Parker 10G-11-0045, 10G-11-0025, 10G-11-0035, 10G-31-0025, 10G-31-0015 Product Manual

...

0 (0)

AC10 series

IP20 0-180kW

HA502320U001 Issue 6 Product Manual

aerospace climate control

electromechanical

ﬁltration ﬂuid & gas handling hydraulics pneumatics process control sealing & shielding

ENGINEERING YOUR SUCCESS.

AC10 series

IP20 0 – 180kW

Product Manual

HA502320U001 Issue 6

2016 Parker Hannifin Manufacturing Ltd.

All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Parker SSD Drives company without written permission from Parker SSD Drives, a division of Parker Hannifin Ltd . Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to make amendments or correct omissions. Parker SSD Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.

WARRANTY

The general terms and conditions of sale of goods and/or services of Parker Hannifin Europe Sarl, Luxembourg, Switzerland Branch, Etoy, apply to this product unless otherwise agreed. The terms and conditions are available on our website www.parker.com/terms and conditions/Switzerland

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF

THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS

CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY

DAMAGE.

This document and other information from Parker-Hannifin

Corporation, its subsidiaries and authorized distributors provide

product or system options for further investigation by users having

technical expertise.

The user, through its own analysis and testing, is solely responsible

for making the final selection of the system and components and

assuring that all performance, endurance, maintenance, safety and

warning requirements of the application are met. The user must

analyze all aspects of the application, follow applicable industry

standards, and follow the information concerning the product in the

current product catalog and in any other materials provided from

Parker or its subsidiaries or authorized distributors.

To the extent that Parker or its subsidiaries or authorized distributors

provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and

sufficient for all applications and reasonably foreseeable uses of the

components or systems.

Safety 1-1

AC10 Inverter

Safety

Safety Information

Requirements

IMPORTANT: Please read this information BEFORE installing and operating the equipment.

Intended Users

This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation.

The information given is intended to highlight safety issues, EMC considerations, and to enable the user to obtain maximum benefit from the equipment.

Complete the following table for future reference detailing how the unit is to be installed and used.

INSTALLATION DETAILS

Model Number (see product label)

Where installed

(for your own information)

Unit used as a:

(refer to Certification for the Inverter)

Component Relevant Apparatus

Unit fitted:

Wall-mounted Enclosure

Applications

The equipment described is intended for industrial motor speed control utilizing AC induction motors.

Personnel

Installation, operation and maintenance of the equipment should be carried out by competent personnel. A competent person is someone who is technically qualified and familiar with all safety information and established safety practices; with the installation process, operation and maintenance of this equipment; and with all the hazards involved.

Product Warnings

DANGER

Risk of electric shock

WARNING

Hot surfaces

CAUTION

Refer to documentation

EARTH/GROUND

Protective Conductor Terminal

1-2 Safety

AC10 Inverter

Hazards

DANGER! - Ignoring the following may result in injury

1. This equipment can endanger life by exposure to rotating machinery and high voltages.

2. The equipment must be permanently earthed due to the high earth leakage current, and the drive motor must be connected to an appropriate safety earth.

3. Ensure all incoming supplies are isolated before working on the equipment. Be aware that there may be more than one supply connection to the drive.

4. There may still be dangerous voltages present at power terminals (motor output, supply input phases, DC bus and the brake, where fitted) when the motor is at standstill or is stopped.

5. For measurements use only a meter to IEC 61010 (CAT III or higher). Always begin using the highest range. CAT I and CAT II meters must not be used on this product.

6. Allow at least 5 minutes (20 minutes for above 30kW) for the drive's capacitors to discharge to safe voltage levels (less than 50V). Use the specified meter capable of measuring up to 1000V DC & AC RMS to confirm that less than 50V is present between all power terminals and ground.

7. Unless otherwise stated, this product must NOT be dismantled. There are no user-serviceable components. In the event of a fault, the drive must be returned to Parker. You will need Return Material Authorization from your local distributor.

WARNING! - Ignoring the following may result in injury or damage to equipment

SAFETY

Where there is conflict between EMC and Safety requirements, personnel safety shall

always take precedence.

 Never perform high voltage resistance

checks on the wiring without first disconnecting the drive from the circuit being tested.

 Ensuring ventilation is sufficient, provide

guarding and /or additional safety systems to prevent injury or damage to equipment.

 When replacing a drive in an application

and before returning to use, it is essential that all user defined

parameters for the product’s operation

are correctly installed.

 The AC10 series is not a safety

component or safety related product.

 All control and signal terminals are

SELV, i.e. protected by double insulation. Ensure all external wiring is rated for the highest system voltage.

 Thermal sensors contained within the

motor must have at least basic insulation.

 All exposed metalwork in the Inverter is

protected by basic insulation and bonded to a safety ground.

 RCDs are not recommended for use

with this product but, where their use is mandatory, only Type B RCDs should be used.

EMC

 In a domestic environment this product

may cause radio interference in which case supplementary mitigation measures may be required.

 This equipment contains electrostatic

discharge (ESD) sensitive parts. Observe static control precautions when handling, installing and servicing this product.

 This is a product of the restricted sales

distribution class according to IEC 61800-3. It is designated as “professional equipment” as defined in EN61000-3-2. Permission of the supply authority shall be obtained before connection to the low voltage supply.

