must be started before the MPIF, in order to have a good clock distribution. AVIP default power-up mode is Standby. The Viper instructs AVIP via I²C to enable all the PLLs and clocks and hence enter to FULL POWER mode.
MPIF must be initialised. MPIF should deliver four observers:
- POR= 0; normal operation
- MSUP= 1: Main supply is present
- ASUP= 1; audio supply is present
- ROK= 1; reference frequency is present (coming from AVIP)
All observers present with correct
state?
Indicate mode by flashing LED as long as
Viper does not starts to communicate.
Wait until Viper starts to communicate
Stepwise Startup 1 :PowerStandby At this point, all supply voltages related to the "SSB" are present and the Viper has booted and is operational.
No
Appropriate Observer error
Yes
Initialise tuners.
Initialise Hirate (HDMI transmitter).
Initialise source selection.
Initialise video processing ICs Spider and
Columbus (if present)
Stepwise Startup 2 : Semi-standby state
Semi-Standby

Figure 5-7 “Off” to “Semi Stand-by” flow chart (part 2)

MP
E_14700_100.eps
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EN 24 FTL3.1E AA5.
Service Modes, Error Codes, and Fault Finding
action holder: MIPS
Semi Stand-by
action holder: St-by
autonomous action
Wait until previous "on" state is left more than
1 s ago (to prevent LCD display problems).
RGB video blanking and audio mute.
Initialize audio and video processing IC's and
Wait until QVCP generates a valid LVDS
Switch "on" 5V LCD supply (Viper I/O: LCD-PWR-ON).
Switch "on" LVDS transmitter within a time
functions.
output clock.
frame of 25 ms.
Wait 250 ms
Stepwise Startup 3: On.
The normal "On" state
of the set
Switch "off" RGB blanking.
Switch "on" LCD lamp after valid, stable video,
corresponding to the requested output is
delivered by the Viper.
Switch Audio-Reset and sound enable "low"
and demute.
Active

Figure 5-8 “Semi Stand-by” to “Active” flow chart

E_14700_096.eps
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Service Modes, Error Codes, and Fault Finding
Active
Mute all sound outputs.
EN 25FTL3.1E AA 5.
action holder: MIPS
action holder: St-by
autonomous action
Switch "off" LCD lamp.
Mute all video outputs.
Switch "off" LVDS signal
(Viper I/O: PD-LVDS).
Switch "off" 5V LCD supply within 50 ms
after LVDS switch "off"
(Viper I/O: LCD_PWR_ON).
Semi Stand-by
E_14700_097.eps
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Figure 5-9 “Active” to “Semi Stand-by” flow chart

EN 26 FTL3.1E AA5.
Service Modes, Error Codes, and Fault Finding
Semi Stand-by
Wake up reasons are transferred to the Stand-
by µP.
Switch Viper in "reset" state.
Disable all supply related protections & switch
"off" the +2V5 and +3V3 DC/DC converter.
Wait 5 ms.
Switch "off" the remaining DC/DC converters.
action holder: MIPS
action holder: St-by
autonomous action
Switch stand-by line High / Assert Viper reset.
Stand-by

Figure 5-10 “Semi Stand-by” to “Stand-by” flow chart

Reset audio and sound-enable are released
2 s after entering Stand-by, to save power.
Important remark:
E_14700_098.eps
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Service Modes, Error Codes, and Fault Finding
EN 27FTL3.1E AA 5.
MP
Log the appropriate error and
set STAND-BY flag in NVM.
Redefine wake up reasons for protection
state and transfer to stand-by µP.
Switch "off" LCD lamp supply.
Wait 250 ms (min.= 200 ms).
Switch "off" LVDS signal.
SP
Switch "off" 12 V LCD supply within 0.01
ms to 50 ms after LVDS switch "off".
Ask stand-by µP to enter protection state.
Enter IDLE state in order to stop all commu­nication towards NVM to prevent corruption.
Wait for Viper to send IDLE_ENTERED
confirmation. Continue if not received within
several ms.
Switch "off" all DC/DC converters
(disable protections).
Switch stand-by line "HIGH".
Flash red LED in order to indicate protection
state.
Log the appropriate error in NVM.
action holder: MIPS
action holder: St-by
autonomous action
SP:
protection or error detected by
the Stand-by Processor.
Protection

Figure 5-11 Protection flow chart

MP:
protection or error detected by
the Main Processor (Viper).
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EN 28 FTL3.1E AA5.
Personal Notes:
Service Modes, Error Codes, and Fault Finding
E_06532_012.eps
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Block Diagrams, Testpoint Overview, and Waveforms

