18 Upper overedge looper
19 Lower overedge looper
20 Two-thread chainstitch looper
21 Threading aid for the two-thread chainstitch looper/cover stitch
looper
22 Swiveling stitch width latch
23 Movable upper blade
24 Fixed lower blade
25 Clamp spring for serging thread chains
26 Needle plate disengaging lever
27 Handwheel for lowering the upper blade
28 Converter
29 Tweezers
30 Allen key
This household sewing machine is designed to comply with IEC/EN 60335-2-28 and UL1594
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic safety precautions should always be followed,
including the following:
Read all instructions before using this household sewing machine.
DANGER - To reduce the risk of electric
shock:
• A sewing machine should never be left unattended when plugged in. Always unplug this
sewing machine from the electric outlet immediately after using and before cleaning.
• Always unplug before relamping. Replace bulb with same type rated 15 Watt.
WARNING - To reduce the risk of burns, fi re,
electric shock, or injury to persons:
• Do not allow to be used as a toy. Close attention is necessary when this sewing machine is
used by or near children and infi rm persons.
• Use this sewing machine only for its intended use as described in this manual. Use only
attachments recommended by the manufacturer as contained in this manual.
• Never operate this sewing machine if it has a damaged cord or plug, if it is not working
properly, if it has been dropped or damaged, or dropped into water. Return the sewing
machine to the nearest authorized dealer or service center for examination, repair, electrical
or mechanical adjustment.
• Never operate the sewing machine with any air openings blocked. Keep ventilation
openings of the sewing machine and foot controller free from the accumulation of lint, dust,
and loose cloth.
• Keep fi ngers away from all moving parts. Special care is required around the sewing
machine needle and blades.
• Always use the proper needle plate. The wrong plate can cause the needle to break.
• Do not use bent needles.
• Do not pull or push fabric while stitching. It may defl ect the needle causing it to break.
• Switch the sewing machine off (“0”) when making any adjustment in the needle area, such
as threading needle, changing needle, threading bobbin, or changing presser foot, etc.
• Always unplug sewing machine from the electrical outlet when removing covers,
lubricating, or when making any other user servicing adjustments mentioned in the
instruction manual.
• Never drop or insert any object into any opening.
• Do not use outdoors.
• Do not operate where aerosol (spray) products are being used or where oxygen is being
administrated.
• To disconnect, turn all controls to the off (“0”) position, then remove plug from outlet.
• Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
SAVE THESE INSTRUCTIONS
Simple, up-to-date sewing
Congratulations! You have bought a high-quality product that provides
unique advantages. Your new coverlock 4852 can take any material in its
stride and will sew through thick and thin for you.
Your PFAFF coverlock features the very latest in design and technology,
and it is just as simple to operate as this instruction manual is to follow.
Before you start sewing, please take the time to read these instructions
carefully. It is certainly time well spent, and is the best way to fi nd out just
what your machine can do and make full use of all its features.
If you have any further questions, just ask your authorized PFAFF dealer.
Your dealer is happy to be of service with any help or advice.
Lets get started! We wish you many enjoyable hours creating your very
own fashions and projects!
Open the accessory box 49 by gently
pressing the bottom of the box inwards. The
following accessories can be found in the
box:
1 Thread nets (5)
2 Overlock needle system EL X 705,
cat. no. 2002
3 Thread unreeling discs (5)
4 Transparent presser foot (F) for
cover stitch and two thread chainstitch
5 Clip on thread guide
6 Cleaning brush
7 Screw driver
8 Machine oil
9 Needlethreader
10 Needle inserting tool
11 Wrench
12 Replacement upper blade
13 Edge guide
Further accessories
The following accessories can be found
behind the swivel plate 12:
1 Converter
2 Tweezers
3 Allen key
Machine cover
The machine cover protects the machine
from dust and dirt. When the sewing
process is fi nished, push the telescopic
thread guide 32 together. The spool stand
34 must be pushed to its full extent in to the
machine, regardless of whether a spool is
attached. Place the cover over the machine.
The accessories should be stored in the
accessory box or compartments behind the
swivel plate.
88
Connecting the foot control
Connect the plug of the foot control to the
connection socket 39 of the machine. The
sewing speed is regulated by activating
the foot control. You may also regulate the
sewing speed by adjusting the slide on the
front side of the foot control.
Setting 3 = half of fi nal speed
Setting 8 = full fi nal speed
Master switch
When you turn on the master switch 38 the
sewing lamp is illuminated. The machine is
now operational.
Electrical connection
Connect the foot control cord with the wall
outlet.
Foot controls to be used:
AE040 - EU
AE044 - Australia
AE046 - United Kingdom
AE043 - USA/Canada
For the USA and Canada
This appliance has a polarized plug (one
blade wider than the other).
To reduce the risk of electric shock, it is
designed to fi t into a plorized outlet only one
way. If the plug does not fi t correctly into the
outlet, reverse the plug. If it still does not fi t,
contact a qualifi ed electrician to install the
proper outlet.
Do not modify the plug in any way.
99
Looper cover
Push the looper cover 7 fully to the right and
then swivel it down. Five types of stitches
and their threading paths are portrayed in
color on the inside of the looper cover.
Note: The electricity supply of the machine
is cut off as soon as the looper cover or
swivel plate 12 is opened, for safety reasons,
i.e. sewing with the machine is no longer
possible.
Waste container
Insert the upper latch of the waste container
45 into the upper slot of the looper cover 7.
Apply pressure to the lower part of the
container until the lower latches fl ick into
place in the lower slots of the looper cover.
1010
To remove the waste container, repeat this
procedure in the reverse order.
Spool holder
Before placing thread cones/spools on
machine you must pull the spool holder 34
fully away from the back of machine.
