Panasonic SU-7 Installation Manual

INSTRUCTION MANUAL
Slim Body
Thank you very much for using SUNX sensors. Please read this Instruction Manual carefully and thoroughly for the correct and optimum use of this sensor. Kindly keep this manual in a convenient place for quick reference.
This product is not a safety sensor. Its use is not intended or designed to protect life and prevent body injury or property damage from dangerous parts of machinery. It is a normal object detection sensor.
Type
Model No.
Applicable sensor head
Supply voltage
Current consumption
Sensing output
Output operation
Short-circuit protection
Self-diagnosis output
Output operation
Short-circuit protection
External input
External synchro­ nization input Test input Remote sensitivity setting input External sensitivity switching input
Response time
Timer function
Ambient temperature
Ambient humidity
Material
Accessories
Notes: 1)2)The plug-in connector type of SU-7 has suffix ‘J’ at the end of the model No.
Model No.: SU-7J Except for the connector portion, its specifications are the same as for SU-7. For SU-77, it can also be
Make sure to carry out the wiring in the power supply off condition. Verify that the supply voltage variation is within the rating. If power is supplied from a commercial switching regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground. In case noise generating equipment (switching regulator, inverter motor, etc.) is used in the vicinity of this product, connect the frame ground (F.G.) terminal of the equipment to an actual ground. Do not use during the initial transient time (0.5 sec.) after the power supply is switched on. The self-diagnosis output is not incorporated with a short-circuit protection circuit. Do not connect it directly to a power supply or a capacitive load. Do not run the wires together with high-voltage lines or power lines or put them in the same raceway. This can cause malfunction due to induction. Extension up to total 100m is possible with 0.3mm Avoid dust, dirt, and steam. Take care that the sensor does not come in direct contact with water, oil, grease or organic solvents, such as, thinner, etc.
Automatic Sensitivity Setting Amplifier
SU7 Series
NPN output
Standard type
External synchro­nization input type
Remote sensitivity setting type
Remote sensitivity selection type
SU-7 SU-75 SU-77 SU-79
SH series
12 to 24V DC±10% Ripple P-P: Max. 10%
Max. 35mA
NPN open-collector transistor Maximum sink current: 100mA Applied voltage: 30V DC or less (between sensing output and 0V)
Residual voltage:
NPN open-collector transistor Maximum sink current: 50mA Applied voltage: 30V DC or less (between self-diagnosis output and 0V)
Residual voltage:
ON in unstable sensing condition (restored after approx. 40ms) or when sensing output is short-circuited (restored when short-circuit is removed)
(For SU-77, it turns ON for approx. 40ms also after the external sensitivity switching input is received.)
0.6ms or less (0.8ms or less when interference prevention function is used)
–10 to +55˚C (No dew condensation or icing allowed), Storage: –20 to +70˚C
Enclosure: Heat-resistant ABS, Enclosure: Polycarbonate, Lock lever: PPS
MS-DIN-2 (Amplifier mounting bracket): 1 No., SU-CT1 (Stripper): 1 No.
1.0V or less (at 100mA sink current
0.4V or less (at 16mA sink current
ON/OFF mode is set by the ON/OFF buttons. (Note 2
Equipped
1.0V or less (at 50mA sink current
0.4V or less (at 16mA sink current
Signal condition High…4.5 to 30V, or open Low…0 to 1V Input impedance: 10k
Equipped (except for SU-75)
35 to 85% RH, Storage: 35 to 85% RH
set by the remote sensitivity setting input.
PNP open-collector transistor Maximum source current: 100mA Applied voltage: 30V DC or less (between sensing output and +V)
)
Residual voltage:
)
PNP open-collector transistor Maximum source current: 50mA Applied voltage: 30V DC or less (between self-diagnosis output and +V)
)
Residual voltage:
)
2
, or more, cable.
PNP output
Standard type
SU-7P
2.0V or less (at 100mA source current
1.0V or less (at 16mA source current
)
2.0V or less (at 50mA source current
1.0V or less (at 16mA source current
CUTTING CABLE
Insert the cable into a hole provided for cutting in SU-CT1, and press the blade
Holes for cutting
down.
