Panasonic TC-P54Z1, TC-P54Z1M, TU-Z100U, SP-54Z1U, ST-54CF1WS Service manual

...

ORDER NO.ITD0904035CE

B34 Canada: B07

54 inch Class 1080p Plasma HDTV

Model No. TC-P54Z1

TC-P54Z1M TU-Z100U SP-54Z1U ST-54CF1WS TU-WH1U TU-WHT1U TU-WHR1U

GPF12ZU Chassis

TABLE OF CONTENTS

PAGE PAGE

1 Safety Precautions -----------------------------------------------3

1.1. General Guidelines ----------------------------------------3

2 Warning --------------------------------------------------------------4

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4

2.2. About lead free solder (PbF) ----------------------------5

3 Service Navigation------------------------------------------------6

3.1. Service Hint--------------------------------------------------6

3.2. Applicable signals------------------------------------------9

4 Specifications----------------------------------------------------10 5 Service Mode----------------------------------------------------- 11

5.1. Tuner box --------------------------------------------------11

5.2. Display unit ------------------------------------------------16

5.3. Hotel mode-------------------------------------------------19

6 Troubleshooting Guide---------------------------------------- 20

6.1. Check of the IIC bus lines------------------------------20

6.2. Power LED Blinking timing chart-------------- -------22

6.3. No Power--------------------------------------------------- 23

6.4. No Picture--------------------------------------------------24

6.5. Local screen failure--------------------------------------25

7 Service Fixture & Tools---------------------------------------26

7.1. SC jig------------------------------------- -------------------26

8 Disassembly and Assembly Instructions---------------27

8.1. Tuner box --------------------------------------------------27

8.2. Display unit ------------------------------------------------30

8.3. Wireless unit (Transmitter)-----------------------------39

8.4. Wireless unit (Receiver)------------- -------------------40

9 Measurements and Adjustments --------------------------42

9.1. Adjustment Procedure - ---------------------------------42

10 Block Diagram ---------------------------------------------------45

10.1. Main Block Diagram (Tuner box and Wireless unit)----------------------------------------------------------45

10.2. Main Block Diagram (Display unit)-------------------46

10.3. Tuner box (1/3) Block Diagram-------------- ---------47

10.4. Tuner box (2/3) Block Diagram-------------- ---------48

10.5. Tuner box (3/3) Block Diagram-------------- ---------49

10.6. Display unit (1/4) Block Diagram------------ ---------50

10.7. Display unit (2/4) Block Diagram------------ ---------51

10.8. Display unit (3/4) Block Diagram------------ ---------52

10.9. Display unit (4/4) Block Diagram------------ ---------53

10.10. Wireless unit Block Diagram -------------------------- 54

11 Wiring Connection Diagram--------------------------------- 55

11.1. Caution statement.---------------------------------------55

11.2. Wiring (Tuner box 1)-------------------------------------55

11.3. Wiring (Tuner box 2)-------------------------------------56

11.4. Wiring (Display unit 1)----------------------------------- 57

11.5. Wiring (Display unit 2)----------------------------------- 58

11.6. Wiring (Display unit 3)----------------------------------- 59

12 Schematic Diagram---------------------------------------------61

12.1. Schematic Diagram Note ------------------------------61

12.2. Tuner box --------------------------------- --- --------------62

12.3. Display unit ------------------------------------------------86

13 Printed Circuit Board ---------------------------------------- 123

13.1. Tuner box ------------------------------------------------ 123

13.2. Display unit ---------------------------------------------- 129

14 Exploded View and Replacement Parts List--------- 149

14.1. Exploded View and Mechanical Replacement Parts List ------------------------------------------------- 149

14.2. Electrical Replacement Parts List ------------------168

1 Safety Precautions

1.1. General Guidelines

1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials.

2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units. Replace the entire wiring unit instead.

3. When conducting repairs and servicing, do not twist the Faston connectors but plug them straight in or unplug them straight out.

4. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

5. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

6. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

1.1.1. Leakage Current Cold Check

1. Unplug the AC cord and connect a jumper between the two prongs on the plug.

2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1Mohm and 5.2Mohm. When the exposed metal does not have a return path to the chassis, the reading must be .

1.1.2. Leakage Current Hot Check (See Figure 1.)

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2. Connect a 1.5kohm, 10 watts resistor, in parallel with a

0.15μF capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.

3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.

4. Check each exposed metallic part, and measure the voltage at each point.

5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.

6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.

Figure 1

2 Warning

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD).

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] can generate electrical charge sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.

Caution

Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).

2.2. About lead free solder (PbF)

Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work, we’d suggest the use of Pb free solder as well, although Pb solder may be used.

PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB.

Caution

• Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40 °C) higher. Please use a high temperature soldering iron and set it to 700 ± 20 °F (37 0 ± 10 °C).

• Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C). If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.

• After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the opposite side. (see figure below)

Suggested Pb free solder

There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.

3 Service Navigation

3.1. Service Hint

3.1.1. Tuner box

Board Name Function Board Name Function

Q Power Supply

Non-serviceable. Q-Board should be exchanged for service.

A Digital Signal Processor RM RF in

DH HDMI out

G Front Terminal

GS SD Card Slot, HDMI4 in

K Power Switch, Key Switch, Power LED, SD LED

Non-serviceable. RM-Board should be exchanged for service.

3.1.2. Display unit

Board Name Function Board Name Function

P Power Supply C1 Data Driver (Lower Right) DA Digital Signal Processor C2 Data Driver (Lower Center) GH HDMI in C3 Data Driver (Lower Left) PB Fan control SC Scan Drive

S Power Switch SU Scan out (Upper) KA IR Remote receiver, Power LED, C.A.T.S sensor SG SD Card Slot GL SD Blue LED SD Scan out (Lower)

J Connection for Key Switch

SS Sustain Drive

SS2 Sustain connector (Lower)

Non-serviceable. SU-Board should be exchanged for service.

Non-serviceable. SD-Board should be exchanged for service.

3.1.3. Wireless unit

Wireless unit (Transmitter) Wireless unit (Receiver)

Board Name Function Board Name Function

WT WiHD Transmitter WR WiHD Receiver WH WiHD Host RM RF Rx RM RF Tx

Caution

Non-serviceable. P. C. B. should be exchanged for service. WT board (in a transmitter), WH board (in a transmitter) and WR board (in a receiver) should be exchanged at the same time for repair because these boards are initialized security settings in a factory in order to obey a copyright protection. Repair of these three boards should be done by replacing complete unit pair (TRANSMISSION/RECEIVE UNIT, Part No. TZTWH01JSUU).

3.2. Applicable signals

* Mark: Applicable input signal for Component (Y, PB, PR), HDMI and PC

horizontal frequency (kHz) vertical frequency (Hz) COMPONENT HDMI PC 525 (480) / 60i 15.73 59.94 * * 525 (480) /60p 31.47 59.94 * * 750 (720) /60p 45.00 59.94 * * 1,125 (1,080) /60i 33.75 59.94 * * 1,125 (1,080) /60p 67.43 59.94 * 1,125 (1,080) /60p 67.50 60.00 * 1,125 (1,080) /24p 26.97 23.98 * 1,125 (1,080) /24p 27.00 24.00 * 640 × 400 @70 31.47 70.08 * 640 × 480 @60 31.47 59.94 * Macintosh13 inch (640 × 480) 35.00 66.67 * 640 × 480 @75 37.50 75.00 * 852 × 480 @60 31.47 59.94 * 800 × 600 @60 37.88 60.32 * 800 × 600 @75 46.88 75.00 * 800 × 600 @85 53.67 85.08 * Macintosh16 inch (832 × 624) 49.73 74.55 * 1,024 × 768 @60 48.36 60.00 * 1,024 × 768 @70 56.48 70.07 * 1,024 × 768 @75 60.02 75.03 * 1,024 × 768 @85 68.68 85.00 * Macintosh 21 inch (1,152 ×870) 68.68 75.06 * 1,280 × 1,024 @60 63.98 60.02 * 1,366 × 768 @60 48.36 60.00 *

Note

• Signals other than above may not be displayed properly.

