med and the work clomp raised for easy removal of the work.
Electromagnetic Control
stitch
stops
is being
exactly
plate
and
work
formed,
the stop
in the predetermined
clamp
motion
position
and
bobbin threads
is released so that
after
completing
are
trim
On machines fitted with electromagnetic control, various operations that
used to be performed by hand or foot
clomp and starting the
3334,
the
solenoids
on
the
foot
rest.
When
this
buttonispressed
is
lowered
lowered
onto the
indefinitelybydepressingorreleasing
machine,
ore
activatedbydepressing
down
goods.Atthis
previously,
suchasraising
the work
are controlled by solenoids. On the
to the
first
stage, the
push-button
switch
position,
work
clamp
the
switchFS(Fig.
mayberaised
push
button,asmay
the
work
Pfoff
clamp
or
be
required to odjust the position of the work under the clamp. Depressing the
button to the first switchposition will not start the machine.
4)
Only
when
the
button
is depressed to the second
machine be storted by a second solenoid
10
(Fig.
4).
switch
position
will
the
Crosswise
motion
begins
Schematic Seam Construction
13
U
11<^^2r-2-^7
10
9 8
Crosswise
completed
Work
Work
clomp
Feed
Diagram
motion
piece
plate
Lengthwise motion
begins
Crosswise
motion
begins
Lengthwise motion
begins
Crosswise
motion
begins
Fig.3 The individual phases of sewing a four-sided tack
Lengthwise motion
completed
Crosswise
motion
completed
Lengthwise motion
completed
Crosswise
motion
completed
1
—1—1
lall
iiaHiiiH;HiK|^88|i88s
g
11
12
Fig.4Pfaff
3334
X35or X45fitted
with
electromagnetic control
3.
Mechanical
Setup
From the foregoing description of the sewing action of a bortocker it is evident
that this machine must incorporate the following essential mechanisms, in
addition
to the shuttle
and
needle
bar
drive mechanisms found in
any
ordinary
sewing machine:
(1)
a special feed
termined
(2)
an automatic stop control which stops the machine as soon as the predeter
mined number of stitches
direction
mechanism
offer
each
which
advances the workpiece in the prede
stitch,
have
been
mode
and
the take-up lever has
almost reached the highest point of its stroke, and
(3)
a trimming mechanism whichsevers the needle and bobbin threads.
a.
Shuttle
and
Needle
Bar
Drive
The shuttle driving motion is derived from the cranked arm shaft and trans
mitted to the shuttle via a connecting rod, an oscillating rock shaft, a crank
with slide block, end the shuttle driver shaft. This mechanical setup produces
the oscillating motion required for this type of shuttle.
The needle
the needle
b.
Feed
bar
is moved up and down by means of the needle
bar
connecting link.
Motion
bar
crank and
The feed motion lengthwise and across the machine bed is controlled by
two pattern-forming grooves, one on either face of the feed cam.
Whenever the material is to be moved in a stroight line lengthwise or across
the machine bed, this motion is controlled by only one of these grooves.
The feed motions emanating from both grooves
are
combined to produce
circular, triangular or other tacks whose sides extend at on angle to the true
lengthwise or crosswise direction of feed.
The groove on the outside face of the feed cam controls the feed motion
crosswise of
the top end of the feed across regulator
and
transforms the throws
the
machine
bed.Asthe
emanating
feed
cam
revolves, o
(Figs.
6 &7}rides in this groove
roller
located
from its curvature into a reciprocating
motion which is transmitted to both the feed plate carrier bar and the work
clomp by means of a ball joint connection. The amount of motion across
the machine bed can be adjusted by changing the position of the ball joint
connectioninthe
slot of
the
feed
across
regulotor.
at
13
1 =
Idler
2 = Driving
3 =
Hinge
4 =
Hinge
5 =
Oscillating
rock
6 =
Shuttle
shaft
7 =
Slide
8 =
Shuttle
shoft
9 =
Shuttle
10 =
Shuttle
11 =
Shuttle
12 =
Bobbin
13 =
Take-up
14 =
Arm
15 =
Shuttle
connecting
rod
16 =
Needle
17 =
Needle
connecting
stud
18=Needle
connecting
link
19 =
Hinge
20 = Take-up
link
21 = Take-up
22 =
Needle
crank
pulley
shaft
crank
block
shaft
pulley
pin
screw
driver
driver
driver
race
case
crank
drive
bar
bar
bar
pin
lever
lever
bar
nsi
141
—
'-^1
\1
1
6;
1
Fig. 5 Shuttle
and
needle
bar
drive
1 =
Arm
shaft
2 =
Feed
cam
driving
worm
3 =
Idler
pulley
4 = Driving pulley
5 =
Feed
com
6 —
Worm
wheel
7 =
Bearing
bracket
8 =
Guide
plate
9 =
Slide
block
10 =
Hinge
screw
11 =
Feed
across
shaft
12 =
Feed
across
shaft
crank,
front
13 = Hinge stud
14 =
Guide
plate
15 =
Feed
across
driving block
plote
carrier
connection
Feed
regulator
plate
bar
across
16 = Feed
17 = Feed
18 = Ball joint
19 =
V
\
\1
\
V
\
Fig.6Feed
across
motion
(longitudinal
section)
] =
2 =
Roller
Roller
stud
3 ~ Feed across
4 = Boll screw stud,
5 =
Hinge
6 = Ball joint connection
7 = Boll stud,
8 =
Feed
9 = Feed across shaft crank,
rear
stud
across
regulator
lower
shaft
Fig.7Feed
The
groove
lengthwiseofthe
a
reciprocating
regulator has a slot
regulator
connectedbyo
regulating
the
effective
is
moved
possibletoadjust
bor.
