Page 1
3307-1/..
3307-4/..
Instruction manual
3307-5/..
This instruction manual applies to machines from
software version onwards
# 2679260
296-12-18 808/002
Betriebsanleitung engl. 09.04
Page 2
This instruction manual applies to all versions and subclasses listed under
"Specifications".
Reprinting, copying or translation of PFAFF instruction manuals, whether in whole or in part,
is not permitted without our prior permission and not without written indication of the
source.
PFAFF Industrie Maschinen AG
Postfach 3020
D-67653 Kaiserslautern
Königstr. 154
D-67655 Kaiserslautern
Page 3
Contents
Contents .................................................................................Chapter – Page
1
1.01 Regulations ................................................................................................................... 1 - 1
1.02 General notes on safety ................................................................................................ 1 - 1
1.03 Safety symbols ............................................................................................................. 1 -2
1.04 Important notes for the user ......................................................................................... 1 - 2
1.05 Notes for operating and technical staff ......................................................................... 1 - 3
1.05.01 Operating staff.............................................................................................................. 1 - 3
1.05.02 Technical staff.......................................................................................................... ..... 1 - 3
1.06 Danger warnings........................................................................................................... 1 - 4
2 Proper use.................................................................................................................... 2 -1
3 Specifications .............................................................................................................. 3 - 1
3.01 General information....................................................................................................... 3 - 1
3.02 Seam pattern sizes ....................................................................................................... 3 - 2
4 Disposal of Machine ................................................................................................... 4 - 1
5 Transportation, packing and storage......................................................................... 5 - 1
5.01 Transportation to customer’s premises ........................................................................ 5 - 1
5.02 Transportation inside the customer’s premises ............................................................ 5 - 1
5.03 Disposal of packing materials........................................................................................ 5 - 1
5.04 Storage ......................................................................................................................... 5 - 1
Safety ........................................................................................................................... 1 - 1
6 Explanation of symbols .............................................................................................. 6 - 1
7 Controls ....................................................................................................................... 7- 1
7.01 Main switch .................................................................................................................. 7- 1
7.02 Pedal............................................................................................................................. 7 - 1
7.03 Balance wheel............................................................................................................... 7 -2
7.04 Adjusting the button clamp (only on subclass -1/.). ....................................................... 7 - 2
7.05 Control panel.................................................................................................................7- 3
7.06 Missed stitch detection key.......................................................................................... 7 - 5
8 Installation and commissioning ................................................................................. 8 - 1
8.01 Installation..................................................................................................................... 8 - 1
8.01.01 Adjusting the table height ............................................................................................. 8 - 1
8.01.02 Drilling template for the table-top.................................................................................. 8 - 2
8.01.03 Connecting the plug-in connections and earth cable ..................................................... 8 - 3
8.01.04 Fitting the reel stand .....................................................................................................8- 4
8.02 Commissioning ............................................................................................................. 8 - 4
8.03 Switching the machine on / off ..................................................................................... 8 - 4
8.04 Setting the seam pattern size ....................................................................................... 8 - 5
8.04.01 Establishing the value for parameter "204".................................................................... 8 - 5
8.04.02 Changing parameter "204"............................................................................................. 8 - 6
Page 4
Contents
Contents .................................................................................Chapter – Page
9
9.01 Inserting the needle ...................................................................................................... 9 - 1
9.02 Threading the sewing threads on the subclass -1/.. and -5/........................................... 9 - 2
9.03 Threading the needle thread (Sub-class -4/..)................................................................. 9 - 3
9.04 Selecting the button type and program number............................................................ 9 - 4
9.05 Adjusting the button clamp to the button size (only for sub-class -1/…)........................ 9 - 4
10 Sewing ....................................................................................................................... 10 -1
10.01 Sewing with sub-class -1/.. ......................................................................................... 10 - 1
10.02 Sewing with sub-class -4/.. ......................................................................................... 10 - 3
10.03 Sewing with sub-class -5/.. ......................................................................................... 10 - 4
11 Input ...........................................................................................................................11- 1
11.01 Seam pattern input on machines from subclasses -1/.. and -5/................................... 11 - 1
11.01.01 Seam pattern input for two-hole and self-shank buttons............................................. 11 - 1
11.01.02 Seam pattern input for three-hole buttons .................................................................. 11 - 3
11.01.03 Seam pattern input for four-hole buttons .................................................................... 11 - 5
11.02 Seam pattern input on sub-class -4/.. machines.......................................................... 11 - 8
11.03 Parameter input .......................................................................................................... 11 -10
11.03.01 Selecting and changing parameters ............................................................................ 11 - 10
11.03.02 Entering/changing the access code............................................................................. 11 -11
11.03.03 Assigning access rights............................................................................................... 11 - 12
Setting up .................................................................................................................... 9 -1
12 Care and maintenance .............................................................................................. 12 - 1
12.01 Cleaning the machine.................................................................................................. 12 - 1
12.02 Cleaning the hook compartment ................................................................................. 12 - 2
12.03 Cleaning the air filter/lubricator.................................................................................... 12 - 2
12.04 Checking/adjusting the air pressure ............................................................................ 12 - 3
12.05 Oil level for the needle drive unit................................................................................. 12 - 3
12.06 Oil level for the gears .................................................................................................. 12 - 4
13 Adjustment ................................................................................................................ 13 - 1
13.01 Notes on adjustment................................................................................................... 13 - 1
13.02 Tools, gauges and other accessories .......................................................................... 13 - 1
13.03 Abbreviations .............................................................................................................. 13 -1
13.04 Toothed belts of the main drive .................................................................................. 13 - 2
13.05 Top needle bar position (reference position) ............................................................... 13 - 3
13.06 Pre-adjusting the needle height................................................................................... 13 - 4
13.07 Position of the needle to the needle hole.................................................................... 13 - 5
13.08 Basic position "button clamp raised"............................................................................ 13 - 6
13.09 Sensor board of the needle drive (in dismantled condition) ......................................... 13 - 7
13.10 Basic setting of the needle drive................................................................................. 13 - 9
13.11 Position of the hook shaft to the needle ..................................................................... 13 -10
13.12 Adjusting the drag link mechanism ............................................................................. 13 - 11
13.13 Needle rise and hook clearance .................................................................................. 13 -12
Page 5
Contents
Contents .................................................................................Chapter – Page
13.
14 Readjusting the needle height..................................................................................... 13 -14
13.15 Adjusting the loop spreader ........................................................................................ 13 -15
13.16 Position of the loop spreader to the needle................................................................. 13 - 16
13.17 Adjusting the thread trimmer ...................................................................................... 13 -17
13.18 Manual cutting test ..................................................................................................... 13 -18
13.19 Adjusting the thread catcher ....................................................................................... 13 -19
13.20 Adjusting the thread loop support ............................................................................... 13 -20
13.21 Basic position of the button clamp drive ..................................................................... 13 -21
13.22 Aligning the button clamp (only on subclass -1/..) ....................................................... 13 -22
13.23 Aligning the work clamp (only on subclass -4/..).......................................................... 13 -23
13.24 Aligning the button holder and button support (only on sub-class -5/..) ....................... 13 - 24
13.25 Adjusting the clamp pressure (only on subclass -1/..).................................................. 13 -25
13.26 Aligning the cloth plate (only on subclass -1/.. and -4/.. ) ............................................. 13 - 26
13.27 Basic setting of the end knotting equipment .............................................................. 13 -27
13.28 Adjusting the retaining finger of the end knotting equipment ..................................... 13 -28
13.29 Adjusting the lifting lever of the end knotting equipment............................................ 13 - 29
13.30 Adjusting the reed switch ........................................................................................... 13 -30
13.31 Setting the angle for the end knotting (only on subclasses -1/.. and -4/..).................... 13 - 31
13.32 Adjusting the moment tension.................................................................................... 13 -32
13.33 Adjusting the thread puller .......................................................................................... 13 - 33
13.34 Adjusting the thread clamp ......................................................................................... 13 -34
13.35 Adjusting the thread regulator..................................................................................... 13 -35
13.36 Adjusting the button holding cylinder (only on subclass -5/..) ...................................... 13 -36
13.37 Adjusting the thread wiper (only on subclass -5/..) ...................................................... 13 -37
13.38 Cold start ....................................................................................................................13-38
13.39 Parameter settings...................................................................................................... 13 -39
13.39.01 Selecting and altering parameters............................................................................... 13 -39
13.39.02 Parameter list.............................................................................................................. 13-40
13.40 Error messages on the display.................................................................................... 13 -45
13.41 Motor errors................................................................................................................ 13-47
13.42 Data backup and protection with PC-program SAM.................................................... 13 -48
13.43 Internet update of the machine software.................................................................... 13 -49
14 Wearing parts ............................................................................................................ 14 - 1
15 Circuit diagrams ........................................................................................................ 15 - 1
Page 6
Safety
1 Safety
1.01 Regulations
1.02 General notes on safety
This machine is constructed in accordance with the European regulations indicated in the
conformity and manufacturer's declarations.
In addition to this instruction manual, please also observe all generally accepted, statutory
and other legal requirements, including those of the user's country, and the applicable pollution control regulations!
The valid regulations of the regional social insurance society for occupational accidents or
other supervisory authorities are to be strictly adhered to!
● The machine must only be operated by adequately trained operators and only when the
instruction manual has been fully read and understood!
● All notices on safety and the instruction manual of the motor manufacturer are to be read
before the machine is put into operation!
● All notes on the machine concerning danger and safety must be observed!
● The machine must be used for the purpose for which it is intended and must not be
operated without its safety devices; all regulations relevant to safety must be adhered to.
● When part sets are changed (such as e.g. the needle, sewing foot and needle plate),
during threading, when the workplace is left unattended and during maintenance work,
the machine must be disconnected from the mains by operating the main switch or
pulling out the plug.
● Daily maintenance work must only be carried out by appropriately trained persons!
● Repairs and special maintenance work must only be carried out by qualified technical
staff or persons with appropriate training!
● During maintenance or repairs on the pneumatic system the machine must be isolated
from the compressed air supply! The only exception to this is when adjustments or
function checks are carried out by appropriately trained technical staff!
● Work on the electrical equipment must only be carried out by technical staff who are
qualified to do so!
● Work on parts or equipment connected to the power supply is not permitted! The only
exceptions to this are specified in regulations EN 50110.
1 - 1
● Conversion or modification of the machine must only be carried out under observation of
all relevant safety regulations!
● Only spare parts which have been approved by us are to be used for repairs! We draw
special attention to the fact that spare parts and accessories not supplied by us have not
been subjected to testing nor approval by us. Fitting and/or use of any such parts may
cause negative changes to the design characteristics of the machine. We shall not accept any liability for damage caused by the use of non-original parts.
Page 7
1.03 Safety symbols
Danger!
Special points to observe.
Danger of injury to operating or technical staff!
Electric voltage!
Danger to operating or technical staf f!
Safety
Caution
Do not operate without finger guard and safety devices.
Before threading, changing the needle, cleaning etc.,
switch off the main switch.
I
1.04 Important notes for the user
● This instruction manual belongs to the equipment of the machine and must be available
to the operating staff at all times.
This instruction manual must be read before the machine is operated for the first time.
