13 Exploded View and Replacement Parts List----------- 78
13.1.Exploded View and Mechanical ReplacementParts List---------------------------------------------------78
13.2.Electrical Replacement Parts List-------------------78
13.2.1.Replacement Parts List Notes-------------------78
13.2.2.Electrical Replacement Parts List---------------79
2
TH-L32E3A
1Safety Precautions
1.1.General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3.After servicing, make the followingleakagecurrent checks to prevent the customerfrom being exposedto shock hazards.
4.When conducting repairs and servicing, donot attempt to modify the equipment, its parts or its materials.
5.When wiring units (withcables, flexible cables or lead wires) are supplied asrepair parts and only one wire or some of thewires havebeenbroken or disconnected, do not attempt torepair or re-wire the units. Replace the entire wiring unit instead.
6.When conducting repairs andservicing, donot twist the Faston connectors but plugthemstraight in or unplug themstraightout.
1.1.1.Leakage Current Cold Check
1.Unplug the AC cord and connect a jumper between thetwo prongs on the plug.
2.Measure the resistance value, with an ohmmeter,between the jumpered AC plug and each exposedmetallic cabinet part on the equipment such asscrewheads, connectors, control shafts, etc. When theexposed metallic part has areturnpathto the chassis, thereading should be100 Mohm and over.When the exposed metal does not have a return path to the chassis, thereading must be .
1.1.2.Leakage Current Hot Check (SeeFigure 1.)
1.Plug the AC cord directly into the AC outlet. Do not usean isolation transformer for this check.
2.Connect a 1.5kohm, 10 watts resistor, in parallel with a
0.15μF capacitors, between each exposed metallic parton the set and a good earth ground such as a water pipe,as shown in Figure 1.
3.Use an AC voltmeter, with 1000 ohms/volt or moresensitivity, to measure the potential across theresistor.
4.Check each exposed metallic part, and measure thevoltage at each point.
5.Reverse the AC plug in the AC outlet and repeat each ofthe abovemeasurements.
6.The potential at any point should not exceed 0.75 voltsRMS. A leakage current tester (Simpson Model 229 orequivalent) may be used to make the hot checks, leakagecurrent must not exceed 1/2 milliamp. Incase ameasurement is outside of the limits specified, there isapossibility of a shock hazard, and the equipment shouldbe repaired and rechecked before it is returned to thecustomer.
Figure 1
3
TH-L32E3A
2Warning
2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor [chip] components. The following techniques should be used to help reduce the incidence of component damagecaused by electrostatic discharge(ESD).
1.Immediately before handling any semiconductor component orsemiconductor-equippedassembly, drain off any ESDon yourbody by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESDwrist strap,which should be removedfor potential shock reasons prior to applying power to the unit under test.
2.After removing an electrical assembly equipped with ES devices, place the assembly onaconductive surface such asaluminum foil, toprevent electrostatic charge builduporexposure of theassembly.
3.Useonly a grounded-tip solderingiron tosolder or unsolder ES devices.
4.Use only an anti-staticsolder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] cangenerate electrical chargesufficient to damage ES devices.
5.Donot usefreon-propelledchemicals. These can generate electricalcharges sufficient todamageES devices.
6.Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Mostreplacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil orcomparable conductive material).
7.Immediately before removing the protective material fromtheleads of a replacement ES device, touch the protective materialto the chassis or circuit assembly into which the device will beinstalled.
Caution
Besurenopower is appliedto the chassis or circuit, and observe all other safety precautions.
8.Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as thebrushingtogether of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD)sufficient to damage an ES device).
4
TH-L32E3A
2.2.About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture dueto environmental conservation issues. For service and repair work, we’dsuggest the use of Pb freesolder as well, althoughPb solder may beused.
PCBs manufactured using leadfree solder will have the PbF within a leaf SymbolPbFstamped on the back of PCB.
Caution
•Pb free solder has a higher melting pointthan standard solder. Typically the melting point is 50 ~ 70 °F (30~40°C) higher. Pleaseuse a high temperature solderingiron and set it to 700 ± 20°F (370 ± 10 °C).
