11Schematic Diagram---------------------------------------------2812Printed Circuit Board------------------------------------------4613Exploded View and Replacement PartsList-----------52
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TH-55AS670A
1Safety Precautions
1.1.General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3.After servicing, make the followingleakagecurrent checks to prevent the customerfrom being exposedto shock hazards.
4.When conducting repairs and servicing, donot attempt to modify the equipment, its parts or its materials.
5.When wiring units (withcables, flexible cables or lead wires) are supplied asrepair parts and only one wire or some of thewires havebeenbroken or disconnected, do not attempt torepair or re-wire the units. Replace the entire wiring unit instead.
6.When conducting repairs andservicing, donot twist the Faston connectors but plugthemstraight in or unplug themstraightout.
1.1.1.Leakage Current Cold Check
1.Unplug the AC cord and connect a jumper between thetwo prongs on the plug.
2.Measure the resistance value, with an ohmmeter,between the jumpered AC plug and each exposedmetallic cabinet part on the equipment such asscrewheads, connectors, control shafts, etc. When theexposed metallic part has areturnpathto the chassis, thereading should be8.5Mohm to 13Mohm.When the exposed metal does not have a return path to the chassis, thereading must be .
1.1.2.Leakage Current Hot Check (SeeFigure 1.)
1.Plug the AC cord directly into the AC outlet. Do not usean isolation transformer for this check.
2.Connect a 1.5kohm, 10 watts resistor, in parallel with a
0.15F capacitors, between each exposed metallic parton the set and a good earth ground such as a water pipe,as shown in Figure 1.
3.Use an AC voltmeter, with 1000 ohms/volt or moresensitivity, to measure the potential across theresistor.
4.Check each exposed metallic part, and measure thevoltage at each point.
5.Reverse the AC plug in the AC outlet and repeat each ofthe abovemeasurements.
6.The potential at any point should not exceed 0.75 voltsRMS. A leakage current tester (Simpson Model 229 orequivalent) may be used to make the hot checks, leakagecurrent must not exceed 1/2 milliamp. Incase ameasurement is outside of the limits specified, there isapossibility of a shock hazard, and the equipment shouldbe repaired and rechecked before it is returned to thecustomer.
Figure 1
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TH-55AS670A
2Warning
2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typicalES devices are integrated circuits and some field-effect transistors andsemiconductor [chip] components. Thefollowing techniques should be used to help reducethe incidence of component damagecaused by electrostatic discharge(ESD).
1.Immediately before handling any semiconductor component orsemiconductor-equippedassembly, drain off any ESDon yourbody bytouching a known earth ground. Alternatively,obtainand wear a commercially available discharging ESD wrist strap,which should be removedfor potential shock reasons prior to applying power to the unit under test.
2.After removing an electrical assembly equipped with ES devices, place the assembly onaconductive surface such asaluminum foil, toprevent electrostatic charge builduporexposure of theassembly.
3.Useonly a grounded-tip solderingiron tosolder or unsolder ES devices.
4.Use only an anti-staticsolder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] cangenerate electrical chargesufficient to damage ES devices.
5.Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6.Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Mostreplacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil orcomparable conductive material).
7.Immediately before removing the protective material fromtheleads of a replacement ES device, touch the protective materialto the chassis or circuit assembly into which the device will beinstalled.
Caution
Besurenopower is appliedto the chassis or circuit, and observe all other safety precautions.
8.Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as thebrushingtogether of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD)sufficient to damage an ES device).
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TH-55AS670A
2.2.About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture dueto environmental conservation issues. For service and repair work, we’dsuggest the use of Pb freesolder as well, althoughPb solder may beused.
PCBs manufactured using leadfree solder will have the PbF within a leaf Symbol PbFstamped on the back of PCB.
Caution
•Pb free solder has a higher melting pointthan standard solder. Typically the melting point is 50 ~ 70 °F (30~40°C) higher. Pleaseuse a high temperature solderingiron and set it to 700 ± 20°F(370 ± 10 °C).
•Pb free solder will tend tosplash when heatedtoo high (about 1100 °F or 600 °C).If you must use Pb solder, please completely remove all of the Pb free solderon the pins or solder area before applying Pbsolder. If this is not practical, besureto heat the Pb free solder until it melts, beforeapplying Pb solder.