● Both operating and technical staff must be instructed on the safety devices of the machine and on safe working methods.
● It is the duty of the user to operate the machine in perfect running order only.
● The user must ensure that none of the safety devices are removed nor put out of work-
ing order.
● The user must ensure that only authorized persons operate and work on the machine.
For further information please refer to your PFAFF agency.
1 - 2
Page 8
Safety
1.05 Notes for operating and technical staff
1.05.01 Operating staff
Operating staff are the persons responsible for setting up, operating and cleaning the
machine and for eliminating any malfunctioning in the sewing area.
The operating staff is obliged to observe the following points:
● The notes on safety in this instruction manual must always be observed!
● Any working methods, which adversely affect the safety of the machine, must be
avoided.!
● Loose-fitting clothing should be avoided. No jewellery, such as chains and rings, should
be worn!
● Ensure that only authorised persons enter the danger area of the machine!
● Any changes occurring on the machine, which may affect its safety, must be reported to
the user immediately.
1.05.02 Technical staff
Technical staff are persons who have been trained in electrical engineering/electronics and
mechanical engineering. They are responsible for lubricating, servicing, repairing and
adjusting the machine.
The technical staff is obliged to observe the following points:
● The notes on safety in this instruction manual must always be observed!
● Before carrying out any adjustment or repair work the main switch must be switched off
and measures taken to prevent it from being switched on again!
● Never work on parts or equipment still connected to the power supply! Exceptions are
only permissible in accordance with the regulations EN 50110.
● All safety covers must be replaced after the completion of maintenance or repair work!
1 - 3
Page 9
1.06 Danger warnings
64-002
A working area of 1 m must be kept free both in front of and behind the machine, so that easy access is possible at all times.
Never put your hands in the sewing area during sewing!
Danger of injury by the needle!
6
Safety
5
Fig. 1 - 01
1
2
3
Do not use the machine without take-up lever guard 1 (subclasses -1/.. and -5/..),
or only with cover 6 closed (subclass -4/..)!
Danger of injury through the movement of the take-up lever.
4
Do not operate the machine without eye shield 2!
Danger of injury from flying needle or button fragments!
Only operate the machine with cover 3 closed!
Danger of injury from rotating hook!
Do not operate the machine without protective covers 4 and 5!
Danger of injury from clamp drive!
1 - 4
Page 10
Proper use
2 Proper use
The PFAFF 3307-1/.. is used for attaching buttons to articles of clothing automatically.
The PFAFF 3307-4/.. is used for automatic basting stitch work on articles of clothing.
The PFAFF 3307-5/.. is used for the automatic attachment of self-shank buttons.
Any use of these machines which is not approved by the manufacturer shall be
considered as improper use! The manufacturer shall not be liable for any damage arising out of improper use! Proper use shall also be considered to include
compliance with the operation, adjustment, service and repair measures specified by the manufacturer!
2 -1
Page 11
Specifications
3 Specifications
▲
3.01 General information
Max. sewing speed:.............................................................................................2000 spm
Stitch type:.................................................................................................................... 107
Needle bar stroke:.................................................................................................... 46 mm
Max. thickness of workpiece: .................................................................................... 4 mm
Max. work clamp clearance: .................................................................................... 17 mm
Fabric clearance (crosswise to sewing arm): .........................................................235 mm
Fabric clearance (lengthwise to sewing arm): .......................................................... 30 mm
Max. size of sewing area: .................................................................................8 x 12 mm
Number of stitches: ........................................................................... freely programmable
Feed type: .........................................................................................................intermittent
Power supply: ................................................................................230 V +10%, 50 / 60 Hz
Power consumption: ...................................................................................... max. 0.6 kVA
Input power rating:.................................................................................................. 0.7 kVA
Fuse protection: ............................................................................................ 1 x 16 A, inert
*
Working air pressure: .................................................................................................. 6 bar
Air consumption: .................................................................................... ~1,2 l / work cycle
Noise data:
Noise emission level at workplace with a sewing speed of 1800 spm
Sewing cycle 2.5 sec. on and 2.5 sec. Off: ............................................... L
68,5 dB(A)
pA =
(Noise measurement in accordance with DIN 45 635-48-A-1, ISO 11204, ISO 3744, ISO
4871)
Sewing head dimensions:
Length:...................................................................................................... approx. 514 mm
Width: ....................................................................................................... approx. 200 mm
Height: ...................................................................................................... approx. 450 mm
Weight of sewing head: ................................................................................. approx. 65 kg
Dimensions of base:
Length:.................................................................................................... approx. 1060 mm
Width: ....................................................................................................... approx. 600 mm
Height: ...................................................................................................... approx. 820 mm
Weight of base incl. control box:....................................................................approx. 45 kg
Needle system:
Sub-class -1/01........................................................................................................134 - 35
Sub-class -1/02, -1/03, -4/.. and -5/................................................................................. 190
Needle size for fine materials:.................................................................................70 - 100
Needle size for medium-weight materials:............................................................100 - 120
■
*
Depending on cut-out size of bed plate
▲
Subject to alterations
■
KpA = 2.5 dB
3 - 1
Page 12
Specifications
3.02 Seam pattern sizes
When changing part sets parameter "204" must be adapted to the cut-out size
of the bed plate, see Chapter 8.04 Setting the seam pattern size.
If this instruction is not observed there is a risk of severe damage to the
machine!
Value for Cut-out size of the
parameter "204" bed plate Size of seam pattern
1 7 mm x 7 mm 5 mm x 5 mm
2 8 mm x 8 mm 6 mm x 6 mm
3 9 mm x 9 mm 7 mm x 7 mm
4 10 mm x 10 mm 8 mm x 8 mm
5 11 mm x 11 mm 8 mm x 9 mm
6 10 mm x 14 mm 8 mm x 12 mm
3 - 2
Page 13
4 Disposal of Machine
● Proper disposal of the machine is the responsibility of the customer.
● The materials used for the machine are steel, aluminium, brass and various plastic
materials.
The electrical equipment comprises plastic materials and copper.
● The machine is to be disposed of according to the locally valid pollution control
regulations; if necessary, a specialist ist to be commissioned.
Care must be taken that parts soiled with lubricants are disposed of separately
according to the locally valid pollution control regulations!
Disposal of Mac hine
4 - 1
Page 14
Transportation, pac king and storage
5 Transportation, packing and storage
5.01 Transportation to customer’s premises
All machines are deliv ered completely packed.
5.02 Transportation inside the customer’s premises
1
Fig. 5 - 01
The manufacturer cannot be made liable f or transportation inside the customer’s premises,
nor to other operating locations. Care must be taken that the machine is transported in an
upright position. To lift the machine with a suitable lif ting appliance, lifting ring 1 delivered
with the machine can be scre w ed into the threaded hole on the machine.
5.03 Disposal of packing materials
The packing materials of these machines consist of paper, cardboard and VCE-fibre.
Proper disposal of the packing material is the responsibility of the customer.
64-003
3
0
-0
4
0
1
5 - 1
5.04 Storage
If the machine is not in use, it can be stored as it is for a period of up to six months, but it
should be protected against dust and moisture.
If the machine is stored for longer periods, the individual parts, especially the surf aces of
moving parts, must be protected against corrosion, e.g. by a film of oil.
Page 15
6 Explanation of symbols
In this instruction manual, work to be carried out or important information is accentuated by
symbols. These symbols have the following meanings:
Note, information
Cleaning, care
Lubrication
Explanation of symbols
Maintenance, repairs, adjustment, service work
(only to be carried out by technical staff)
6 - 1
Page 16
Controls
7 Controls
7.01 Main switch
● The machine is switched on or off by
turning the main switch 1.
0
1
Fig. 7 - 01
7.02 Pedal
56-067
-1 = Close/open button holding
cylinder (only on subclass -5/..)
0=Neutral position
+1 = Lower button clamp (or work
clamp or button holder)
0
+2 = Sewing
+1
+2
7 - 1
Fig. 7 - 02
Page 17
7.03 Balance wheel
Controls
● By pressing and holding down balance
wheel 1, it is possible to adjust the
1
needle bar manually.
4
0
-0
Fig. 7 - 03
4
0
7.04 Adjusting the button clamp (only on subclass -1/.).
● After loosening T-screw 1, with sliding
bar 2 the button clamp is adjusted to
match the button size, see Chapter 9.05
Adjusting the button clamp to the
button size.
2
Fig. 7 - 04
1
7 - 2
Page 18
Controls
7.05 Control panel
The keys on control panel 1 are used for selecting machine functions for setting-up
purposes, for sewing operations and for entering parameters.
Plus/minus keys
● The values shown on the display can be increased or reduced on the respective key with
the use of these keys.
Stop
● When operated during a sewing cycle, the machine is stopped.
● When entering the code number this key corresponds to the figure 0.
Tacting forwards/tacting backwards
● Step-by-step movement through the entire sewing cycle forwards or backwards.
Danger of needle breakage!
Before tacting move the needle to its t.d.c. using the balance wheel.
Basic position
● In the sewing mode the machine moves to the basic position.
● When entering the parameter (sewing mode switched off), the group level of the
parameter list is selected (100, 200, …, 800).
7 - 3
Button clamp raised/lowered
● In the sewing mode the button clamp (or work clamp or button holder) is raised/lowered.
● When entering the code number this key corresponds to the figure 6.
Further functions can be selected with the keys described below, which are
each equipped with an LED. When the LED lights up, the corresponding
function is activated / switched on.
Page 19
Controls
Button type
● With these keys the type of button required (two-, four- or three-hole button) can be
selected.
● When entering the code number these keys correspond to the figures 1, 2 or 3.
Program group A
● When entering the code number this key corresponds to the figure 4.
Program group B
● When entering the code number this key corresponds to the figure 5.
Sewing mode/parameter input
● With this key it is possible to switch from the sewing mode (LED on) and the parameter
input mode (LED off).
Entering the seam pattern
● If this key is pressed the seam pattern function is switched on or off, see Chapter 11.01
or 11.02 Entering the seam pattern.
● When entering the code number this key corresponds to the figure 7.
Piece counter
● If this key is pressed the piece counter is reset (LED has no function).
● When entering the code number this key corresponds to the figure 8.
F1 key
● This key is reserved for special functions.
● When entering the code number this key corresponds to the figure 9.
Enter
● This key is used to confirm inputs and acknowledge error corrections.
7 - 4
Page 20
Controls
7.06 Missed stitch detection key
● Key 1 lights up, when an error is
detected in the sewing process.
● Acknowledge the error signal by pressing
key 1.
1
Fig. 7 - 05
7 - 5
Page 21
8 Installation and commissioning
The machine must only be installed and commissioned by qualified personnel!
All relevant safety regulations must be strictly adhered to!
If the machine is delivered without a table, be sure to use a stand and table top
that can hold the weight of the machine with its motor.
It is very important to ensure that the stand of the machine is firm and steady,
also during sewing.
8.01 Installation
The site where the machine is installed must be provided with suitable connections for
electric current.
It must be ensured that the standing surface of the machine site is firm and horizontal, and
that sufficient lighting is provided for.
Installation and commissioning
For packing and transportation reasons the table top is in the lowered position.