on the
post.
screw.
armofthe
upward,
inside
machine
motiontothe
milled
Both
the
swivel
The
more
the smaller
the
amountoflengthwise
upper
across
motion
(cross
section)
face
of the
feed
cam
controls
bed.Aroller
fwo-ormed
into
its
feed
regulator
back
which
feed
side
and
ridesinthis
regulator
which
the
(Figs.8&9).
accommodates the feed
feed
regulator
(Fig.8)whichisheldinplacebya
this
swivelismoved
feed
regulator.
willbeits
And,
downward,
conversely,
effective
travelofthe
orm.
the
This
feed
the feed
groove
clamp
the
larger
more
device
plate
imparts
The
post
will
the
makes
carrier
motion
feed
are
and
be
swivel
a
it
Since
both
the
plate
carrier
bor
moved positively
16
work
and
from
clomp
and the feed plate are
the
workpieceisheldinplace
one
stitch
position to the next.
mounted
between
on the feed
these
parts,itis
1 = Feed
2 =
plate
Feed
across
driving
block
3 =
Slide
block
4 =
Feed
plate
carrier
bar
5 = Feed regulator post
6 = Work
clamp
7 = Feed regulator
swivel
8 = Swivel
9 =
10=Worm
11 =
Feed
Worm
clamp
cam
wtieel
wheel
12 = Driving pulley
13
Idler pulley
Feed cam driving
14
worm
Arm
15
16
shaft
Feed regulotor
Fig.
8 Feed lengthwise motion (longitudinal section)
1 —
Feed
cam
2 =
Roller
stud
3 =
Roller
4 = Feed regulotor
5 = Bearing bracket
6 =
Slide
block
7 =
Guide
plate
8 ~ Feed plate
9 = Swivel
10 =
11
= Feed regulator swivel
12 =
13=Worm
14=Worm
Thumb
Feed
clamp
screw
regulator
wheel
wheel
post
shaft
15 = Feed cam driving worm
16 =
Arm
shaft
Fig.9 Feed lengthwise motion (cross section)
The adjustment possibilities inherent in the feed regulator and feed across
regulator ore not sufficient to produce larger tacks. Such tacks, however,
can be made with the aid of special organizational parts
which
provide for
a larger amount of work clomp travel lengthwise and ocross the machine bed.
c.
Automatic
Stop
Motion
The machine is stopped automatically in order to ensure that all tacks will
be sewn with exatly the some number of stitches and that the machine will
always
be in the same
position
whenanew
needle
cycle
begins.
The
shape
of the pattern-forming groove and the gear ratio of the worm gear ossem-
bly are determined by the number of stitches per tack.
The automatic stop
rim of the feed cam
motion
(Fig.
is operated by the stop tripping segment on the
10).
When this tripping segment depresses the trip
ping lever, the latch at the lower end of the stop motion lever slips out of the
catch on the tripping lever so that the stop
motion
lever can be pulled against
the stop com by a tension spring. Shortly before the stop com has completed
its last revolution, the stop link hits its surface and snaps into its groove, there
by causing the machine to stop. To
thissudden stop, the Pfaff
3334
absorb
isequipped
the momentum of the machine at
with
double buffer springs.
18
t.
Fig.10 Automatic stop motion mechanism
1 =
Stop
cam
2 = Hinge stud
3 = Stop motion lever
4 = Stop link
5 = Tripping lever
6 = Stop link rod
7 =
Latch
8 =
Catch
9 = Tripping dog
10 = Hand stop lever plate
11 =
Stop
tripping
segment
As the stop cam
end of the broke lever engages the face of the
lating port of the
makes
machine's
its last half
momentum
revolution,
the broke
driving
before it isstopped.
At the same time, the belt shifter moves the driving belt
to the idler pulley (Fig. 11).
block
pulley,
from
at the top
thus
annihi
the driving
19
If trouble should occur while the machine is in operation, it can be stopped
instantly by depressing the hand stop lever (Fig. 10). This is important in
case of needle or thread breakage.
