Panasonic SA-AKX74LM-K Schematic

PMX1207007CE
CD Stereo System
Model No. SA-AKX74LM-K
Product Color: (K)...Black Type
Please refer to the original service manual for:
CD Mechanism Unit (BRS11C), Order No. PSG1201019AE Speaker system SB-AKX74LM-K, Order No. PMX1207006CE
© Panasonic Corporation 2012. All rights reserved. Unauthorized copying and distribution is a violation of law.
Please refer to the original service manual for:
CD Mechanism Unit (BRS11C), Order No. PSG1201019AE Speaker system SB-AKX74LM-K, Order No. PMX1207006CE
Nota: El idioma original de este Manual de Servicio es en idioma inglés, sin embargo algunas notas aquí mencionadas serán escritas en español para mejor descripción para Centros de Servicio de México.
TABLE OF CONTENTS
1 Safety Precautions
1.1. General Guidelines
1.3. Before Repair and Adjustment
1.4. Protection Circuitry
1.5. Caution For Fuse Replacement
1.6. Safety Parts Information
2 Warning
2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices
2.2. Precaution of Laser Diode
2.3. Service caution based on Legal restrictions
2.4. Handling Precautions for Traverse Unit
3 Service Navigation
3.1. Service Information
4 Specifications 5 General/Introduction
5.1. Media Information
6 Location of Controls and Components
6.1. Remote Control Key Button Operation
6.2. Main Unit Key Button Operation
7 Installation Instructions
7.1. Speaker and A/C Connection
8 Service Mode
8.1. Cold-Start
8.2. Doctor Mode Table
8.3. Reliability Test Mode (CD Mechanism Unit (BRS11C))
8.4. Self-Diagnostic Mode
8.5. Self-Diagnostic Error Code Table
2
8.6. Sales Demonstration Lock Function
9 Troubleshooting Guide
9.1. Part Location
9.2. Troubleshooting Guide for F61 and/or F76
9.3. D-Amp IC Operation & Control
10 Service Fixture & Tools 11 Disassembly and Assembly Instructions
11.1. Disassembly Flow Chart
11.2. Main Components and P.C.B. Locations
11.3. Disassembly of Top Cabinet
11.4. Disassembly of Front Panel Unit
11.5. Disassembly of Mic P.C.B.
11.6. Disassembly of Panel P.C.B.
11.7. Disassembly of Memory LED P.C.B.
11.8. Disassembly of Remote Sensor P.C.B.
11.9. Disassembly of USB P.C.B.
11.10. Disassembly of Music Port P.C.B.
11.11. Disassembly of Top Bar LED P.C.B.
11.12. Disassembly of Bottom Bar LED P.C.B.
11.13. Disassembly of Main P.C.B.
11.14. Replacement of Voltage Regulator IC (IC2010)
11.15. Replacement of Voltage Regulator IC (IC2011)
11.16. Replacement of Audio Digital Amp IC (IC5800)
11.17. Replacement of Audio Digital Amp IC (IC5700)
11.18. Disassembly of D-Amp P.C.B.
11.19. Replacement of Audio Digital Amp IC (IC5900)
11.20. Disassembly of SMPS P.C.B.
11.21. Replacement of Switching Regulator IC (IC5701)
11.22. Replacement of Rectifier Diode (D5702)
11.23. Replacement of Rectifier Diode (D5801)
11.24. Replacement of Rectifier Diode (D5802)
11.25. Replacement of Regulator Diode (D5803)
11.26. Disassembly of CD Mechanism Unit (BRS11C)
11.27. Disassembly of CD Interface P.C.B.
11.28. Disassembly of CD Servo P.C.B.
11.29. Disassembly of Rear Panel
12 Service Position
12.1. Checking and Repairing of Main P.C.B.
12.2. Checking and Repairing of D-Amp P.C.B.
12.3. Checking and Repa
iring of Panel P.C.B.
12.4. Checking and Repairing of SMPS P.C.B. -
12.5. Checking and Repairing of CD Servo P.C.B. (Side A)
12.6. Checking and Repairing of CD Servo P.C.B. (Side B)
13 Simplified Block Diagram
13.1. Power Block Diagram
14 Block Diagram
14.1. Servo & System Control
14.2. IC Terminal Chart
14.3. Audio
14.4. Power Supply
15 Wiring Connection Diagram
16 Schematic Diagram
16.1. Schematic Diagram Notes
16.2. CD Servo Circuit
16.3. Main(MICON) Circuit
16.4. Main(D-Amp) Circuit
16.5. Panel Circuit
16.6. Remote Sensor, USB, Music Port , Memory LED, Top Bar LED and Bottom Bar LED Circuit
16.7. CD Interface, Mic and Voltage Selector Circuit
16.8. D-Amp Circuit
16.9. SMPS Circuit
17 Printed Circuit Board
17.1. CD Servo P.C.B.
17.2. Main P.C.B. (Side A)
17.3. Main P.C.B. (Side B)
17.4. Panel, Remote Sensor
, USB and Music Port
P.C.B.