Note:
Do not stop the blade halfway. Press it up to the bottom in one stroke.
Inlet for stripping
STRIPPING CABLE
Press the blade downwards and stop it at the middle of the stroke.
Top position Middle position
There is a stopping feel at the position shown by the arrow.
Insert the cable into one of the inlets provided for stripping at the center of SU-CT1.
Note:
The cable must be inserted till it touches the stopper.
Bottom view of SU-CT1
Stopper
Cable
Insert till the end.
Press the blade fully down.
Note:
Do not tilt the blade when pressing.
With the blade still pressed, rotate SU-CT1 about a half-turn. With the blade still pressed, withdraw SU-CT1 from the cable. Only the insulation is stripped.
Notes: 1)
)
)
Strip the cables one by one.
2)
The blade of SU-CT1 is not replaceable.
How to mount the amplifier
Mount the rear part of the amplifier on the attached amplifier mounting bracket (
MS-DIN-2) or a 35mm width DIN rail.
Press down the front part on the am­plifier mounting bracket or the 35mm width DIN rail to fit it.
Attached amplifier mounting bracket of 35mm width DIN rail.
How to remove the amplifier
) )
Hold the amplifier and push it forward. Lift up the front part to remove the am­plifier.
Sensor head connection
Open the case cover. Process the cable end as shown on
Case cover
the right.
Note:
Do not remove the lead wire insulation.
Bring down the cable lock lever. Insert the cables into the cable inlets. ‘ ’ Receiver: Black cable ‘ ’ Emitter: Gray cable
Notes: 1)
Both the shield wires must be separately twisted and placed facing each other on the inside. Both inlets form symmetrical irregular ovals that include the supplementary holes facing each other. Insert the cables such that the shield wires pass through the supplementary holes. If the shield wires pass through a part other than the supple­mentary holes, misconnection will occur.
2)
Place the shield wires facing each other, and insert the cables straight, without bending, till the end.
Pull up the cable lock lever to lock.
Shield wire
Cable wire
5 to 9mm
5 to 9mm
Gray Black
Black
Gray
Lead wire
Lead wire
Cable inlets
Put on the case cover.
Case cover
Notes: 1)
If the cables are removed after releasing the lock lever, the same cables can be connected to the amplifier, once more, as they are. But for the third time, start from Step 2. If cable lock and release operation is repeated, the lead wire may get cut causing a connection failure. If the cable end is left in the insertion hole, insert the cable after
2) removing the cable end left inside. For removing the cable end, turn the sensor over and tap around the cable insertion holes. If this does not work, peel off the seal at the back of the amplifier and take out the cable end. (The seal can be stuck again.)
Seal
Cable end
Seal
I/O Circuit Diagram
[NPN output type]
D
5V
5V
100mA
ZD1
Sensor circuitSensor circuit
ZD2
Tr2
Sensor internal circuit
max.
Tr1
50mA max.
Color of lead wires
(Brown) +V
(Pink) Input 1 (Note
(Violet) Input 2 (Note
(Black) Sensing output
(Orange)
Self-diagnosis output
(Blue) 0V
Users’ circuit
)
Load
)
If a disable switch is provided here, it prevents wrong setting.
[PNP output type]
(Brown) +V
D
Tr3
ZD1
Symbols... D
Z Tr1, Tr2 Tr3, Tr4
The name of input wires differs depending on the model No.
Note:
Model No.
SU-7
Input
SU-7P
Input 1
Input 2
Mode selection switch
Timer adjuster (Note)
Sensitivity setting buttons
Note:
It is the remote synchronization selection switch for SU-75.
(Black) Sensing output
Tr4
(Orange) Self-diagnosis output
ZD2
(Blue) 0V
Users’ circuitSensor internal circuit
Load
50mA max.
: Reverse supply polarity protection diode
D1, ZD2
: Surge absorption zener diode : NPN output transistor : PNP output transistor
SU-75
External synchronization input (ES)
Test
input (CONT.)
OND
RUN
SIF
SET
SU-79
ON button OFF button
Remote sensitivity setting input (R. ON)
Remote sensitivity setting input (R. OFF)
OFD
ON
TIMER
OFF
+
100mA max.