•After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto theopposite side. (see figure below)
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TH-55AS670A
3Service Navigation
3.1.Service Hint
Board NameMain DeviceRemarks
A BOARDTuner, DVB-T2 De-Mod, ISDB De-Mod, LD6, LNBRepairable
P BOARDPower Supply, LED DriverRepairable
K BOARDRemote, LED, Luminance SensorRepairable
GK BOARDControl PanelRepairable
6
4Specifications
■ TV
Dimensions (W H D)1 244 mm 767 mm 292 mm (With Pedestal)
1 244 mm 722 mm 54 mm (TV only)
Mass
Power RatingAC 220-240 V, 50 / 60 Hz 0.66 ANormal (Home) mode71 WStandby power consumption0.20 WVisible screen size (diagonal)139 cmDisplay Resolution1,920 (W) 1,080 (H) PanelLED backlight Liquid Crystal DisplaySpeaker output20 W (10 W + 10 W)Connection terminals
AV IN (COMPONENT / VIDEO)VIDEORCA PIN Type 1 1.0 V[p-p] (75 )
HDMI 1 / 2 / 3 inputTYPE A Connectors
ETHERNET10BASE-T/100 BASE-TXUSB 1 / 2DC 5 V, Max. 500 mA [Hi-Speed USB (USB 2.0)]DIGITAL AUDIO OUTPCM / Dolby Digital / DTS, Fibre optic
Receiving systems / Band name
Digital TV7 MHz VHF / UHF (Australia) free-to-air TV broadcast receptionPAL B / GReception of Off air broadcastsPAL 60 HzPlayback of NTSC tape from some PAL Video recorders (VCR)M.NTSCPlayback from M.NTSC Video recorders (VCR)NTSCPlayback from NTSC Video recorders (VCR)
Aerial inputStandard Belling & Lee connector
Operating ConditionsTemperature0°C - 35°C
Built-in wireless LAN
Bluetooth wirelesstechnology*
2
19.5 Net (With Pedestal)
18.5 Net (TV only)
AUDIO L - RRCA PIN Type 2 0.5 V[rms]Y1.0 V[p-p] (including synchronisation)P
*1: The frequency and channel differ depending on the country.*2: Not all the Bluetooth compatible devices are available with this TV. Up to 5 devices can be used simultaneously (except Touch Pad Controller).
■ 3D EyewearDimensions (W H D)165 mm 38 mm 166 mm MassUsage temperature range0 °C - 40 °CMaterials
Main body / Lens sectionResin
• Use Panasonic 3D Eyewear supporting passive 3D system technology.
Approx. 18
Note
• Touch Pad Controller uses Bluetooth wireless technology.
• Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.
• For the information of the open source software, refer to [eHELP] (Support > Licence).
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TH-55AS670A
5Service Mode
5.1.How to enter into Service Mode
5.1.1.Purpose
After exchange parts, check and adjust the contents of adjustment mode.
Whilepressing [VOLUME ( - )] buttonof the main unit, press [INFO]button of the remote control three times within 2 seconds.
5.1.2.Key command
[1] button...Main items Selection in forward direction[2] button...Main items Selection in reverse direction[3] button...Sub items Selection in forward direction[4] button...Sub items Selection in reverse direction[VOL] button...Value of sub items change inforwarddirection ( + ), in reverse direction ( - )
5.1.3.How to exit
Switch off thepower with the [POWER] button on the main unit or the [POWER] button on the remote control.
5.1.4.Contents of adjustment mode
•Value is shown as a hexadecimalnumber.
•Preset value differs depending onmodels.
•After entering the adjustment mode, take note of thevalue in each itembefore startingadjustment.
Main itemSub itemSample Data
ADJUSTCONTRAST
COLOUR
TINT
SUB-BRT
BACKLGT
H POS
H AMP
V POS
V AMP
A COM
WB-ADJR-GAIN8D
G-GAINAE
B-GAINFF
R-CENT6C
G-RENT80
B-CENTA0
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TH-55AS670A
Main itemSub itemSample Data
OPTIONBootROM
STBY-SET00
EMERGENCYON
CLK MODE00
CLOCKFC7
Y/C DELAYDYNAMIC
OPT 100000000
OPT 211100110
OPT 300001001
OPT 400000000
EDID-CLKHIGH
SRV-TOOL00
DRV CHECKDYNAMIC
5.1.5.Display of SOS History
SOS History (Number of LED blinking) indication.Fromleft side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment.This indication except 2nd and1st occurrence after shipment will be cleared by[Self-check indication andforced to factoryshipment setting].
5.1.6.Exit
1.Disconnect the AC cord from wall outlet.
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TH-55AS670A
5.1.7.Hotel Mode
1. Purpose
Restrict a function for hotels.
2. Access command to the Hotel mode setup menu.
In order to display the Hotel mode setup menu:
While pressing [VOLUME (-)] button of the main unit,
press [AV] button of the remote control three times within
2 seconds.
Then, the Hotel modesetupmenu is displayed.