The table height is adjusted as described below.
8.01.01 Adjusting the table height
1
1
2
Fig. 8 - 01
● Loosen screws 1 and 2 and set the table height as required.
● Firmly tighten screw 1.
● Set the required pedal position and tighten screw 2.
8 - 1
Page 22
Installation and commissioning
8.01.02 Drilling template for the table-top
Controlbox
mounting
Hole for cradle
Stand position
906-3750-000
0 / I
Speedcontrolunit
Fig. 8 - 02
8 - 2
Page 23
Installation and commissioning
64
008
8.01.03 Connecting the plug-in connections and earth cable
0
64-118
2
5
3
4
Fig. 8 - 03
● Connect all plugs as labelled in the control box.
● Screw the earth cable from the machine and from the main switch to earth point A.
● Connect earth points A and B with an earth cable.
● Screw the earth cable of plug 1 to earth point B.
The serial interface 2 is used for data communication between PC and the
machine control unit (e.g. for software updates, work with the programs SAM
and OSCA).
1
-
8 - 3
Page 24
Installation and commissioning
8.01.04 Fitting the reel stand
● Fit the reel stand as shown in Fig. 8 - 04.
● Afterwards insert the stand in the hole in
the table top and secure it with nuts provided.
Fig. 8 - 04
8.02 Commissioning
● Clean the machine thoroughly and then check the oil level ( see Chapter 12 Care and
Maintenance ).
● Check the machine, in particular the electric leads and pneumatic connection tubes, for
any damage.
● Have mechanics ensure that the machine’s motor can be operated with the available
electricity supply.
● Connect the machine to the compressed air system. The manometer should show a
pressure of 6 bar.
If necessary, set this v alue ( see Chapter 1 2.04 Checking / adjusting the air pressure ).
● Before the machine is commissioned, the seam pattern sizes set in the machine control
unit must be checked, see Chapter 8.04 Setting the seam pattern size.
8.03 Switching the machine on / off
8 - 4
● Switch the machine on or off ( see Chapter 7.01 Main switch ).
Page 25
Installation and commissioning
8.04 Setting the seam pattern size
After the machine has been switched on for the first time, first of all the seam
pattern sizes set in the machine control unit must be checked and corrected if
necessary. The seam pattern size depends on the cut-out size of the bed plate
and is set with parameter "204". If these instructions are not observed there is a
risk of severe damage to the machine!
8.04.01 Establishing the value for parameter "204"
● Measure the size of the cut-out in bed
● With the use of the table below
● Set „parameter "204", which is the seam
plate 1.
determine the value for parameter "204".
pattern size, in accordance with Chapter
8.04.02 Changing parameter "204".
1
6
0
-0
4
Fig. 8 - 05
Value for Bed plate
parameter "204" cut-out size Seam pattern size
1 7 mm x 7 mm 5 mm x 5 mm
2 8 mm x 8 mm 6 mm x 6 mm
3 9 mm x 9 mm 7 mm x 7 mm
4 10 mm x 10 mm 8 mm x 8 mm
5 11 mm x 11 mm 8 mm x 9 mm
0
1
6 10 mm x 14 mm 8 mm x 12 mm
8 - 5
Page 26
Installation and commissioning
8.04.02 Changing parameter "204"
● Switch on the machine.
● Select the parameter input mode (LED in the key is off).
● Using the corresponding plus/minus key select the function group "200".
200
● Confirm selection with Enter.
● Enter the code, see Chapter 11.03.02 Entering/altering the access code.
● Using the corresponding plus/minus key select the parameter "204".
204 1
● Using the corresponding plus/minus key select the value established for the seam
pattern size, see Chapter 8.04.01 Establishing the value for parameter "204".
204 2
● Conclude parameter input by switching to the sewing mode.
8 - 6
Page 27
9 Setting up
All instructions and regulations in this instruction manual must be observed.
Special attention must be given to all safety regulations!
All setting-up work must only be done by personnel with the necessary
training. For all setting-up work the machine must be isolated from its power
supply by turning off the on/off switch or removing the machine plug from the
electric power socket!
9.01 Inserting the needle
2
Set ting up
Switch off the machine!
Danger of injury if the machine
is started accidentally!
1
Only use needles from the system intended
for the machine, see Chapter 3
Specifications.
Fig. 9 - 01
● Loosen screw 1.
● Insert the needle as far as possible. The
long needle groove (see arrow) must be
facing forwards.
● Tighten screw 1.
Through hole 2 it is possible to check whether the needle has been inserting as
far as possible.
Broken needles can be removed by inserted suitable tools in hole 2.
9 - 1
Page 28
Setting up
9.02 Threading the sewing threads on the subclass -1/.. and -5/..
1
2
103-003
Fig. 9 - 02
Switch off the machine!
Danger of injury if the machine is started accidentally!
● Thread needle thread as shown in Fig. 9-02.
● By turning milled screws 1 and 2 adjust the tension of the needle thread to avoid material
puckering or thread breakage.
For thin, soft materials a lower thread tension is required, for thicker fabrics a
higher thread tension.
103-004
9
0
-0
4
0
1
9 - 2
Thread the needle from the front!
Page 29
9.03 Threading the needle thread (Sub-class -4/..)
1
0
4
-0
2
0
Set ting up
1
2
103-003
Fig. 9 - 03
Switch off the machine!
Danger of injury if the machine is started accidentally!
● Thread needle thread as shown in Fig. 9-03.
● By turning milled screws 1 and 2 adjust the tension of the needle thread to avoid material
puckering or thread breakage.
For thin, soft materials a lower thread tension is required, for thicker fabrics a
higher thread tension.
Thread the needle from the front!
9 - 3
Page 30
Setting up
9.04 Selecting the button type and program number
To select a button type and program number, a program for the corresponding
button must already have been entered with the seam pattern input, see
Chapter 11.01 or 11.02 Seam pattern input.
● Switch on the machine.
The sewing mode is activated automatically.
● On machines from subclass -1/… select the desired button type with the corresponding
key.
or
● On machines from subclass -4/… the three-hole button must be selected to activate the
basting function.
2000 10 1500
● Select the required program number (1-99) with the corresponding plus/minus key.
9.05 Adjusting the button clamp to the button size (only for sub-class -1/…)
● Loosen T-screw 1.
● Open the button clamp with sliding
bar 2 and insert the button.
● Move sliding bar 2 to the right and
tighten T-screw 1.
2
9 - 4
1
Fig. 9 - 04
The button must fit easily into the button clamp, but without play.
Page 31
10 Sewing
The machine must be installed, connected and set up in accordance with
Chapter 8 Installation and commissioning.
10.01 Sewing with sub-class -1/..
Sewing
Do not operate the machine
without eye shield 1!
Danger of injury from flying
needle or button fragments!
Only operate the machine with
cover 2 closed!
Danger of injury from rotating
hook!
2
Fig. 10 - 01
1
1
1
-0
4
0
● Insert the needle, see Chapter 9.01
Inserting the needle.
● Thread the needle, see Chapter 9.02
Threading the needle thread.
● Switch on the machine, see Chapter
8.03 Switching the machine on/off.
● Select the button type and corresponding
program number, see Chapter 9.04
Selecting the button type and program
number.
● Insert the button in the button clamp as
shown in the illustration.
● Place the material under the button.
● Lower the button clamp with the pedal
and start the sewing operation, see
Chapter 7.02 Pedal.
Fig. 10 - 02
10 - 1
Page 32
Sewing
Danger of needle breakage!
Make sure that the button is
placed in a level position in the
button clamp!
● If the button cannot be placed in a level
position, the button guide 1 must be
appropriately re-machined.
Fig. 10 - 03
Fig. 10 - 04
1
The machine is equipped with a missed
stitch detection function, which helps to
control the sewing process. If an error
occurs, key 1 lights up. The machine start
function is blocked.
Following work steps must be carried out:
● Remove the workpiece.
● Press key 1 (lamp goes off).
1
● Remove the button, place button and material in position again and restart the
sewing process.
An error signal can be caused
e.g. by an incorrectly positioned
button or by an incorrectly set
needle. If key 1 still lights up,
the machine adjustment must
be checked by qualified staff.
10 - 2
Page 33
10.02 Sewing with sub-class -4/..
1
2
3
Sewing
Only operate the machine with
cover 1 closed!
Danger of injury due to the
motion of the take-up lever!
Do not operate the machine
without eye shield 2!
Danger of injury from flying
needle or button fragments!
Only operate the machine with
cover 3 closed!
Danger of injury from rotating
hook!
Fig. 10 - 05
● Insert the needle, see Chapter 9.01
Inserting the needle.
● Thread the needle, see Chapter 9.02
Threading the needle thread.
● Switch on the machine, see Chapter
8.03 Switching the machine on/off.
● Select the button type (three-hole button)
and the corresponding program number,
see Chapter 9.04 Selecting the button
type and program number.
● Place the material under the work clamp
as shown in the opposite illustration.
● Lower the work clamp with the pedal
and start the sewing operation, see
Chapter 7.02 Pedal.
Fig. 10 - 06
10 - 3
Page 34
Sewing
10.03 Sewing with sub-class -5/..
Only operate the machine with
cover 1 closed!
Danger of injury due to the
motion of the take-up lever!
Do not operate the machine
without eye shield 2!
Danger of injury from flying
needle or button fragments!
2
1
Fig. 10 - 01
Fig. 10 - 08
108-005
● Insert the needle, see Chapter 9.01
Inserting the needle.
● Thread the needle, see Chapter 9.02
Threading the needle thread.
● Switch on the machine, see Chapter
8.03 Switching the machine on/off.
● Select the button type (self-shank button)
and the corresponding program number,
see Chapter 9.04 Selecting the button
type and program number.
● Place the self-shank button in the button
holder and fix it in position with the
button holding cylinder, see Chapter 7.02
Pedal.
● Place the material under the button holder.
● Lower the button holder with the pedal
and start the sewing operation, see
Chapter 7.02 Pedal.
10 - 4
Page 35
11 Input
11.01 Seam pattern input on machines from subclasses -1/.. and -5/..
For each button type (two-hole, four-hole or three-hole button) 99 programs (seam patterns)
can be entered and stored. The seam pattern input is carried out by calling up or entering
certain seam parameters. The seam pattern input is described below for each button type.
11.01.01 Seam pattern input for two-hole and self-shank buttons
● Activate the sewing mode .
(The LED in the key must be on).
● Select the desired button type and program number, see Chapter 9.04 Selecting the
button type and program number.
Input
● Activate the seam pattern input function.
The first parameter (P01) with the corresponding values is shown on the display.
P01 0 0
Parameter input two-hole button
P01 First needle entry position
2
1
● Start the first needle entry position (P01) with the corresponding plus/minus keys.
P02 Second needle entry position
P05 Total number of stitches (1-99).
P08 End knotting function: I = off, II = on
In self-shank button programs the end knotting function
must be switched off!
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
● Start the second needle entry position (P02) with the corresponding plus/minus keys.
11 - 1
Page 36
Input
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
● Select the total number of stitches "P05" with the corresponding plus/minus key.
● Confirm the input with the Enter key.
The program moves automatically to the input of the next parameter.
