Mains voltage (set for): ..........................................................230 V ± 10%, 50/60 Hz, 1 phase
Power input: .....................................................................................................approx. 3500 W
Heating capacity: .............................................................................................approx. 3300 W
Fuse: .................................................................................................................................. 16 A
Leakage current ........................................................................................................... < 5 mA
◆
Noise data:
Emission sound level at the workplace: ............................................................. L
<70 dB(A)
pA
(Noise measurement in acc. with DIN 45 635-48-A-1, ISO 11204, ISO 3744, ISO 4871)
Ambient temperature
85% rel. humidity (condensation not permitted): ...................................................... 5 – 40° C
Net weight: ........................................................................................................approx. 120 kg
▲
Subject to alterations
■
KpA = 2,5 dB
◆
Due to the use of network fi lters there is a nominal leakage current of <5 mA.
■
11
Disposal of Machine
4 Disposal of Machine
● Proper disposal of the machine is the responsibility of the customer.
● The materials used for the machine are steel, aluminium, brass and various plastic
materials. The electrical equipment comprises plastic materials and copper.
● The machine is to be disposed of according to the locally valid pollution control regula-ti-
ons; if necessary, a specialist ist to be commissioned.
Care must be taken that parts soiled with lubricants are disposed of separately
according to the locally valid pollution control regulations!
12
Transportation, packing and storage
5 Transportation, packing and storage
5
.01 Transportation to customer‘s premises
The machines are delivered completely packed.
5.02 Transportation inside the customer‘s premises
The manufacturer cannot be made liable for transportation inside the customer‘s premises
nor to other operating locations. It must be ensured that the machines are only transported
in an upright position.
5.03 Disposal of packing materials
The packing materials of this machine comprise paper, cardboard and VCE fi bre. Proper dis-
posal of the packing material is the responsibility of the customer.
5.04 Storage
If the machine is not in use, it can be stored as it is for a period of up to six months, but It
should be protected against dust and moisture.
If the machine is stored for longer periods, the individual parts, especially the surfaces of
moving parts, must be protected against corrosion, e.g. by a fi lm of oil.
13
Explanation of symbols
6 Explanation of symbols
In this instruction manual, work to be carried out or important information is accentuated by
symbols. These symbols have the following meanings:
Note, information
Cleaning, care
Lubrication
Maintenance, repairs, adjustment, service work
(only to be carried out by technical staff)
14
Controls
7 Controls
7
.01 Summary of controls
8
4
3
5
7
6
2
Fig. 7 - 01
● Main switch, see Chapter7.02
● Pedal 2, see Chapter7.03
● Adjustment wheel 3 for roller clearance, see Chapter7.04
● Lift limiter 4, see Chapter7.05
● Control panel 5, see Chapter7.06
1
● Top feed roller 6
● Bottom feed roller 7
● Key-switch, see Chapter 11 .04.02 Rights of access
15
Controls
7.02 Main switch
● The machine is switched on or off by tur-
ning main switch 1.
Position "0" : Machine is switched off
Position "1" : Machine is switched on
After the machine has been
1
switched on, fi rst of all the
"basic position" function must
be pressed, see Chapter 8.03
Switching the machine on/off.
Fig. 7 - 02
7.03 Pedal
+3
The function method of the pedal
depends on the selected
pedal mode (level or fl ip-fl op
mode), see Chapter 11 .04 Further
0
settings
+1
0 = neutral position
1 = lower top feed roller
+
+2 = engage heating element /
sealing start
+3 = Cut tape / switch to cold or hot press
-1 = stop sealing operation /
+2
raise top feed roller
16
-1
Fig. 7 - 03
Controls
7.04 Adjustment wheel for the roller clearance
● Turn adjustment wheel 1 to change the
1
distance between the top and bottom
feed roller.
The clearance can be read on the scale.
Fig. 7 - 04
7.05 Lift limiter
● After loosening knurled nut 1, adjust the
top lift limit of the feed roller by turning
screw 2.
2
1
Fig. 7 - 05
17
Controls
7.06 Control panel
1
2 GB
max.
Fig. 7 - 06
The current operating conditions are displayed on control panel 1. Operation takes place in a
constant dialogue between the control unit and the operator. For this purpose, depending on
the operating condition of the machine, different symbols and/or texts are displayed. If the
symbols or texts are framed, these show functions which can be selected by pressing the
appropriate position on the monitor. By pressing the corresponding function this is carried
out or switched on or off immediately, or a further menu appears, e.g. for entering a value.