12 to 24V DC ±10%
+
12 to 24V DC ±10%
Load
Load
SU-77 SU-79
External sensitivity switching Input 1 (S1)
External sensitivity switching Input 2 (S2)
STB
OUT
Operation indicator (Red)
Stable operation indicator (Green)
Standard Setting (Automatic sensitivity setting function)
In case the sensing output is ON when object is detected.
Setting procedure
Step Operation
Place sensor head within the sensing range. (Note1)
RUN
Set mode selection switch to “SET”.
SIF SET
Press ON button with the sensing object present. (Release it within 3s.)
Thru-beam Reflective
Mark
Light is interrupted
Base
When ON state is recognized by the sensor, stable operation indicator (green) will flash.
ON
OFF
STB
OUT
Press OFF button with the sensing object absent. (Release it within 3s.)
Thru-beam
Light is received
Reflective
Mark
Base
ON
OFF
The stable operation indicator will flash twice if the sensitivity difference (received light intensity difference) between ON state and OFF state is sufficient and a stable detection is possible. Stable operation indicator will flash continuously if stable detection is not possible. (Note 2)
Set mode selection switch to “RUN”. Now, the sensitivity setting buttons are ineffective.
RUN SIF SET
So, even if the buttons are pressed by mistake, the registered sensitivity will remain unchanged.
In case the sensing output is ON when object is not detected.
In the above procedure Press ON button with the sensing object absent. Press OFF button with the sensing object present.
Notes: 1)
Notes: 2)
As the sensing range will differ according to the type of sensor head, refer to the catalog. The sensing range for the reflective type sensor head is the figure for white non-glossy paper. The actual sensing range will differ according to the sensing object's color, surface condition, etc. The sensitivity can be registered in the sensor even if the sensing condition is not stable.
Setting by remote sensitivity setting input (For SU-77 only)
Instead of pressing buttons, the sensitivity can be set with the remote sensitivity setting input. (Shift setting cannot be done with remote sensitivity setting input.)
Setting procedure
The procedure is the same as for setting with the sensitivity setting buttons, except that instead of pressing the buttons, the remote sensitivity setting input wire is short-circuited to 0V. The mode selection switch is set to either the “SET” or “RUN” side.
Orange (Self-diagnosis output)
Black (Sensing output)
ON
ON
OFF
OFF
Brown (+V)
Blue (0V)
R. ON
Pink
R. OFF
Violet
Orange (Self-diagnosis output)
Black (Sensing output) Brown (+V)
Blue (0V)
Normally, set the sensitivity as per Standard Setting . If the sensing is unstable, set as per limit, shift or full power setting.
Received light intensity
With
Standard setting
Limit setting
Shift setting
Full power setting
workpiece
Without
workpiece
Large
Small
ON input
Operation level
OFF
input
The optimum sensitivity is set with one press of the button (or with one Low input). The sensitivity can be set without sensing a workpiece.
If the received light intensity fluctuates either in the workpiece present or absent state, shift the operation level towards the stable light intensity state.
The MAX. sensitivity is set.
In case of reflective type sensor, if a background is present,
Note:
the sensor may become ON even without a workpiece.
The operation level is set approximately halfway between the light intensity recei­ved for ON input and OFF input.
R. ON
Pink
R. OFF
Violet
Time chart
The self-diagnosis output stays ON for approx. 40ms after ON input or OFF input is recognized by the sensor.
If the difference between the ON and OFF levels (the difference between incident light levels) is so small that stable detection is not possible, it does not turn ON.
Power supply
Remote sensitivity ON input (R. ON) Remote sensitivity OFF input (R.OFF)
Self-diagnosis output (Note2)
Sensing output
T1 1,000ms, 3,000ms T2 5ms, T3 310ms, T4 40ms, T5 500ms
Notes: 1)
Notes: 2)
Signal condition ... Low: 0 to 1V, High: 4.5 to 30V, or open Input impedance: 10k Do not move the workpiece, etc., or change the received light intensity during T
ON OFF
High
Low
High
Low
ON
OFF
3.
T1
T2
T5 T2
(
)
T3
Note 2
(
)
T3
Note 2
T4 T4
Sensing ready
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