Safety 1-3

AC10 Inverter

CAUTION!

APPLICATION RISK

 The specifications, processes and circuitry described herein are for guidance only and

may need to be adapted to the user’s specific application. We can not guarantee the

suitability of the equipment described in this Manual for individual applications.

RISK ASSESSMENT

Under fault conditions, power loss, or unintended operating conditions, the inverter may not operate as intended. In particular:

 Stored energy might not discharge to safe levels as quickly as suggested, and can still

be present even though the inverter appears to be switched off.

 The motor’s direction of rotation might not be controlled  The motor speed might not be controlled  The motor might be energized

An inverter is a component within a drive system that may influence its operation or effects under a fault condition. Consideration must be given to:

 Stored energy  Supply disconnects  Sequencing logic

 Unintended operation

Contents

Page

AC10 Inverter

Chapter 1 Introduction .......................................................................................................... 1-1

1.1 Understanding the Product Code ............................................................. 1-1

1.2 Nameplate Example ................................................................................. 1-1

1.3 Product Range .......................................................................................... 1-2

Chapter 2 Product Overview................................................................................................. 2-1

2.1 Designed Standards for Implementation .................................................. 2-1

2.2 Control Features ....................................................................................... 2-2

Chapter 3 Installation ............................................................................................................ 3-1

3.1 Equipment Precautions ............................................................................... 3-1

3.2 Minimum Air Clearance ............................................................................... 3-2

3.3 Inverters Installed in a Control Cabinet .................................................. 3-3

Chapter 4 Maintenance ........................................................................................................ 4-1

4.1 Periodic Checking .................................................................................... 4-1

4.2 Storage ..................................................................................................... 4-1

4.3 Daily Maintenance .................................................................................... 4-1

4.4 Returning the Unit to Parker SSD Drives ................................................. 4-1

Chapter 5 The Keypad .......................................................................................................... 5-1

5.1 The Display .............................................................................................. 5-1

5.2 Remote-control ......................................................................................... 5-1

5.2.1 Panel Mounting Dimensions ............................................................ 5-2

5.2.1 Port of control panel ............................................................................ 5-2

Chapter 6 The Menu Structure ............................................................................................. 6-1

6.1 Parameters Setting ................................................................................... 6-1

6.1.1 Function Codes Switchover in/between Code-Groups ....................... 6-2

6.1.2 Panel Display .................................................................................... 6-3

Chapter 7 Installation & Connection ..................................................................................... 7-1

7.1 Installation ................................................................................................ 7-1

7.2 Connection ............................................................................................... 7-3

7.2.1 Power Terminals ............................................................................... 7-4

7.2.2 Control Terminals .............................................................................. 7-4

7.3 Measurement of Main Circuit Voltages, Currents and Powers ................ 7-5

7.4 Functions of Control Terminals ................................................................. 7-7

7.5 Wiring for Digital Input Terminals: ............................................................ 7-8

7.5.1 Wiring for positive source electrode (NPN mode). ........................... 7-8

7.5.2 Wiring for active source electrode .................................................... 7-8

7.5.3 Wiring for positive Sink electrode (PNP mode) -- Switch J7 set for PNP. 7-9

7.5.4 Wiring for active drain electrode (PNP mode) (Common Collector Mode) 7-9

7.6 Connection Overview ............................................................................. 7-10

7.6.1 Terminal Tightening Torques .............................................................. 7-11

7.7 Basic Methods of Suppressing the Noise .............................................. 7-12

7.7.1 Noise propagation paths and suppressing methods ...................... 7-12

Contents

Page

AC10 Inverter

7.7.2 Basic methods of suppressing the noise ........................................ 7-13

7.7.3 Field Wire Connections .................................................................. 7-14

7.7.4 Grounding ....................................................................................... 7-14

7.7.5 Leakage Current ............................................................................. 7-15

7.7.6 Electrical Installation of the Drive ................................................... 7-15

7.7.7 Application of Power Line Filter ...................................................... 7-16

Chapter 8 Operation and Simple Running ............................................................................ 8-1

8.1 Basic Conception ..................................................................................... 8-1

Control Mode ................................................................................................ 8-1

Mode of Torque Compensation .................................................................... 8-1

Mode of frequency setting ............................................................................ 8-1

Mode of controlling for running command .................................................... 8-1

Operating status of inverter .......................................................................... 8-1

8.2 Keypad Panel and Operation Method ...................................................... 8-2

8.2.1 Method of operating the keypad panel................................................ 8-2

8.2.2 Operation Process of Setting the Parameters using the Keypad Panel 82

8.2.3 Setting the Parameters ....................................................................... 8-2

8.2.4 Switching and displaying of status parameters ................................... 8-2

8.2.5 Switching of the parameters displayed under stopped status ............ 8-2

8.2.6 Switching of the parameters displayed under running status ............. 8-3

8.2.7 Operation process of measuring motor parameters ........................... 8-3

Operation process of simple running ........................................................... 8-4

8.3 Illustration of Basic Operation .................................................................. 8-5

Frequency setting, start, forward running and stop using the keypad panel 8-5

8.3.2 Setting the frequency using the keypad panel, and starting, forward and

reverse running, and stopping inverter through control terminals................ 8-6