● Switch the end knotting function „P08“ on/off with the corresponding plus/minus key.
● By pressing the seam pattern input key the values entered are stored and the machine
is in the basic position of the sewing mode.
By pressing the sewing mode/parameter input key the values are also stored,
and the machine is then in the parameter input mode.
By pressing the basic position key the seam pattern input is interrupted, the
old values are kept and the machine changes to the sewing mode.
To achieve the best results, cutting should take place at the left needle entry
position. This is achieved through the number of stitches and the location of the
needle entry positions.
11 - 2
Page 37
11.01.02 Seam pattern input for three-hole buttons
● Activate the sewing mode .
(The LED in the key must be on).
● Select the desired button type and program number, see Chapter 9.04 Selecting the
button type and program number.
● Activate the seam pattern input function.
The first parameter (P01) with the corresponding values is shown on the display.
P01 0 0
Parameter input three-hole button
Input
1
P01 First needle entry position
P02 Second needle entry position
P03 Third needle entry position
3
2
P05 Total number of stitches (2-99)
P07 Seam pattern:1 = seam cycle, 2 = point, 3 = basting
P08 End knotting function: I = off, II = on
Seam pattern for the three-hole button
1
3
2
1
2
3
1
2
Seam cycle
(P07 = 1)
Point
(P07 = 2)
Basting
3
(P07 = 3)
● Start the first needle entry position (P01) with the corresponding plus/minus keys.
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
11 - 3
Page 38
Input
● Start the second needle entry position (P02) with the corresponding plus/minus keys.
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
● Start the third needle entry position (P03) with the corresponding plus/minus keys.
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
● Select the total number of stitches "P05" with the corresponding plus/minus key.
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
● Select the seam pattern „PO7“ with the corresponding plus/minus key
● Confirm the input with the Enter key.
The program moves automatically to the input of the next parameter.
● Switch the end knotting function „P08“ on/off with the corresponding plus/minus key.
● By pressing the seam pattern input key the values entered are stored and the machine
is in the basic position of the sewing mode.
By pressing the sewing mode/parameter input key the values are also stored,
and the machine is then in the parameter input mode.
11 - 4
By pressing the basic position key the seam pattern input is interrupted, the
old values are kept and the machine changes to the sewing mode.
To achieve the best results, cutting should take place at the left needle entry
position. This is achieved through the number of stitches and the location of the
needle entry positions.
Page 39
11.01.03 Seam pattern input for four-hole buttons
● Activate the sewing mode .
(The LED in the key must be on).
● Select the desired button type and program number, see Chapter 9.04 Selecting the
button type and program number.
● Activate the seam pattern input function.
The first parameter (P01) with the corresponding values is shown on the display.
P01 0 0
Parameter input four-hole button
Input
2
1
P01 First needle entry position
P02 Second needle entry position
3
4
P03 Third needle entry position
P04 Fourth needle entry position
P05 Total number of stitches (2-99)
P06 Intermediate trimming: I = off, II = on
P07 Stitch formation: 1 = normal, 2 = seam cycle, 3 = arrow, 4 = Z
P08 End knotting function: I = off, II = on
Seam pattern examples for the four-hole button
2
1
3
4
1
2
3
4
1
3
2
4
Seam patterns with intermediate cutting (P06 = II),
without seam cycle (P07 = 1).
Seam patterns witouth intermediate cutting (P06 = I),
and without seam cycle (P07 = 1).
1
1
2
3
Seam patterns with seam cycle (P07 = 2),
3
4
4
2
2
4
the intermediate cutting function is switched off automatically.
Seam pattern „arrow“ (PO7 = 3)
3
1
the intermediate cutting function is switched off automatically.
Stitch formation „Z“ (P07 = 4)
The intermediate trimming function is switched off automatically.
11 - 5
Page 40
Input
● Start the first needle entry position (P01) with the corresponding plus/minus keys.
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
● Start the second needle entry position (P02) with the corresponding plus/minus keys.
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
● Start the third needle entry position (P03) with the corresponding plus/minus keys.
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
● Start the fourth needle entry position (P04) with the corresponding plus/minus keys.
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
● Select the total number of stitches "P05" with the corresponding plus/minus key.
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
● Switch off the intermediate cutting function (P06) with the corresponding plus/minus
keys.
11 - 6
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
● Select the seam pattern "PO7" with the corresponding plus/minus key
Page 41
Input
● Confirm the input with the Enter key.
The program moves automatically to the input of the next parameter.
● Switch the end knotting function „P08“ on/off with the corresponding plus/minus key.
● By pressing the seam pattern input key the values entered are stored and the machine
is in the basic position of the sewing mode.
By pressing the sewing mode/parameter input key the values are also stored,
and the machine is then in the parameter input mode.
By pressing the basic position key the seam pattern input is interrupted, the
old values are kept and the machine changes to the sewing mode.
To achieve the best results, cutting should take place at the left needle entry
position. This is achieved through the number of stitches and the location of the
needle entry positions.
11 - 7
Page 42
Input
11.02 Seam pattern input on sub-class -4/.. machines
99 programs (basting seams) can be entered and stored under the button type, three-hole
button. The basting seams can be entered when starting up or by entering certain seam
parameters. The basting seam input is described below.
● Activate the sewing mode .
(The LED in the key must be on).
● Select button type and program number, see Chapter 9.04 Selecting the button type
and program number.
● Activate the seam pattern input function.
The first parameter (P01) with the corresponding values is shown on the display.
P01 0 0
Parameter input basting seam
1
2
3
● Start the first needle entry position (P01) with the corresponding plus/minus keys.
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
P01 First needle entry position
P02 Second needle entry position
P03 Third needle entry position
P05 Total number of stitches (2-99)
P07 This parameter must be set at the value „3“!
P08 End knotting function: I = off, II = on
11 - 8
● Start the second needle entry position (P02) with the corresponding plus/minus keys.
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
Page 43
Input
● Start the third needle entry position (P03) with the corresponding plus/minus keys.
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
● Select the total number of stitches "P05" with the corresponding plus/minus key.
● Confirm input with Enter.
Machine moves automatically to input of the next parameter.
● With the corresponding plus/minus key select value „3“ („basting“) for parameter „PO7“
(seam pattern)
● Confirm the input with the Enter key.
The program moves automatically to the input of the next parameter.
● Switch the end knotting function „P08“ on/off with the corresponding plus/minus key.
● By pressing the seam pattern input key the values entered are stored and the machine
is in the basic position of the sewing mode.
By pressing the sewing mode/parameter input key the values are also stored,
and the machine is then in the parameter input mode.
By pressing the basic position key the seam pattern input is interrupted, the
old values are kept and the machine changes to the sewing mode.
To achieve the best results, cutting should take place at the left needle entry
position. This is achieved through the number of stitches and the location of the
needle entry positions.
11 - 9
Page 44
Input
11.03 Parameter input
11.03.01 Selecting and changing parameters
● Switch on the machine.
● Switch to parameter input (LED on the key is off).
● Select the function group, e.g. "200" with the corresponding plus/minus key.
200
● Confirm with Enter.
● Enter the code, see Chapter 11.03.02 Entering/changing the access code.
201 1
● Select parameter "204" (seam pattern size) with the corresponding plus/minus key.
204 1
● Select the parameter value with the corresponding plus/minus key.
204 2
● By pressing the sewing mode/parameter input key the values are stored, and the
machine is then in the sewing mode.
By pressing the basic position key the parameter input is interrupted, the old
values are kept and the machine changes to the basic position of the parameter
input mode.
11 - 10
Page 45
11.03.02 Entering/changing the access code
● Switch on the machine.
● Switch to parameter input (LED on the key is off).
● Select the function group, e.g. "800" with the corresponding plus/minus key.
800
● Confirm with Enter.
● Enter the code
As shown below, the figures are entered with the corresponding function keys. The
factory code setting is "3307".
Input
1 2
0
6
7
4
3
8
5
9
Code: 3307
● Confirm with Enter.
801 0
● To change the access code, select the parameter "819" (enter access code) with the
corresponding plus/minus key.
819 3307
● Enter a new code number and save it by pressing Enter or by selecting the sewing
mode.
11 - 11
Page 46
Input
11.03.03 Assigning access rights
● Switch on the machine.
● Switch to parameter input (LED on the key is off).
● Select the function group, e.g. "800" with the corresponding plus/minus key.
800
● Confirm with Enter.
● Enter the code (e.g. : 3307).
Code: 3307
● Confirm with Enter.
801
● Select the desired parameter "801 to 818" with the corresponding plus/minus key, see
Chapter 13.39 Parameter settings.
818 1
● Use the corresponding plus/minus key to release or block the selected parameter.
0: Free access to parameter function.
1: Access to parameter function only after entering access code.
If all the parameters (801 to 818) are set at "0", the access code will no longer
be demanded.
● Take over the setting with Enter or by selecting the sewing mode.
11 - 12
Page 47
12 Care and maintenance
Cleaning the hook compartment ................................................................................ daily
Cleaning the entire machine.......................................................................... once a week
Cleaning the air filter/lubricator (air filter)..........................................................as required
Topping up oil (gears and sewing head) .......................................................once a month
Checking the air pressure .............................................................. daily, before operation
During all cleaning work the machine must be disconnected from the power
supply by switching off the main switch or pulling out the plug!
Danger of injury if the machine is started accidentally!
12.01 Cleaning the machine
Care and maintenance
The cleaning cycle required for the machine depends on following factors:
● Single or several shift operation
● Amount of dust resulting from the workpiece
It is therefore only possible to stipulate the best possible cleaning instructions for each individual case.
For all cleaning work the machine must be disconnected from the mains by
switching off the on/off switch or by removing the mains plug!
Danger of injury if the machine suddenly starts up .
To avoid breakdowns, the following cleaning work is recommended for single shift operation:
● Clean hook compartment and needle area of sewing head several times daily.
● Clean the entire machine at least once a week.
12 - 1
Page 48
Care and maintenance
12.02 Cleaning the hook compartment
1
Switch off the machine!
Danger of injury if the machine
is started accidentally!
● Open the hook compartment cover 1.
● Clean the hook and the hook
compartment daily, more often if in
continuous operation.
Fig. 12 - 01
12.03 Cleaning the air filter/lubricator
8
6
4
2
0
10
100
150
50
0
12
200
14
230
16
2
1
8
0
-0
4
0
Switch off the machine!
Remove the compressed air
tube from the air filter.
Empty the water tank 1:
● The water tank 1 empties automatically
after the removal of the compressed air
tube of the air filter.
Clean filter 2:
● Unscrew water tank 1.
● Remove filter 2.
● Clean filter 2 with compressed air or with
isopropyl alcohol (part no. 95-665 735-91).
● Replace filter 2 and screw water tank 1
back into place.
12 - 2
Fig. 12 - 02
Page 49
12.04 Checking/adjusting the air pressure
2
8
6
4
50
2
0
10
100
150
12
200
14
230
0
16
1
Care and maintenance
● Before operating the machine, always
check the air pressure on gauge 1.
● Gauge 1 must show a pressure of 6 bar.
● If necessary adjust to this reading.
● To do so, pull knob 2 upwards and turn it
so that the gauge shows a pressure of
6 bar.