Telescopic thread guide
Pull the telescopic thread guide 32 upwards
to its highest position.
To ensure optimum thread feed, turn the
telescopic parts slowly until you hear the
locking balls fl ick into place.
Thread net
Synthetic threads generally unwind too
quickly from the thread spool. Thread nets
have been included to allow easy use of
these threads. Pull the thread net (located
in the accessory box) over the spool from
below. Place the spool on the spool holder
catching the bottom of the thread net with
the spool pin.
Thread unreeling disc
The thread unreeling disc (in the accessory
box) is used for small spools/spools with
notched or rough ends. Place the spool on
the spool pin 35. Place the thread unreeling
disc on top of the spool. Make sure the spool
dise 37 is used under the spool.
1111
Spool disc/cone thread adapter
It is advantageous to use the spool dise
37 when sewing with large spools (5,000
10,000 m). To do this, place the cone thread
adapter 36 onto the spool pin 35. With
synthetic threads, the spool discs help
eliminate vibration of the cones/spools
aiding in smoother feeding of the threads.
Clip on thread guide
Use the clip on thread guide accessory when
sewing with decorative thread. Clip this onto
the telescoping thread guide 32 and thread
the machine as shown in the illustration. Use
the thread net and/or the thread unreeling
disc if needed.
Presser foot lifter
The presser foot can be raised and lowered
using the presser foot lifter 43. The
maximum vertical lift of 6.5 mm for the
presser foot for particularly thick fabrics can
be achieved by pressing the presser foot
lifter towards the rear.
1212
Once an initial thread chain has been
created, the presser foot lifter no longer
needs to be raised if you continue working
with the same thread and presser foot. It is
suffi cient to gently lift the front part of the
presser foot using your thumb. Slide the
fabric under the raised part of the presser
foot. The fabric is automatically taken up and
fed into the machine when you activate the
foot control.
Presserfoot
With standard presser foot 10 use setting
”A” on the spring loaded presser foot latch
for the cover stitch (Prog. 02), the 2 thread
chainstitch (Prog. 01), the 5 thread safety
stitch seam (Prog. 09) and the 4 thread
safety stitch seam (Prog. 08).
Transparent presser foot F from the
accessories can also be used for the cover
stitch (Prog. 02).
For all other programs use standard presser
foot 10 and setting ”B” on the springloaded
presser foot latch.
Changing the presser foot
Switch off the electrical power
To remove: Raise the needle(s) to the
highest position by turning the hand wheel
towards you. Raise the presser foot and
press lever A at the rear of the presser foot
holder. The presser foot will be released
automatically from the holder. Pivot the
presser foot clockwise until the front half of
presser foot clears holder and remove by
sliding foot away from you towards back of
machine.
To attach: Place the presser foot behind and
perpendicular to the presser foot holder.
Pivot the presser foot counterclockwise
until the pin of the foot is directly under the
presser foot holder clamp. Lower the presser
foot lever and press lever A, if necessary,
until the foot then clicks into place.
Check: Please lift the presser foot lever to
ensure that the presser foot is properly
locked into place.
1313
Needle position
This machine has 4 needle positions and can
sew with a maximum of two needles at any
one time. The needle positions are 1 1, L2,
R11 and R2. The fastening screw is located
directly above the corresponding needle.
Note: If the needles 1 11 and L2 have been
inserted, the left needle will be somewhat
lower than the right needle.
The different needle positions are depicted
in a schematic drawing in the instruction
manual. Also refer to the examples above
and below. Insert the needle(s) as shown on
the program overview (see pages 40-43).
Note: If the needles R2 and 131 have been
inserted, the left needle will be somewhat
higher than the right needle.
1414
Changing the needle
Switch off the electrical power
To remove: Lower the presser foot and
move the needle(s) to the highest position
by turning the handwheel towards you. Push
the needle inserting tool (from the accessory
box 49) from below upward fully over the
needle. Loosen the fastening screw of the
needle (without removing it) with the Allen
key (behind the swivel plate) and pull the
needle down to remove.
To insert: Insert the needle into hole E of the
needle inserting tool, so that the fl at needle
shank K faces the fl at side L of the inserting
tool. Insert the needle fully into the holder
and tighten the fastening screws. Remove
the needle inserting tool.
Overlock needles types EL X 705, cat. no. 2002 are required for this machine.
1515
Threading the thread guides
Place the spools on the spool pins 35. You
will fi nd information on the thread net,
thread unreeling disc, spool disc and cone
thread adapter on pages 9 and 10. Thread
through the thread guides 31 from the back
to the front following the colored threading
paths.
Lift the carry handle 3 upwards. Thread
through the underside of the carrying handle
and through the rear thread guides 44 using
both hands to pull the thread down until
it slips under the thread guide. Guide the
thread through the tension discs and pull it
down until it is positioned fi rmly between
the tension discs. Return the carrying handle
to its original position.
1616
Note:
Thread in a sequence of 1 to 5.
Threading the upper overedge looper (pink)
Turn the handwheel towards you until the
upper overedge looper 18 is in its highest
position. Thread in a sequence of 1 to 8.
Note:
To make this task easier, use the tweezers
which can be found behind the swivel plate.
Thread through the thread guides 1 to 7,
which are marked with a pink dot.
Thread from the front through the eye of the
upper overedge looper 8. Pull approximately
4” (10 cm) of thread through the looper and
place it to the left under the presser foot.
1717
Threading the lower overedge looper
(yellow)
Turn the handwheel towards you until the
lower overedge looper 19 is on the extreme
right.
Thread in a sequence of 1 to 10.
1818
Note:
To make this task easier, use the tweezers
which can be found behind the swivel plate.
Thread through the thread guides 1 to 8,
marked yellow.
