Peerless Industries PFT640, PFT660 User Manual

Installation and Assembly: Paramount™ Flat and Tilt Wall Mount
for LCD and Plasma Flat Panel Screens
Product is UL rated for screen size range and load capacity per chart below
Model# Screen size range Max UL Load Capacity
PFT640 23" - 46" 100 lb (45 kg) PFT660 37" - 60" 175 lb (79 kg)
This product is intended for use with UL
R
Listed products and must be installed by a qualified professional installer.
Features:
• Built-in flat and fixed-tilt feature
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Visit the Peerless Web Site at www.peerlessmounts.com
3215 W. North Ave. • Melrose Park, IL 60160 • (800) 865-2112 or (708) 865-8870 • Fax: (708) 865-2941 • www.peerlessmounts.com
For customer care call 1-800-865-2112 or 708-865-8870.
ISSUED: 05-17-07 SHEET #: 202-9208-3 5-7-08
Note: Read entire instruction sheet before you start installation and assembly.
WARNING
• Do not begin to install your Peerless product until you have read and understood the instructions and warnings contained in this Installation Sheet. If you have any questions regarding any of the instructions or warnings, please call Peerless customer care at 1-800-865-2112.
• This product should only be installed by someone of good mechanical aptitude, has experience with basic building construction, and fully understands these instructions.
• Make sure that the supporting surface will safely support the combined load of the equipment and all attached hard­ware and components.
• Never exceed the Maximum UL Load Capacity. See page one.
• If mounting to wood wall studs, make sure that mounting screws are anchored into the center of the studs. Use of an "edge to edge" stud finder is highly recommended.
• Always use an assistant or mechanical lifting equipment to safely lift and position equipment.
• Tighten screws firmly, but do not overtighten. Overtightening can damage the items, greatly reducing their holding power.
• This product is intended for indoor use only. Use of this product outdoors could lead to product failure and personal injury.
• This product was designed and intended to be mounted to the following supporting surfaces checked below with the hardware included in this product as specified in the installation sheet. To mount this product to an alternative support­ing surface, contact Peerless customer care at 1 800 865-2112.
• This product was designed to be installed on the following wall construction only;
WALL CONSTRUCTION ADDITIONAL HARDWARE REQUIRED x Wood Stud None
x Wood Beam None x Solid Concrete None x Cinder Block None
Metal Stud Do not attach except with Peerless accessory kit for metal studs;
Contact Customer Service for Peerless accessory kit for metal studs. Brick Contact Customer Service Other or unsure? Contact Customer Service
Tools Needed for Assembly
stud finder ("edge to edge" stud finder is recommended)
phillips screwdriver
drill
1/4" bit for concrete and cinder block wall
1/2" bit for metal stud wall
5/32" bit for metal or wood stud wall
level
Accessories
4 piece Metal Stud Fastener Kit (ACC 415) (Metal Stud
not evaluated by UL)
2 piece Metal Stud Fastener Kit (ACC 215) (Metal Stud
not evaluated by UL)
Table of Contents
Parts List .............................................................................................................................................................................. 3
Installation to Double Wood Stud Wall ..................................................................................................................................4
Installation to Triple Wood Stud Wall .................................................................................................................................... 5
Installation to Solid Concrete or Cinder Block ....................................................................................................................... 6
Installing Vertical Brackets ................................................................................................................................................... 7
Installing Flat Panel Screen to Wall Plate............................................................................................................................. 9
For customer care call (800) 865-2112 or (708) 865-8870.
ISSUED: 05-17-07 SHEET #: 202-9208-3 5-7-08
Visit the Peerless Web Site at www.peerlessmounts.com
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For customer care call 1-800-865-2112 or 708-865-8870.
Before you begin, make sure all parts shown are included with your product.
PFT640 PFT660
Description Qty. Part # Part #
A
wall plate 1
201-P1300 201-P1311
B
vertical bracket 2
201-0370 201-0371
C
#14 x 2.5" wood screw 4
5S1-015-C03
6
5S1-015-C03
D
alligator® anchor 4
590-0097
6
590-0097
Parts List
Parts may appear slightly different than illustrated.
A
PFT640 WALLPLATE
A
PFT660 WALLPLATE
BC
D
Adapter Bracket Fasteners
Note: The sorted-for-you™ fastener pack included was made specifically for your product and may not contain all components
shown below.
