This machine is constructed in accordance with the European regulations indicated in the
conformity and manufacturer’s declarations.
In addition to this instruction manual, please also observe all generally accepted, statutory
and other legal requirements, including those of the user’s country, and the applicable pollu-
tion control regulations! The valid regulations of the regional social insurance society for oc-
cupational accidents or other supervisory authorities are to be strictly adhered to!
● The machine may only be operated by adequately trained operators and only after these
have read the appropriate Instruction Manual!
● The danger and safety instructions attached to the machine must be followed!
● The machine may only be used for the purpose intended and may not be operated wit-
hout its safety devices. All relevant safety regulations must be adhered to.
● When changing the feed rollers or the hot air nozzle, when leaving the machine unatten-
ded or during maintenance work, the machine must be disconnected from the power
supply by operating the main switch or by pulling out the plug!
● The daily maintenance work may only be carried out by appropriately trained personnel!
● During repair and maintenance work on pneumatic devices the machine must be discon-
nected from the pneumatic supply system! The only exceptions permitted are during ad-
justment work and function tests carried out by appropriately trained personnel!
● Repairs and special maintenance work may only be carried out by qualifi ed service staff
or appropriately trained personnel!
● Work on electrical equipment may only be carried out by appropriately trained personnel!
● Work is not permitted on parts and equipment which are connected to the power supply!
Exceptions to this rule are found in the regulations EN 50110.
● Modifi cations and alterations to the machine may only be carried out under observance
of all the relevant safety operations!
● Only spare parts which have been approved by us are to be used for repairs! We draw
special attention to the fact that spare parts and accessories not supplied by us have not
been subjected to testing nor approval by us. Fitting and/or use of any such parts may
cause negative changes to the design characteristics of the machine. We shall not accept
any liability for damage caused by the use of non-original parts.
6
Safety
o
o
o
o
1.03 Safety symbols
Danger!
Special points to observe.
Danger of hands being crushed!
Danger of burns from hot surface!
Danger from electric voltage!
Caution
Do not operate without fi nger guard and safety
devices.
1.04 Important notes for the user
● This instruction manual belongs to the equipment of the machine and must be available
to the operating staff at all times.
● This instruction manual must be read before the machine is operated for the fi rst time.
● Both operating and technical staff must be instructed on the safety devices of the machi-
ne and on safe working methods.
● It is the duty of the user to operate the machine in perfect running order only.
● The user must ensure that none of the safety devices are removed nor put out of wor-
king order.
Turn off the main switch and let the machine cool
down before any setting up, maintenance or cleaning
work!
● The user must ensure that only authorized persons operate and work on the machine.
● The user must make sure there is no high-frequency welding equipment being operated
in direct proximity to the machine that exceeds the EMC limit values according to
EN 60204-31 for the machine.
For further information please refer to your PFAFF agency.
7
Safety
1.05 Operating and technical staff
1
1.05.02 Technical staff
.05.01 Operating staff
Operating staff are the persons responsible for setting up, operating and cleaning the machi-
ne and for removing any disturbances in the sewing area.
The operating staff is obliged to observe the following points, and must:
● always observe the notes on safety in this instruction manual!
● avoid using any working methods which adversely affect the safety of the machine!
● avoid wearing loose-fi tting clothing or jewelry such as necklaces or rings!
● also ensure that only authorized persons are allowed near the danger area of the machine!
● immediately report to the user any changes to the machine that may affect its safety!
Technical staff are persons who have been trained in electrical engineering, electronics and
mechanical engineering. They are responsible for lubricating, servicing and repairing the ma-
chine.
The technical staff is obliged to observe the following points, and must:
● always observe the notes on safety in this instruction manual!
● switch off the on/off switch before carrying out any maintenance and repair work on the
machine!
● never work on parts or equipment still connected to the power supply! Exceptions to this
are only permissible according to regulations EN 50110.
● replace all safety covers after maintenance and repair work!
8
Safety
1.06 Danger
When the machine is in operation, a work area of 1 m must be kept free in
front of and behind the machine, so that access to the machine is possible at all
times without diffi culty.
If toxic vapours occur during processing, use extractor!
Danger to health if the toxic vapours are inhaled!
1
4
Fig. 1 - 01
2
3
4
Do not operate the machine without protective cover 1 and only operate the machine with protective cover 2 folded down. Danger of crushing when the heating
element 3 is engaged and disengaged, as well as a danger of burns if touched!
During operation do not place hands near the feed rollers 4!
Danger of crushing if the fi ngers are drawn between the rollers!