Activated functions are shown with inverted symbols. Unframed symbols or texts are only
used for display purposes and cannot be selected by pressing.
To read programs or to install machine software, use the sd-card 2 in the control
panel.
2
18
Description of the functions
Normal symbol = function switched off (inactive)
Inverted symbol = function switched on (active)
Installation and commissioning
8 Installation and commissioning
The machine must only be mounted and commissioned by qualifi ed personnel!
All relevant safety regulations are to be observed!
8.01 Installation
The site where the machine is installed must be provided with suitable connections for the
electric current, see Chapter 3 Specifi cations.
It must also be ensured that the standing surface of the machine site is fi rm and horizontal,
and that suffi cient lighting is provided.
The method of packaging used requires that the table top be lowered for trans-
port. The following is a description of how to adjust the height of the table top.
8.01.01 Adjusting the table-top height
1
2
Fig. 8 - 01
● Loosen screws 1 and 2 and set the desired table-top height
● Tighten screws 1 well.
● Adjust the position of the pedal so that you can operate it comfortably and tighten screw 2.
2
1
19
Installation and commissioning
8.01.02 Fitting the sealing tape reel holder
1
2
2
Fig. 8 - 02
● Fasten sealing tape reel holder 1 with screws 2.
8.02 Commissioning
● Before commissioning the machine clean it thoroughly, see Chapter 12 Care and Main-
tenance!
● Check the machine, in particular the electric cables and the pneumatic connection tubes,
for any damage.
● Have a qualifi ed person check whether the motor can be driven with the existing power
voltage.
If there are any differences, the machine must defi nitely not be operated!
The machine must only be connected to a suitably earthed socket!
● Connect the machine to the compressed air system. A pressure of 6 bar should be dis-
played on the manometer. If necessary, set this value, see Chapter 12.03Checking /
adjusting the air pressure.
20
The air must be completely oilfree and dry.
The compressed air quality infl uences the service life of the heating cartridge
in the air heater. If the air is very damp, a compressed air cold drier with
preliminary fi lter and seccondary fi ne fi lter must be installed in front of the
heat-sealing machine.
Installation and commissioning
8.03 Switching the machine on/off
● To switch on the machine, turn the main switch to the "I" position, see Chapter 7.02 Main
switch.
● After the boot operation of the control unit, call up the "basic position" function.
● To switch off the machine, call up the input function.
● Call up the "pause" function and wait until the blast air switches off automatically.
Danger of damage to the heating cartridge!
The hot air temperature must not exceed 100°C when switched off!
Before switching off the compressed air system, wait until the blast air swit-
ches off automatically!
● Turn the main switch to the "0" position, see Chapter 7.02Main switch.
21
Installation and commissioning
8.04 Selecting the language and units
● Switch on the machine, see Chapter 8.03Switching the machine on/off.
● Call up the input menu.
● Call up the settings menu.
● Call up the "language setting" menu.
● Select the appropriate language and units.
22
Preparation
9 Preparation
All regulations and notes in this Service Manual must be observed!
Special attention must be paid to the safety regulations!
All setting-up work must only be carried out by personnel with the appropriate
training!
9.01 Inserting the sealing tape
1
2
5
4
Fig. 9 - 01
The sealing tape real holder must be adapted to the inner diameter of the sealing tape reel:
● For small inner diameters turn the front disk 1, so that the small disk 2 is positioned op-
posite holder 3. The sealing tape reel can be fi tted to the holder directly.
3
100-014
Fig. 9 - 02
● For large inner diameters turn the front disk 1, so that the large disk 2 is positioned oppo-
site holder 3. Slide fi tting 4 onto holder 3 and push the sealing tape reel onto it.
When the sealing tape unwinds it should not touch the inner wall of the sealing
tape reel holder.
9.01.02 Adjusting the sealing tape brake
● Adjust the sealing tape brake with nut 5 so that the sealing tape reel cannot continue mo-
ving, but the sealing tape can be drawn off rapidly.
23
Preparation
9.01.03 Inserting the sealing tape
The sealing tape should run in the centre of the feed rollers and be guided in a
narrow channel but still run easily through the guide.