M4 x 12 mm
504-9013
M4 x 25 mm
504-1015
M8 x 16 mm
520-9257
M8 x 25 mm
520-1031
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M5 x 12 mm
520-1027
M5 x 25 mm
520-9543
M8 x 40 mm
520-1136
M6 x 12 mm
520-1128
I.D. 5.6 mm
540-1057
I.D. 5.1 mm
540-1040
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M6 x 20 mm
520-9402
I.D. 6.5 mm
540-1058
I.D. 8.7 mm
540-1059
ISSUED: 05-17-07 SHEET #: 202-9208-3 5-7-08
For customer care call 1-800-865-2112 or 708-865-8870.
M6 x 25 mm
520-1208
M6 x 30 mm
510-9109
multi-washer
580-1036
Installation to Double Wood Stud Wall
WARNING
• Installer must verify that the supporting surface will safely support the combined load of the equipment and all attached hardware and components.
• Tighten wood screws so that wall plate is firmly attached, but do not overtighten. Overtightening can damage the screws, greatly reducing their holding power.
• Never tighten in excess of 80 in. • lb (9 N.M.).
• Make sure that mounting screws are anchored into the center of the stud. The use of an "edge to edge" stud finder is highly recommended.
• Hardware provided is for attachment of mount through standard thickness drywall or plaster into wood studs. Installers are responsible to provide hardware for other types of mounting situations.
NOTE: If mounting equipment weighing greater than 100 lbs, triple stud mounting is strongly recommended.
Skip to page 5.
Wall plate (A) can be mounted to two studs that are 16" apart. Use a stud finder to locate the edges of the studs.
1
Use of an edge-to-edge stud finder is highly recommended. Based on their edges, draw a vertical line down each stud’s center. Place wall plate on wall as a template. The top mounting slots should be located above the desired screen center as shown in figure 1.1. Note: Screen tilt will determine wall plate location. Level plate, and mark the center of the two mounting holes. Make sure that the mounting holes are on the stud centerlines. Drill two 5/32" (4 mm) dia. holes 2-1/2" (65 mm) deep. Make sure that the wall plate is level, secure it using two #14 x 2.5" wood screws (C) as shown in figure 1.2.
Skip to step 2 on page 7.
A
X
CENTER OF
SCREEN
Tilt X Distance
0° 5.8" (147 mm) 2° 2.8" (71 mm) 5° 5.8" (147 mm)
10° 2.8" (71 mm)
STUD
fig. 1.1
C
A
PFT640
WALLPLATE SHOWN
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fig. 1.2
ISSUED: 05-17-07 SHEET #: 202-9208-3 5-7-08
For customer care call 1-800-865-2112 or 708-865-8870.
Installation to Triple Wood Stud Wall
WARNING
• Installer must verify that the supporting surface will safely support the combined load of the equipment and all attached hardware and components.
• Tighten wood screws so that wall plate is firmly attached, but do not overtighten. Overtightening can damage the screws, greatly reducing their holding power.
• Never tighten in excess of 80 in. • lb (9 N.M.).
• Make sure that mounting screws are anchored into the center of the stud. The use of an "edge to edge" stud finder is highly recommended.
• Hardware provided is for attachment of mount through standard thickness drywall or plaster into wood studs. Installers are responsible to provide hardware for other types of mounting situations.
Wall plate (A) can be mounted to three studs that are 16" apart. Use a stud finder to locate the edges of the studs.
1
Use of an edge-to-edge stud finder is highly recommended. Based on their edges, draw a vertical line down each stud’s center. Place wall plate on wall as a template. The top mounting slots should be located above the desired screen center as shown in figure 1.3. Note: Screen tilt will determine wall plate location. Level plate, and mark the center of the six mounting holes. Make sure that the mounting holes are on the stud centerlines. Drill six 5/32" (4 mm) dia. holes 2-1/2" (65 mm) deep. Make sure that the wall plate is level, secure it using six #14 x 2.5" wood screws (C) as shown in figure 1.4.
NOTE: When mounting equipment weighing greater than 100 lbs, triple stud mounting is strongly recommended. If mounting to two studs, wall plate may be mounted up to 4" (102 mm) off-center as shown in figure 1.5.
Skip to step 2 on page 7.
X
fig. 1.3
Tilt X Distance
0° 9" (229 mm) 2° 6" (152 mm) 5° 9" (229 mm)
10° 6" (152 mm)
CENTER OF
SCREEN
STUD
4"
(102 mm)
fig. 1.5
C
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A
PFT660
WALLPLATE SHOWN
fig. 1.4
ISSUED: 05-17-07 SHEET #: 202-9208-3 5-7-08
For customer care call 1-800-865-2112 or 708-865-8870.