Fig. 12 - 03
12.05 Oil level for the needle drive unit
1
Fig. 12 - 04
Top up oil once a month.
● Pour in oil through the hole in inspection
glass 1 up to the bottom edge of the
hole.
Only use oil with a mean
viscosity of 31.0 mm2/s at 40°
C and a density of 0.870 g/cm
at 15° C.
We recommend
PFAFF sewing machine oil,
part no. 280-1-120 145
2
1
-0
4
0
1
3
12 - 3
Page 50
Care and maintenance
12.06 Oil level for the gears
Top up oil once a month.
● Pour in oil through the hole in inspection
glass 1.
Only use oil with a mean
viscosity of 31.0 mm2/s at 40°
C and a density of 0.870 g/cm
3
at 15° C.
We recommend
PFAFF sewing machine oil,
1
part no. 280-1-120 145
Fig. 12 - 05
64-015
12 - 4
Page 51
13 Adjustment
Unless stated otherwise, the machine must be disconnected from the electric
and pneumatic power supply!
13.01 Notes on adjustment
All following adjustments are based on a fully assembled machine and may only be carried
out by expert staff trained for this purpose.
Machine covers, which have to be removed and replaced to carry out checks and
adjustments, are not mentioned in the text.
The order of the following chapters corresponds to the most logical work sequence for
machines which have to be completely adjusted. If only specific individual work steps are
carried out, both the preceding and following chapters must be observed.
Screws, nuts indicated in brackets ( ) are fastenings for machine parts, which must be
loosened before adjustment and tightened again afterwards.
Adjustment
For all the general settings in these adjustment instructions, illustrations of the
subclass -1/.. have been used, the relevant points of which can be transferred
to subclass -4/ and -5/.. .
In the heading appropriate reference will be made to special settings, which are
only valid for certain subclasses.
13.02 Tools, gauges and other accessories
● 1 set of screwdrivers with blade widths from 2 to 10 mm
● 1 et of wrenches with jaw widths from 7 to 14 mm
● 1 set of Allen keys from 1.5 to 6 mm
● 1 offset screwdriver, part no. 91-029 339-91
● 1 metal ruler, part no. 08-880 218-00
● 1 C-clamp, part no. 62-111 600-35/001
● 1 needle rise gauge 2.4 mm, part no. 61-111 600-01
● 1 adjustment gauge "hook centre", part no. 08-880 138-00
● 1 button gauge, part no. 61-111 635-66
● 1 locking pin "t.d.c. needle", part no. 61-111 635-92
● 1 locking pin "needle drive", part no. 13-030 272-05
● Needles, threads and test material
13.03 Abbreviations
t.d.c. = top dead centre
b.d.c. = bottom dead centre
13 - 1
Page 52
Adjustment
13.04 Toothed belts of the main drive
Requirement
1. Toothed belt wheels 1 and 5 should be in alignment.
2. Hardly any play should be noticeable between toothed belt wheels 1 and 5 and the
toothed belt 6.
5
6
4
3
56-054
2
1
4
Fig. 13 - 01
● Adjust toothed belt wheel 1 (screws 2) in accordance with requirement 1.
● Move motor 3 (screws 4) in accordance with requirement 2.
If there are operational noises, the adjustments must be repeated.
13 - 2
Page 53
64-055
13.05 Top needle bar position (reference position)
Requirement
Needle bar 4 should be positioned at its t.d.c. with access to one of the screws 1.
Adjustment
4
3
2
1
3
Fig. 13 - 02
● Remove the needle.
● Loosen screws 1.
● Using the balance wheel, position the needle bar at its t.d.c. and lock it with locking pin 2
(part no. 61-111 635-92).
● Switch on the machine, select parameter 612.
● With screw 3 turn the motor shaft so that the value for parameter 612 is at "0".
● Confirm the value.
● Confirm the value with the enter key.
● Tighten screws 1 (to begin with only one screw is accessible).
● Switch off he machine and remove locking pin 2.
This setting can change again by ± 3 increments after checking.
13 - 3
Page 54
Adjustment
6
0
13.06 Pre-adjusting the needle height
Requirement
1. When the needle bar is at its t.d.c., there should be a distance of 30 mm between the
needle point and the needle plate.
2. The thread puller 3 should be touching clamp 5 and be positioned in the centre of the
face plate cutout.
4
3
2
Fig. 13 - 03
● Adjust needle bar 1 (screw 2) and thread puller 3 (screw 4) in accordance with the
requirements.
5
1
30 mm
22
4-
13 - 4
Page 55
13.07 Position of the needle to the needle hole
6
05
64-105
Requirement
When the needle bar is at its b.d.c., in the lengthwise direction of the arm the needle
should be positioned in the centre of the needle hole.
Adjustment
6
3
5
4
Fig. 13 - 04
1
4-1
● Switch on the machine and set parameter "610" at value "1".
● Unscrew cloth plate 1.
● Loosen screws 2, 3 and 4.
● With the balance wheel set the needle bar at its b.d.c.
● Align pendulum 5 in accordance with the requirement.
● Tighten screws 4.
● By moving the needle bar, make sure that pin 6 is not jammed and tighten screw 3.
● Switch off the machine.
Screw 2 remains loosened for further adjustments.
2
13 - 5
Page 56
Adjustment
13.08 Basic position "button clamp raised"
Requirement
When cylinder 3 is retracted completely, switch 1 should operate reliably.
2
3
1
13 - 6
Fig. 13 - 05
● Adjust switch 1 (screws 2) in accordance with the requirement.
Page 57
13.09 Sensor board of the needle drive (in dismantled condition)
Requirement
1. When parameter "610" is set at "1", the recess in eccentric 1 should match the locking
hole in the mounting bracket.
2. The switch lug of eccentric 1 should be axially centred to the hybrid light barrier of the
sensor board.
2
4
Adjustment
3
Fig. 13 - 06
1
5
2
6
To change the sensor board, it is imperative to observe the following work
steps!
1
Electric voltage!
Danger of an electric shock if handled incorrectly!
● Completely remove the needle drive unit (plugs remain connected).
● Loosen screws 2.
● Lock eccentric 1 by placing the locking pin 3 (part no. 13-030 272-05) in the locking hole of
the mounting bracket.
13 - 7
Page 58
Adjustment
3
2
4
1
1
5
2
6
Fig. 13 - 06
● Switch on the machine and wait until the stepping motor has stopped running (ignore
error message on the control panel).
● Set parameter "610" at "1" (see Chapter 13.3
● Making sure that it is touching the rear wall, move board 4 (screw 5) in the direction of
the arrow, until LED 6 lights up and move it back until LED 6 has just extinguished.
● Move eccentric 1 in accordance with requirement 2 and tighten screws 2.
● Switch off the machine.
● Remove locking pin 3.
● Switch on the machine and check the needle drive unit in accordance with
requirement 1.
● Switch off the machine.
● Install needle drive unit and adjust it in accordance with Chapter 13.10 Basic setting of
the needle drive.
9.01 Selecting and changing parameters).
13 - 8
Page 59
13.10 Basic setting of the needle drive
Requirement
With the needle bar at its b.d.c. and with eccentric 2 locked, in the crosswise direction of
the arm the needle should be in the centre of the needle hole.
2
3
64-077
Adjustment
5
4
1
Fig. 13 - 07
● Switch on the machine and set parameter "610" at "1".
● Unscrew cloth plate 1.
● Using the balance wheel, set the needle bar at its b.d.c. and lock eccentric 2
(locking pin 3, part no. 13-030 272-05).
● Adjust the needle bar frame 4 (screw 5) in accordance with the requirement.
● Remove locking pin 3.
64-104
13 - 9
Page 60
Adjustment
13.11 Position of the hook shaft to the needle
Requirement
When parameter "610" is set at "1", the hook shaft should be centred to the needle.
1
2
Fig. 13 - 08
● Remove needle plate and cloth plate.
● Remove hook and fit hook gauge 1 (part no. 61-111 637-03).
● Loosen screw 2.
● Switch on the machine and set the parameter "610" at "1".
● Using the balance wheel, set the needle bar at its b.d.c. and set the hook gauge 1 at the
centre of the needle.
● Tighten screw 2.
● Switch off the machine and remove hook gauge 1.
64-115
13 - 10
The needle plate and cloth plate as well as the hook remain dismantled for furt-
her adjustments.
Page 61
13.12 Adjusting the drag link mechanism
Requirement
When the needle bar is at t.d.c.
1. The milled slot in shaft 3 should be in alignment with the milled slot of the cast iron bracket 7.
2. The milled slot of crank 4 should be in alignment with the front edge of driving crank 6.
1
Adjustment
64-108
64-078
2
1
5
7
3
6
4
Fig. 13 - 09
● Loosen screw 1 on the arm shaft.
● Using the balance wheel, set the needle bar at t.d.c. and lock it with locking pin 2.
● Adjust shaft 3 in accordance with requirement 1 with the aid of the needle rise gauge
(2.4 mm).
● Tighten screws 1.
● Turn crank 4 (screws 5) in accordance with requirement 2.
● Remove locking pin 1.
If the position described in requirement 2 is not reached, driving crank 6 must
be installed accordingly.
13 - 11
Page 62
Adjustment
13.13 Needle rise and hook clearance
Requirement
When the needle bar is positioned 2.4 after b.d.c. and parameter "610" is set at "1", the
point of hook 1 should be positioned at "needle centre" and be at a distance of 0.1 mm
from the needle.
3
2
1
7
5
4
6
64-033
0,1 mm
64-112
2
1
Fig. 13 - 10
● Dismount thread brake.
● Insert hook 1 so that screw 2 of collar 3 is on the surface of the hook shaft.
● Slightly tighten screw 2.
● Switch on the machine and set parameter "610" at "1".
● Turn the balance wheel in the direction of sewing until the needle bar is in its bottom
stroke.
● Fit needle rise gauge 4 (2.4 mm) to needle bar frame 5 and fasten with C-clamp 6.
● Remove the needle rise gauge 4.
● Turn the balance wheel in the direction of sewing until C-clamp 6 is touching the needle
bar bearing 5.
● Adjust hook 1 (screws 2 and 7) in accordance with the requirement.
13 - 12
Page 63
Adjustment
64
109
8
Fig. 13 - 11
● Remove C-clamp 6.
● Fit thread brake.
If the adjustment possibilities on the hook are insufficient, a greater correction
can be made with the hook shaft mechanism.
Loosen screws 8 and turn toothed belt wheel 9 or the hook shaft accordingly.
On the subclass -4/.. in certain circumstances it may be necessary to increase
the hook point to needle clearance to approx. 0.5 mm.
8
9
-
13 - 13
Page 64
Adjustment
6
03
13.14 Readjusting the needle height
Requirement
1. When parameter "610" is set at "2" and the hook point is centred to the needle, the top
edge of the needle eye should be 0.5 mm below the bottom edge of the hook point.
2. Thread puller 3 should be touching clamp 5 and be positioned in the centre of the face
plate recess.
Fig. 13 - 12
0,5 mm
56-040a
4
3
5
1
2
4-1
13 - 14
● Switch on the machine and set parameter "610" at "2".