•Pb free solder will tend tosplash when heatedtoo high (about 1100 °F or 600°C).If you must use Pb solder, please completely remove all of the Pb free solderon the pins or solder area before applying Pbsolder. If this is not practical, besureto heat the Pb free solder until it melts, beforeapplying Pb solder.
•After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto theopposite side. (see figure below)
5
TH-L32E3A
3Service Navigation
3.1.Service Hint
Board NameMain DeviceRemarks
A BOARDAVSW, TUN, OFDM, P-SLD2, EEPRepairable
P BOARDPower Supply Repairable
KABOARDRemote, LED, Luminunce SensorRepairable
LD BOARDLED DriverRepairable
TC BOARDFHD LVDS signal boardRepairable
Control Panel AssyPower Switch,Keyscan
Control Button, Power switchNon serviceableControl Panel Assy should be exchanged for service.
Repairable
6
4Specifications
Power
Power RatingAC 220 - 240 V, 50 / 60 Hz 0.33 A
Normal (Home) mode44 W
Standby Condition0.2 W
Display panel
Aspect Ratio16:9Visible screen size80 cm (diagonal)
698 mm (W)× 393 mm (H)
Number of pixels2,073,600 (1,920 (W)× 1,080 (H))
Sound
Speaker160 mm × 42 mm × 2, 8 ΩAudio Output20 W (10 W + 10 W)HeadphonesM3 (3.5 mm) stereo miniJack × 1
PC signalsVGA, SVGA, WVGA, XGA
SXGA, WXGA ...... (compressed)
Horizontal scanning frequency 31 - 69 kHzVertical scanning frequency 59 - 86 Hz
Receiving Systems / Band namePAL B/GReception of Off air broadcasts
Digital TV7 MHz VHF / UHF (Australia) free-to-air TV broadcast
reception
PAL 60 HzPlayback of NTSC tape from some PAL Video recorders
M.NTSCPlayback from M. NTSC Video recorders (VCR)NTSCPlayback from NTSC Video recorders (VCR)
VIDEORCA PIN Type × 11.0 V [p-p] (75 Ω)COMPONENTY1.0 V [p-p] (including synchronization)
, PR/C
P
B/CB
AV2 InputAUDIO L-RRCA PIN Type × 20.5 V [rms]
VIDEORCA PIN Type × 11.0 V [p-p] (75 Ω)
AV3 InputAUDIO L-RRCA PIN Type × 20.5 V [rms]
VIDEORCA PIN Type × 11.0 V [p-p] (75 Ω)Audio OutputAUDIO L-RRCA PIN Type × 20.5 V [rms] (high impedance)OthersHDMI 1 - 3 InputTYPE A Connectors•This TV supports ‘HDAVI Control 5’ function.
PC InputHIGH-DENSITY D-SUB 15 PINR / G / B: 0.7 V[p-p] (75Ω)
DIGITAL AUDIO OUTPCM / Dolby Digital, Fiber optic
Card SlotSD Card slot× 1
USB 1/2USB 2.0 TYPE A ConnectorsDC 5 V, Max. 500 mA
ETHERNET10BASE-T / 100BASE-TX
Dimension (W x H x D)769 mm × 514 mm × 207 mm (With Pedestal)
769 mm × 480 mm × 75 mm (TV only)
Mass11.0 kg Net (With Pedestal)
9.5 kg Net (TV only)
R
Note
•Design andSpecifications are subject to change without notice. Mass and Dimensions shown are approximate.
(VCR)
± 0.35 V [p-p]
HD / VD: TTL LEVEL 2.0-5.0 V [p-p] (high impedance)
TH-L32E3A
7
TH-L32E3A
5Service Mode
5.1.How to enter into Service Mode
While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.
5.1.1.Contents of adjustment mode
•Value is shown as a hexadecimalnumber.
•Preset value differs depending onmodels.
•After entering the adjustment mode, take note of thevalue in each itembefore startingadjustment.
Main itemSub itemSample Data
ADJUSTCONTRAST000
COLOR59
TINTFE
SUB-BRT800
BACKLGT20D
B-Y-G40
R-Y-A0
VCOM189
WB-ADJR-GAIN75
G-GAIN80
B-GAIN65
R-CENT80
G-CENT80
B-CENT9B
OPTIONBootROM
STBY-SET00
EMERGENCYON
CLK MODE00
CLOCKFC7
EDID-CLKHIGH
SRV-TOOL00
5.1.2.How to exit
Switch off thepower with the [POWER] button on the main unit or the [POWER] button on the remote control.