Installation to Solid Concrete or Cinder Block
WARNING
• When installing Peerless wall mounts on cinder block, verify that you have a minimum of 1-3/8" of actual concrete thickness in the hole to be used for the concrete anchors. Do not drill into mortar joints! Be sure to mount in a solid part of the block, generally 1" minimum from the side of the block. Cinder block must meet ASTM C-90 specifica­tions. It is suggested that a standard electric drill on slow setting is used to drill the hole instead of a hammer drill to avoid breaking out the back of the hole when entering a void or cavity.
• Concrete must be 2000 psi density minimum. Lighter density concrete may not hold concrete anchor.
• Make sure that the supporting surface will safely support the combined load of the equipment and all attached hard­ware and components.
Make sure that wall plate (A) is level, use it as a
1
template to mark two mounting holes. The top mounting hole should be above the desired screen center as shown in figure 1.1 on page 4 or figure 1.3 on page 5. NOTE: Screen tilt will determine wall plate location. Drill two 1/4" (6 mm) dia. holes to a minimum depth of 2.5" (64 mm). Insert anchors (D) in holes flush with wall as shown (right). Place wall plate over anchors and secure with #14 x 2.5" screws (C). Level, then tighten all fasteners.
NOTE: Six holes and six sets of fasteners are required when mounting the PFT660 wall plate.
WARNING
• Tighten screws so that wall plate is firmly attached, but do not overtighten. Overtightening can damage screws, greatly reducing their holding power.
• Never tighten in excess of 80 in. • lb (9 N.M.).
WARNING
• Always attach concrete anchors directly to load­bearing concrete.
• Never attach concrete anchors to concrete covered with plaster, drywall, or other finishing material. If mounting to concrete surfaces covered with a finishing surface is unavoidable, the finishing surface must be counterbored as shown below. Be sure concrete anchors do not pull away from concrete when tighten­ing screws. If plaster/drywall is thicker than 5/8", custom fasteners must be supplied by installer (not UL approved).
solid concrete
cinder block
D
C
A
PFT640
WALLPLATE
solid concrete
D
cinder block
C
A
PFT660
WALLPLATE
1
concrete surface
D
Drill holes and insert anchors (D).
2
Place plate (A) over anchors (D) and secure with screws (C).
A
C
D
INCORRECT CORRECT
wall plate
plaster/
CUTAWAY VIEW
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dry wall
concrete
wall plate
plaster/ dry wall
concrete
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3
Tighten all fasteners.
ISSUED: 05-17-07 SHEET #: 202-9208-3 5-7-08
For customer care call 1-800-865-2112 or 708-865-8870.
Installing Vertical Brackets
WARNING
• Tighten screws so adapter brackets are firmly attached. Do not tighten with excessive force. Overtightening can cause stress damage to screws, greatly reducing their holding power and possibly causing screw heads to become detached. Tighten to 40 in. • lb (4.5 N.M.) maximum torque.
• If screws don't get three complete turns in the screen inserts or if screws bottom out and bracket is still not tightly secured, damage may occur to screen or product may fail.
To prevent scratching the screen, set a cloth on a flat, level surface that will support the weight of the screen. Place
2
screen face side down. If screen has knobs on the back, remove them to allow the adapter brackets to be attached. Place vertical brackets (B) on back of screen. Align to holes, and center on back of screen as shown in figure 2.1. Attach the vertical brackets to the back of the screen using the appropriate combination of screws, multi-washers, and spacers as shown in figure 2.3. NOTE: Be sure to attach vertical brackets with wall support brackets positioned at the bottom of screen as shown in figure 2.1.
NOTE: Top and bottom mounting holes must be used for attaching brackets. Middle holes should also be used where the fasteners and screens allow.
Verify that all holes are properly aligned, and then tighten screws using a phillips screwdriver.
fig. 2.1
Notes:
• Always use multi-washers when attaching
vertical brackets (B) to your screen.
• Use the corresponding hole in the multi­washer that matches your screw size as shown in figure 2.2.
• Spacers may not be used, depending upon the type of screen.
CENTER BRACKETS
X
VERTICALLY ON BACK OF
SCREEN
WALL
SUPPORT
BRACKETS
X
NOTE: "X" dimensions should be equal.
