Peerless Industries PRG-UNV-S, PRG-UNV-W, PRG-UNV User Manual

Installation and Assembly:
PRG Precision Gear Projector Mount with Universal Adapter Plate
Models: PRG-UNV, PRG-UNV-S, PRG-UNV-W
Features:
• ImageLockTM alignment prevents picture sag or drift
2300 White Oak Circle • Aurora, Il 60502 • (800) 865-2112 • Fax: (800) 359-6500 • www.peerlessmounts.com
Max UL Load Capacity:
ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
50 lb (22.7 kg)
NOTE: Read entire instruction sheet before you start installation and assembly.
WARNING
• Do not begin to install your Peerless product until you have read and understood the instructions and warnings contained in this Installation Sheet. If you have any questions regarding any of the instructions or warnings, for US customers please call Peerless customer care at 1-800-865-2112, for all international customers, please contact your local distributor.
• This product should only be installed by someone of good mechanical aptitude, has experience with basic building construction, and fully understands these instructions.
• Make sure that the supporting surface will safely support the combined load of the equipment and all attached hardware and components.
• Never exceed the Maximum UL Load Capacity. See page one.
• If mounting to wood joists ceilings, make sure that mounting screws are anchored into the center of the studs. Use of an "edge to edge" stud fi nder is highly recommended.
• Always use an assistant or mechanical lifting equipment to safely lift and position equipment.
• Tighten screws fi rmly, but do not overtighten. Overtightening can damage the items, greatly reducing their holding power.
• This product is intended for indoor use only. Use of this product outdoors could lead to product failure and personal injury.
• This product was designed to be installed on the following wall construction only;
WALL CONSTRUCTION HARDWARE REQUIRED
• Wood Stud Included
Wood Joist Included
Solid Concrete Included
• Brick Contact Qualifi ed Professional (Not Evaluated By UL)
• Other or unsure? Contact Qualifi ed Professional
Tools Needed for Assembly
• stud fi nder ("edge to edge" stud fi nder is recommended)
• phillips screwdriver
• drill
• 5/16" bit for solid concrete surface
• 5/32" bit for wood studs
• open end wrench
• level
Table of Contents
Parts List................................................................................................................................................3
Projector Mount Assembly Installation................................................................................................4-7
Attaching Adapter Plate to Projector......................................................................................................9
Accessories ...................................................................................................................................15, 16
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ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
PRG-UNV PRG-UNV-S PRG-UNV-W
Description Qty. Part # Part # Part # A projector mount assembly 1 054-1171 054-4171 054-2171 B adapter plate 1 055-1938 055-4938 055-2838 C concrete anchor 2 590-0320 590-0320 590-0320 D #14 x 2-1/2" phillips hex head wood screw 2 5S1-015-C03 5S1-015-C04 5S1-015-C04 E #10-32 x 1/4" socket pin screw 1 520-1196 520-2196 520-2196 F 1/4" flat washer 2 540-1078 540-1078 540-1078 G #6 flat washer x 1/2" OD 4 540-1025 540-2025 540-2025 H 2 mm security allen wrench 2 560-1097 560-1097 560-1097 I 4 mm security allen wrench 1 560-9646 560-9646 560-9646 J M3 x 8 mm serrated washer head socket pin screw 4 510-1004 510-2004 510-2004 K M4 x 10 mm serrated washer head socket pin screw 4 510-1060 510-2060 510-2060 L M5 x 10 mm serrated washer head socket pin screw 4 510-1126 510-2063 510-2063 M M6 x 10 mm serrated washer head socket pin screw 4 510-1066 510-2066 510-2066
Parts List
Before you start check the parts list to insure all of the parts shown are included.
NOTE: Actual parts may appear slightly different than illustrated.