8
TH-L32E3A
5.2.SRV-TOOL
5.2.1.How to access
1. Select [SRV-TOOL] in Service Mode.
2. Press [OK] button on the remote control.
5.2.2.Display of SOS History
SOS History (Number of LED blinking ) indication.Fromleft side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment.This indication except 2nd and1st occurrence after shipment will be cleared by[Self-check indication andforced to factoryshipment setting].
5.2.3.POWER ON TIME/COUNT
Note : To display TIME/COUNT menu, highlight position, then press MUTE for 3sec.Time : Cumulative power on time, indicated hour : minute by decimalCount : Number of ON times by decimalNote : This indicationwill not be cleared by either of theself-checks or any other command.
5.2.4.Exit
1.Disconnect the AC cord from wall outlet.
9
TH-L32E3A
5.2.5.Self Check Mode
1. Press the ‘MENU’ button (on the remote control) and the ‘VOL DOWN’ button on the LCD panel.
2. Press ON/OFF button on the panel to Exit.
5.2.6.Hotel Mode Adjustment
1. Press the ‘VOLUME DOWN’ button on the TV panel and simultaneously press the AV button on the remote control 3 times to
enter Hotel Mode.
2.Set Hotel mode‘on/off’, then press ‘EXIT’ to come out.
5.2.7.Hotel Mode
1.PurposeRestrict a functionfor hotels.
2.Access command to theHotel mode setup menu.In order to display the Hotel mode setup menu, pleaseenter the following command (within 2 second). [TV] : Vol [Down] + [REMOTE]: INPUT (3 times).
Then, the Hotel modesetupmenu is displayed.
3.To exit the Hotel modesetupmenuDisconnect AC power cord fromwall outlet.
4.Explain the Hotel modesetup menu
ItemFunction
ModeSelect hotel mode ON/OFF
InputSelect input signal modes.
Set the input, when each time power is switched on.Selection :
-/RF/HDMI1/HDMI2/HDMI3/Component/Video/PC
•Off: give priority to a last memory.
ChannelSelect channel when input signal is RF.
Set the channel, each time power is switchedon.Selection :Any channel number or [-].[-] means the channel when turns off.
VolumeAdjust the volume when each time power is
switched on.Range :0 to 100
Vol. MaxAdjust maximum volume.
Range :0 to 100
OSD CtrlRestrict the OSD.
Selection :OFF/PATTERN1
•OFF: No restriction
•PATTERN1: restriction
FP CtrlSelect front key conditions.
Selection :OFF/PATTERN1/ALL
•OFF: altogether valid.
•PATTERN1: only input key is valid.
•ALL: altogether invalid.
Pow CtrlSelect POWER-ON/OFF condition when AC
power cord is disconnected and then connected.OFF: The same condition when AC powercord is disconnected.ON: Forced power ON condition.
10
TH-L32E3A
6Troubleshooting Guide
Use the self-check function to test the unit.
1. Checking the IIC bus lines
2. Power LED Blinking timing
6.1.Check of the IIC bus lines
6.1.1.How to access
Self-check indicationonly:Produce TVreception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote controlfor more than 3 seconds.Self-check indicationand forced tofactory shipment setting:Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remotecontrol for more than 3 seconds.
6.1.2.Exit
Disconnect the AC cord from wall outlet.
6.1.3.Screen display
11
TH-L32E3A
6.2.Power LED Blinking timing chart
1. Subject
Information of LED Flashing timing chart.
2. Contents
When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the
defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow:
LCD
TimesSOS
1BackLight_SOSA BOARD
2FAN_SOSPeaks
3SOS(Tuner_SOS)SUB3.3V/panel_15V
4SUB12V_SENSE_SOS
7SUB3.3V_SENSE_SOS
9SOUND_SOS
10ZWEI2_SOSdetect of IIC
12BackEnd(sLD)_SOS
13EMERGENCY_SOScommunication error
14IROM_SOSError of STM micon
6.3.No Power
First check pointThere arefollowing 2 states of NoPower indication by powerLED.