8.3.3 Operation process of jogging operation using the keypad panel ..... 8-6

8.3.4 Setting the frequency with analog terminal and controlling the operation

with control terminals ................................................................................... 8-7

Chapter 9 Function Parameters ........................................................................................... 9-1

9.1 Basic Parameters ..................................................................................... 9-1

9.2 Operation Control ................................................................................... 9-10

9.3 Multifunctional Input and Output Terminals ............................................ 9-17

9.3.1 Digital multifunctional output terminals ............................................. 9-17

9.3.2 Digital multifunctional input terminals ................................................ 9-20

9.3.3 Analog input monitoring .................................................................. 9-25

9.4 Analog Input and Output ........................................................................ 9-25

9.5 Multi-stage Speed Control ...................................................................... 9-29

9.6 Auxiliary Functions ................................................................................. 9-32

9.7 Malfunction and Protection ..................................................................... 9-36

Contents

Page

AC10 Inverter

9.8 Motor Parameters ................................................................................... 9-40

9.9 Communication Parameter .................................................................... 9-43

9.10 PID Parameters .................................................................................... 9-43

9.11 Torque control parameters.................................................................... 9-47

Chapter 10 Troubleshooting ................................................................................................. 10-1

Chapter 11 Technical Specifications ..................................................................................... 11-1

11.1 Selection of Braking Resistance ............................................................ 11-1

Chapter 12 Modbus Communication .................................................................................... 12-1

12.1 General ................................................................................................. 12-1

12.2 Modbus Protocol .................................................................................. 12-1

12.2.1 Transmission mode ...................................................................... 12-1

12.2.2 ASCII Mode (F901=1) .................................................................. 12-1

12.2.3 RTU Mode (F901=2) ................................................................... 12-1

12.3 Baud rate F904 ..................................................................................... 12-1

12.4 Frame structure: ................................................................................... 12-2

12.5 Error Check .......................................................................................... 12-2

12.5.1 ASCII mode .................................................................................. 12-2

12.5.2 RTU Mode .................................................................................... 12-2

12.5.3 Protocol Converter ....................................................................... 12-3

12.6 Command Type & Format .................................................................... 12-3

12.6.1 Address and meaning .................................................................. 12-3

12.6.2 Running Status Parameters ......................................................... 12-4

12.6.3 Control commands ....................................................................... 12-5

12.6.4 Illegal Response When Reading Parameters .............................. 12-6

12.7 Function Codes Related to Communication ........................................ 12-7

12.8 Physical Interface ................................................................................. 12-8

12.8.1 Interface instruction ...................................................................... 12-8

12.8.2 Structure of Field Bus ................................................................... 12-8

12.9 Grounding and Terminal ....................................................................... 12-8

12.9.1 Examples ........................................................................................ 12-9

Chapter 13 The Default Applications .................................................................................... 13-1

13.1 Application 1: Basic Speed Control (F228 = 1) .................................... 13-2

13.2 Application 2 : Auto/Manual Control (F228 = 2) ................................... 13-4

13.3 Application 3: Preset Speeds (F228 = 3) ............................................ 13-6

13.4 Application 4 : Raise/Lower Secondary (F228 = 4) ............................ 13-8

13.5 Application 5: PID (F228 = 5) ............................................................. 13-10

Chapter 14 Compliance ........................................................................................................ 14-1

14.1 Applicable Standards ............................................................................ 14-1

14.2 European Compliance .......................................................................... 14-2

14.2.1 Low Voltage Directive...................................................................... 14-2

14.2.2 EMC Directive ................................................................................. 14-2

14.2.3 Machinery Directive......................................................................... 14-2

Contents

Page

AC10 Inverter

14.2.4 EMC Compliance ............................................................................ 14-2

14.3 EMC Standards Comparison .................................................................. 14-3

14.3.1 Radiated .......................................................................................... 14-3

14.4 North American & Canadian Compliance Information (Frame 1 – 5

ONLY) 14-5

14.4.1 UL Standards ................................................................................ 14-5

14.4.2 UL Standards Compliance ............................................................ 14-5

DECLARATION OF CONFORMITY .............................................................. 14-10

Chapter 15 Parameter Reference ........................................................................................ 15-1

Basic parameters: F100-F160 ......................................................................... 15-1

Running control mode: F200-F230 ................................................................. 15-4

Multifunctional Input and Output Terminals: F300-F330 ................................. 15-6

Analog Input and Output: F400-F480.............................................................. 15-9

Multi-stage Speed Control: F500-F580 .......................................................... 15-11

Auxiliary Functions: F600-F670 .................................................................... 15-12

Timing Control and Protection: F700-F770 ................................................... 15-13

Motor parameters: F800-F830 ...................................................................... 15-15

PID parameters: FA00-FA80 ......................................................................... 15-17

Torque control parameters: FC00-FC40 ....................................................... 15-18

Introduction 1-1

AC10 Inverter

Chapter 1 Introduction

This manual offers an introduction to the installation and connection for the AC10 series. Parameters setting, software and operation are also covered in this manual.

1.1 Understanding the Product Code

Model Number

The unit is fully identified using a four block alphanumeric code which records how the drive was calibrated, and its various settings when dispatched from the factory. This can also be referred to as the Product Code.