A
B
CD
I
E
J
F
K
G
L
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H
M
ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
Installation to Extension Column/Ceiling Plate
NOTE: Refer to accompanying instructions with ceiling plates (sold separately) for installing
1
these models to ceiling. Screw projector mount assembly (A) onto extension column as shown in fi gure 1.1. Tighten swivel stop screw against extension column, fl ush mount tube or reducer using 4mm
security allen wrench (I) as shown in fi gure 1.2. NOTE: Swivel stop screw is used to jam against threads of extension column, fl ush mount tube
or reducer to prevent any excess movement of projector mount assembly (A). Do not overtighten screw; overtightening screw will damage threads making it diffi cult to separate products.
Skip to step 5.
1-1/2" EXTENSION COLUMN (SOLD SEPARATELY) (UL LISTED EXT OR AEC SERIES)
ARROW INDICATES FRONT OF MOUNT
A
fi g. 1.1
fi g. 1.2
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CMJ 455 (SOLD SEPARATELY)
SWIVEL STOP SCREW
ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
Installation to Wood Joist Ceilings
WARNING
• Installer must verify that the supporting surface will safely support the combined load of the equipment and all attached hardware and components.
• Tighten wood screws so that wall plate is fi rmly attached, but do not overtighten. Overtightening can damage the screws, greatly reducing their holding power.
• Never tighten in excess of 80 in. • lb (9 N.M.).
• Make sure that mounting screws are anchored into the center of the stud. The use of an "edge to edge" stud fi nder is highly recommended.
• Hardware provided is for attachment of mount through standard thickness drywall or plaster into wood studs. Installers are responsible to provide hardware for other types of mounting situations (not evaluated ny UL).
Place projector mount assembly (A) on ceiling as a template and mark the center of the two
2
mounting holes. Make sure that the mounting holes are in the center of the wood joist. Drill two 5/32" (4mm) dia. holes to a minimum depth of 2-1/2" (64mm). Attach projector mount assembly (A) with two #14 x 2-1/2" (6mm x 64mm) wood screws (D) and two fl at washers (F) as shown in fi gure 2.1 or fi gure 2.2 depending on joist orientation.
Tighten wood screws (D) using 3/8" (10mm) socket wrench or phillips screwdriver until projector mount assembly (A) is fi rmly attached.
Skip to step 5.
fi g. 2.1
A
WOOD JOIST
F
D
ACCESS SLOT FOR OPEN END WRENCH ALLOWS TIGHTENING OF WOOD SCREW (D).
fi g. 2.2
A
ACCESS SLOT FOR OPEN END WRENCH ALLOWS TIGHTENING OF WOOD SCREW (D).
WOOD JOIST
F
D
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ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
Installation to Concrete Ceilings
WARNING
• Concrete must be 2000 psi density minimum. Lighter density concrete may not hold concrete anchor.
• Make sure that the wall will safely support four times the combined load of the equipment and all attached hardware and components.
Place projector mount assembly (A) on ceiling as a template and mark the center of the two
3
mounting holes. Drill two 5/16" (8mm) dia. holes to a minimum depth of 2-1/2" (64mm). Attach projector mount assembly (A) using two concrete anchors (C), two fl at washers (F), and two #14 x 2-1/2" wood screws (D) as shown. NOTE: Mounting slots on projector mount assembly allow for 30° (±15°) of rotation before fully securing wood screw. Tighten wood screws (D) using 3/8" (10mm) socket wrench, phillips screwdriver or 10mm open end wrench until projector mount assembly (A) is fi rmly attached.
Skip to step 5.
CONCRETE CEILING
C
ARROW ON TOP OF PROJECTOR MOUNT ASSEMBLY INDICATES FRONT OF MOUNT
A
F
D
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ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
WARNING
• Always attach concrete expansion anchors directly to load-bearing concrete.
• Never attach concrete expansion anchors to concrete covered with plaster, drywall, or other fi nishing material. If mounting to concrete surfaces covered with a fi nishing surface is unavoidable (not evaluated ny UL), the fi nishing surface must be counterbored as shown below. Be sure concrete anchors do not pull away from concrete when tightening screws. If plaster/ drywall is thicker than 5/8" (16mm), custom fasteners must be supplied by installer (not evaluated by UL).