2
3
1
Fig. 9 - 03
● Switch on the machine.
● Loosen knurled nut 1 and adjust guide unit 2 with knurled screw 3.
● Tighten knurled nut 1.
● Cut the sealing tape at a slant and lead it through guide unit 2, until it becomes visible un-
der unit 2.
● Start a cutting operation.
The sealing tape is drawn in and cut.
24
Danger of injury from the tape knife!
Do not touch the tape cutting device by hand!
Use tweezers!
Preparation
9.02 Adjusting the feed roller clearance
The feed roller clearance depends on the thickness of the material to be sealed.
The clearance is adjusted correctly, when one ply of the workpiece fi ts just bet-
ween the feed rollers when the top feed roller is lowered.
3
1
2
Fig. 9 - 04
● Switch on the machine.
● Lower the top feed roller.
● Adjust the clearance between the rollers with adjustment wheel 1 depending on the
workpiece and sealing method, see Chapter 7.04 Adjustment wheel for roller clearance.
● Loosen knurled nut 2.
● Set the lift limit to match the sealing material and application using cross handle screw 3.
● Tighten knurled nut 2.
25
Preparation
9.03 Selecting the production type
The program selection function is used to choose between the types of production
- Manual heat sealing (Chapter 10.02)
- Programmed heat sealing with individual programs (Chapter 10.05)
- Programmed heat sealing with sequences (Chapters 10.07) and
- Dynamic sealing (see Chapter 10.03).
The types of production listed above, particularly their functions, are explained
in more detail in Chapter 10 Heat sealing.
● Switch on the machine.
2x
● Call up program selection.
● Call up manual heat sealing, the production type, "Manual Heat Sealing" is activated.
or
● Select the desired program number.
(Selection can also be made by entering the program number on the fi gure panel directly.)
● Confi rm selection and quit selection menu, die production type "Programmed Heat
Sealing with individual program" is activated.
26
or
● Call up sequence selection.
Preparation
● Select desired sequence number.
(Selection can also be made by entering the sequence number on the fi gure panel directly.)
● Confi rm selection and quit selection menu, die production type "Programmed Heat
Sealing with sequence program" is activated.
or
2x
● Call up Dynamic Sealing, the "dynamic sealing" production type is activated.
27
Preparation
9.04 Entering the sealing parameters (Manual Heat Sealing)
● Switch on the machine.
● Call up program selection.
2x
● Call up manual heat sealing.
After selecting "Manual Heat Sealing", also see Chapter 9.03Program Selection, following
values can be entered depending on the sealing method:
- Sealing temperature
In addition to the set sealing temperature, the values for the regulation ratio
(off = heating off) and the current actual temperature appear in the appropriate symbol.
- Sealing speed
In addition to the sealing speed, the value for the difference in speed in % between the
top and bottom feed rollers appears in the appropriate symbol.
- Type of heating nozzle with hot air volume
- Roller pressure
28
The values can be entered directly by pressing the appropriate key symbol.
In Programmed Heat Sealing the direct input of sealing parameters is not
possible. The alteration must be made in the appropriate sealing program, see
Chapter 10.04Creating/editing a heat sealing program.
Preparation
9.04.01 Entering the sealing temperature
● Increase or reduce the value for the sealing temperature directly.
or
● Call up the fi gure panel to enter the sealing temperature.
● Enter the value for the sealing temperature within the permitted range.
● Conclude the input, permissible values will be taken over.
Description of further functions
Clear
When this function key is pressed, the value is set at "0".
Arrow keys
When these function keys are pressed, the value is increased or reduced.
Esc
When this function key is pressed, the input is cancelled without the value entered being
taken over.
29
Preparation
9.04.02 Entering the sealing speed
● Increase or reduce the value for the sealing speed directly.
or
● Call up the fi gure panel to enter the sealing speed.
● If necessary call up the fi gure panel to enter the speed difference between the top and
bottom feed roller.
● Enter the value for the speed difference within the permitted range.
● The speed difference results from the change in speed of the top feed roller, which ro-
tates either more quickly or more slowly than the bottom feed roller. The value for the
speed difference depends on the material and application.
● Conclude the input, permissible values will be taken over.
● Enter the value for the sealing speed within the permissible range.
● Conclude the input, permissible values will be taken over.
30
Loading...
+ 76 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.