Input voltage: 1 : 1 Phase 230V/240V 2 : 3 Phase 230V/240V 4 : 3 Phase 380V/480V

Industry

Rated current (A): XXXX 

OOO.O

Product model

Frame Size: (mm) 1: 2: 3: 4: 5:

F : Built in filter N :

without built

in filter

10 G - 1 1 - 0015-B F

B: Built-in braking unit

80×135×138

106×150×180 138×152×235 156×170×265 205×196×340

6: 7: 8: 9:

10:

265×235×435

315×234×480

360×265×555 410×300×630 516×326×765

11:

560×342×910

1.2 Nameplate Example

This example nameplate shows the product as an AC10 series IP20 2.2kW inverter with 3phase input.

3Ph: three-phase input; 380-480V, 50/60Hz: input voltage range and rated frequency. 3Ph: 3-phase output; 6.5A, 2.2kW: rated output current and power;

1-2 Introduction

AC10 Inverter

1.3 Product Range

Supply

Part Number

Input Current (A)

Output

Current (A)

Input

protection

current

230V

380V/400V

460V/480V

1Ph 230V

10G-11-0015-XX

0.2 4 1.5

6.0

10G-11-0025-XX

0.37

5.8

2.5

10.0

10G-11-0035-XX

0.55

7.6

3.5

14.0

10G-11-0045-XX

0.75

4.5

18.1

10G-12-0050-XX

1.1

10.8 5 24.5

10G-12-0070-XX

1.5

14 7 25.2

10G-12-0100-XX

2.2

32.0

3Ph 230V

10G-31-0015-XX

0.2

2.5

1.5

5.0

10G-31-0025-XX

0.37

3.5

2.5

8.2

10G-31-0035-XX

0.55

4.5

3.5

10.0

10G-31-0045-XX

0.75

5.4

4.5

11.5

10G-32-0050-XX

1.1

5.8 5 18.0

10G-32-0070-XX

1.5

7.8 7 18.2

10G-32-0100-XX

2.2

21.5

10G-33-0170-XX

18.5

10G-34-0210-XX

5.5

10G-35-0300-XX

7.5

10G-35-0400-XX

10G-36-0550-XX

3Ph 400V

10G-41-0006-XX

0.2 1.1

0.8

0.6

2.5

10G-41-0010-XX

0.37 1.5

1.2 1 5.0

10G-41-0015-XX

0.55 2.1

1.8

1.5

5.5

10G-42-0020-XX

0.75 3

2.1 2 6.5

10G-42-0030-XX

1.1 4

3.2 3 10.2

10G-42-0040-XX

1.5 5

4.2 4 11.0

10G-42-0065-XX

2.2 7.5

7.0

6.5

15.0

10G-43-0080-XX

3.7 10.5

8.3 8 18.0

10G-43-0090-XX

4 11

9.2 9 21.0

10G-43-0120-XX

5.5 14

11.5

29.0

10G-44-0170-XX

7.5 18.5

34.0

10G-44-0230-XX

11 24

46.5

10G-45-0320-XX

15 36.5

80.0

10G-45-0380-XX

18.5 44

10G-45-0440-XX

22 51

100

10G-46-0600-XX

30 70

110

10G-47-0750-XX

37 80

120

10G-47-0900-XX

45 94

150

10G-48-1100-XX

55 120

110

180

10G-48-1500-XX

75 160

115

150

240

10G-49-1800-XX

90 190

130

180

285

10G-49-2200-XX

110 225

170

220

340

10G-410-2650-XX

132 275

210

265

400

10G-411-3200-XX

160 330

250

320

500

10G-411-3600-XX

180 370

280

360

550

Product Overview 2-1

AC10 Inverter

Chapter 2 Product Overview

The external structure of AC10 series inverter has a plastic housing, up to Frame 5. Illustrated is the AC10G-12-0050-XX

Metal housing (frame sizes 6-11) uses advanced exterior plastic-spraying and powder-coating process on the surface with colour and detachable one-side door hinge structure adopted for the front cover, convenient for wiring and maintenance. Taking 10G-46-0060 for instance, its appearance and structure are shown below.

2.1 Designed Standards for Implementation

IEC/EN 61800-5-1: 2007 Adjustable speed electrical power drive systems safety requirements. IEC/EN 61800-3: 2004 Adjustable speed electrical power drive systems-Part 3: EMC product

standard including specific test methods. IEC 529(1989)/EN60529 Degrees of protection provided by enclosure (IP code)

Control terminals

2-2 Product Overview

AC10 Inverter

2.2 Control Features

Table 2-1 Technical Specification for AC10 series Inverters

Input

Rated Voltage Range

3-phase 380-480V (+10%, -15%) 1-phase 220-240V (±15%) 3-phase 220-240V (±15%)

Rated Frequency

50/60Hz

Output

Rated Voltage Range

3-phase 0-INPUT (V)

Frequency Range

0.50～590.0Hz

Control Mode

Carrier Frequency

800~10000Hz; Fixed carrier-wave and random carrier-wave can be selected by F159.