9
Proper use
2 Proper use
The PFAFF 8320-010 is a hot-wedge sealing machine with swivel post.
The PFAFF 8320-020 is a hot-air sealing machine with swivel post.
The PFAFF 8321-014 is a hot-wedge sealing machine with vertical post.
The PFAFF 8321-024 is a hot-air sealing machine with vertical post.
The machines are used to seal fl exible thermoplastic materials such as e.g. covers, PVC
clothing, insulating and fi lter tubes, small tarpaulins and tents, motorcycle seats etc.
Any and all uses of this machine which have not been approved of by the
manufacturer are considered to be inappropriate! The manufacturer cannot be
held liable for any damage caused by the inappropriate use of the machine!
The appropriate use of the machine includes the observance of all operational,
adjustment, maintenance and repair measures required by the manufacturer!
10
Specifi cation
3 Specifi cations▲
Dimensions and weight:
Length: ..................................................................................................................ca. 1100 mm
Width: ..................................................................................................................... ca. 620 mm
Height: ................................................................................................................. ca. 1400 mm
Clearance width: .................................................................................................... ca. 480 mm
Clearance between rollers: ...................................................................................... ca. 20 mm
Net weight: ...............................................................................................................ca. 140 kg
Mains voltage set for: .............................................................230 V ± 10%, 50/60 Hz, 1 phase
Leakage current ........................................................................................................... < 5 mA
Power input
8320-010 (hot-wedge version): ................................................................................ ca. 1500 W
8320-020 (hot-air version): ...................................................................................... ca. 3500 W
◆
Heating capacity
8320-010 (hot-wedge version): ................................................................................ ca. 1500 W
8320-020 (hot-air version): ...................................................................................... ca. 3300 W
Fuse: ..................................................................................................................................16 A
Working air pressure: ................................................................................................. min. 5 bar
Due to the use of network fi lters there is a nominal leakage current of <5 mA.
* Depending on the equipment, up to 30 m/min
■
KpA = 2,5 dB
11
Specifi cation
3.01 Machine variants
PFAFF 8320-111
PFAFF 8320-121
PFAFF 8320-111
PFAFF 8320-121
Long-arm version with
table, track rollers and
puller
Long-arm version,
vertical post
PFAFF 8320-011
PFAFF 8320-021
PFAFF 8320-010
PFAFF 8320-020
Standard machine housing,
vertical post, swinging unit
from the right
Standard machine housing,
swivel post
PFAFF 8320-112
PFAFF 8320-122
12
Long-arm version,
cylinder post
PFAFF 8320-110
PFAFF 8320-120
Long-arm version,
swivel post
Specifi cation
PFAFF 8320-061
PFAFF 8320-061
PFAFF 8320-012
PFAFF 8320-022
Standard machine housing
for fi lter tube production
(hot-air)
Standard machine housing,
cylinder post
PFAFF 8320-011
PFAFF 8320-021
PFAFF 8321-014
PFAFF 8321-024
Standard machine housing,
vertical post
Standard machine housing,
vertical post
13
Disposal of Machine
4 Disposal of Machine
● Proper disposal of the machine is the responsibility of the customer.
● The materials used for the machine are steel, aluminium, brass and various plastic
materials. The electrical equipment comprises plastic materials and copper.
● The machine is to be disposed of according to the locally valid pollution control regula-
tions; if necessary, a specialist ist to be commissioned.
Care must be taken that parts soiled with lubricants are disposed of separately
according to the locally valid pollution control regulations!
14
Transportation, packing and storage
5 Transportation, packing and storage
.01 Transportation to customer‘s premises
5
The machines are delivered completely packed.
5.02 Transportation inside the customer‘s premises
The manufacturer cannot be made liable for transportation inside the customer‘s premises
nor to other operating locations. It must be ensured that the machines are only transported
in an upright position.
5.03 Disposal of packing materials
The packing materials of this machine comprise paper, cardboard and VCE fi bre. Proper dis-
posal of the packing material is the responsibility of the customer.
5.04 Storage
If the machine is not in use, it can be stored as it is for a period of up to six months, but It
should be protected against dust and moisture.
If the machine is stored for longer periods, the individual parts, especially the surfaces of
moving parts, must be protected against corrosion, e.g. by a fi lm of oil.