3.To exit the Hotel modesetupmenuDisconnect AC power cord fromwall outlet.
4.Explain the Hotel modesetup menu
ItemFunction
Hotel ModeSelect hotel mode On/Off
Initial INPUTSelect input signal modes.
Set the input, when each time power is switched on.
Selection :
Off,Analogue,DVB-C,DVB-T,AV1,AV2,HDMI1,
HDMI2
•Off:give priority to a last memory. However, Euromodel is compulsorily set toTV.
Initial POSSelectprogramme number.
Selection :Off/0 to99
•Off: give priority toa last memory.
InitialVOL LEVELAdjust the volume when eachtime power is switched
on.Selection Range :Off/0 to100
•Off: give priority toa last memory.
Maximum Vol LevelAdjustmaximum volume.
Range :0 to 100
Button LockSelect local key conditions.
Selection :Off/SETUP/MENU/ALL
•OFF: altogether valid
•SETUP: only F-key is invalid
(Tuning guide (menu) can not be selected.)
•MENU: onlyF-key isinvalid(only Volume/Mute can be selected.)
•ALL: altogether invalid.
Remote LockSelectremote control key conditions.
Selection :Off/SETUP/MENU
•OFF: altogether valid.
•SETUP: only Setup menu is invalid.
•MENU:Picture/Sound/Setup menu are invalid.
HotelMode USBBasically after useralready setup the hotel mode
according to their criteria, what they need to do is
•insert USB (while in hotel mode)
•choose‘Copy TVtoUSB’ to copythe setting intothe USB (a file will be created to store the hotelmode setting in the USB)
•switch ‘OFF’ the unit
•pull out USB from unit
To copy the hotel mode settingfromUSB.
•enter hotel mode
•insert USB
•choose ‘Copy USB toTV’
•follow instruction as shown on the units
•once finish, switch ‘OFF; the unit
•pull out USB from unit
Private InformationSelect private information for VIERA CastisKeepor
Reset if Hotel mode is set to[On] whenTVpower onSelection :Keep/Reset
•Keep:private information for VIERA Cast is keep
•Reset:private information for VIERA Cast isreset
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TH-55AS670A
6Troubleshooting Guide
Use the self-check function to test the unit.
1. Checking the IIC bus lines
2. Power LED Blinking timing
6.1.Check of the IIC bus lines
6.1.1.How to access
6.1.2.Self-check indication only
Produce TVreception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control
for more than 3 seconds.
6.1.3.Self-check indication and forced to factory shipment setting
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remotecontrol for more than 3 seconds.
6.1.4.Exit
Disconnect the AC cord from wall outlet.
6.1.5.Screen display
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TH-55AS670A
6.2.Power LED Blinking timing chart
1. Subject
Information of LED Flashing timing chart.
2. Contents
When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the
defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow:
Blinking timesContents & Check point
1BL_SOS
3IROM-SOS
6FPGA_SOS
7SUB_3.3V
8SOS
9SOUND_SOS
10GCX/FRC_SOS
12BE (sLD8/LD6/PRO4) SOS
13Emergency SOS
6.3.Method of detecting SOS
1.BL_SOS Detection beginning after one second pass from ‘BL_ON’=ON
2.TV_SOSDetection beginning after one second pass from ‘AMP_SHUTDOWN’=ON
3.SOUND_SOSDetection beginning ‘AMP_SHUTDOWN’=ON
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TH-55AS670A
6.4.LCD Panel test mode
Purpose:
To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed.
How to Enter:
While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2
seconds.
How to Exit:
Disconnect AC plug from wall outlet.
How to confirm:
If the abnormal picture is displayed, go into LCDPanel test mode to display the several test patterns.And then, judge by the following method.Still abnormal picture is displayed: The cause must beinLCD Panel.Normal picture is displayed: The cause must be in A board.
Remarks:
The test pattern is created by thecircuit inLCD Panel.In LCD Panel test mode, this test pattern is displayedunaffected by signal processingfor RFor input signal.If the normal picture isdisplayed, LCD Panel must be okay and the causeof failuremust be in A board.
6.5.No Power
First check pointThere are following2states of No Power indication by power LED.
1.No lit
2.Redis lit then turns red blinkinga few seconds later. (See 6.2.)
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TH-55AS670A
7Disassembly and Assembly Instructions
7.1.Speaker Unit Assembly
1. Install sp bracket to panel and fix with screw.
2. Install the speaker unit to sp bracket.
NoDescriptionQtyUOMRemarks
01SP BRACKET2PC
02SPEAKER UNIT2PC
03SCREW(SP4)4PC6 ± 1 Kgf.cm
04LCD_MTG_BOTTOM4PC
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7.2.LCD Panel Fixing & Handling Method
1. Place down the cabinet as shown below.
2. Fix LCD panel into the cabinet by taking below precautions.
TH-55AS670A
Other general precautions
1.Do not press panel surface to avoid blue spot onthepaneldisplay.