• The above signals are reformatted for optimal viewing on your display.

4 Specifications

Power Source AC 120 V, 60 Hz Power Consumption

Maximum Display Unit: 476 W / Tuner Box: 35 W

Standby condition Display Unit: 0.2 W / Tuner Box: 0.2 W

Plasma Display panel

Drive method AC type Aspect Ratio 16:9 Visible screen size 54 inch class (54.1 inches measured diagonally) (W × H × Diagonal) 47.1 inch × 26.5 inch × 54.1 inch (1,198 mm × 673 mm × 1,374 mm) (No. of pixels) 2,073,600 (1,920 (W) × 1,080 (H))[5,760 × 1,080 dots]

Sound

Audio Output 20 W [ 10 W + 10 W ] ( 10 % THD )

PC signals VGA, SVGA, XGA, WXGA, SXGA

Channel Capability (Digital/Analog) VHF/ UHF: 2 - 69, CATV: 1 - 135 Operating Conditions

Connection Terminals

VIDEO IN 1 - 2 VIDEO: RCA PIN Type × 1 1.0 V [p-p] (75 Ω)

COMPONENT INPUT 1-2 Y: 1.0 V [p-p] (including synchronization)

HDMI 1-4 TYPE A Connector × 4

PC D-SUB 15PIN: R,G,B / 0.7 V [p-p] (75 Ω)

RS232C (Serial) D-sub 9pin for external control LAN (for VIERA CAST IPTV) RJ45 (10BASE-T/100BASE-TX) Card slot SD CARD slot × 1 DIGITAL AUDIO OUT PCM / Dolby Digital, Fiber Optic

FEATURES 3D Y/C FILTER CLOSED CAPTION

Dimensions (W × H ×

splay unit

Including pedestal 56.3 inch × 35.2 inch × 15.0 inch (1,428 mm × 893 mm × 379 mm) Display Unit only 56.3 inch × 32.3 inch × 1.0 inch (1,428 mm × 820 mm × 25 mm) Tuner box 17.0 inch × 2.4 inch × 9.5 inch (430 mm × 59 mm × 240 mm) Wireless Unit (Transmitter) 7.5 inch × 2.8 inch × 2.8 inch (190 mm × 69 mm × 70 mm) Wireless Unit (Receiver) 5.1 inch × 5.3 inch × 1.9 inch (128 mm × 133 mm × 46 mm)

Mass

Display unit Including pedestal 83.8 lb (38.0 kg) Display Unit only 70.6 lb (32.0 kg) Tuner box 6.7 lb (3.0 kg) Wireless Unit (Transmitter) 0.7 lb (280 g) Wireless Unit (Receiver) 0.9 lb (400 g)

(Wireless Unit (Receiver) 12 W / Wireless Unit (Transmitter) 10 W)

Horizontal scanning frequency 31 - 69 kHz Vertical scanning frequency 59 - 86 Hz

Temperature: 32 °F - 104 °F (0 °C - 40 °C) Humidity: 20 % - 80 % RH (non-condensing)

S-VIDEO: Mini DIN 4-pin Y: 1.0 V [p-p] (75 Ω) C: 0.286 V [p-p] (75 Ω) AUDIO L-R: RCA PIN Type × 2 0.5 V [rms]

PB, PR: ±0.35 V [p-p] AUDIO L-R: RCA PIN Type × 2 0.5 V [rms]

This TV supports [HDAVI Control 4] function.

HD, VD / 1.0 - 5.0 V [p-p] (high impedance)

V-Chip IPTV (VIERA CAST) Photo Viewer Movie player HDAVI Control 4

Note

• Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.

• Dimensions and Mass are the values for a speaker installation.

5 Service Mode

5.1. Tuner box

5.1.1. How to enter into Service Mode

Service mode of the Tuner box uses the RF remote control. While pressing [VOLUME ( - )] button of the Tuner box, press [INFO] button of the RF remote control three times within 2 seconds.