Press lever A downwards and hook the
thread into guide B. Please also refer to the
drawing below.
Note:
The lever returns automatically to its
position as soon as you start sewing.
Thread from the front through the eye of the
lower overedge looper C (= threading point
10).
Pull approximately 4” (10 cm) of thread
through the looper and place it to the left
under the presser foot.
1919
Threading the two thread chainstitch looper
and cover stitch looper (violet) for the
chainstitch
Turn the handwheel towards you until the
two thread chainstitch looper 20 is on the
extreme right.
Thread in a sequence of 1 to 11.
2020
Note:
To make this task easier, use the tweezers
which can be found behind the swivel plate.
Thread the thread guides which are marked
with a violet square in a sequence of 1 to 9.
Push lever A upward and hook the thread
into slot B. Also refer to the drawing below.
Note:
The lever returns automatically to its
position as soon as you start sewing.
Thread from the front through eye C of the
two thread chainstitch looper and the cover
stitch looper (= threading point 11).
Pull approximately 4” (10 cm) of thread
through the looper and place it to the left
under the presser foot.
2121
Exception:
Threading the two-thread chainstitch looper
and cover stitch looper for the cover stitch
(violet) (Prog. 02)
Turn the handwheel towards you until the
two thread chainstitch looper 20 is on the
extreme right.
Thread in a sequence of 1 to 10.
2222
Note:
To make this task easier, use the tweezers
which can be found behind the swivel plate.
Thread the thread guides, as shown in the
diagram, in a sequence of 1 to 8. Some of
the threads guides are marked with a violet
square.
Press lever A upward and hook the thread
into slot B. Also refer to the drawing below.
Note: The lever returns automatically to its
position as soon as you start sewing.
Thread from the front through eye C of the
two-thread chainstitch looper and the cover
stitch looper (= threading point 10).
Pull approximately 4” (10 cm) of thread
through the looper and place it to the left
under the presser foot.
2323
Threading the needles
Thread in a sequence of 1 to 8.
Note:
To make this task easier, use the tweezers
which can be found behind the swivel plate.
The thread must be guided through the
lower slot of thread guide 4.
2424
Pull approximately 4” (10 cm) of thread
through the looper and place it to the left
under the presser foot.
Note:
For the cover stitch the thread must also be
guided through the lower thread guide 7.
Exception:
Threading needle L2 when sewing a 5thread safety-stitch seam (Prog. 09), a 4thread safety-stitch seam (Prog. 08) and a
2-thread chainstitch (Prog. 01)
Thread in a sequence of 1 to 9.
Note:
To make this task easier, use the tweezers
which can be found behind the swivel plate.
The thread must be guided through the
upper slot of thread guide 5.
Pull approximately 4” (10 cm) of thread
through the looper and place it to the left
under the presser foot .
2525
Important note on threading
The needle(s) must always be threaded last
so that the needle threads do not run under
the looper thread as seen in drawing 1, but
instead over the looper thread as depicted
in drawing 2. Should this sequence not be
followed, thread breakage or missed stitches
can occur.
If the looper threads break, you must
pull the needle threads out of the needle
eye, rethread the loopier thread and then
rethread the needle threads.
Changing a spool on a threaded machine
Cut the threads off close to the spool and
replace with new spools. Tie together the
threads which are still in the machine with
the new threads, and pull the threads out
of the needle eyes. Raise the presser foot.
Pull on the needle threads until the knots are
about 6 inches (15 cm) past the last thread
guide in front of the needles. Cut the knots off
and pull the threads through the respective
needle eyes. The looper threads can be pulled
continuously past the looper eye and placed to
the left underneath the presser foot.
2626
Needle threader
Move the needle(s) into the highest position
and lower the presser foot. Place the thread
from right to left in notch A of the needle
threader (to be found in the accessory
box). One of the two triangles must point
upwards.
Place the needle threader onto the front
groove of the needle. Slide the needle
threader down to the needle eye and press it
lightly against the needle.
A small metal pin is pushed through the
needle eye and the needle is automatically
threaded. Thread loops must be pulled to
the back.
2727
Overview of the threading paths and threading sequences
Program 01:
2-thread chainstitch
Program 03:
2-thread fl atlock, narrow
Program 11:
2-thread serging, narrow
Program 12:
2-thread rolled hem
Program 13:
folded 2-thread rolled hem
Program 02:
cover stitch
Program 04
2-thread fl atlock, wide
2828
Overview of the threading paths and threading sequences
Program 05:
3-thread overedge. narrow
Program 14:
3-thread rolled hem
Program 15:
folded 3-thread rolled hem
Program 16
3-thread fl atlock, narrow
Program 07
4-thread overedge seam
Program 06:
3-thread overedge, wide
Program 17:
3-thread serging, wide
Program 18:
3-thread fl atlock, wide
Program 08:
4-thread safety-stitch seam
2929
Overview of the threading paths and threading sequences
Program 09:
5-thread safety-stitch seam
Program 10:
2-needle 3-thread assembly seam
Presser foot pressure
The pre-set presser foot pressure on the
machine is suitable for medium heavy
fabrics. The presser foot pressure does not
need to be adjusted for most fabrics. If you
are working with light or heavy fabrics then
you may need to adjust the pressure. In this
case, 6 setting positions are available which
you can select using the adjusting knob for
the presser foot pressure 17. The standard
setting is ”N”.
3030
Thread chain cutter
After fi nishing the seam, sew an approx. 6”
- 8,1” (15 20 cm) long thread chain. Pull the
thread chain from the right to left over the
thread chain cutter 33. This will cut off the
thread chain.