17.5. Memory LED, CD Interface, Top Bar LED, Bottom Bar LED and Mic P.C.B.
17.7. SMPS and D-Amp P.C.B.
18 Appendix Information of Schematic Diagram
18.1. Voltage & Waveform Chart
18.2. Illustration of ICs, Transistor and Diode
18.3. Terminal Function of ICs
19 Exploded View and Replacement Parts List
19.1. Exploded View and Mechanical replacement Part List
19.2. Electrical Replacement Part List
3
1 Safety Precautions
1.1. General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
3. After servicing, carry out the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.1.1. Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1M: and 5.2M:. When the exposed metal does not have a return path to the chassis, the reading must be
1.1.2. Leakage Current Hot Check
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5k:, 10 watts resistor, in parallel with a 0.15PF capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.
Figure 1
4
1.3. Before Repair and Adjustment
Disconnect AC power to discharge unit AC Capacitors as such (C5700, C5701, C5703, C5708) through a 10 Ω, 10 W resistor to ground.
Caution:
DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
Current consumption at AC 127 V, 60 Hz in Power ON, FM Tuner, No Signal, volume minimal mode should be ~ 750 mA.
1.4. Protection Circuitry
The protection circuitry may have operated if either of the following conditions are noticed:
No sound is heard when the power is turnedSound stops during a performance.
The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used. If this occurs, follow the procedure outlines below:
1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.
Note:
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.
on.
1.5. Caution For Fuse Replacement
5
1.6. Safety Parts Information
K
Safety Parts List:
There are special components used in this equipment which are important for safety.
These parts are marked by in the Schematic Diagrams, Exploded View & Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer.
Modelo:
Safety
Nombre del componente
CABLE TOMACORRIENTE.
CONECTOR TOMACORRIENTE
TRANSFORMADOR DE PODER
TRANSFORMADOR DE
FUSIBLE PRIMARIO
CAPACITOR DE AC
CAPACITOR DE AC
CAPACITOR DE AC
CAPACITOR DE AC
OPTOACOPLADOR
BOBINA PRIMARIO
GAB. MET. SIN DOBLAR
SC-AKX74LM-
RESPALDO
ZNR
PCB SMPS
Número de Parte
K2CB2YY00059
K2AB2B000007
G4DYZ0000060
ETS19AB2E6AG
K5D802APA008
ERZV05Z471CS
F1BAF1020020
F0CAF224A105
F0CAF104A105
F1BAF471A013
B3PBA0000579
RJB3568A
RJB3568A-1
G0B932H00002
RKMX1011Z-KL
BRS1C CD UNIT
REAR PANEL
INSTRUCTIVO
OPTOACOPLADOR
RD-DDL100-PX
RXTM0002H-A
RQTM0189
RQTM0189-1
B3PBA0000503
Nota: El Optoacoplador B3PBA0000503 cambiara por el B3PBA0000597 con la TI A12031 Running Change
La pista de SMPS Cambiara Con la TI A12037 de RJB3568A a RJB3568A -1 ( Running Change )
6
2 Warning
2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec­trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alumi­num foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static (ESD protected)” can generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or compara­ble conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.
Caution:
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) suf-
ficient to damage an ES device).
7
2.2. Precaution of Laser Diode
Caution:
This product utilizes a laser diode with the unit turned “on”, invisible laser radiation is emitted from the pickup lens. Wavelength: 790 nm (CD) Maximum output radiation power from pickup: 100 PW/VDE Laser radiation from the pickup unit is safety level, but be sure the followings:
1. Do not disassemble the pickup unit, since radiation from exposed laser diode is dangerous.
2. Do not adjust the variable resistor on the pickup unit. It was already adjusted.
3. Do not look at the focus lens using optical instruments.
4. Recommend not to look at pickup lens for a long time.
8
2.3. Service caution based on Legal restrictions
2.3.1. General description about Lead Free Solder (PbF)
The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation.
The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin (Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86qF) more than that of the normal solder.
Definition of PCB Lead Free Solder being used
The letter of “PbF” is printed either foil side or components side on the PCB using the lead free solder.