Operative
1 =
Motor
2 = Motor pulley
3 = Driving belt
4 =
Belt
shifter
d.
Thread
On
and
20
Trimming Action
completion
bobbin
thread
of the
knives
position
sewing
which
Fig. n
action,
Machine
5 -
6 =
7 = Driving pulley
8 = Idler pulley
both
threads
are
located
Inoperotive
drive
Stop
motion
Broke
lever
are
under
the
position
lever
trimmed
needle
(idling)
by the needle
plate.
The motion which causes the knives to swing forward and catch the threads
emanates from the knife cam
bar
tripping lever
and
the knife
and
is transmitted to the knives by the knife
bar
(Fig. 12).
Fig.12 Thread trimming mechanism
bar
1 = Knife cam positioning flange6
2 = Lifting lever7
3 =
Knife
cam
4 =
Knife
bar
5 = Knife
The
needle
bar
tripping fork10
and
bobbin
threads
are
Knife
Bearing bracket
Ball joint connection
8
Locking lever
9
Bracket
cut when the left
tripping lever
treadleisdepressed.
A detailed description of the thread trimming action is given below:
While the last stitch is being made, the knife cam causes both knives to
swing
forward from the inoperative to the stand-by position.
motion
pulls
the tip of the needle thread knife catches the needle thread and
it onto the
back
edge of
its
blade
(Figs.
13 &
14).
The
During
bobbin
this
thread
Is caught by the bobbin thread knife in the same manner.
21
When the left treadle is pressed down, both knives continue to swing forward,
and
the
needle
tapering back
thread
edge
loop
and
of the respective knife and
the
bobbin
thread
are
cut.
are
pulled
onto
the
When the treadle is released, the knives return to the stand-by position where
they remain during the first four stitches of the next tack. At the completion
are
of these stitches they
by the knife
cam.
automatically returned to the inoperative position
'/32"-Vl6"
7-8mm
Needle
Edge of
Bobbin
thread
thread
knife
shuttle
knife
race
Fig. 13 Inoperotive position of knives
Needle
22
Bobbin
thread
thread
Fig. 14
Stand-by
position of knives
18 19
20
21
63
22
62
23 24
58
61
60
57
56
55
54
53
52
51
50
49
0
29
25
26 27 28
30
Fig. 15
A = Starting leverF = Starting lever regulating nut
B = Hand stop leverG = Thread
nipper
regulating screw
C = Feed across motion regulating nutH = Brake lever regulating screw
(Drops indicate oiling points]
-
1
Hinge
stud
2 =Face
=
3
4
:
5
=
6
=
7
8 =
=
9
=
10
11
=
12
=
13
=
14
=:
15
16
17
—
18
—
19
=
20
21=Set
22
=
23
=
=
24
=
25
plate
Take-up
Take-up
Needle
Needle
Needle
Needle
lever link
crank
bar
connecting link
bar
connecting
bar
frame
bar
Thread nipper rod extension
Thread
Thread
Feed
nipper
wiper
plate
Thread trimming mechanism
Needle
Knife
Bobbin
Shuttle
Shuttle
Shuttle
Shuttle
Feed
Feed
Shuttle
collar
across
across
bar
race
race
driver
driver
plate
case
ring
shaft
shaft
Ball joint connection
lever
wire
shaft
crank,
stud
front
Bearing bracket
26
-
27
=Feed
=
28
=
29
30
=
31
32
=Bearing bracket
33
=
=
34
35
=
36
37
38
=Bearing bracket
-
39
=
40
=
41
=
42
43
=
44
=
45
46
=
47
=
48
49
=
50
regulator
Slide
block
Shuttle
driver
Oscillating
rock
Shuttle drive connecting rod
Hinge
stud
Stop
motion
Oscillating
rock
Tripping lever latch
-
Tripping lever
Hinge
stud
Felt
washer
Brake
lever
Hinge
stud
Stop
motion lever
Check
block
Brake
•
block
Brake regulating bracket
Positioning pin
Stop
com
Stop
com
spring
Driving pulley
shaft
lever
shaft
catch
shaft
crank
hinge
pin
51 =
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
=
=
=
_
=
=
=
=
=
=
=
•
Thread
Arm
nipper
shaft
w/ position pin
hinge stud
55
54
53 52
51
50
49
48 4746
45
44
15
16
43
17
62
61
58
1819
59.60
20
40
39
21
22
23
24
25
Fig.16D = Feed lengthwise motion regulating screw
E = Chain suspension hook
Work
clomp
foot
K =
pressure reguloting nut
(Drops indicate oiling points)
1
End
screw
=
2
Stop
motion
connection
w/circiip
bar
tripping
spring
bar
tripping fork
bracket
plate
plate
regulator
across
shaft
across
shaft
across
shaft
lever
lever
post
crank,
crank,
=
=
3
Locking lever
4Spring suspension bracket
:
5
Boll joint
=
6
Washer,
7 =
Hinge stud
=
8
Bearing bracket
=
9
Knife
=
10
Stop link rod
=
11
Pressure
_
12
Knife
—
13
Position
14
Starting lever
15
Guide
16
=
Guide
17
Feed
18
Feed
19
Feed
=
20
Feed
=
21
Driving stud
=
rear
front
22
Feed
=
plate
w/position
23
Position bracket, front
=
24
Shuttle
race
25
Cylinder arm
26
Cylinder
-
27
Knife
=
28
Thread
29
Work
=
30
Thread
=
31
Clamp
.