● Turn the balance wheel in the direction of sewing until the needle bar is at its bottom
stroke.
● Set the hook point to the centre of the needle by continuing to turn the balance wheel.
● Adjust needle bar 1 (screw 2) and thread puller 3 (screw 4) in accordance with the
requirements.
● Switch off the machine.
When checking the left needle entry position (parameter "610" at value "3"), the
distance between the top edge of the needle eye and the lower edge of the
hook point is greater.
Page 65
13.15 Adjusting the loop spreader
64-110
64-078
Requirement
1. When the needle bar is positioned at t.d.c., the milled slot in control cam 4 should be at
the bottom.
2. In the needle rise position, loop spreader 7 should begin its reverse movement.
3. When the needle is descending (in the direction of sewing) loop spreader 7 should be at
its bottom left stroke, when the needle has reached the top edge of the needle plate.
Adjustment
4
5
1
6
2
3
3
Fig. 13 - 13
● Loosen screws 1 and 2.
● With the balance wheel set the needle bar at its t.d.c. and lock it with locking pin 3.
● Adjust control cam 4 together with control cam 5 in accordance with requirement 1.
● Move control cam 4 together with control cam 5 to touch drive wheel 6 and tighten
screws 1 and 2.
● Remove locking pin 3.
● Carry out a check in accordance with requirements 2 and 3.
13 - 15
Page 66
Adjustment
13.16 Position of the loop spreader to the needle
Requirement
When the needle bar is positioned at b.d.c. and parameter "610" is set at "3"
1. There should be a distance of 2.4 mm between the front edge of the loop spreader 1
and the needle.
2. There should be a distance of approx. 1.6 mm between loop spreader 1 and the needle.
1
2
2,4 mm
Fig. 13 - 14
● Switch on the machine and set parameter "610" at "3".
● Position the needle at its b.d.c. by turning the balance wheel.
● Adjust loop spreader 1 (screw 2) in accordance with requirements 1 and 2.
● Switch off the machine.
1
1,6 mm
13 - 16
Page 67
13.17 Adjusting the thread trimmer
Requirement
1. When extended the outer edges of pins 5 and 6 should be at a distance of 103 mm
from each other.
2. When the thread trimmer is in its neutral position, the stationary knife 7 should be parallel to the edge of thread puller 8.
3. When the thread trimmer is in its cutting position, knife 9 should cut approx. 1 mm.
Adjustment
3
4
5
103 mm
64-040
1
6
7
8
9
7
1 mm
Fig. 13 - 15
● Remove cylinder 1 (screws 2).
● Adjust hinged section 3 (nut 4) in accordance with requirement 1.
● Install cylinder 1 (screws 2) and adjust in accordance with requirement 2 and 3.
● Carry out a functional test of the thread trimmer with parameter "603" (output 4).
64-122
2
13 - 17
Page 68
Adjustment
13.18 Manual cutting test
Requirement
In a manual cutting operation the thread should be cut reliably.
2
3
1
64-072
Fig. 13 - 16
● Dismount cloth plate 1 and needle plate insert.
● Place the thread between thread catcher 2 and knife 3.
● Disconnect the machine from the pneumatic power supply.
● Check the requirement by carrying out a manual cutting operation.
● Mount the needle plate, taking care to see that the spherical head of the cutting cylinder
grips into the corresponding guide section of the needle plate.
4
1
-0
4
0
1
13 - 18
Page 69
64-079
13.19 Adjusting the thread catcher
Requirement
In the cutting position the hook 3 should be vertical and the thread catcher 1 should grip
reliably in the stitch triangle.
Adjustment
1
1
3
Fig. 13 - 17
● Switch on the machine and set parameter "403" at the maximum value.
● Select the sewing mode and carry out a sewing operation.
● Switch the machine off in the cutting position at the on/off switch and disconnect it from
the pneumatic power supply.
● Carry out the cutting operation manually, checking the requirement while doing so.
● If necessary, switch on the machine and with the parameters "614" and "615" set the
thread catcher 1 in accordance with the requirement.
● If the hook 3 is not vertical in the cutting position, check the setting in accordance with
Chapter 13.05 Top needle bar position (reference position).
● Switch off the machine and check the cutting operation.
● Switch on the machine, reset parameter "402" to its initial value and switch off the
machine.
2
2
-0
4
0
1
13 - 19
Page 70
Adjustment
13.20 Adjusting the thread loop support
Requirement
Both at the extreme right point of penetration and at the extreme left point of penetration
the needle should be at a distance of approx. 0.5 mm from the thread loop support 1.
1
2
0,5 mm
Fig. 13 - 18
● Switch on the machine and bring the needle into the relevant position (value "1, 2 or 3")
with parameter "610".
● Adjust thread loop support 1 (screws 2) in accordance with the requirement.
● Switch off the machine.
The thread loop support 1 is also used as a knife guard.
4
1
-0
4
0
1
13 - 20
Page 71
13.21 Basic position of the button clamp drive
Requirement
1. After the machine has been switched on, it should be possible to lock lever 1 with the
needle rise gauge (2.4 mm).
2. Switch lug 5 should be positioned in the centre of the recess of the light barrier 3.
Adjustment
4
6
7
5
1
2
3
8
4
Fig. 13 - 19
● Loosen screw 1.
● Switch on the machine.
● Adjust lever 2 in accordance with requirement 1 (lock with needle rise gauge).
● Tighten screw 1.
● Adjust light barrier 3 (screws 4) in accordance with requirement 2.
● With lever 1 locked, move the switch lug 5 (screws 6), until LED 7 lights up and then
move it back again until LED 7 has just extinguished.
● Switch off the machine and remove the needle rise gauge.
Spring clip 8 serves as an adjustment aid and should be touching lever 2. The
open side of the spring clip 8 should be in alignment with the clamp groove of
lever 2.
13 - 21
Page 72
Adjustment
13.22 Aligning the button clamp (only on subclass -1/..)
Requirement
After parameter "610" has been selected (with value 4, 5, 6, 7 and 8), the needle should
penetrate the centre of the respective hole of button gauge 2.
2
1
4
4
3
Fig. 13 - 20
● Remove cloth plate 1.
● Switch on the machine and set parameter "610" at "4" (button gauge: centre).
● Insert and align button gauge 2 (part no. 61-111 635-66).
● Press down the button clamp by hand.
● Adjust button clamp 3 (screws 4) in accordance with the requirement.
● Check the remaining penetration positions of the needle in the respective hole of the
button gauge 1 with the values "5", "6", "7" and "8" of parameter "610" in accordance with
the requirement.
● Connect the machine to the pneumatic power supply and check the setting again.
● If necessary correct the position of the button clamp 3 (screws 4).
● Switch off the machine and disconnect it from the pneumatic power supply.
● Remove the button gauge and mount the cloth plate.
13 - 22
Page 73
13.23 Aligning the work clamp (only on subclass -4/..)
Requirement
1. After selecting value "4" for parameter "610", work clamp 1 should be centred to the
needle and be positioned at the front edge of the needle hole.
2. When value "6" is set, needle 3 should be positioned to the left of work clamp 1, and
when value "7" is set, needle 3 should be positioned to the right of it.
1
4
Adjustment
Fig. 13 - 21
3
7
1
-0
4
0
1
2
2
● Switch on the machine and set parameter "610" at "4" (button gauge: centre).
● Push down work clamp 1 by hand.
● Adjust work clamp 1 (screws 2) in accordance with requirement 1.
● Check the other needle entry positions for values "6" and "7" of parameter "610" in
accordance with requirement 2.
● Connect the machine to the pneumatic power supply and check the setting again.
● If necessary correct the position of work clamp 1 (screws 2).
● Switch off the machine and disconnect it from the pneumatic power supply.
13 - 23
Page 74
Adjustment
13.24 Aligning the button holder and button support (only on sub-class -5/..)
Requirement
After parameter "610" has been set to value "4", the needle, at a distance of 5 mm from the
edge of the needle hole, should be centred to the needle hole of the button holder and
button support.
5 mm
2
1
2
3
4
4
Fig. 13 - 22
● Switch on the machine and set parameter "610" at "4" (button gauge: centre).
● Adjust button holder 1 (screws 2) and button support 3 (screw 4) in accordance with the
requirement.
● Connect the machine to the pneumatic power supply and check the setting again.
● If necessary, correct the position of button holder 1 (screws 2) and button support 3
(screw 4).
● Switch off the machine and disconnect it from the pneumatic power supply.
108-002
108-008
13 - 24
Page 75
13.25 Adjusting the clamp pressure (only on subclass -1/..)
Requirement
When the button clamp is lowered, the clamp jaws 2 should be parallel to each other and
touching the cloth plate.
Adjustment
3
2
64-042
Fig. 13 - 23
● Remove cloth plate 1.
● Connect the machine to the pneumatic power supply.
● Switch on the machine and lower the button clamp.
● Align clamp jaws 2 (screws 3) in accordance with the requirement.
● Switch off the machine and disconnect it from the pneumatic power supply.
Alteration of the factory setting of the clamp pressure at 4 bar is not permitted.
3
1
2
13 - 25
Page 76
Adjustment
13.26 Aligning the cloth plate (only on subclass -1/.. and -4/.. )
Requirement
When the machine is in its basic position, the cut-out of cloth plate 1 should be in the
centre of the needle hole.
6
2
-0
4
0
1
1
3
Fig. 13 - 24
● Switch on the machine.
● Align cloth plate 1 (screws 2) in accordance with the requirement.
● Switch off the machine.
2
13 - 26
Page 77
13.27 Basic setting of the end knotting equipment
Requirement
Retaining finger 5 should be parallel to loop spreader 7.
7
Adjustment
6
5
7
4
3
2
1
5
Fig. 13 - 25
● Dismount cloth plate and needle plate.
● First of all remove screw 1 (nut 2), until pin 3 is touching the wall of hole 4.
● Then turn screw 1 round once and fix with nut 2.
● Align retaining finger 5 (screws 6) in accordance with the requirement.
13 - 27
Page 78
Adjustment
64-084
13.28 Adjusting the retaining finger of the end knotting equipment
Requirement
When parameter "610" is set at "1" and the machine is in the needle rise position
1. The bottom edge of retaining finger 2 should be 0.5 mm above the hook point.
2. There should be a distance of 0.5 mm between retaining finger 2 and the needle.
3. There should be a distance of 6 mm between retaining finger 2 and the centre of the
needle.
6 mm
2
3
64-102
5
4
6
1
0,5 mm
7
Fig. 13 - 24
● Switch on the machine and connect it to the pneumatic system.
● Set parameter "610" at value "1" and set needle rise position.
● Loosen screw 1.
● Adjust retaining finger 2 (screw 3) in accordance with requirement 1.
● Adjust shaft 4 (screw 5) in accordance with requirement 2.
● Switch off the machine.
● Adjust retaining finger 2 (screw 1) in accordance with requirement 3.
When tightening screw 1 take care to see that lever 6 engages reliably in part 7
and does not block the cylinder.
0,5 mm
2
2
64-101
64-100
13 - 28
Page 79
13.29 Adjusting the lifting lever of the end knotting equipment
Requirement
When parameter "610" is set at "1" and the machine is in the needle rise position, the
retaining finger 1 should be positioned 5 mm behind the centre of the needle and the
lifting lever 4 should be touching screw 2.