1.No lit
2.Red is lit thenturns red blinkingafew seconds later. (See 6.2.)
RemarkPCB NAME
12
7Disassembly and Assembly Instructions
7.1.AC Cord Dressing
1. Fix Re-Use band at bottom bracket.
2. Cover AC cord with protect sheet and dressing with re-use band.
(follow sequence 1→2→3→4)
TH-L32E3A
13
TH-L32E3A
7.2.Control Panel Assembly & Side AV Installation
Fix control panel button into control panel bracket.
14
7.3.Speaker and Bottom Bracket Installation
1. Fix SP Rubber Bush at SP unit (L & R).
2. Install SP unit L and SP unit R.
3. Install bottom bracket.
TH-L32E3A
15
TH-L32E3A
7.4.LCD Panel Fixing & Handling Method
1. Place down the cabinet as shown below.
2. Fix LCD panel into the cabinet by taking below precautions.
Other general precautions
1.Donot press panel surface toavoid blue spot on the panel display.
2.Do not use hard cloth or rub the surface too hard. This may cause scratches on the surface.
3. Take care not to subject the TV’s surface to water or detergent. Any liquid (including pets urine) if enters the product could
lead to TV failure.
4. Take care not to subject the surface to insect repellent, solvent, thiner or other voiltile substances. This may degrade surface
quality or cause peeling of the paint.
5. The surface of the display panel is specially treated and may be easily damaged. Take care not to tap or scratch with your
fingernail or other hard objects.
16
7.5.LED Panel Installation
1. Fix LED PANEL on CABINET.
2. Insert an A10-KA10 lead connector in KA-Print.
3. Put KA-Print on LED PANEL.
4. Fix LED PANEL assy with SCREW.
TH-L32E3A
17
TH-L32E3A
7.6.Install and Screw PCB
1. Install P-print on LCD panel.
2. Install A-print on LCD panel.
3. Install Metal Bracket PCB A on LCD panel.
4. Fix power button into P Print first before control panel.
5. Fix spacer in to P Print.
6.Stick AL Pet + Tape at mini LVDS wire.
18
7.7.Small Part Install, Screw and Sponge Sticking
1. Install Control Panel
2. Install side AV bracket.
3. Install Speaker Bracket (4).
4. Install Metal Bracket Bottom.
5. Screw Control Panel into board.
6.Screw Side AVbracket.
7.Screw Metal Bracket Bottom.
8.Screw Speaker bracket.
9.Slot clamper into LCD Panel.
10.Slot LVDS wire and Stick PET+AL-tape.
TH-L32E3A
19
TH-L32E3A
7.8.Back Cover Installation
1. Screw back cover.
2. Stick model name plate, rear av indication sheet at back cover.
3. Fix adjustment sheet at back cover.
4. Stick serial no label at back cover.
20
7.9.Stand MTG Assembly & Accessories Assembly
1. Wrapping stand mounting with plastic bag (Make by supplier).
2. Stick yellow tape.
TH-L32E3A
Put all screw inside plastic bag.
21
TH-L32E3A
8Measurements and Adjustments
8.1.Voltage chart of A-board
Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table.
POWER SUPPLY NAMEMEASUREMENT POINTSPECIFICATION
SUB1.8VTP87001.74 - 1.90 V
SUB1.2VTP81001.18 - 1.32 V
SUB3.3VTP8701 3.19 - 3.46 V
SUB5VTP87024.75 - 5.25 V
STB5VTP54004.9 - 5.1 V
SUB1.5VTP81011.4 - 1.6 V
8.2.Voltage chart of P-board
Set IP-Boardto a dummy set and check thesatisfactionwiththe specified voltageasfollowing table.