• Tighten screws so that projector mount is fi rmly attached, but do not overtighten. Overtightening can damage screws, greatly reducing their holding power.
• Never tighten in excess of 80 in. • lb (9 N.M.).
INCORRECT
1
Drill holes and insert anchors (C).
concrete surface
C
A
plaster/ dry wall
concrete
2
A
D
Place plate (A) over anchors (C) and secure with screws (D).
3
Tighten all fasteners.
CORRECT
A
concrete
CUTAWAY VIEW
C
plaster/ dry wall
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ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
Installation to Threaded Rod
(Not evaluated by UL - Professional installation only)
Thread two 1/4-20 hex thin nylon-insert locknuts (not included) on two 1/4-20 threaded rods (not
4
included) to the desired height of projector mount assembly. Attach projector mount assembly (A) to the two 1/4-20 threaded rods using two 1/4-20 hex thin nylon-insert locknuts as shown in fi gure 4.1 or fi gure 4.2.
1/4-20 THREADED ROD (NOT INCLUDED)
1/4-20 HEX THIN NYLON-INSERT LOCKNUT (NOT INCLUDED)
ARROW INDICATES FRONT OF MOUNT
fi g. 4.1
fi g. 4.2
1/4-20 THREADED ROD (NOT INCLUDED)
1/4-20 HEX THIN NYLON­INSERT LOCKNUT (NOT INCLUDED)
ARROW INDICATES FRONT OF MOUNT
A
1/4-20 HEX THIN NYLON-INSERT LOCKNUT (NOT INCLUDED)
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A
1/4-20 HEX THIN NYLON­INSERT LOCKNUT (NOT INCLUDED)
ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
Attaching Adapter Plate to Projector
NOTE: The projector you are installing may differ in appearance from the sample illustrated
5
below. Place projector upside down. Locate adapter plate (B) with notch facing forward as close to projector center of gravity as possible without covering any mounting holes. Loosen channels with 4mm security allen wrench (I), and if there are only three mounting holes remove fourth channel. Using one channel for each mounting hole, position feet of channels over mounting holes as shown below. IMPORTANT: If projector does not have at least three mounting holes, do not use this adapter plate. NOTE: Some projectors have feet which can be removed and the corresponding threaded insert can be used for a mounting hole. NOTE: Once channels are in position retighten fasteners. *Notch indicates front of projector.
MOUNTING HOLE
CHANNEL
B
FOOT OF CHANNEL
*
GENERIC PROJECTOR
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ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
Attach adapter plate (B) to projector using one screw (J, K, L or M) for each channel as shown
6
below. Tighten all screws, while keeping the center of gravity. Be sure that adapter plate (B) is straight. Adjust the feet of the channels to keep the adapter plate level. Tighten all screws with 4mm security allen wrench (I) while keeping the center of gravity. If M3 screws (J) are used, tighten using 2mm security allen wrench (H). NOTE: Projectors will require different size screws for mounting. Use a combination of screws (J, K, L or M) and foot adjustment that will result in channels of adapter plate (B) fi tting tightly against projector. IMPORTANT: In order to properly engage the threads in the mounting holes, the screw must be turned at least 3 full turns.
NOTE: If using screw (J), place washer (G) between screw (J) and foot of channel.
CAUTION
• It is the responsibility of the installer to ensure that the projector is properly ventilated. Feet of channels are used to raise the mount off the projector surface.
J, K, L or M
B
FOOT OF CHANNEL
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ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
WARNING
• Always use an assistant or mechanical lifting equipment to safely lift and position the projector.
Slide connection block with projector into projector mount assembly (A) as shown. Push in and
7
tighten captive screw to secure projector to projector mount assembly (A).