2.Do not use hardclothorrubthe surface too hard. Thismay cause scratches onthe surface.
3. Take care not to subject the TV’s surface to water or detergent. Any liquid (including pets urine) if enters the product could
lead to TV failure.
4. Take care not to subject the surface to insect repellent, solvent, thiner or other voiltile substances. This may degrade surface
quality or cause peeling of the paint.
5. The surface of the display panel is specially treated and may be easily damaged. Take care not to tap or scratch with your
fingernail or other hard objects.
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TH-55AS670A
7.3.LED Panel & Control Button Ass’y
Install led panel & ctrl button ass’y.
NoDescriptionQtyUOMRemarks
01 KEY BUTTON BRACKET1PC
02 LED PANEL1PC
03 LED PANEL CASE1PC
04 K-BOARD1PC *Refer to chassis part list
05 FELT (0.45 95 8)2PC
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7.4.Vesa & Bottom Metal Ass’y
1. Install vesa metal to panel and fix with screw.
2. Stick gasket to panel and bottom metal.
3. Install bottom metal to panel and fix with screw.
TH-55AS670A
NoDescriptionQtyUOMRemarks
01VESA METAL4PC
02BOTTOM METAL 2PC
03SCREW (VESA4/METAL4)8PC6 ± 1 kgf.cm
04GASKET (t10 W10 L100)2PC
05GASKET (T8 W10 L20)2PC
06METAL SPACER2PC
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TH-55AS670A
7.5.Barrier & Heat Sink Ass’y
1. Fix barrier.
2. Install heat sink and fix with screw.
3. Stick conductive sheets and spacer.
NoDescriptionQtyUOMRemarks
01BARRIER1PC
02HEAT_SINK_REAR1PC
03A-THERMAL CONDUCTIVE SHEET (REAR)1PC
04SPACER FOR A-HEAT SINK3PC
05SCREW (HEAT_SINK7)7PC6 ± 1 kgf.cm
06A-THERMAL CONDUCTIVE SHEET (DDR REAR)4PC
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7.6.PCB & AV Bracket Ass’y
1. Install A/P board.
2. Fix AV bracket.
3. Fix clamper, felt and gasket.
TH-55AS670A
NoDescriptionQtyUOMRemarks
01SIDE_AV_BRACKET1PC
02BOTTOM_AV_BRACKET1PC
03GASKET1PC
04SCREW (A6/P7)13PC6 ± 1 kgf.cm
05FELT (0.45 20 10)2PC
06CLAMPER4PC*Refer to chassis part list
07 A-BOARD1PC*Refer to chassis part list
08 P-BOARD1PC*Refer to chassis part list
09 A HEAT-SINK (FRONT)1PC
10 A-THERMAL CONDUCTIVE SHEET (FRONT)1PC
11 FE LT ( 0. 55 170 10)1PC
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TH-55AS670A
7.7.WIFI & Bluetooth Ass’y
1. Install wifi metal & bluetooth bracket parts to LCD panel.
2. Install module.
3. Fix all parts with screws.
4. Stick felt to metal vertical R.
NoDescriptionQtyUOMRemarks
01WIFI_METAL1PC
02WIFI_MODULE1PC
03BT_MODULE1PC
04BLUETOOTH_BRACKET1PC
05SCREW (WF3/BT1)4PC6 ± 1 kgf.cm
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7.8.Pedestal Ass’y
1. Install neck base to metal frame and fix with screw.
2. Fix rubber foot.
3. Stick frame sheet to pedestal.
4. Packed pedestal ass’y with bag.
TH-55AS670A
NoDescriptionQtyUOMRemarks
01METAL_FRAME1PC
02NECK_BASE-R1PC
03NECK_BASE-L1PC
04RUBBER_FOOT2PC
05 RUBBER_FOOT4PC
06 METAL_FRAME_SHEET-R1PC
07 METAL_FRAME_SHEET-L1PC
08 M5 12_SCREW4PC18 ± 2.7kgf.cm
09 BAG (PEDESTAL)1PC
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TH-55AS670A
7.9.Back Cover Installation
1. Install back cover and fix with screw.
2. Install dongle cover.
NoDescriptionQtyUOMRemarks
01SCREW (BC16/VESA4)8PC6 ± 1 Kgf.cm
02SCREW (BC13/SP4/AV1/CTRL1)19PC6±1 Kgf.cm
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