Clamp spring for serging thread chain 25
Using this feature you can secure the thread
chain at the start of the fabric by pulling it
into the seam. Stitch off a minimum 4” (10
cm) long thread chain and raise the presser
foot. Remove the thread chain carefully from
the swiveling stitch width latch 22. Pull the
thread chain forwards and clamp it under
the spring.
Butt the fabric up against the front of the
needle(s). If necessary, make an approx. 1.5”
(3 cm) cut into the fabric along the cut line
using a pair of scissors. Lower the presser
foot and start sewing. The thread chain pulls
automatically into the inside of the seam.
Note:
This feature cannot be used for either the
2-thread safety-stitch seam, the 4-thread
safety-stitch seam, the 2-thread chainstitch
or for the rolled hem.
3131
Disengaging the upper blade
Switch off the electrical power
Move the movable upper blade 23 into its
highest position by turning the handwheel
towards you. Remove the waste container
and open the looper cover and the swivel
plate. Push the knob for lowering the upper
blade 27 fully to the right.
To lower the upper blade turn the knob
towards you until the upper blades clicks
into place below. The upper blade is now
disengaged.
3232
Engaging the upper blade
Push the knob for lowering the upper blade
to the right and swivel the blade back until
it clicks into the operating position again.
Close the looper cover and the swivel plate
and reattach the waste container.
Swiveling stitch width latch
For standard overlock seams:
The swiveling stitch width latch 22 remains
in the basic position when sewing all types
of standard overlock seams (exception:
Program 01, 02).
For rolled hems:
Pull knob (A) to the right and swivel the
swiveling stitch width latch 22 downwards.
This setting allows you to sew all types of
rolled hems.
3333
Attaching the converter
Switch off the electrical power
The converter 28 must be attached for all
two thread seams (exception: Program 01)
and the two needle three thread assembly
seam. Open the swivel plate and remove the
converter 28 from its storage place.
Position the upper overedge looper 18 right
next to the needle by turning the handwheel
towards you.
Push the tip of the converter into the back
side of the upper overedge looper until it
clicks into place and push the converter onto
the overedge looper bracket.
3434
To remove the converter, gently push
the point of the converter from the eye of
the upper overedge looper. You can now
remove the converter by pulling it upwards
from the overedge looper bracket.
Setting the seam width
The required seam width can be adjusted
anywhere between 3.5 and 6 mm by turning
the adjusting knob for seam width 13. The
setting can be seen through the viewing
window 14.
The two thread chainstitch is sewn with a
clearance of 6.5 to 9 mm.
Note:
The top row of numbers on the dial refers to the seam width of a standard 3 thread overedge
seam. The width settings 3.5 mm through 6.0 mm are measured from needle R1 to the outer
fabric edge. This width is decreased by 2.0 mm when only using needle R2, i. e. you have a
seam width that is completely adjustable from 1.5 mm to 4.0 mm.
The bottom row of numbers refers to the seam of the 4 or 5 thread safety stitch seam. The
width settings 6.5 mm through 9 mm are measured from needle L2 to the outer fabric edge.
Measurements are shown in metric and fractions.
Illustration A: Should loops project out of
the workpiece, move the movable upper
blade 23 to the right by turning the seam
width adjusting knob upwards.
Illustration B: Should the stitching be too
tight, move the movable upper blade 23 to
the left by turning the seam width adjusting
knob downwards.
3535
Adjusting the machine to the cover stitch
(Prog. 02) and two thread chainstitch
(Prog. 01)
This is only necessary if you do not want to
trim the fabric edge. Insert the needle(s) (see
page 13) according to the overview of the
threading paths and threading sequences
(see page 26). Open the looper cover and
remove the blade guard 8 by pulling it
towards you.
Lower the swiveling stitch width latch (see
page 31) and disengage the upper blade
(see page 30). Ensure that the upper blade
is disengaged by turning the handwheel
towards you.
Disengage the upper overedge looper. Move
the upper overedge looper 18 into its lowest
position by turning the handwheel towards
you.
3636
Move the looper disengaging lever 9 to the
left. Ensure that the looper is disengaged by
turning the handwheel towards you.
Thread the two thread chainstitch looper and
the cover stitch looper (see pages 18 to 21)
and then the needle(s) (see page 22 and 23).
Press the power table 50 downwards into
the designated slot on the looper cover.
Close looper cover.
Note:
Please ensure that the upper overedge
looper is disengaged before attaching the
power table 50.
To return the machine to its previous
settings after sewing with the cover stitch or
two thread chainstitch:
Open the looper cover and remove the
power table.
Move the looper disengaging lever to the
right, thus re-engaging the upper overedge
looper.
Bring the swiveling stitch width latch into the
basic position (see page 31) and engage the
upper blade (see page 30).
Push the blade guard into the looper cover
and close the looper cover.
3737
Differential feed
The differential feed consists of two feed
dogs (A + B), one behind the other, which
feed the fabric. The movement of the
front feed dog (A) and thus the amount of
material to be fed can be regulated using
the regulator wheel 41. The setting range is
between 0.5 and 2.0.
The standard setting is 1.0, where the
movement of the front feed dog (A) is
synchronized with the rear feed dog (B).
This means that the front feed dog feeds the
same amount of fabric as the rear feed dog.
Note:
The function of the differential feed also
depends on the set stitch length and the type
of fabric being used.
Set the regulator wheel for the differential
feed 41 to 0.5. At this setting the front feed
dog feeds half as fast as the rear feed dog.
This means that the front feed dog feeds
only half as much fabric as the rear feed dog,
causing the fabric to stretch.
3838
Here you will avoid gathering/puckering
of the seam when working with very light
fabrics, such as silk and taffeta. Instead, a
smooth seam (A) will be achieved.
You can also achieve decorative effekts with
the differential feed dog. For example the
wavelike effect when using a rib knit (B).
Set the regulator wheel for the differential
feed 41 to 2.0.