5.1.1.1. Key command

[1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction [VOL] button...Value of sub items change in forward direction ( + ), in reverse direction ( - )

5.1.1.2. Contents of adjustment mode

• Value is shown as a hexadecimal number.

• Preset value differs depending on models.

• After entering the adjustment mode, take note of the value in each item before starting adjustment.

Main item Sub item Sample Data Remark

ADJUST CONTRAST 210

COLOR 3D TINT 00 SUB-BRT 800

OPTION BOOT ROM Factory Preset

STBY-SET - EMERGENCY ON CLK MODE 00

CLOCK 000 SRV-TOOL - See next MONITOR - 00 See next

5.1.1.3. How to exit

Switch off the power with the [POWER] button on the Tuner box or the [POWER] button on the RF remote control.

5.1.2. Monitor mode

Monitor mode use the RF remote control.

5.1.2.1. How to access

1. Select [Monitor] in Service Mode of Tuner box.

2. Press [OK] button on the RF remote control.

5.1.2.2. How to enter into Service Mode of the Display unit

While pressing [VOLUME ( - )] button of the Display unit, press [INFO] button of the RF remote control three times within 2 seconds. Service mode of the Display unit sees section 5.2.

5.1.2.3. How to enter into Self-check of the Display unit

Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the Display unit, press [OK] button on the RF remote control for more than 3 seconds. Self-check indication and forced to factory shipment setting: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the Display unit, press [MENU] button on the RF remote control for more than 3 seconds. Self-check of the Display unit sees section 6.1.2.

5.1.3. Service tool mode

5.1.3.1. How to access

1. Select [SRV-TOOL] in Service Mode of the Tuner box.

2. Press [OK] button on the RF remote control.

5.1.3.2. Display of SOS History

SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].

5.1.3.3. POWER ON TIME/COUNT

Note : To display TIME/COUNT menu, highlight position, then press MUTE for (3sec). Time : Cumulative power on time, indicated hour : minute by decimal Count : Number of ON times by decimal Note : This indication will not be cleared by either of the self-checks or any other command.

5.1.3.4. Exit

1. Disconnect the AC cord from wall outlet.

5.2. Display unit

5.2.1. How to enter into Service Mode

Service mode of the Display unit uses the IR remote control. While pressing [VOLUME ( - )] button of the Display unit, press [INFO] button of the IR remote control three times within 2 seconds.

5.2.1.1. Key command

5.2.1.2. Contents of adjustment mode

• Value is shown as a hexadecimal number.

• Preset value differs depending on models.

• After entering the adjustment mode, take note of the value in each item before starting adjustment.

Main item Sub item Sample Data Remark ADJUST SUB-BRT 80C Factory Preset WB-ADJ R-CUT 80 Factory Preset

G-CUT 80 B-CUT 80 R-DRV FC G-DRV FF B-DRV E8 ALL-CUT 80 ALL-DRV FC

OPTION Panel Type - Factory Preset

BOOT ROM STBY-SET 00 EMERGENCY ON OPT1 1 OPT2 1 OPT3 1

AGING RGBW

VERTICAL LINE COUNT ALL WHITE ALL RED ALL GREEN ALL BLUE ON/OFF RAMP WHITE RAMP RED RAMP GREEN RAMP BLUE 1% WINDOW COLOR BAR A-ZONE B-ZONE/4 TRIO SCROLL 2 DOT OUTSIDE FRAME LOW SETUP RED LOW SETUP GREEN LOW SETUP BLUE

SRV-TOOL - See next

5.2.1.3. How to exit

Switch off the power with the [POWER] button on the Display unit or the [POWER] button on the IR remote control.

5.2.2. Service tool mode

5.2.2.1. How to access

1. Select [SRV-TOOL] in Service Mode of the Display unit.

2. Press [OK] button on the IR remote control.

5.2.2.2. Display of SOS History

5.2.2.3. POWER ON Time, On/Off

Note : To display Time, On/Off menu, highlight position, then press MUTE for (3sec). Time : Cumulative power on time, indicated hour : minute by decimal On/Off : Number of On/Off switching by decimal Note : This indication will not be cleared by either of the self-checks or any other command.