6. Block Diagrams, Testpoint Overview, and Waveforms

Wiring Diagram 32 Inch Sharp LCD

WIRING
29FTL3.1E AA 6.
8302
Memory
card
reader
8735
8736
SA
8315
8314
8318
2p3
1735
2p3
1736
n.c.
1738
7p
1M02
10p
1314
9p
1739
10p
1315
6p
1318
1304
1309
B
A
2p3
130613071305
4p
4p
1304
Audio Stand-by
3p
11p
1M46
8346
10p
1M03
31p
8350
4p
3p
8304
8352
8309
1M52 1G50 1M46
9p
CN1 CN2
8307
1H01
USB
30p
1M17
7p
8317
8306
7p
8305
8303
11p
10p
1M031M201M011M36
12p
3p
1309
2p3
4p
1M02
7p
CN3CN4CN5
MF
Supply
6p
10p
Inverters
D
1M36
11p
Side I/O
USB
1H01
Top Control
6p
0345
E
LS
RIGHT
Tu ne r
splitter
1T01
J
0350
8320
1M21 1M010345
12P
LED
SSB
8345
6P 3P
8301
11p
40p
3p
8336
BE
1305 1306 1307
1035
1035
40p
Bottom I/O
EXT2
10p
2p3
1308
EXT3
8308
8335
AC inlet
3p
8335
1E35
LS
LEFT
E_14700_058.eps
041004
Block Diagrams, Testpoint Overview, and Waveforms

Block Diagram Supply + Standby 32 Inch

SUPPLY + STANDBY 32"
MAINS FILTER + STANDBY
A1
5401
1308
MAINS IN
EUR: 198 - 264V~ CHINA: 160 - 270V~ US: 108 - 132V~ APmulti: 90 - 175V~
2
1
1400
T3.15AH
5402 5403
MAINS
FILTER
EUR, CHINA 1X MAINS FILTER + HORMONIC COIL US, AP 2X MAINS FILTER + IR INRUSH CURRENT
30FTL3.1E AA 6.
5040
2011
PRINTED COMPONENT
HOT COLD
4
1
3
2
5002
8
7
9
10
11
12
3
5
13
14
15
16
HOT COLD
3057
7002 TCET1102
5027
5028
5025
5026
DC_PROT
3
2
2
3
3
2
2
3
1007
T5A
DC_PROT
6044 STPS20L45CT
1
6045 STPS20L45CT
1
6021 STPS20H100CT
1
6025 STPS20H100CT
1
2291
6291
6293
2293
3030
5239
5291
5292
2038
2021
3022
7010 TL431ACD
VSND_POS
GND_SND
VSND_NEG
3052
3024
3026
VS Voltage Adj.
DC_PROT
+12V
+24V
1304
1M02
CONNECTIONS
SA1
1314
1 2
TO
3
DISPLAY
4 5
1315
1 2
TO
1M10
3 4 5
1 2
DISPLAY
TO
AL
AMBI LIGHT
(Optional)
SEE ALSO BLOCK DIAGRAM SUPPLY LINE
1304
4 3
2 1
TO 1M02
SA3
AUDI O
+12V_A
+12V_+24V
4 3
2 1
7
6
5
4
3
2
1
SUPPLY
A2
3000
5001
7007
6
7
14
4
2
12
10
7008
10
9
HIGH SIDE
DRIVE
LOW SIDE
DRIVE
60786079
2003
7005
STU16NB501
7006
STU16NB501
OVER
VOLTAGE
VCC
BIAS SUPPLY
15
OA
OB
FI
1450
2
3
4
1
6807 GBJ6J
3810
+
-
2816
25V_HOT
400V_HOT
3001
7017 7018
START
CURRENT
PROTECTION
SOFT
7001 MC34067P
1
OSCC
3007
CONTROL
7
ERROR
5
VREF
11
+
SOST
7004 7009
PROTECTION
6506 DF06M
HOT
COLD
+
-
2503
1401
T1AE
3101
(RES)
6155
(RES)
6154
(RES)
1305
1306
1307
1 2
3
1
2
1 2
3 4
SA2
1305
1 2
3
1306
1307
STANDBY
+5V2-RELAY-IO2
THYRISTOR 7505/7509/7560
1 2
400V_HOT
1 2
3 4
OVERVOLTAGE PROTECTION
STANDBY
7100 7101 7105
CONTROL
6150
6151
6153
7102
3155
3V MAX 1V MAX STBY
3108
COLD
HOT
5
3
2
1
5105
5500
5110
6
7
8
10
4
1
7501 TCET1102
3
2
3158
1
4
7150
2
TCET1102
3
7507 7506 7512
6504
3509
5103
3128
OVERVOLTAGE PROTECTION
PROT-OVV
STANDBY
7511
6140
6505
2513
6122
5506
7531
+5V2
+5V2-RELAY-IO2
+5V2-RELAY-IO2
+12V_A
5507
STANDBY
STANDBY: LOW = ON HIGH = STBY
7508
OR
9110
VTUN
+11V
+12V
+8V6
7131
+5V2
+5V_SW
POR
SA1
CONNECTIONS
STANDBY
E_14700_058.eps
1M03
1M46
1M18
041004
9
8
7
1 2 3
4 5
6 7
8 9
10 11
1 2
TO 1M03
B10
CONNECTIONS
TO 1M46
B10
B21
CONNECTIONS
TO
DISPLAY
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