MULTI-WASHER
MEDIUM HOLE FOR M5 SCREWS
SMALL HOLE FOR M4 SCREWS
LARGE HOLE FOR M6 SCREWS
fig. 2.2
NOTE: For flat back screens proceed to step 2-3. For bump-out or recessed back screen skip to step 2-4
ISSUED: 05-17-07 SHEET #: 202-9208-3 5-7-08
Visit the Peerless Web Site at www.peerlessmounts.com
7 of 27
For customer care call 1-800-865-2112 or 708-865-8870.
For Flat Back Screen
If you have any questions, please call Peerless customer care at 1-800-865-2112 or visit our website at
2- 3
www.peerlessmounts.com/1 for PFT640 models or www.peerlessmounts.com/6 for PFT660 models, to locate
your screen compatibility chart.
Begin with the shortest length screw, hand thread through multi-washer and adapter bracket into screen as shown below. Screw must make at least three full turns into the mounting hole and fit snug into place. Do not over tighten. If screw cannot make three full turns into the screen, select a longer length screw from the baffled fastener pack. Repeat for remaining mounting holes, level brackets and tighten screws.
NOTE: Spacers may not be used, depending upon the type of screen.
fig. 2.3
SCREEN
MULTI-WASHER
SCREW
ADAPTER BRACKET (B)
If you have any questions, please call Peerless customer care at 1-800-865-2112.
For Bump-out or Recessed Back Screen
If you have any questions, please call Peerless customer care at 1-800-865-2112 or visit our website at
2- 4
www.peerlessmounts.com/1 for PFT640 models or www.peerlessmounts.com/6 for PFT660 models, to locate
your screen compatibility chart.
Begin with longer length screw, hand thread through multi-washer, adapter bracket and spacer in that order into screen as shown below. Screw must make at least three full turns into the mounting hole and fit snug into place. Do not over tighten. If screw cannot make three full turns into the screen, select a longer length screw from the baffled fastener pack. Repeat for remaining mounting holes, level brackets and tighten screws.
SCREEN
SPACER
fig. 2.4
MULTI-WASHER
SCREW
If you have any questions, please call Peerless customer care at 1-800-865-2112.
Visit the Peerless Web Site at www.peerlessmounts.com
ADAPTER BRACKET (B)
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ISSUED: 05-17-07 SHEET #: 202-9208-3 5-7-08
For customer care call 1-800-865-2112 or 708-865-8870.
WARNING
• Always use an assistant or mechanical lifting equip­ment to safely lift and position the plasma television.
CAUTION
• Be careful not to pinch fingers when pushing screen from the bottom.
Mounting Flat Panel Screen
To Mount Screen With No Tilt or 2° Tilt
3
Hook vertical brackets (B) onto wall plate (A)
using top hooks for no tilt and bottom hooks for 2° tilt as shown in figure 3.3. Hooks of vertical
brackets must be engaged securely onto wall plate as shown in detail 1, then slowly swing screen toward wall as shown in figure 3.1.
Screen can be adjusted horizontally if desired as shown in figure 3.4.
To Mount Screen With 5° or 10° Tilt
Remove wall support brackets and screws from vertical brackets as shown in figure 3.2. Hook
vertical brackets (B) onto wall plate (A) using top hooks for 5° tilt and bottom hooks for 10° tilt as shown in figure 3.3. Hooks of vertical brackets
must be engaged securely onto wall plate as shown in detail 1, then slowly swing screen
toward wall as shown in figure 3.1. Screen can be adjusted horizontally if desired as
shown in figure 3.4.
A
DETAIL 1
fig. 3.2
B
B
fig. 3.1
BA
REMOVE
WALL SUPPORT
BRACKETS AND SCREWS
FOR 5° OR 10° TILT
FLAT
2° TILT
5° TILT
fig. 3.3
Removing Flat Panel Screen
To remove screen from mount, slowly swing
4
bottom of screen away from wall and slightly push top of screen toward wall to disengage hooks on vertical brackets (B) from wall plate (A). Lift screen off of wall plate as shown in figure 4.1.
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10° TILT
fig. 3.4
B
A
fig. 4.1
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For customer care call 1-800-865-2112 or 708-865-8870.
All other brand and product names are trademarks or registered trademarks of their respective owners.
ISSUED: 05-17-07 SHEET #: 202-9208-3 5-7-08
© 2008, Peerless Industries, Inc. All rights reserved.
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