Input Frequency Resolution

Digital setting: 0.01Hz, analog setting: max frequency



0.1%

Control Mode

Sensorless vector control (SVC), V/Hz control

Start Torque

0.5 Hz / 150% (SVC)

Speed-control Scope

1:100 (SVC)

Steady Speed Precision

±0.5%（SVC）

Torque Control Precision

±5%（SVC）

Overload Capacity

150% rated current, 60 seconds.

Torque Elevating

Auto torque promotion, manual torque promotion includes 1-20 curves.

V/HZ Curve

3 kinds of modes: quadratic type, square type and userdefined V/Hz curve.

DC Braking

DC braking frequency: 0.2-5.00 Hz, braking time:

0.00~30.00s

Jogging Control

Jogging frequency range: min frequency~ max frequency, jogging acceleration/deceleration time:

0.1~3000.0s

Auto Circulating Running and multi-stage speed running

Auto circulating running or terminals control can realize 15-stage speed running.

Built-in PID adjusting

Easy to realize a system for process closed-loop control

Auto voltage regulation (AVR)

When source voltage changes, the modulation rate can be adjusted automatically, so that the output voltage is unchanged.

Operation Function

Frequency Setting

Analog signal (0～5V, 0～10V, 0～20mA); keypad

(terminal)▲／▼ keys, external control logic and

automatic circulation setting.

Start/Stop Control

Terminal control, keypad control or communication control.

Running Command Channels

3 kinds of channels from keypad panel, control terminals or RS485

Frequency Source

Frequency sources: User terminals, from the MMI (ManMachine Interface) or via RS485.

Auxiliary frequency Source

5 options

Optional

Built-in EMC filter, built-in braking unit

Protection Function

Input phase loss, Output phase loss, input under-voltage, DC over-voltage, overcurrent, inverter over-load, motor over-load, current stall, over-heat, external disturbance, analog line disconnected.

MMI Display

LED seven segment display showing output frequency, rotate-speed (rpm), output current, output voltage, DC bus voltage, PID feedback value, PID setting value, linearvelocity, types of faults, and parameters for the system and operation; LED indicators showing the current working status of inverter.

Environment Conditions

Equipment Location

In an indoor location, Prevent exposure from direct sunlight, from dust, from caustic gases, flammable gases, steam or other contamination.

Environment Temperature

-10oC～+40oC (50oC with derating)

Environment Humidity

Below 90% (non condensing)

Vibration Strength

Below 0.5g

Height above sea level

1000m or below (3000m with derating)

Environment

3C3 conformance

Protection level

IP20

Applicable Motor

0.2～180kW

Installation 3-1

AC10 Inverter

Chapter 3 Installation

IMPORTANT Read Chapter 14 “Compliance” before installing this unit.

3.1 Equipment Precautions

 Check for signs of transit damage.  Check the product code on the rating label conforms to your requirements.  Installation and application environment should be free of rain, drips, steam, dust and oily

dirt; without corrosive or flammable gases or liquids, metal particles or metal powder. Environment temperature within the scope of -10℃～+50℃ (40℃ without derating)

 Ensure inverter is installed away from combustibles.  Do not drop anything into the inverter.  The reliability of inverters relies heavily on the temperature. As the surrounding

temperature increases by 10 degrees the inverter life will be halved.

 The inverter is designed to be installed in a control cabinet. The inverter should be

mounted to allow free air flow. The inverter should be installed vertically on a solid, flat, vertical surface. If there are several inverters in one cabinet, in order to ensure ventilation, install inverters side by side. If it is necessary to install several inverters above each other, you need additional ventilation.

 Never touch the internal elements for 15 minutes after power goes off. Wait until it is

completely discharged. Use a meter capable of measuring up to 1500 VDC & 600 VAC RMS to confirm that less than 50V is present on the DC BUS and between all power terminals and earth before working on or near the DC Bus

 Input terminals L1/R, L2/S and L3/T are connected to power supply of 400V/230V (L1, L2

are connected to 230V) while output terminals U, V and W are connected to motor.

 Proper grounding should be ensured. Separate grounding is required for motor and

inverter. Grounding with series connection is forbidden.

 There should be separate wiring between control loop and power loop to avoid any

possible interference.

 Cable length should be minimized to limit common mode interference.  If circuit breaker or contactor needs to be connected between the drive and the motor, be

sure to operate these circuit breakers or contactor when the drive has no output, to avoid damaging the drive.

 Before using the drive, the insulation of the motors must be checked, especially if it is used for

the first time or if it has been stored for a long time. This is to reduce the risk of the drive being damaged by poor insulation of the motor.

 Do not connect any varistor or capacitor to the output terminals of the drive because the drive’s

output voltage waveform is pulse wave, otherwise tripping or damaging of components may occur.

 Ensure the installation complies with all local and national electrical codes.

3-2 Installation

AC10 Inverter

3.2 Minimum Air Clearance

 See Chapter 7 Installation and Connection for clearance information.

Inverter

Figure 3-1 Capacitors are prohibited to be used

 Derating must be considered when the drive is installed at high altitude (greater than

1000m). This is because the cooling effect of drive is deteriorated due to the thin air, as shown in Figure 3-2 that indicates the relationship between the elevation and rated current of the drive.