FRONT OF MOUNT
ARROW INDICATES FRONT OF MOUNT
CAPTIVE SCREW
IMPORTANT: For security installations, insert one #10-32 x 1/4" socket pin screw (E) through
8
projector mount assembly (A) and into connection block as shown. Tighten screw with 4mm security allen wrench (I).
A
CONNECTION BLOCK
A
CONNECTION BLOCK
E
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ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
Cable Management
To make an opening to route cables through
9
projector mount assembly, adjust projector mount assembly to full upward tilt position by turning knob for tilt adjustment as shown in fi gure 9.2. Left or right roll position can be adjusted if more space is required.
NOTE: Be certain tamper resistant screws are not engaged before making adjustments (see step 11).
Route cables through top of extension column as shown in fi gure 9.1 and fi gure
9.2. NOTE: A method for assisting cables through extension column may be required (example: string tied to connector to help pull through extension column). Route cables through projector mount assembly as shown in fi gure 9.2 and connect to projector.
fi g. 9.2
fi g. 9.1
CABLES WITH
COMBINATION OF VGA
CONNECTOR
AND RCA PLUGS
BEND WIRES OF RCA PLUGS IN OPPOSITE DIRECTION
ROUTE CONNECTOR THROUGH FIRST
DO NOT CRIMP WIRES
NOTE: INNER
DIAMETER OF
EXTENSION COLUMN
MAY NOT ALLOW
PASSAGE FOR ALL
CONNECTOR TYPES.
CABLE CONNECTOR
INNER DIAMETER OF EXTENSION COLUMN
EXTENSION COLUMN
KNOB FOR TILT ADJUSTMENT
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KNOB FOR ROLL ADJUSTMENT
OPENING FOR ROUTING CABLES
ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
Projector Alignment
To adjust yaw (swivel) for threaded rod mounting applications: Loosen locknuts for
10
threaded rods (step 4) until projector mount can be rotated. Rotate mount to desired position and retighten locknuts. To adjust yaw (swivel) for extension column applications: Loosen screw on projector mount assembly (A) indicated below until projector mount can be rotated. Rotate mount to desired position and retighten screw. To adjust pitch (forward and backward tilt): Turn knob on back of mount as shown below. Pull knob out and turn by hand for easy adjustment or insert #2 phillips screwdriver in end of knob and turn. To adjust roll (side to side tilt): Turn knob on side of mount as shown below. Pull knob out and turn by hand for easy adjustment or insert #2 phillips screwdriver in end of knob and turn.
ARROW INDICATES FRONT OF MOUNT
ACCESS SLOT FOR OPEN END WRENCH ALLOWS TIGHTENING OF LOCKNUTS WITHOUT REMOVING PROJECTOR
A
KNOB FOR PITCH ADJUSTMENT
KNOB FOR ROLL ADJUSTMENT
SCREW FOR YAW (SWIVEL) STOP (REFER TO STEP 1, FIG. 1.2)
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ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
To prevent tampering with the pitch and roll adjustments: Tighten the two tamper resistant
11
security screws on the projector mount assembly using 4mm security allen wrench (I) to lock the pitch and roll adjustments as shown below.
NOTE: Tighten screws fi rmly, but do not overtighten. Overtightening can damage the mount.
WARNING
• Do not adjust pitch or roll while tamper resistant security screws are fully engaged.
• Loosen the two tamper resistant security screws one complete turn before adjusting the projector mount assembly or damage may occur.
TO LOCK ROLL, TIGHTEN TAMPER RESISTANT SECURITY SCREW
FRONT VIEW
SIDE VIEW
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TO LOCK PITCH, TIGHTEN TAMPER RESISTANT SECURITY SCREW
ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
PRG Series Projector Mount Accessories
I-Beam Clamps
M
ODELS
: ACC 558, ACC 559 M
AX LOAD
:
250 lbs. (113.4 kg.)
C
OLOR
:
Black
• ACC 558 clamps onto 4"-8" I-Beam
• ACC 559 clamps onto 7"-12" I-Beam
Unistrut® Adapter
M
ODEL
: ACC 550
M
AX LOAD
:
250 lbs. (113.4 kg.)