Here the front feed dog feeds twice as fast
as the rear feed dog. This means that the
front feed dog feeds twice as much fabric
as the rear feed dog, causing the material to
gather.
The following table contains information on the differential feed settings. However, you
should always test your setting fi rst on a piece of scrap fabric.
Type of fabric / effect
Very light fabrics: silk, satin, poplin, taffeta, linings.
Normal fabrics: light and medium-heavy cottons, fi ne cords,
thermal-wear.
Light knitwear: jerseys, polo fabrics, cut-pile pullovers, tricot,
fi ne knitwear and gathered fabrics.
Heavy knitwear: sweatshirt fl eece, heavy gathered fabrics,
heavy knitwear.
Stretch - wavelike effect: medium and light knitwear, jerseys,
knitwear, ruffl ed sleeve and collar edges, skirt hems, dense
stitch lengths.
Here you will avoid stretching in the seam
when working with knitwear, such as jerseys
or gathered fabrics. Instead, a smooth seam
(A) will be achieved.
You can also achieve decorative effects
with the differential feed dog. For example
the gathering effect when using very light
fabrics (B).
Differential feed setting
gather
<2.0>
normal
<1.0>
stretch
<0.5>
Gathering: ruffl ing light materials and lace, seam allowances
for curves, arches on blouses, shirts, skirts, round pockets,
fl aps, stretching or gentle ruffl ing of arched sleeves
(shoulders), sleeve widths for cuffs or gathered fabrics.
3939
Adjusting the stitch length
You can set the desired stitch length
between 0.5 mm to 4.0 mm by turning the
stitch length adjustment knob (42).
Note
For the two thread chainstitch, the setting
should be 3.0 or higher.
Removing the needle plate
Raise the presser foot and move the
needle(s) to the highest position. Remove
the presser foot and open the swivel plate.
Press down the needle plate disengaging
lever 26. The needle plate 11 is raised out of
its mount. The needle plate can be removed
to the left.
Note:
The machine should be unthreaded when
removing the needle plate.
4040
Inserting the needle plate
Place the needle plate to the rear on the
guide pin (A) and press down at the front
until you hear it click into place.
Securing the upper blade
Switch off the electrical power
It is recommended to secure the movable
upper blade 23 before sewing heavy fabrics.
Raise the needle(s) to its highest position and
open the swivel plate. Tighten the screw fully
using the Allen key. This screw should always
be slightly loosened again after sewing heavy
fabrics.
Note:
The seam width can no longer be adjusted
once the upper blade is secured.
Setting thread tension
The following pages contain directions for setting thread tensions for all programs. Adjust
the tension by turning the tensioning wheel until the dot marker is at the desired setting.
The settings for adjusting thread tension are recommendations. Fabric type, thread quality
and needle gauge will infl uence seam results. Always sew off a test seam onto a piece of
scrap fabric and check the thread loops. Adjust the thread tension if necessary.
Adjusting the tension settings is described on pages 46 to 56.
4141
ProgramApplication
Program 01
2 thread chainstitch
Joining fabric layers where a
traditional pressed open seam
is required. Also works well as
a basting stitch for test fi tting
garments.
Needle
position
Stitch
length
3-43.5
Stitch
width
Program 02
Cover stitch
Program 03
2-thread fl atlock, narrow
Program 04
2-thread fl atlock, wide
Program 05
3-thread overedge narrow
Program 06
3-thread overedge wide
Program 07
4-thread overedge
Sewing hems and fancy stitches.
Serging light fabrics. Joining stretch
fabrics with a fl atiock seam.
Serging medium heavy fabrics.
Joining stretch fabrics with a fl atlock
seam.
Serging light (easily frayed) fabrics.
Serging tightly woven (easily
frayed) fabrics.
Joining and simultaneous serging of
all fabrics, in particular stretchy fabrics.
3-43.5
25.5
25.5
25.5
35.5
2.55.5
Program 08
4-thread safety-stitch seam
Program 09
5-thread safety-stitch seam
4242
Joining and simultaneous serging of
tightly woven fabrics.
Joining and simultaneous serging of
tightly woven fabrics.
38.5
38.5
Stitch width latch 22
■ = top ® = bottom
Looper
disengaging
level 9
Power table 50
● = with
° = without
Converter 28
■ = with
® = without
Thread tension
The value refer to medium-heavy fabrics and normal polyester thread
blue green pink yellow violet
®
®
■▲
■▲
■▲
■▲
▼●
▼●
°
°
°
°
®
®
■
■
®
®
5.02.0
6.06.01.0
1.55.0
1.55.5
4.03.02.0
5.02.02.0
■▲
■▲
■ ▲
°
°
°
®
■
®
5.04.02.02.0
5.01.55.52.0
5.05.02.02.02.0
4343
ProgramApplication
Program 10
2-needle, 3-thread assambly seam
Joining and simultaneous serging of
light, very stretchy fabrics.
Needle
position
Stitch
length
25.5
Stitch
width
Program 11
2-thread serging, narrow
Program 12
2-thread rolled hem
Program 13
Folded 2-thread rolled hem
Program 14
3-thread rolled hem
Program 15
Folded 3-thread rolled hem
Program 16
3-thread fl atlock, narrow
Serging light fabrics.
Serging very light fabrics.
Decorative edges.
Serging very light fabrics.
Decorative edges.
Serging light to medium-heavy
fabrics. Decorative edges.
Serging light to medium-heavy
fabrics. Decorative edges.
Serging medium heavy fabrics.
Joining stretch fabrics with a fl atlock
seam and decorative edges.
1.55.5
1-25.5
1-25.5
1-25.5
1-25.5
1.55.5
Program 17
3-thread serging, wide
Program 18
3-thread fl atlock, wide
4444
Serging tightly woven (non-fraying)
fabrics.