VOLTAGETEST POINTSPECIFICATION (V)STATE
PFC390VTP7201, 7202390 ± 15Reception* HOT
LED24VTP7514, 751524 ± 2Reception
DTV16VTP7503, 750416± 1.5Reception
STBY6VTP7501, 7502
5.8 ± 0.8Reception
5.8 ± 0.8Stand by
22
9Block Diagram
(LED:4 TIMES)
(LED:9 TIMES)
(LED:7 TIMES)
(LED:1 TIME)
(LED:3 TIMES)
LAN DATA
DCDC
DCDC
VIDEO
1, 2, 3 SIDE
C.A.T.S. SENSOR
EEPROM
P15V SENSE
LCD DRIVER
SUB3.3V
CH
INPUT/OK
DVDD2.5V
LD
OPERATION KEYS
LVDS-TX
STB3.3V
R/G/B/H/V
A
REMOTE RECEIVER
LINE
FILTER
CPU BUS
SLOT
KEY3
SUB5V
VOFF2-6V
KEY1
TC1
/V
LD2
SUB5V
TC2
STB1.2V
TC3
SUB1.2V
STB1.2V
(SIDE)
SUB_ON
SUB3.3V
POWER LED
PWM
ANALOG-ASIC
AV SW
DCDC
ARC OFF
+6V
SIF_OUT
LAN I/F
REMOTE IN
DCDC
IFD_OUT
RECEIVER
P15V
SUB5V
BL_SOS
HDMI1
P15V
SD CARD DATA
-/
LD4
SUB3.3V SENSE
LED
DRIVER
SUB3.3V
STB3.3V
RELAY
STB5V
MAIN
USB
L/R
SUB1.8V
PWM
PROCESS
VOLTAGE
CONVERTER
ARC BUFFER SW
Y/PB/PR
STB5V
P
V
NEUTRAL
HDMI I/F
USB I/F
V/
STB3.3V
SUB9V
C.A.T.S. SENSOR
SUB_ON
VON31V
5.8VS
NAND
FLASH
VIDEO_OUT
STB5V
CH
SUB1.5V
KEY3
A10
DCDC
HDMI2
HDMI3
COMP
ETHERNET
PANEL
SUB1.5V
REMOTE RECEIVER
BL_ON
5.8VS
USB DATA
PFC
CIRCUIT
24V
POWER
EEPROM
CPU BUS
I/F
POWER LED
BL_SOS
SUB1.2V
TU
HDMI3.3V
KEY1
MENU
KEY3
T-CON
DCDC
RECTIFIER
LIVE
P15V
F16V
KA
DDR3
KEY1
VOL
TUNER
C.A.T.S. SENSOR
+/
SUB3.3V
LCD PANEL
OUT
P4
LED DRIVER
PWM
STB5.8V
P2
BL_SOS
RELAY SUBSTRATE
VOL
POWER SUPPLY
POWER LED(R)
LVDS DATA
DCDC
SD CARD
L/R
OVP DET
A09
DCDC
ETHER PHY
P15V
TC
BL_ON
SUB3.3V
P15V
AC CORD
STB5V
100BASE-TX
STB3.3V
10BASE-T/
PWM
CONTROL
BL_ON
LED BACK LIGHT
STB5.8V
SUB_ON
SD CARD DATA
P1
DIGITAL
SUB1.8V
GAMMA
DAC
PC
AVDD12.6V
A14
RELAY
KA10
SPDIF
P15V
STB5.8V
ARC
HDMI3.3V
AUDIO
SUB3.3V
SOUND SOS
sLD2
AUDIO OUT
AMP
L
R
AUDIO
SPEAKER(R)
SPEAKER(L)
A12
PWM
PWM
SOUND
SOS
SOS_
SENCE
TCON SOS
SOS_SENCE
(LED:4 TIMES)
(LED:9 TIMES)
(LED:7 TIMES)
(LED:1 TIME)
(LED:3 TIMES)
TMDS DATA
TMDS DATA
TMDS DATA
9.1.Main Block Diagram
TH-L32E3A
23
TH-L32E3A
10 Wiring Connection Diagram
10.1.Wire Dressing
1. Connect all wire connector to connector.
2. Dressing wire follow diagram.
Wire
No.1A09 - P2
No.2Panel - LD2
No.3P4 - LD4
No.4A10 - KA10
No.5A11 - SP (L)
No.6A11 - SP (R)
Clamper
12345678
24
11 Schematic Diagram
11.1.Schematic Diagram Notes
TH-L32E3A
25
TH-L32E3A
<1A>
<2A>
<3A>
11.2.A Board
11.2.1.A Board - Sheet : 002 (1 / 2)
26
<1A>
<2A>
<3A>
TH-L32E3A
11.2.2.A Board - Sheet : 002 (2 / 2)
27
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