Adjustment
5 mm
1
4
3
2
Fig. 13 - 27
● Switch on the machine, set parameter "610" at "1" and bring the needle bar into the
needle rise position.
● Disconnect the machine from the pneumatic power supply.
● Position the retaining finger 1 by hand.
● Turn screw 2 (nut 3) in accordance with the requirement.
Make sure that the retaining finger 1 does not touch the loop spreader.
13 - 29
Page 80
Adjustment
64-083
13.30 Adjusting the reed switch
Requirement
When parameter "610" is set at "1" and the machine is in the needle rise position, the reed
switch 1 should operate exactly at the moment when the tip of the retaining finger 3 is
positioned at the centre of the needle.
3
1
3
Fig. 13 - 28
● Switch on the machine, set parameter "610" at "1" and bring the needle bar into the
needle rise position.
● Loosen screw 1 and move the reed switch 2 completely to the right.
● Place the point of the retaining finger at the centre of the needle and hold it in this
position.
● Move reed switch 2 to the left, until reaching the switch point.
● Fasten screw 1.
● Check the switch status of reed switch 2 with parameter "602" (position 4).
● Switch off the machine.
2
13 - 30
Page 81
Adjustment
1
6
13.31 Setting the angle for the end knotting (only on subclasses -1/.. and -4/..)
1
Fig. 13 - 29
● Switch on the machine.
● Switch on the end knotting function, see Chapter 11 Input
● By turning the balance wheel 1 to "36" set parameter "506" (engaging position).
● By turning the balance wheel 1 to "52" set parameter "507" (disengaging position).
● Carry out ten sewing operations. Select parameter "604" and interpret the values for the
engaging and disengaging position of the last ten sewing operations.
For uneven values (engaging position) the value should be "70".
For even values (disengaging position) the value should be "90".
● Change parameters "506" and "507" accordingly, a deviation of +/- 1 is permitted.
● Switch off the machine.
13 - 31
Page 82
Adjustment
13.32 Adjusting the moment tension
Requirement
1. When the needle bar is at its t.d.c. eccentric 1 should be positioned with its largest
eccentricity towards the top.
2. Tension disks 3 should open approx. 10 mm before t.d.c. needle bar and close again
approx. 10 mm after t.d.c. needle bar.
3
Fig. 13 - 30
4
1
2
-003
13 - 32
● Turn eccentric 1 (screws 2) in accordance with requirement 1.
● Adjust tension disks 3 (screw 4) in accordance with requirement 2.
Page 83
13.33 Adjusting the thread puller
Requirement
1. When cylinder 6 is retracted, screw 4 should be at a distance of approx. 1 mm from the
inside edge of the slot.
2. When thread puller 3 is in its basic position, it should be resting lightly on the thread and
should not touch the edge of the slot when cylinder 6 is extended.
3. The thread should be pulled evenly without any jerks.
4. Thread puller 3 should be set so that a reliable sewing start is guaranteed, but no start
thread is standing out.
Adjustment
3
4
1 mm
5
1
2
6
Fig. 13 - 31
● Adjust clamp 1 (screw 2) in accordance with requirement 1.
● Adjust thread puller 3 (screw 4) in accordance with requirement 2.
● First of all, close throttle 5 completely and then adjust it in accordance with requirement 3.
● Adjust thread puller with screw 4 in accordance with requirement 4.
If required deviations from this basic setting of thread puller 3 are possible.
13 - 33
Page 84
Adjustment
13.34 Adjusting the thread clamp
Requirement
When thread clamp 1 is closed, the thread should be clamped reliably without being cut.
1
13 - 34
2
Fig. 13 - 32
● Insert thread in thread clamp 1.
● Carry out a functional test for the thread clamp with parameter "603" (output 3).
● First of all, close throttle 2 completely and then adjust it in accordance with requirement.
Following the adjustment, parameters "504", "508" and "510" must be checked,
and adapted if necessary.
Page 85
13.35 Adjusting the thread regulator
Requirement
When the needle bar is at its b.d.c., the slack needle thread should have been used.
1
Adjustment
2
2
0
-0
3
0
1
Fig. 13 - 33
● Switch on the machine and connect it to the pneumatic power supply.
● Place the workpiece in position and start the sewing operation.
● Interrupt the sewing operation and bring the needle bar to its b.d.c. by turning the balance
wheel.
● Adjust the thread regulator 1 (screws 2) in accordance with the requirement.
● Switch off the machine and disconnect it from the pneumatic power supply.
13 - 35
Page 86
Adjustment
13.36 Adjusting the button holding cylinder (only on subclass -5/..)
Requirement
The button holding cylinder 1 should be at the same level as button seat 3, and without a
button inserted it should extend approx. 1 mm further than with a button inserted.
3
1
2
2
1 mm
1
108-040
Fig. 13 - 34
● Adjust the button holding cylinder 1 (nuts 2) in accordance with the requirement.
13 - 36
Page 87
13.37 Adjusting the thread wiper (only on subclass -5/..)
Requirement
1. In cutting position, the thread wiper 1 should be centred to the needle, and with the
needle bar at t.d.c. it should swing though under the needle without contact.
2. When the cylinder 6 is extended, bearing block 7 should not collide with adjusting ring
8, and thread wiper 1 should be approx. 3 mm behind the needle.
Adjustment
3
7
Fig. 13 - 32
6
1
4
2
5
8
108-073
3 mm
108-132
● Connect the machine to the pneumatic system and switch it on.
● Engage thread wiper 1 using parameter "603".
● Adjust thread wiper 1 (screws 2 and 3) in accordance with requirement 1.
● Adjust piston rod 4 (nut 5) in accordance with requirement 2.
● Set parameter "403" to its maximum value.
● Check the setting during the sewing process and correct it if necessary.
● Reset parameter "403".
● Switch off the machine and disconnect it from the pneumatic system.
13 - 37
Page 88
Adjustment
13.38 Cold start
When a cold start is carried out, all newly created or altered programs, as well
as altered parameter settings are deleted!
The machine is set back to its condition at the time of delivery.
The altered programs or parameter settings can be stored separately with the
PC-program SAM, see Chapter 13.42 Data backup and protection with PC-
program SAM.
● Switch on the machine.
● Switch to parameter input (LED in the key is not on).
● Select the function group "600" with the corresponding plus/minus key.
600
● Confirm input with Enter.
● Enter the code, see Chapter 11.03.02 Entering/altering the access code.
601
● With the corresponding plus/minus key select e.g. parameter "608" (carry out cold start).
608 RESET
● Confirm input with Enter.
SWITCH OFF
● Switch off the machine twice and on again after about 3 seconds.
13 - 38
Page 89
13.39 Parameter settings
13.39.01 Selecting and altering parameters
● Switch on the machine.
● Switch to parameter input (LED in the key is not on).
● Select the function group, e.g. "200" with the corresponding plus/minus key.
200
● Confirm the input with Enter.
● Enter the code, see Chapter 11.03.02 Entering/altering the access code.
Adjustment
● With the corresponding plus/minus key enter e.g. parameter "102" (button height).
102 1
● With the corresponding plus/minus key select "medium button height".
102 2
● With the corresponding plus/minus key select e.g. parameter "301" (sensor clamp).
301 I
● With the corresponding plus/minus key select "sensor clamp off".
301 II
● End the input by switching to the sewing mode.
13 - 39
Page 90
Adjustment
13.39.02 Parameter list
Group Parameter Description Setting Set value
range
100 101 Display software version 0298/xxx
102 Button height (with material) 1 – 3 1
1 = 0 – 6 mm
2 = 6 – 12 mm
3 = 12 mm and above
103 Show display during sewing I, II II
(I = stem height, II = speed)
104 Stem height (incl. button thickness 1 – 3 1
and material)
1 = 0 – 6 mm, 2 = 6 – 12 mm
3 = 12 mm and above
105 Maximum speed (500 - 2000) 2000
108 Time delay during continuous operation 0 – 2s 0,3s
109 Continuous operation I = off, II = on I, II I
110 Software version for motor control Vxx
111 Software version for thread strength module Vxx
200 201 Delete program
202 Machine version 1 – 6 1 (subcl. -1/..)
1 = standard/self-shank button 6 (subcl. -4/..)
2 = with blind stitching 1 (subcl. -5/..)
3 = with stem wrapping
4 = with button feed
5 = with outer clamp
6 = tacking
203 PC connection
204 Cloth plate cut-out size 1 - 6 1
see Ch. 3.02 Seam pattern size
205 Missed stitch detection I, II II
I = off, II = on
206 Missed stitch detection threshold 0 - 999 120
207 Fade-out stitches of the misses 0 - 9 6
stitch detection function
13 - 40
208 1 – 120 = 0 – 120 xxx
Display thread size of last program
(max. 120 stitches)
0 =
Display calculated optimum threshold
(for input in para. "206")
209 Air jet I = off, II = on I, II I
muss die Blasdüse ausgeschaltet sein!
Page 91
Adjustment
Group Parameter Description Setting Set value
range
200 210 Turn-on time air jet [s] 0 - 10 1
400 401 Raise clamp delay 0.0 - 1.5 s 0.0s
402 Start delay after clamp lowered 0.0 - 1.5 s 0.0 s
403 Delay before thread trimming 0.0 - 2.0 s 0.0 s
Interval before thread wiper
started 0.0 - 2.0 s 0.06 s
404 Thread cutting time or waiting time 0.0 - 2.0 s 0.06 s
Thread wiper forward
405 Waiting time for thread clamp (s) 0.00 – 2.00 0.10
406 Waiting time for thread puller (s) 0.00 – 2.00 0.20
407 Waiting time until thread wiper in basic
position 0.00 – 4.00 0.20
408 Waiting time for pressure release
added feature clamp / insert plate (s) 0.00 - 1.5 s 1
500 501 Soft start stitches 0 - 15 1
Soft start speed (spm) 500 - 2000 500
503 Extra stitches when sewing in 0 - 3 0
same hole
504 Delay time thread clamp open at
beginning of seam 0 – 2s 0,02s
506 Angle position for "end knotting on" 0 – 127 36
507 Angel position for "end knotting off" 0 – 127 52
508 Number of stitches for "thread clamp 0 – 3 0
closed"at end of seam (calculated
backwards from the last stitch)