C
OLOR
:
Black
• Designed for use with 1 5/8" x 1 5/8" 12 gauge Unistrut
Accessory Pack for CMJ 455
M
ODEL
: ACC 455*
This pack includes 4 hanger brackets and 4 hanger clamps for additional stability. For use with model CMJ 455.
M
ODEL
: ACC 557*
M
AX LOAD
:
250 lbs. (113.4 kg.)
C
OLOR
:
Black
• Attaches to a square, round, rectangular, or I-Beam truss up to 3" in diameter
Escutcheon Ring
M
ODEL
: ACC 640
• Covers hole where extension column passes through ceiling
• Hinged ring wraps around extension column
• Included with CMJ 500
Lightweight Cathedral Ceiling Plate
M
ODEL
: ACC 912*
M
AX LOAD
:
60 lbs. (27.2 kg.)
C
OLOR
:
Black
• Designed specifically for projectors
• Allows a projector to be mounted on an angled ceiling
New!
Lightweight Adjustable Suspended Ceiling Kit
M
ODEL
: CMJ 500
M
AX LOAD
:
60 lbs. (27.2 kg.)
C
OLOR
:
White
• Mounts above 2’ x 4’ or 2’ x 2’ false ceiling tile
• Includes tie wire supports, flush mount tube, and offers two knockout panels for outlet boxes
• Offers unlimited adjustment for projector placement
New!
Lightweight Suspended Ceiling Kit
M
ODEL
: CMJ 455
M
AX LOAD
:
50 lbs. (22.7 kg.)
C
OLOR
:
White
• Five different projector mount attachment points
• Includes tie wire supports, flush mount tube, and offers two knockout panels for outlet boxes
• May either replace a 2’ x 2’ false
ceiling tile or mount above an existing 2’ x 2’ or 2’ x 4’ ceiling tile
Anti-Vibration Ceiling Plates
M
ODELS
:
ACC 840*, ACC 845* M
AX LOAD
:
60 lbs. (27.2 kg.)
C
OLOR
:
Black
• ACC 840 was designed for a structural ceiling (wood only)
• ACC 845 was designed for a Unistrut ceiling (1 5/8" x 1 5/8" 12 gauge Unistrut)
• Reduces unwanted vibrations that may cause internal damage to the equipment and/or cause the screen image to vibrate
• Features two cord management access holes
• Patent pending
Unistrut or Structural Ceiling Plates
M
ODELS
: CMJ 300*, CMJ 310* M
AX LOAD
:
250 lbs. (113.4 kg.)
C
OLOR
:
Black
• CMJ 300 is a 4" x 4" ceiling plate
• CMJ 310 is a 8" x 8" ceiling plate
• Designed for a Unistrut ceiling
(1 5/8" x 1 5/8" 12 gauge Unistrut) or a solid structural ceiling (mounting hardware not included)
Unistrut
Ceiling plate
R
Ceiling Plates
R
*
= Not UL Listed
Round Ceiling Plate
M
ODEL
: ACC570(S)(W) C
OLOR
:
Black, silver or white
MAX L
OAD
:
150 lb (68 kg)
S
HIP WEIGHT
:
1.7 lb (.8 kg)
• Designed for finished or structural ceilings (wood or concrete)
• Features a cord management
R
R
R
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ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
PRG Series Projector Mount Accessories
ALLIGATOR
®
Concrete Anchors
M
ODELS
: ACC 203, 204
• ACC 203 contains 3 anchors
• ACC 204 contains 4 anchors
• Used for attachment to concrete, concrete block, or brick
• Used in conjunction with wood screws (supplied with projector mount and/or ceiling plate)
• Expands in length and binds to the contours of the hole and the screw
Cord Wrap
M
ODELS