Joining stretch fabrics with a fl atlock
seam and decorative edges.
25.5
25.5
Stitch width latch 22
■ = top ® = bottom
Looper
disengaging
level 9
Power table 50
● = with
° = without
Converter 28
■ = with
® = without
Thread tension
The value refer to medium-heavy fabrics and normal polyester thread
blue green pink yellow violet
■▲
■▲
®
®
®
®
▲
▲
▲
▲
°
°
°
°
°
°
■
■
■
■
®
®
5.04.01.0
4.01.0
1.56.0
4.04.0
5.04.03.0
5.02.57.5
■▲
■▲
■ ▲
°
°
°
®
®
®
1.52.06.0
7.00.58.0
1.02.07.0
4545
Important notes on sewing with the cover
stitch
The power table is marked with various units
of measurement. The upper fi gures are in cm.
The lower fi gures are in inches.
Note: The hemmer guide H2 is available as
an optional accessory. With this optional
accessory you can hem your fabric
effortlessly without having to press under the
hem edge prior to sewing the cover stitch.
Preparing the fabric:
When not using the H2 optional accessory
guide, it is useful to press under the fabric
edge before hemming it. The width of fabric
to be pressed under must be 0.5 cm wider
than the fi nished hem width. Example: Press
under a one inch (2.5 cm) fabric width to sew
a fi nished hem of 3/4 inch (2 cm).
Note: Set the seam width at 3.5 cm.
To start sewing:
Raise the presser foot and place the fabric
under the presser foot so the needles pierce
the fabric for the fi rst stitch. Position the
fabric at the desired width using the marked
guidelines on the power table. When starting
to sew, pull the fabric taut towards the rear
and sew slowly. The speed may be increased
as you sew further along the fabric.
4646
Finishing sewing:
1. When sewing to the end of the fabric:
Tightly hold the threads at the end of the
seam. Sew slowly off the fabric while lightly
pulling the threads toward the rear of the
machine.
Note: The differential feed may need to be
adjusted slightly to allow your fabric to lie
perfectly smooth. Test your settings fi rst on
a piece of scrap fabric.
2. If sewing on a tubular item, i.e. pant or
sleeve hem:
Sew around tubular item, oversewing 4-5
stitches at the beginning of your seam ’ After
the last stitch, turn the hand wheel towards
you until the needles pierce the fabric
and you have heard each needle ”click”
(just before the needles are in the lowest
position).
After the second ”click” tum the handwheel
away from you until the needles are in their
highest position. Raise the presser foot (this
will release the tension on the threads). Hold
the threads tightly at the end of the seam
and pull the fabric from the machine. Cut the
threads. Pull the threads through to the back
of the fabric and knot them.
Edge guide
Push the edge guide (included in your
accessory box) into the guide holder A
from the left. The edge guide can be set as
required by sliding it to the left or right.
The edge guide is useful for serging searm
at regular intervals with the cover stitch or
two thread chainstitch.
4747
Stitch formation correction measures
cover stitch
Program 02
When all tensions are correctly set, the
needle threads (green and blue) are just
slightly visible on the underside of the fabric.
The looper thread (violet) is situated loosely
in between.
The right needle thread (green) is too loose,
causing large loops on the underside of the
fabric.
Set the green thread tension to a higher
value.
4848
The needle threads (green and blue) are set
too tightly causing folds in the fabric.
Set the green and blue thread tension to a
lower value.
5-thread safety-stitch seam
Program 09
Since the 5-thread safety stitch seam consists of the 2-thread chainstitch and the 3-thread overedge seam, you can refer to the
correction possibilities of these seam below
and on page 49.
4-thread safety-stitch seam
Program 08
Since the 4-thread safety stitch seam
consists of the 2-thread chainstitch and
the 2-thread fl atlock, you can refer to the
correction possibilities of these seam below
and on page 51.
Note: Attach the converter (see page 32),
when sewing a 4-thread safety stitch seam.
2-thread chainstitch
Program 01
When all tensions are correctly set, the
needle thread (blue) is just slightly visible on
the underside of the fabric.
The needle thread (blue) is too loose,
causing larger needle thread loops on the
underside of the fabric.
Set the blue thread tension to a higher value.
4949
4-thread overedge seam
Program 07
When all tensions are correctly set, the loops
of both looper threads (pink and yellow) are
directly on the edge of the fabric.
The needle threads (blue and green) are too
loose, causing larger loops of needle thread
on the underside of the fabric.
Set the blue and green thread tension to a
higher value.
The upper looper thread (pink) appears on
the underside of the fabric.
Set the pink thread tension to a higher value
and/or the yellow thread tension to a lower
value.
5050
The lower looper thread (yellow) appears on
the top side of the fabric.
Set the yellow thread tension to a higher
value and/or the pink thread tension to a
lower value.
3-thread overedge seam
narrow and wide
Program 05 and 06
When all tensions are correctly set, the loops
of both looper threads (pink and yellow) are
directly on the edge of the fabric.
The needle thread is too loose, causing
loops on the underside of the fabric.
Set the relevant needle thread tension to a
higher value.
The upper looper thread (pink) appears on
the underside of the fabric.
Set the pink thread tension to a higher value
and/or the yellow thread tension to a lower
value.
The lower looper thread (yellow) appears on
the top side of the fabric.
Set the yellow thread tension to a higher
value and/or the pink thread tension to a
lower value.
5151
3-thread fl atlock
narrow and wide
Program 16 and 18
The needle thread is too tight.
Set the needle thread tension (blue) to a
lower value.
The upper looper thread (pink) appears on
the underside of the fabric.
Set the pink thread tension to a higher value.