Figure 3-2 Derating drive’s output current with altitude

Temperature derating

0.2 0.37 0.55 0.75 1.1 1.5 2.2 3.7 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 180

0.2 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

0.37 30 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

0.55 20 C 30 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

0.75 20 C 30 C 40 C 45 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

1.1 30 C 40 C 45 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

1.5 30 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

2.2 35 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

3.7 25 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

4 30 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

5.5 30 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

7.5 25 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

11 20 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

15 20 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

18.5 20 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

22 20 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

30 20 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

37 20 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

45 20 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C 50 C

55 20 C 40 C 50 C 50 C 50 C 50 C 50 C 50 C

75 20 C 40 C 50 C 50 C 50 C 50 C 50 C

90 20 C 40 C 50 C 50 C 50 C 50 C

110 20 C 40 C 50 C 50 C 50 C

132 20 C 40 C 50 C 50 C

160 20 C 40 C 50 C

180 20 C 40 C

Power of Motor (kW)

Power of drive (kW)

Iout

（m）

100%

90%

80%

1000 2000 3000

Installation 3-3

AC10 Inverter

3.3 Inverters Installed in a Control Cabinet

4-1 Maintenance

AC10 Inverter

Chapter 4 Maintenance

4.1 Periodic Checking

Cooling fan and ventilation channel should be cleaned regularly to check it is clear; remove any dust accumulated in the inverter on a regular basis.

Check inverter’s input and output wiring and wiring terminals regularly and check if wirings are ageing.

Check whether screws on each terminals are fastened.

4.2 Storage

Store the inverter in the original packing case. If the inverter is stored for long time, power the inverter at minimum intervals of 6 months to

prevent the electrolytic capacitors being damaged. The inverter should be powered up for longer than 5 hours. If the inverter is stored for longer than 18 months without powering it up, the capacitors will have to be reformed or damage may occur to the inverter when power is applied.

4.3 Daily Maintenance

Environment temperature, humidity, dust and vibration would decrease the life of inverter. Daily maintenance is necessary to inverters.

Daily inspecting: Inspect the motor for unusual noise when it is operating. Inspect for abnormal vibration of the motor when it is operating. Inspect the environmental operating conditions of the inverter. Inspect for proper operation of the fan and inverter temperature.

Daily cleaning: Keep the inverter clean. Clean surface dust of inverter to prevent dust, metal powder, oily dirt

and water from dropping into the inverter.

4.4 Returning the Unit to Parker SSD Drives

Please have the following information available:

• The model and serial number - see the unit’s rating label

• Details of the fault

Contact your nearest Parker SSD Drives Service Center to arrange return of the item. You will be given a Returned Material Authorization. Use this as a reference on all paperwork you return with the faulty item. Pack and return the item in the original packing materials; or at least an anti-static enclosure. Do not allow packaging chips to enter the unit.

The Keypad 5-1

AC10 Inverter

Chapter 5 The Keypad

5.1 The Display

The panel covers three sections: data display section, status indicating section and keypad operating section, as shown in Figure 5-1.

Figure 5-1 Keypad Display

5.2 Remote-control

The remote mounted keypad can be ordered as 1001-00-00. This includes the keypad, cable and mounting brackets. Layout diagram

Keypad Measurements (Unit:mm)

Code

A B C D H

Opening size

1001-00-00

124

120

121*71

“DIGIT” (DGT) 4 LEDs indicate working status. RUN while running.

FWD running forward DGT showing digit selection and FRQ when the MMI is showing frequency.

LED display shows running frequency, flashing target frequency, function code, parameter value or fault code.

Press “M” for function code, and “E” for original parameters.▲and▼keys can be used to select function codes and parameters. Press “E” again to confirm. In the mode of keypad control, ▲and▼keys can also be used for dynamic speed control. “I” and “O” keys control start and stop. Press “O” key to reset inverter in fault status.

5-2 The Keypad

AC10 Inverter

5.2.1 Panel Mounting Dimensions

Mounting panel

Keypad frame

Frame back cover

Keypad panel size

Opening size

E F L N M

170

110

102

142

5.2.1 Port of control panel

Pins

1 2 3 4 5 6 7

8 core

None

Grounding

Signal

The default length of remote cable is 1m. On the occasion of heavy interference or if remote control cable is longer than 3m, please add Ferrite core on the cable. This connector is for

external keypad use only.

The Menu 6-1

AC10 Inverter

Chapter 6 The Menu Structure

All keys on the panel are available for user. Refer to Table 6-1 for their functions.

Table 6-1 Uses of Keys

Keys

Names

Remarks

To call function code and switch over display mode.

Enter

To call and save data.

To increase data (speed control or setting parameters)

Down

To decrease data (speed control or setting parameters)

Run

To start inverter

Stop or Reset

To stop inverter; to reset in fault status. To change function codes in a code group or between two code

groups. Toggles between incrementing function code by 1 or by 100 in the interface of function code, keep pressing “O” key for 3s, inverter will be stopped. (if stop command is controlled by keypad).

6.1 Parameters Setting

This inverter has numerous function parameters that the user can modify to effect different modes of operation. The user should be aware that if they set password valid (F107=1), the password must be entered first.

Table 6-2 Steps for Parameters Setting

Steps

Keys

Operation

Display

Press “M” key to display function code

Press “Up” or “Down” to select required function code

Read data set in the function code

To modify data

Shows corresponding target frequency by flashing after saving the set data

Displays the current function code

The above-mentioned step should be operated when inverter is in stop status.