15
Explanation of symbols
6 Explanation of symbols
In this instruction manual, work to be carried out or important information is accentuated by
symbols. These symbols have the following meanings:
Note, information
Cleaning, care
Lubrication
Maintenance, repairs, adjustment, service work
(only to be carried out by technical staff)
16
Controls
7 Controls
.01 Summary of controls
7
5
9
6
7
1
8
3
4
Fig. 7 - 01
1 Main switch, see Chapter 7.02
2 Pedal, see Chapter 7.03
3 Foot switch (available as an option), see Chapter 7.04
4 Triple foot switch (available as an option), see Chapter 7.05
5 Adjustment wheel for roller clearance, see Chapter 7.06
6 Control panel, see Chapter 7.08
7 Top feed roller
8 Bottom feed roller
9 Key-switch, see Chapter 11.03.02 Rights of access
2
17
Controls
7.02 Main switch
● The machine is switched on or off by
turning main switch 1.
Position "0" : Machine is switched off
Position "1" : Machine is switched on
When switching the
machine on or off, please observe the notes in Chapter 8.03
Switching the machine on and
1
off!
Fig. 7 - 02
7.03 Pedal
The function method of the
pedal depends on the select-
ed pedal mode (level or fl ip-fl op
mode), see Chapter 11.03
Further settings
+1
0
+2
Sealing / level mode
0 = Rest position / Stop sealing process
+1 = Lower top feed roller
+2 = Engage heating element /
Sealing start
-1 = Interrupt sealing process / Raise top
feed roller
18
Fig. 7 - 03
-1
Sealing / fl ip-fl op mode
0 = Rest position
+1 = Lower top feed roller
+2 = Start / Stop sealing
-1 = Interrupt sealing process / Raise top
feed roller
Controls
7.04 Foot switch (optional)
● Move to the next sealing section in the
programmed sealing operation by pres-
sing foot switch 1.
Alternatively, a knee switch can
be ordered for this function.
1
Fig. 7 - 04
7.05 Triple foot switch (optional)
1
2
● If the foot switches 1 to 3 are pressed,
the value for the speed difference bet-
ween the top and bottom feed roller is
changed step by step or reset.
1 = Reduce speed of top feed roller
3
step by step
2 = Increase speed of top feed roller
step by step.
3 = Reset speed difference between
the top and bottom feed rollers.
The speed difference between
top and bottom feed rollers is
shown in % on the control
panel.
Fig. 7 - 05
19
Controls
7.06 Adjustment wheel for the roller clearance
● After loosening clamp screw 1, the
2
1
clearance between the top and bottom
feed rollers is changed by turning adjustment wheel 2.
The clearance can be read on the scale.
Fig. 7 - 06
20
Controls
7.07 Control panel
1
2 GB
max.
Fig. 7 - 07
The current operating conditions are displayed on control panel 1. Operation takes place in a
constant dialogue between the control unit and the operator. For this purpose, depending on
the operating condition of the machine, different symbols and/or texts are displayed. If the
symbols or texts are framed, these show functions which can be selected by pressing the
appropriate position on the monitor. By pressing the corresponding function this is carried
out or switched on or off immediately, or a further menu appears, e.g. for entering a value.
Activated functions are shown with inverted symbols. Unframed symbols or texts are only
used for display purposes and cannot be selected by pressing.
To read welding programs or install machine software, use the sd-card 2 in the control
panel.
2
Description of the functions
Normal symbol = function switched off (inactive)
Inverted symbol = function switched on (active)
21
Installation and commissioning
8 Installation and commissioning
After the machine has been unpacked, check it for any damages caused during transportati-
on. If there are any damages, please notify the transport company and your
local PFAFF agency.
The machine must only be installed and commissioned by qualifi ed personnel.
All relevant safety regulations must be strictly adhered to!
8.01 Installation
Suitable connections for electricity and compressed air must be available at the machine’s
location (see Chapter 3 Specifi cations).
4
4
4
5
1
6
3
22
Fig. 8 - 01
● Slide the machine from the transport pallet.
● Level the machine horizontally by turning the feet 1.
● Connect the plugs from pedal 2 and any existing foot switches to the control box.
● Loosen screws 4 and 5 and adjust the height of the machine by turning crank 6.
● Well tighten screws 4 and 5 again.
1
2
1
Installation and commissioning
8.02 Commissioning
● Examine the machine, in particular the electric leads, for any damage.
● Clean the machine thoroughly, also see Chapter 12 Maintenance.
● Connect the machine to the electrical network and have specialists examine, whether the
machine can be operated with the available voltage and whether it is properly connected.
Do not operate the machine if there is any discrepancy!
The machine may only be connected to an earthed socket!