5252
The lower looper thread (yellow) is too
loose.
Set the yellow thread tension to a higher
value.
2-thread fl atlock
narrow and wide
Program 03 and 04
When all tensions are correctly set, the loops
of both threads are directly on the underside
of the fabric.
Note: The converter (see page 32) must be
attached to sew the 2-thread fl atlock seam.
The needle thread is too loose or the lower
looper thread (yellow) is too tight.
Set the relevant needle thread tension to
a higher value and/or the yellow thread
tension to a lower value.
The lower looper thread (yellow) is too
loose and/or the needle thread is too tight.
Set the yellow thread tension to a higher
value and/or the relevant needle thread
tension to a lower value.
5353
3-thread rolled hem
Program 14
The upper needle thread (green) is too loose.
Set the green thread tension to a higher
value
The upper looper thread (pink) appears on
the underside of the fabric.
Set the pink thread tension to a higher value
and/or the yellow thread tension to a lower
value.
5454
The lower looper thread (yellow) appears on
the top side of the fabric.
Set the yellow thread tension to a higher
value and/or the pink thread tension to a
lower value.
3-thread rolled hem (folded)
Program 15
The upper needle thread (green) is too loose.
Set the green thread tension to a higher
value.
The upper looper thread (pink) only partly
loops around the fabric edge.
Set the pink thread tension to a lower value
and/or the yellow thread tension to a higher
value.
The lower looper thread (yellow) appears on
the top side of the fabric.
Set the yellow thread tension to a higher
value and/or the pink one to a lower value.
5555
2-thread rolled hem
Program 12
Note: The converter (see page 32) must be
attached to sew the 2 thread rolled hem.
The upper needle thread (green) is too tight.
Set the green thread tension to a lower value
and/or the yellow thread tension to a higher
value.
5656
The lower looper thread (yellow) is too tight.
Set the yellow thread tension to a lower
value and/or the green thread tension to a
higher value.
2-thread rolled hem (folded)
Program 13
Note: The converter (see page 32) must be
attached to sew the 2 thread rolled hem.
The upper needle thread (green) is too loose.
Set the green thread tension to a higher
value and/or the yellow thread tension to a
lower value.
The lower looper thread (yellow) is too
loose.
Set the yellow thread tension too a higher
value.
5757
2-needle 3-thread assembly seam
Program 10
Note: The converter (see page 32) must
be attached to sew the 2-needle 3-thread
assembly seam.
The lower needle thread (blue) is too loose.
Set the blue thread tension to a higher value.
The upper needle thread (green) is too loose.
Set the green thread tension to a higher
value.
5858
The lower looper thread (yellow) is too tight.
Set the yellow thread tension to a lower
value.
Thread chart for 2- , 3- and 4-thread overedge seams
FabricThreadStitch length
Light fabrics:
organdy, fi ne knitwear,
taffeta, silk,
lining fabrics
Medium heavy fabrics:
cotton, tricot, linen, dress
fabrics
Heavy fabrics: tweed, suit
fabrics, denim, heavy cloth
Knitwear:Cotton no. 40 - 60
2- or 3-thread rolled hemsPolyester thread no. 120 - 140
Cotton no. 50 - 70
Synthetic thread no. 70 - 140
Cotton no. 40 - 60
Synthetic thread no. 70 - 140
Cotton no. 30 - 50
Synthetic thread no. 70 - 140
Synthetic thread no. 70 - 140
Mercerized thread (bulk thread)
2.0 - 4.0 mm
2.0 - 4.0 mm
2.0 - 4.0 mm
2.0 - 4.0 mm
1.0 - 2.0 mm
5959
Machine maintenance
Cleaning the machine
Switch off the electrical power
Remove the waste container and open the
looper cover and swivel plate. Disengage the
upper blade (see page 30) and remove the
presser foot and the needle plate.
Use the accessory brush provided to remove
any waste thread from the upper and lower
blades, the differential feed and the looper
area.
Lubricating the machine
Switch off the electrical power
Move the upper overedge looper into its
highest position. Lubricate the points shown
above with the oil provided (located in the
accessory box) every time you clean the
machine. One or two drops of PFAFF sewing
machine oil are suffi cient. All other parts are
manufactured from special materials and do
not require any lubrication.
6060
Cleaning the rubber feet
Clean the rubber feet from time to time with
alcohol. This ensures good stability.
Changing the upper blade
Switch off the electrical power
To remove: Set the adjusting knob for seam
width to 3.5 mm. Fasten the upper blade
(see page 39) before loosening the fastening
screw (A) with the wrench provided in the
accessory box. Then remove the upper
blade.
To insert: Attach the new upper blade and
gently tighten the fastening screw. Then turn
the handwheel until the upper blade is in the
lowest position.
In this position the front edge of the upper
blade must be 0.5 to 1.0 mm lower than the
cutting edge of the lower blade. When the
upper blade has been properly inserted you
can fully tighten the fastening screw. Loosen
the screw to the movable upper blade.
6161
Changing the light bulb
Switch off the electrical power
Using the screw driver in the accessory
box loosen the fastening screw to the
sewing light cover 16 until the cover can be
removed.
Push the light bulb fully into its socket.
Rotate counter clockwise through half a turn
and remove.
6262
Guide the new light bulb (max. 15 W) into
the socket and twist until both pins on the
bulb click into place. Press the bulb right into
the socket, twisting it clockwise until it is
securely fi xed.
Replace the sewing light cover and tighten
the fastening screw.
Sewing problems and their solutions
This machine has been developed with ease of operation in mind. No diffi cult or tricky set tings
need to be made. Sewing problems of the kind described below may occur as a result of minor
adjustment and operating errors. They can be easily adjusted by following the in structions.