▲

▼

▲

▼

▲

▼

F100

F114

5.0

9.0

50.00

F114

6-2 The Menu

AC10 Inverter

6.1.1 Function Codes Switchover in/between Code-Groups

It has more than 300 parameters (function codes) available to the user, divided into sections as indicated in Table 6-3.

Table 6-3 Function Code Partition

Group Name

Function

Code Range

Group

No.

Group Name

Function

Code Range

Group

No.

Basic Parameters

F100～F160

Timing control and protection function

F700～F770

Run Control Mode

F200～F280

Parameters of the motor

F800～F850

Multi-functional input/output terminal

F300～F340

Communication function

F900～F930

Analog signals and pulse of input/output

F400～F480

PID parameter setting

FA00～FA80

Multi-stage speed Parameters

F500～F580

Torque control

FC00~FC40

Subsidiary function

F600～F670

As parameter setting can take time due to numerous function codes, such function is specially designed as “Function Code Switchover in a Code Group or between Two Code-Groups” so that parameters setting becomes convenient and simple.

Press “M” key so that the keypad controller will display function code. If user presses “▲” or “▼” key, the function code will circularly keep increasing or decreasing by degrees within the group; if user presses the “O” key again, the function code will change circularly between two code groups when operating the “▲” or “▼” key, e.g. when function code shows F111 and

DGT indicator is on, press “▲”/ “▼” key, function code will keep increasing or decreasing by degrees within F100～F160; press “O” key again, DGT indicator will be off. When pressing

“▲”/ “▼” key, function codes will change circularly among the 10 code-groups, like F211, F311…FA11, F111…, Refer to Figure 6-1 (The flashing “ is indicated the corresponding

target frequency values). (The flashing “ is indicated the corresponding target frequency values).

Figure 6-1 Switch over in a Code Group or between Different Code-Groups

Enter correct user’s password

(currently showing 50.00)

Display

DGT

Display

DGT

▲

Display

▲

Display

▲

Display

DGT Off

DGT On

F100

F211

F111

F311

F911

The Menu 6-3

AC10 Inverter

6.1.2 Panel Display

Table 6-4 Items and Remarks Displayed on the Panel

Items

Remarks

AErr

Analog Input has open connection

Indicates Communication error

Err2

Tuning parameters are set wrong

Err3

Instantaneous Over Current

Err4

Current Sampling Fault

Err5

PID parameters are set wrong

Err6

Watchdog Fault

ESP

External coast stop terminal is closed, ESP will be displayed.

Indicates Flycatching fault condition

Indicates under-voltage for input condition

HF-0

This Item will be displayed when you press “M” in stopping status, which indicates jogging operation is valid. But HF-0 will be displayed only after you change the value of F132.

-HF-

It stands for resetting process and will display target frequency after reset.

Indicates over-current condition (OC)

OC1

Indicates over-current condition (OC1)

Indicates over-voltage condition

Indicates heatsink over-heat condition

OH1

Indicates external over-heat condition

OL1

Indicates inverter over-load condition

OL2

Indicates motor over-load condition

PF0

Indicates phase loss for output condition

PF1

Indicates phase loss for input condition

10.00

Indicating inverter’s current running frequency (or rotate speed) and parameter setting values, etc.

Flashing in stopping status to display target frequency.

Holding time when changing the running direction. When “Stop” or “Free Stop (Coast Stop)” command is executed, the holding time can be cancelled.

A100

Output current (100A). Keep one digit to the right of the decimal point when current is below 100A.

b*.*

PID feedback value is displayed.

F152

Function code (parameter code).

H *

Heat Sink temperature is displayed.

L***

Linear speed is displayed.

o*.*

PID given value is displayed.

u100

DC Bus voltage (100V).

U100

Output voltage (100V).

7-1 Installation & Connection

AC10 Inverter

Chapter 7 Installation & Connection

7.1 Installation

Inverter should be installed vertically, as shown in Figure 7-1. Sufficient ventilation space should be ensured in its surrounding.

Clearance dimensions (recommended) are available from Table 7-1 Clearance Dimensions for installing of the inverter. Space between 2 drives 25mm.

Table 7-1 Clearance Dimensions

Frame

Part Number

External Dimension A×B×H (H1) mm

Max Weight

Mounting

Size(W×L)

Mounting

Bolt

10G-X1-XXXX-XX

80×135×138 (153)

1.25

70×128

10G-X2-XXXX-XX

106×150×180 (195)

1.76

94×170

10G-43-XXXX-XX

138×152 ×235 (250)

2.96

126×225

10G-44-XXXX-XX

156×170×265 (280)

4.9

146×255

10G-45-XXXX-XX

205×196 ×340 (355)

7.5

194×330

10G-46-XXXX-XX

265 x 235 x 435

235x412

10G-47-XXXX-XX

315 x 234 x 480

274x465

10G-48-XXXX-XX

360 x 265 x 555

320x530

10G-49-XXXX-XX

410 x 300 x 630

370x600

M10

10G-410-XXXX-XX

516 x 326 x 765

360x740

M10

10G-411-XXXX-XX

560 x 342 x 910

120

390x882

M10

Plastic Cover Layout

Frames 1 – 5

Note: H is the size of inverter without grounding plate. H1 is the size of inverter with grounding plate.