32
Work
=
33
Work
=
34
Presser
35
Presser
36
Lifting
=
37
Presser
=
38
Pressure regulating screw
=
39
Oil
40
Lifting bracket
=
41
Lifting lever
arm
bar
trimming mechanism
clamp
wiper wire
foot
clamp
clamp
bar
bar
brocket
bar
tube
corrier bar.
pin
ring
cap
spring
cap
foot
lifting lever
foot lifting stud
face
plate
lifting bracket
link
spring
guide
42
=
Hinge
stud
43
Top
cover
=
=
44
Thread nipper hinge stud
45
=Knife cam positioning flange.
adjustable
=
46
Knife
cam
=
47
Lifting lever
48
Ball joint
=
49
Lifting lever
=
50
Bracket
51
Belt
=
52
=Idler pulley
53
=
54
55
56
57
58
=
59
=
60
61Ball joint connection
62
shifter
Driving pulley
=
Stop
Hinge
Bracket
=
Bearing bracket
—
Feed
Work
Pressure spring
Swivel
guide
connection
extension
com
stud
regulator
clamp
clamp
37 36
32
31
30
29
28
27 26
25
24
23 22
12
Fig. 17
1 =
Needle
2 = Face
3 =
Take-up
4 =
Thread
5 =
Arm
6 = Ball joint
7 = Ball screw stud,
8 — Bearing brocket16 =
9 =
Rollers
10 = Feed across
34
plate
plate
tensions
shaft
lever
connection
upper
regulator
Feed
11 =
12 =
13 =
14 =
15 =
17
18 =
=
regulator
Worm
wheel
bracket,
Worm
shaft
front
wheel
Feed cam position stud23
Shuttle
drive
rod
Feed
Tension
Brake
cam
connecting
spring
block
shaft
10
bearing20
11
12
19
Broke
Stop
21
Stop motion lever
22
Ball joint
Tension
Locking lever
24
Lifting lever stop
25
Bracket
26
Bearing bracket
27
Knife
28
13
lever
link
connection
spring
bar
tripping lever
14
15
{Drops indicate oiling points)
161718
29 = Knife
30 =
31 =
32=Knife
flange,
Worm
bracket,
Worm
cam
positioning
adjustable
wheel
rear
wheel
cam
shaft
33 = Lifting lever
34 = Hinge stud
35 —
Thread
nipper
rod
36 = Lifting bracket link
37=Presser
bar
bearing
Fig. 18
(Drops indicate oiling points]
40
39
-^38
-37
-36
-35
"34
"33
-32
-31
30
-29
-28
-27
-26
-25
-24
-23
-22
-21
-20
-19
=
Needle
1
=
2
Lifting lever
=
3
Worm
-
Lifting lever
4
Lifting
5
----
6
Boll
7
Presser
=
8
=
9
Bearing
=
10
Needle
11
Knife
12
Presser
13
Thread
Clamp
14
--
15
Knife
--
16
Knife
=
17
Knife
—
18
Shuttle
19
Shuttle
20
Shuttle
-
21
Bobbin
22
Ball joint
23
Thread
24
Hand
Bearing
25
26
Hinge stud
-
27
Feed
=
28
Ball screw stud,
--
29
Feed
30
Feed
-
Tension
31
32
Worm
33
Thread tension, complete
=
34
Feed
=
Tension
35
=
36
Thread
37
Thread
-
38
Thread
=
39
Regulating screw
Take-up
40
bar
frame
guide
wheel
bracket
joint
connection
bar
lifting
Knifecam positioning flange,
bracket
bar
cam
bar
nipper
foot
lifting lever
bar
tripping lever
bar
tripping
bar
race
ring
driver
case
connnection
wiper
stop
lever
bracket
across
regulator
regulator
across
regulator
bracket
wheel
cam
spring
tension,
nipper
nipper
lever
shaft
bearing
link
bracket
fork
wire
wing nut
upper
shaft
upper,
tripping
complete
segment
tripping lever
bracket
adjustable
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