ProblemCauseSolution
Needle breakageThe needle was bent or the
Thread breaksIncorrectly threaded.
Skipping stitchesNeedle bent or point
Stitch formation
faulty
3- or 4-thread
overedge seam has
an irregular
appearance and the
upper looper thread
has not interlocked
in the seam.
Machine will not
operate although
master switch is on.
Fabric not neatly
trimmed
Puckered seamsThread tension too tight.
Fabric not fed
through evenly
point damaged.
The needle was not fully
inserted.
The fabric was pulled too
fi rmly.
Thread has caught.
Thread tension is too tight.
Needle not fully insert.
Incorrect needle used.
damage.
Needle not fully inserted.
Incorrect needle used.
incorrectly threaded.
Incorrect setting of thread
tension.
The converter is attached.The converter must be removed (see
Power supply interrupted.Close looper cover (see page 8).
Waste thread between
upper and lower blade
Upper blade is blunt.
Incorrect setting of
differential feed.
Thread has caught due to
incorrect threading
Stitches too short.
Sewing foot pressure too
low for heavy fabrics.
Sewing foot pressure too
high for lightweight fabrics.
Insert new needle
(see page 13).
Insert needle fully
(see page 13).
Do not pull on the fabric when
sewing.
Thread properly (see page 14 - 23).
Check if the thread is caught on the
spool stand etc.
Correct the tension (see page 46 - 56).
Insert needle correctly (see page 13).
Use needle system EL X 705.
Insert new needle (see page 13).
Insert needle correctly (see page 13).
Use needle system EL X 705.
Thread properly (see page 14 23).
Re-set thread tensions (see page 46
- 56).
page 32).
Clean blades.
Replace upper blade (see page 59).
Reduce thread tension.
Re adjust differential feed (see pages
36, 37).
Thread correctly (see pages 14 - 23).
Increase stitch length (see page 38).
Increase sewing foot pressure (see
page 28).
Reduce sewing foot pressure (see
page 28).
6363
Optional accessories
This machine offers a wide range of optional accessories for special serging details. Consult
your PFAFF dealer.
Optional accessoryOrder No.Use
Multi-purpose foot M29 924 993 82-002Foot, to which guides Hl, H2 and H3 can be
attached.
Lace and braiding
guide Hl
Hemmer guide H229 924 993 82-001Guide for hemming/turns under one inch
Bias tape guide H329 924 993 82-004Guide for applying bias tape as edging.
Clear foot N29 924 993 82-006Presser foot with groove.
Fancy stitch guide Nl29 924 993 82-007For stitching down a double chainstitch or a
Faggoting guide F229 924 993 82-008Guide for edge joining two pieces of fabric
Lace guide F329 924 993 82-005Guide for applying lace (on the top side of
Flat-felled-seam guide F429 924 993 82-009Guide for sewing fl at-felled seams. Use
Cording foot K29 924 993 82-011For serging pintucks with the cording
Accessory holder29 924 993 82-021Holder, to which the following accessories
Retaining screw29 924 993 82-023For securing the following accessories to the
Edge guide with units
of measurement
Gathering/Shirring
tongue
Tape binder 40 mm29 924 993 82-031For binding the fabric edge with 40 mm
Swiveling arm29 924 993 82-024For attaching the following accessories to
Curved seam guide29 924 993 82-025For serging a curved piece to a straight piece
Piping and welting
accessory
29 924 993 82-018For shirring/gathering and joining two pieces
29 924 993 82-020For sewing on bands and braiding. Gimp
29 924 993 82-028Presser foot for guiding and sewing in piping
29 924 993 82-022For guiding the fabric edge and measuring
29 924 993 82-027For gathering/shirring and joining two pieces
29 924 993 82-030Together with piping foot E, for binding and
7.5 mm - 10 mm.
10 mm - 13 mm.
of fabric simultaneously.
seams.
cords and thread and bands with decorative
threads can be stitched over using this foot
together with guide K2.
and welting.
together with the retaining screw and the
swiveling arm can be attached.
accessory holder.
cut widths and seam widths simultaneously
(use the machine’s standard presser foot).
of fabric simultaneously (use the machine’s
standard presser foot).
tape. Binding width 10 - 12 mm. (Use the
machine’s standard presser foot.)
the accessory holder.
of fabric (use the machine’s standard presser
foot).
guiding piping and gimp between two layers
of fabric.
6565
Specifi cations
Maximum sewing speed 1300 stitches/min.
Seam width 1.4 mm - 9.0 mm
Cover stitch width 5 mm
Stitch length 0.5 mm - 4 mm
Presser foot exchangeable
Lubrication manual
Presser foot height 4.5 mm
Overedge stroke 2.0 mm
Needle system EL X 705, cat no. 2002
Needle siw 80/12, 90/14
Number of threads 2,3,4,5
Dimensions (width x height x depth) 355 x 290 x 300 mm
Weight 8.6 kg
Please note that on disposal, this product must be safely
recycled in accordance with relevant National legislation
relating to electrical/electronic products. If in doubt please
contact your retailer for guidance.
Intellectual property
Patents protecting this product are listed on a label positioned
underneath the sewing machine.
PFAFF and IDT (image) are registered trademarks or
trademarks of VSM Group AB.
Parts of the coverlock 4852
31 Thread guides with color coding
32 Telescoping thread guide
33 Thread chain cutter
34 Thread spool stand
35 Thread spool pin
36 Cone thread adapter
37 Spool disc
38 Electrical power master switch
39 Machine socket, foot control
40 Handwheel
41 Regulator wheel for differential feed
42 Stitch length adjustment knob
43 Presser foot lifter
44 Rear thread guides
45 Waste container
46 Foot control
47 Foot control plug for machine
48 Power cord
49 Accessory box
50 Power table