Model

Clearance Dimensions

Plastic Housing

A≥150mm

B≥50mm

Metal Housing

A≥200mm

B≥100mm

B B

Inverter

Figure 7-1 Installation Sketch

Installation & Connection 7-2

AC10 Inverter

Metal Cover Layout

Frames 6 - 11

7-3 Installation & Connection

AC10 Inverter

7.2 Connection

Connect R/L1, S/L2 and T/L3 terminals (L1/R and L2/S terminals for single-phase) with power supply, to grounding, and U, V and W terminals to motor.

Motor shall have to be grounded. Otherwise connected motor causes interference.

Model

Sketch

Frame 1

1-phase 230V 0.2kW～0.75kW

Frame 2

1-phase 230V 1.1kW～2.2kW

Frame 1

3-phase 230V 0.2kW～0.75kW

Frame 2

3-phase 230V 1.1kW～2.2kW

Frame 1

3-phase 400V 0.2kW～0.55kW

Frame 2 – Frame 4

3-phase 400V 0.75kW～11kW 3-phase 230V 4kW～11kW

Frame 5

3-phase 400V 15kW～22kW 3-phase 230V 7.5kW～11kW

L1/R

L2/S

P B U V W

3-phase output

Braking Resistor

1-phase input

220V~240V

L3/T

L1/R

L2/S

P B U V W

3-phase output

Braking Resistor

3-phase input

220V~240V

L3/T

Ground

L1/R

L2/S

P B U V W

3-phase output

Braking Resistor

3-phase input

220V~240V

L3/T

L1/R

L2/S

P B U V W

3-phase output

Braking Resistor

3-phase input

380V~480V

L3/T

Ground

L1/R

L2/S

P B U V W

3-phase output

Braking Resistor

3-phase input

380V~480V

L3/T

L1/R

L2/S

P B U V W

3-phase output

Braking Resistor

L3/T

3-phase input

380V~480V

L2 P B U V

3-phase output

1-phase input

220V~240V

Installation & Connection 7-4

AC10 Inverter

Model

Sketch

Frame 6 – Frame 11

3-phase 400V 30kW and above Frame 6 only:

3-phase 230V 15kW

7.2.1 Power Terminals

Terminals

Terminal Marking

Terminal Function Description

Power Input Terminal

R/L1, S/L2,

T/L3

Input terminals of three-phase 400V AC voltage (R/L1 and S/L2 terminals for singlephase)

Output Terminal

U, V, W

Inverter power output terminal, connected to motor.

Grounding Terminal Inverter grounding terminal.

Braking Terminal

P, B

External braking resistor (Note: no Terminals P or B for inverter without built-in braking unit).

P, -

DC bus-line output

External connections to optional braking unit P connected to input terminal “P” or “DC+”of braking unit,

- connected to input terminal of braking unit “N” or “DC-”.

7.2.2 Control Terminals

For 22kW and below:

D01

24V

DI1

DI2

DI3

DI4

DI5

DI6

10V

AI1

AI2

GND

AO1

AO2

For 30~180kW:

DO1

DO2

24V

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

10V

AI1

AI2

GND

AO1

AO2

Modbus RTU/RS485 On side of the drive for frames 1 – 5, under front cover for frames 6 - 11

GND

A+

B-

U V W

3-phase output

Braking Resistor

L1/R

L2/S

L3/T

3-phase input

380V~480V

7-5 Installation & Connection

AC10 Inverter

7.3 Measurement of Main Circuit Voltages, Currents and Powers

Since the voltages and currents on the inverter power supply and output sides include harmonics, measurement data depends on the instruments used and circuits measured. When instruments for commercial frequency are used for measurement, measure the following circuits with the recommended instruments.

Installation & Connection 7-6

AC10 Inverter

Table 7-2

Item

Measuring Point

Measuring Instrument

Remarks (Reference Measurement Value)

Power supply voltage V1

Across R-S, S-T, T-R

Moving-iron type AC voltmeter

400V±15%，230V±15%

Power supply side current I1

R, S, and T line currents

Moving-iron type AC voltmeter

Power supply side power P1

At R, S and T, and across R-S, S-T and TR

Electrodynamic type single-phase wattmeter

P1=W11+W12+W13 (3wattmeter method）

Power supply side power factor Pf1

Calculate after measuring power supply voltage, power supply side current and power supply side power. [Three phase power supply]

%100

113

1 

IV

Output side voltage V2

Across U-V, V-W and W-U

Rectifier type AC voltmeter (Movingiron type cannot measure)

Difference between the phases is within ±1% of the maximum output voltage.

Output side current I2

U, V and W line currents

Moving-iron type AC Ammeter

Current should be equal to or less than rated inverter current. Difference between the phases is 10% or lower of the rated inverter current.

Output side power P2

U, V, W and U-V, V-W,W-U

Electro dynamic type single-phase wattmeter

P2 = W21 + W22 2-wattmeter method

Output side power factor Pf2

Calculate in similar manner to power supply side power factor:

%100

223

2 

IV

Converter output

Across P+（positive） and - (negative)