5.2.2.4. Exit

1. Disconnect the AC cord from wall outlet or switch off the power with [ Power ] button on the Display unit.

5.3. Hotel mode

1. Purpose Restrict a function for hotels.

2. Access command to the Hotel mode setup menu In order to display the Hotel mode setup menu, please enter the following command (within 2 second). [Tuner box] : Vol. [Down] + [RF REMOTE] : INPUT (3 times)

Then, the Hotel mode setup menu is displayed.

item Function Mode Select hotel mode ON/OFF Input Select input signal modes.

Set the input, when each time power is switched on. Selection:

-/RF/COMP1/COMP2/HDMI1/HDMI2/ HDMI3/HDMI4/VIDEO1/VIDEO2/PC

• Off: give priority to a last memory.

Channel Select channel when input signal is RF.

Set the channel, each time power is switched on. Selection: Any channel number or [-]. [-] means the channel when turns off.

Volume Adjust the volume when each time power is

switched on. Range: 0 to 100

Vol. Max Adjust maximum volume.

Range: 0 to 100

OSD Ctrl Restrict the OSD.

Selection: OFF/PATTERN1

• OFF: No restriction

• PATTERN1: restriction

FP Ctrl Select front key conditions.

Selection: Off/Pattern1/All

• Off: altogether valid.

• Pattern: only input key is valid.

• All: altogether invalid.

Pow Ctrl Select POWER-ON/OFF con dition when AC

power cord is disconnected and then connected. OFF: The same condition when AC power cord is disconnected. ON: Forced power ON condition.

3. To exit the Hotel mode setup menu Disconnect AC power cord from wall outlet.

4. Explain the Hotel mode setup menu

6 Troubleshooting Guide

Use the self-check function to test the unit.

1. Checking the IIC bus lines

2. Power LED Blinking timing

6.1. Check of the IIC bus lines

6.1.1. Tuner box

6.1.1.1. How to access

Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the Tuner box, press [OK] button on the RF remote control for more than 3 seconds. Self-check indication and forced to factory shipment setting: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the Tuner box, press [MENU] button on the RF remote control for more than 3 seconds.

6.1.1.2. Exit

Disconnect the AC cord from wall outlet.

6.1.1.3. Screen display

6.1.1.4. Check Point

Confirm the following parts if NG was displayed.

6.1.2. Display unit

6.1.2.1. How to access

Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the Display unit, press [OK] button on the IR remote control for more than 3 seconds. Self-check indication and forced to factory shipment setting: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the Display unit, press [MENU] button on the IR remote control for more than 3 seconds.

6.1.2.2. Exit

Disconnect the AC cord from wall outlet.

6.1.2.3. Screen display

6.1.2.4. Check Point

Confirm the following parts if NG was displayed.

6.2. Power LED Blinking timing chart

1. Subject Information of LED Flashing timing chart.

2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the Tuner box and Display unit.

6.3. No Power

First check point There are following 2 states of No Power indication by power LED.

1. No lit

2. Red is lit then turns red blinking a few seconds later. (See 6.2.)

6.4. No Picture

6.5. Local screen failure

Plasma display may have local area failure on the screen. Fig-1 is the possible defect P.C.B. for each local area.

Fig-1

7 Service Fixture & Tools

7.1. SC jig

Purpose:

To find the failure board (SC or SU/SD) when the power LED is blinking 7 times.

SC jig:

Jumper connector to connect to SC50 connector on SC board

Part number:

TZSC09187

How to use: Caution: Remove SC jig from SC board after inspection.

1. Remove all connector between SC board and SU/SD board to isolate SC board from both SU and SD board electrically. Note: The board will be damaged if all connector is not removed (for example; remove connector only for SU board and stay connecting with SD board. The board will be damaged.)