● Connect the machine to the compressed
air system. A pressure of 6 bar should
be displayed on the manometer. If necessary, set this value, see Chapter 12.02
Fig. 8 - 02
0.4 0.6
0.20.8
0
+
-
1
1
134-010
Checking / adjusting the air pressure.
The air must be completely oil-
free and dry.
The compressed air quality
influences the service life of the
heating cartridge in the air
heater. If the air is very damp,
a compressed air cold drier with
preliminary filter and secondary
fine filter must be installed in
front of the heat-sealing
machine
23
Installation and commissioning
8.03 Switching the machine on/off
● To switch on the machine, turn the main switch to the "I" position, see Chapter 7.02 Main
switch.
● After the boot operation of the control unit, call up the "basic position" function.
PFAFF 8320-010
● To switch off the machine, call up the "pause" function and wait until the blast air
switches off automatically(approx. 1 - 2 min).
PFAFF 8320-020
24
Danger of damage to the heating cartridge!
The hot air temperature must not exceed 100°C when switched off!
Before switching off the compressed air system, wait until the blast air swit-
ches off automatically!
● Turn the main switch to the "0" position, see Chapter 7.02 Main switch.
Installation and commissioning
8.04 Selecting the language and units
● Switch on the machine.
● Call up the input menu.
PFAFF 8320-010
● Call up the settings menu.
PFAFF 8320-010
PFAFF 8320-020
PFAFF 8320-020
● Call up the "language setting" menu.
● Select the appropriate language and units.
25
Preparation
9 Preparation
9.01 Adjusting the feed roller clearance
All regulations and notes in this Service Manual must be observed!
Special attention must be paid to the safety regulations!
All setting-up work must only be carried out by personnel with the appropriate
training!
2
1
26
Fig. 9 - 01
● Switch on the machine.
● Lower the top feed roller.
● Loosen clamp screw 1.
● Adjust the clearance between the rollers with adjustment wheel 2 depending on the
workpiece and sealing method, see Chapter 7.06Adjustment wheel for roller clearance.
● Tighten clamp screw 1.
Preparation
9.02 Selecting the production type:
The program selection function is used to choose between the types of production
- Manual heat sealing (Chapter 10.02)
- Programmed heat sealing with individual programs (Chapter 10.04) and
- Programmed heat sealing with sequences (Chapters 10.06).
The types of production listed above, particularly their functions, are explained
in more detail in Chapter 10 Heat sealing.
● Switch on the machine.
● Call up program selection.
Example 1
● Call up manual heat sealing, the production type, "Manual Heat Sealing" is activated.
or
● Select the desired program number.
(Selection can also be made by entering the program number on the fi gure panel
directly.)
27
Preparation
● Confi rm selection and quit selection menu, die production type "Programmed Heat
Sealing with individual program" is activated.
Example 2
or
● Call up sequence selection.
● Select desired sequence number.
(Selection can also be made by entering the sequence number on the fi gure panel
directly.)
● Confi rm selection and quit selection menu, die production type "Programmed Heat Seal-
ing with sequence program" is activated.
Example 1
28
Preparation
9.03 Entering the sealing parameters (Manual Heat Sealing)
● Switch on the machine.
● Call up program selection.
● Call up manual heat sealing.
PFAFF 8320-010
Duty cycle
Set temperature
Actual temperature
Hot wedge type
Duty cycle
Set temperature
Actual temperature
Nozzle type
Air volume
Comment 20 indications
PFAFF 8320-020
Comment 20 indications
Differential
(top to bottom roller)
Sealing speed
Roller pressure
Differential
(top to bottom roller)
Sealing speed
Roller pressure
29
Preparation
After selecting "Manual Heat Sealing", also see Chapter 9.02 Selecting the production
type:, following values can be entered depending on the sealing method:
- Sealing temperature
In addition to the set sealing temperature, the value for the parameter (off = heating off)
appears in the appropriate symbol as well as the actual sealing temperature.
- Sealing speed
In addition to the sealing speed, the value for the difference in speed in % between the
top and bottom feed rollers appears in the appropriate symbol.
- Type of heating wedge or heating nozzle with hot air volume
- Roller pressure
The values can be entered directly by pressing the appropriate key symbol.
In Programmed Heat Sealing the direct input of sealing parameters is not
possible. The alteration must be made in the appropriate sealing program,
see Chapter 10.03 Creating/altering a heat sealing program.
After switching the machine on, after the "pause" function or after detection of
an error, the heating element is switched off (parameter "OFF"). After changing
the sealing temperature, pressing the "start" function or after operating the
pedal, the heating element is switched on again.
30
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