: ACC 852(W)(S)*
C
OLOR
:
Black, White, or Silver
M
ODEL
: ACC 830*
C
OLOR
:
Black
• Provides 4" of radial adjustment side to side
• Includes Flush Mount Tube, EXT 002
TM
Plus Security Cables
M
ODEL
: ACC 021*
• With 1/4" security cable and fasteners
• Includes adhesive for non-fastener applica tions
M
ODEL
: ACC 020*
• With security lock
• For use with projectors that have a built-in security slot
Extension
column
Extension Columns
Security Accessories
Additional Projector
Mount Accessories
Cord Management
Fixed Length 1 1/2" Extension Columns
C
OLOR
:
Black
R
= Not UL Listed
• Includes, four, 2' sections
• Designed to externally route cords along the outside of an 1/2" extension column
• Sections can be stacked to create longer lengths or cut to desired length
M
ODEL
: ACC 050*
C
OLOR
:
Black
• Can be used to reduce unwanted swaying that may occur with extension column installations
• Includes a hose clamp, two stabilizer column supports, & hardware for mounting to wood joists
• For use with extension columns over 21"
MODEL Drop Le ngth Ship Weight
EXT 006 8"
(20 cm)
2.5 lbs
(1.13 kg)
EXT 018 20"
(51 cm)
5 lbs
(2.27 kg)
EXT 101 14"
(36 cm)
3.5 lbs
(1.59 kg)
EXT 102 26"
(66 cm)
6 lbs
(2.72 kg)
EXT 103 38"
(97 cm)
9.25 lbs
(4.2 kg)
EXT 104 50"
(127cm)
12 lbs
(5.44 kg)
EXT 105 62"
(158 cm)
14.75 lbs
(6.69 kg)
EXT 106 74"
(188 cm)
18 lbs
(8.16 kg)
EXT 107 86"
(219 cm)
20.75 lbs
(9.41 kg)
EXT 108 98"
(249 cm)
23.25 lbs
(10.55 kg)
EXT 109 110"
(279 cm)
26.5 lbs
(12.02 kg)
EXT 110 122"
(310 cm)
29 lbs
(13.15 kg)
Side to side
adjuster
Extension Column Connector
M
ODEL
: ACC 109*
C
OLOR
:
Black
• Can be used to join two 1-1/2" extension columns to create a maximum length of 20’
• Secures to columns with Armor Lock
TM
Security
screws
Extension Column Connector with Cord Management
M
ODEL
: ACC800, ACC850(S)
C
OLOR
: ACC800
Black
ACC850
Black or Silver
• 1-1/2" access hole for internal cord management
• Unit has 1-1/2"-11.5 NPT fitting for attachment of extension column
• Security screws included
• ACC800: One male and one female connection to provide internal cord management between extension column and mount or ceiling plate
• ACC850: Two female connectors to join two extension columns to create maximum length of 20’
ACC850
ACC800
Adjustable Length 1 1/2" Extension Columns
C
OLOR
:
Black
MODEL Drop Length Ship Weight
ADJ 006009 8"-11" 4 lbs. ADJ 012018 14"-20" 4.75 lbs. ADJ 018024 20"-26" 6.25 lbs. ADJ 0203 26"-38" 8 lbs. ADJ 0305 38"-62" 13.5 lbs. ADJ 0406 50"-74" 16.25 lbs. ADJ 0507 62"-86" 18.5 lbs. ADJ 0608 74"-98" 21.75 lbs. ADJ 0709 86"-110" 24.5 lbs. ADJ 0810 98"-122" 27 lbs. ADJ 0911 110"-134" 29 lbs. ADJ 1012 122"-146" 31 lbs.
R
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(1.81 kg)
(2.15 kg) (2.83 kg)
(3.63 kg)
(6.12 kg)
(8.39 kg)
(11.11 kg) (12.25 kg) (13.15 kg) (14.06 kg)
(7.37 kg)
(9.87 kg)
R
ISSUED: 09-30-09 SHEET #: 056-9024-5 07-18-11
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