2. Connect SC jig to connector SC51 at left bottom side of SC board

3. Turn of the TV/Display Unit and confirm the power LED blinking. LED blinking: Possible cause of failure is in SC board No LED blinking (Lighting or no lighting): Possible cause of failure is in SU or SD board

4. After inspection, turn off the TV/Display Unit and wait a few minutes to discharge.

5. Remove SC jig from SC board.

Remark: This SC jig can be used for all 2009 Plasma TV and Plasma Display.

8 Disassembly and Assembly Instructions

8.1. Tuner box

8.1.1. Remove the Top case

1. See Service Hint (Section 3.1.1.)

8.1.2. Remove the Rear panel

1. Remove the screws (×4 , ×4 , ×2 )

2. Remove the Rear panel.

8.1.3. Remove the Q-Board

CAURION:

To remove P.C.B. wait 1 minute after power was off for discharge from electrolysis capacitors.

1. Disconnect the bridge connector (A10-P9).

2. Remove the screws (×4 ) and remove the Q-Board.

3. Remove the Q-board barrier.

8.1.4. Remove the Front panel assy

1. Remove the claws (×2 , ×2 , ×3 ) and remove the Front panel assy.

8.1.5. Remove the K-Board

1. Remove the Front panel assy. (See section 8.1.4.)

2. Remove the screws (×3 ).

3. Disconnect the connector (K12) and remove the K-Board.

5. Remove the G-Board.

8.1.6. Remove the G-Board

1. Remove the Front panel assy. (See section 8.1.4.)

2. Remove the screws (×6 , ×1 ) and remove the Front terminal shield.

3. Remove the screws (×2 ) and remove the Terminal rear shield.

4. Disconnect the bridge connectors (A51-G51 and A52G52).

8.1.7. Remove the GS-Board

1. Remove the Front panel assy. (See section 8.1.4.)

2. Disconnect the flexible cable (GS11).

3. Disconnect the connector (GS09).

4. Remove the screws (×2 ) and remove the GS-Board.

8.1.8. Remove the RM-Board

1. Remove the Front panel assy. (See section 8.1.4.)

2. Remove the screws (×2 ).

3. Remove the RM-Shield metal.

8.1.9. Remove the Fan

1. Remove the Rear panel. (See section 8.1.2.)

2. Disconnect the connector (A35) and remove the Fan.

8.1.10. Remove the DH-Board and the DHBoard shield metal

1. Remove the Rear panel. (See section 8.1.2.)

2. Disconnect the flexible cable (DH5).

3. Disconnect the connectors (DH71 and DH72).

4. Remove the screws (×4 ) and remove the DH-Board.

4. Disconnect the connector (RM81).

5. Remove the screw (×1 ) and remove the RM-Board.

5. Unlock the cable clampers to free the flexible cable (A11GS11).

6. Unlock the cable clampers to free the cable (A9-GS09).

7. Remove the screw (×1 ) and remove the DH-Board shield metal.

8.1.11. Remove the A-Board

1. Remove the Rear panel. (See section 8.1.2.)

2. Remove the DH-Board and DH-Board shield metal. (See section 8.1.10.)

3. Unlock the cable clampers to free the cable.

4. Disconnect the flexible cables (A5 and A11).

5. Disconnect the connectors (A9, A12, A35, A71, A72 and A81).

6. Disconnect the bridge connectors (A10-P9, A51-G51 and A52-G52).

7. Remove the screws (×4 ) and remove the A-Board.

8.2. Display unit

8.2.1. Remove the Speakers (L, R)

1. Remove the Speaker cables (L, R).

2. Remove the screws (×4 ) and re move the Speakers (L, R).

3. Remove the screws (×4 ) and remove the Speaker mounting brackets (LT, RT, LB and RB).

8.2.2. Remove the Pedestal stand

1. Remove the Plasma panel section from the servicing stand and lay on a flat surface such as a table (covered by a soft cloth) with the Plasma panel surface facing downward.

2. Remove the screws (×4 ) and remove the Stand cover.

3. Remove the screws (×4 ) and remove the Pedestal stand.

4. Remove the screws (×4 ) and remove the Stand holder (L, R).

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