Angle position for "thread clamp
closed" at end of seam 0 – 127 80
510 Angle position for "thread clamp open" 0 – 127 120
at last needle penetration before thread
trimming
511 Securing stitches before cutting 0 – 2 0
512 Measuring point of missed stitch 0 - 127 115 incr.
detection function with display of the
thread strength
513 Angle setting for "material shift on" 0 - 127 85
13 - 41
Page 92
Adjustment
Group Parameter Description Setting Set value
range
600 601 Move stepping motor
clamp and needle
602 Display inputs
0123456789ABCDEF
Meaning of the display value
0I
Position on the Display
0: Not assigned - 1: Not assigned - 2: Needle in material (NIS) - 3: End knotting engaged off
▲
on
(E16 - X5:7)
4: Error reset key S101 (E12 – X5:12) off
▲
on
5: Not assigned (E11 - X5:11) - 6: Not assigned (E10 - X5:10) - 7: Not assigned (E9 - X5:9) - 8: Programmable input 1 - -
(E8 - X5:16)
9: Programmable input 2 - -
(E7 - X5:15)
A: Not assigned (E6 - X5:14) - B: Not assigned (E5 - X5:5) - C: Clamp lowered (E4 - X5:3 raised
▲
lowered
D: Not assigned (E3 - X5:3) - E: Reference needle (photoelectric barrier) switched not assigned
F: Reference clamp (photoelectric barrier) switched not assigned
▲
= basic position
603 Switch outputs
Position on the Display Meaning of the display value
1: Clamp (X13:1) lowered raised
2: Not assigned (X13:3) - 3: Thread clamp (X13:5) open closed
4: Thread trimming (X13:6) off
5: End knotting (X13:7) off
6: Thread puller (X13:8) off
7: Thread wiper (X13:9) off
8: Not assigned (X13:10) - 9: Not assigned (X13:11) - 10:Not assigned (X13:12) - 11:Not assigned (X13:13) - 12:Not assigned (X13:25) - 13:Not assigned (X13:24) - 14:Self-shank button holder (X13:16) off
15:Not assigned (X13:17) - 16:Missed stitch lamp (X5:24) off
0I
▲
▲
▲
▲
▲
▲
▲
▲
on
on
on
on
on
on
13 - 42
Page 93
Adjustment
Group Parameter Description Setting Set value
range
600 604 Last engaging and disengaging
positions for end knotting
605 Needle penetration point in fabric 0 - 127 43
606 Set reference offset clamp (X) and (0) (0)
needle (Y) (correction values for the
stepping motors zero points)
607 Turn sewing motor in sewing direction
608 Carry out cold start
610 Needle penetration points for
adjustment
1: Centre
2: Max. penetration point right
3: Max. penetration point left
4: Button gauge: centre
5: Button gauge: front left
6: Button gauge: back left
7: Button gauge: back right
8: Button gauge: front right
611 Suppression thread trimming I, II I
(I = OFF, II = ON)
612 Adjusting aid for zero position of stepping 0
motor using synchronisation mark
614 Set cutting position X on right ± 25 5
615 Set cutting position X on left ± 25 8
700 701 P-quota speed controller 1 - 50 10
702 I-quota speed controller 0 - 100 50
703 P-quota position controller 1 - 50 20
704 D-quota position controller 1 - 100 30
705 Time for position controller 1 - 100 25
706 P-quota position controller for rest brake 1 - 50 25
707 D-quota position controller for rest brake 1 - 50 15
708 Maximum moment for rest brake 0 - 100 0
709 Minimum machine speed 3 - 64 6
710 Maximum machine speed 100 - 2000 2000
711 Maximum motor speed 0 100 45
712 Positioning speed 3 - 35 25
13 - 43
Page 94
Adjustment
Group Parameter Description Setting Set value
range
713 Acceleration ramp 1 - 50 35
714 Brake ramp 1 - 50 30
715 Reference position 1 - 127 43
716 Time-out 0 - 255 40
717 Starting current motor 3 - 10 7
718 Anti vibration filter 1 - 10 3
719 Rotation direction allocation 0 - 1 1
720 Reference position correction 0 - 127 64
800 801 Right of access function group 100 0 - 1
802 Right of access function group 200 0 - 1
803 Right of access function group 300 0 - 1
804 Right of access function group 400 0 - 1
805 Right of access function group 500 0 - 1
806 Right of access function group 600 0 - 1
807 Right of access function group 700 0 - 1
808 Right of access function group 800 0 - 1
809 Right of access key max. speed 0 - 1
810 Right of access key program number
selection 0 - 1
■
■
■
■
■
■
■
■
■
■
0
1
1
1
1
1
1
1
0
0
13 - 44
811 Right of access key piece counter 0 - 1
812 Right of access F1 key 0 - 1
813 Right of access key two-hole button 0 - 1
814 Right of access key four-hole button 0 - 1
■
0 = free access, 1 = access only with code input
■
■
■
■
0
0
0
0
Page 95
Adjustment
Group Parameter Description Setting Set value
range
800 815 Right of access key three-hole button 0 - 1
816 Right of access key program group A 0 - 1
817 Right of access key program group B 0 - 1
818 Right of access programming key 0 - 1
819 Enter access code
(status on delivery: 3307) 0 - 9999 3307
■
0 = free access, 1 = access only with code input
13.40 Error messages on the display
Error 1 System error
Error 2 Sewing motor
30: Time out + motor defect
20: Time out + motor defect
10: Speed + motor defect
0B: StopX + motor defect
0A: Reset stitch counter + motor defect
9: Write parameter + motor defect
5: Position tdc shortest path + motor defect
3: Position tdc backwards + motor defect
2: Position tdc forwards + motor defect
■
■
■
■
0
0
0
0
Error 3 Input feed plate in (E6 - X5:14)
Error 4 Missed stitch with needle penetration number or end knotting
error with needle penetration number
Error 5 Clamp entrance at bottom (E4 – X5:4) switch clamp locked as main
drive not in t.d.c. position
Error 6 Time monitoring when going through the sewing program
Error 7 1 Delay X not finished
2 Delay Y not finished
3 Delay X and Y not finished
4 Ramp X not finished
5 Ramp Y not finished
13 - 45
Page 96
Adjustment
Error 8 Stitch length
Error 9 Seam outside area
Error 10 1 Error when moving the machine into home position, outputs
not finished
2 Raise clamp
3 Insert position not reached
6 Foot pedal operated
7 X-centre not reached
8 still at X-centre
9 Y-centre not reached
10 still at Y-centre
11 time control home test
12 Absolute position –0.3 not reached home test
13 Absolute position +0.6 not reached home test
14: Main drive unit has not reached t.d.c. position
Error 11 Stepping motor step frequency too high
Error 12 Error in sewing program
Error 13 Set position of stepping motor outside sewing area
Error 14 Time control outputs
3: Thread clamp
6: Thread wiper
15: Programmable output 1
Error 15 Input signal not received
Error 16 Delay time with running sewing drive not permitted
Error 17 Cutting without sewing
Error 18 Incorrect command in data set
Error 19 Incorrect program number
Error 20 not assigned
13 - 46
Error 21 Power supply unit overload (24 V)
Error 22 Mains voltage
Error 23 Power supply unit 24 V too strong / too weak
Error 24 No stepping motor movement prepared (needle in material)
Error 25 Stepping motor not started yet (needle in material)
Page 97
Error 27 1 Error on PC-interface Receiver Timeout
2 Transmitter Timeout
3 Transmission error
4 Receiving buffer overflow
5 Data error
6 Answer too long
7 No ASCII HEX
8 Inadmissible program number
9 Incorrect command syntax
10 No number
11 Unknown command
Error 29 CAN-ERROR
1 Timeout
2 Incorrect answer
4 Data lost
Adjustment
Error 30 End knotting error with stitch entry number
13.41 Motor errors
34 Brake path too short
35 Communication error
36 Initialisation not completed
65 Extint low at Init
66 Short circuit
68 Extint low in operation
69 No increments
70 Motor blocking
71 No incremental connector
73 Motor running interrupted
75 Controller locked
170 Invalid transmission
171 Zero mark invalid
175 Interior start error
222 Time-out monitoring
13 - 47
Page 98
Adjustment
13.42 Data backup and protection with PC-program SAM
For the data transfer the PC and the machine are connected to each other with a null
modem cable (part-no. 91-291 998-91).
● Switch off the machine and the PC.
● Connect the serial interface (RS232 see Page 8-3) and serial PC-interface (COM 1-4) with
the cable provided.
● Switch on the PC. If necessary install SAM with the installation CD provided.
● Start SAM ("Start" "Programme" – "SAM") and set the corresponding COM-interface in the
● "settings" menu. In the "Machine" menu 3307 must be selected.
● Switch on the machine.
● Select parameter "203" on the machine.
● Press Enter.
● "203 ONLINE" appears on the display and the machine is in the slave mode, i.e. all other
operations will be started by SAM.
● Set up a connection to the machine using the SAM-menu "Setting up a machine
connection".
● If the connection was set up successfully, the data backup item of the SAM menu is
activated.
Either a complete (all data and programs) or selective data backup or protection
can be carried out. For this purpose the name of a backup database must be
entered, or a previously created backup database selected. The name of the
backup database can be chosen freely, but the character string "3307" must be
part of it.
● After the data has been transferred successfully, the connection to the machine can be
disconnected with the SAM menu "Machine – terminate the connection". The machine
leaves the slave mode and changes to the function group 200.
● Switch off the machine.
● Remove the cable from the serial interface (RS232).
13 - 48
Page 99
13.43 Internet update of the machine software
The machine software can be updated with PFAFF flash programming. For this purpose the
PFP boot program and the appropriate control software for the machine type must be
installed on a PC. To transfer the data to the machine, the PC and the machine control unit
must be connected with an appropriate null modem cable (part no. 91-291 998-91).
The PFP boot program and the control software of the machine type can be
downloaded from the PFAFF-homepage using the following path:
www.pfaff-industrial.com/de/service/download/steuerungssoftware.html
To update the machine software carry out the following steps:
While the machine software is being updated, no setting up, maintenance or
adjustment work may be carried out on the machine!
● Switch off the machine.
● Connect PC (serial interface or corresponding USB adapter) to machine control unit (X1A).
Adjustment
Fig. 13 - 47
Fig. 13 - 37
● Switch on the PC and start the PFP boot
program.
● Select the machine type.
● Press the "programming" button.
● Switch on the machine, keeping the boot
key 1 pressed.
● Press the "OK" button.
The software update is carried out, the
update progress is shown on the bar
display of the PFP boot program.
1
More information and assistance is at your disposal in the file "PFPHILFE.TXT",
which can be called up from the PFP boot program by pressing the "help"
button.
● When the update has been completed,
switch off the machine and end the PFP
boot program.
● Disconnect plug connection between PC
and machine control unit.
● Switch on the machine.
A plausibility control is carried out and, if
necessary, a cold start.
13 - 49
Page 100
Wearing parts
14 Wearing parts
This is a list of the most important wearing parts.
You can order a detailed spare parts list for the complete machine under
part no. 296-12-18 808.
Sub-class -1/01, System 134-35
Sub-class -1/02, -1/03, -4/.., -5/.. System 190
11-108 864-25
91-232 393-05
13-033 136-05
91-021 697-05 (2x)
91-023 099-91
91-021 616-15
91-023 203-15
91-000 250-15 (2x)
91-10 0 296-25 (3x)
91-232 096-15
11-108 864-25
91-232 763-91
91-180 933-92
91-001 299-15
11-130 176-15
91-001 283-15
91-023 345-05
91-232 394-05
11-108 087-15
12-325 080-05 (2x)
11-108 090-15 (2x)
14 - 1
91-232 395-05
91-232 098-15
91-232 394-05
16-919 010-15
91-296 266-05
12-618 150-45
91-232 392-05
91-700 249-15 (2x)
91-232 008-05
11-130 086-15 (2x)
91-169 384-15
Loading...