(See right figure)
Service caution for repair work using Lead Free Solder (PbF)
• The lead free solder has to be used when repairing the equipment for which the lead free solder is used. (Definition: The letter of “PbF” is printed on the PCB using the lead free solder.)
• To put lead free solder, it should be well molten and mixed with the original lead free solder.
• Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.
• Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt the lead free solder.
• Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350±30 degrees C (662±86qF).
Recommended Lead Free Solder (Service Parts Route.)
• The following 3 types of lead free solder are available through the service parts route. RFKZ03D01K-----------(0.3mm 100g Reel) RFKZ06D01K-----------(0.6mm 100g Reel) RFKZ10D01K-----------(1.0mm 100g Reel)
Note
* Ingredient: tin (Sn), 96.5%, silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%
9
2.4. Handling Precautions for Traverse Unit
The laser diode in the optical pickup unit may break down due to static electricity of clothes or human body. Special care must be taken avoid caution to electrostatic breakdown when servicing and handling the laser diode in the traverse unit.
2.4.1. Cautions to Be Taken in Handling the Optical Pickup Unit
The laser diode in the optical pickup unit may be damaged due to electrostatic discharge generating from clothes or human body. Special care must be taken avoid caution to electrostatic discharge damage when servicing the laser diode.
1. Do not give a considerable shock to the optical pickup unit as it has an extremely high-precise structure.
2. To prevent the laser diode from the electrostatic discharge damage, the flexible cable of the optical pickup unit removed should be short-circuited with a short pin or a clip.
3. The flexible cable may be cut off if an excessive force is applied to it. Use caution when handling the flexible cable.
4. The antistatic FPC is connected to the new optical pickup unit. After replacing the optical pickup unit and connecting the flexi­ble cable, cut off the antistatic FPC.
10
2.4.2. Grounding for electrostatic breakdown prevention
Some devices such as the DVD player use the optical pickup (laser diode) and the optical pickup will be damaged by static electric­ity in the working environment. Proceed servicing works under the working environment where grounding works is completed.
2.4.2.1. Worktable grounding
1. Put a conductive material (sheet) or iron sheet on the area where the optical pickup is placed, and ground the sheet.
2.4.2.2. Human body grounding
1. Use the anti-static wrist strap to discharge the static electricity form your body.
11
3 Service Navigation
3.1. Service Information
This service manual contains technical information which will allow service personnel’s to understand and service this model. Please place orders using the parts list and not the drawing reference numbers.
If the circuit is changed or modified, this information will be followed by supplement service manual to be filed with original service manual.
CD Mechanism Unit (BRS11C):
1) This model uses CD Mechanism Unit (BRS11C).
Micro-processor:
1) The following components are supplied as an assembled part.
- Micro-processor IC, IC2003 (MN101EF16KXW) Este material se encuentra sin programar, debe ser programado.
Speaker System:
1) This model uses Speaker System, SB-AKX54, SB-WAKX74LM-K.
12
4 Specifications
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Consumo de energía en modo normal
132Wh/día (considerando 1 hora de uso al día).
Consumo de energía en modo de espera
4,6Wh/día (considerando 23 horas en modo de espera al día).
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13
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5 General/Introduction
5.1. Media Information
14
6 Location of Controls and Components
6.1. Remote Control Key Button Operation
15
6.2. Main Unit Key Button Operation
16
7 Installation Instructions
7.1. Speaker and A/C Connection
17
8 Service Mode
8.1. Cold-Start
Here is the procedure to carry out cold-start or initialize to shipping mode.
1. Unplug AC power cord
2. Press & hold [POWER] button
3. Plug AC power cord while [POWER] button being pressed FL Display will show “_ _ _ _ _ _ _ _”
4. Release [POWER] button
18
8.2. Doctor Mode Table
8.2.1. Doctor Mode Table 1
Doctor Mode
EEPROM checksum check
Item
DescriptionMode Name
To enter into Doctor Mode In CD Mode:
Displaying of
1. Year Develop.
2. Model Type.
3. ROM Type.
4. Firmware Version.
Version No. (001 ~ 999) specific for each firmware
23 41
FL Display
(Decimal)
Key Operation
1. Press [ ] button on main unit follow by [4] and [7] on remote control.
2. To exit, press [DELETE] button on remote control or, press [POWER, /I] button on Main Unit
In CD mode:
1. Enter Doctor Mode
Front Key
Cold Start To active cold start upon next AC
power up when reset start is execute the next time .
In Doctor Mode :
1. Press [SLEEP] button on remote control.
19
8.2.2. Doctor Mode Table 2
Volume Setting Check
FL Display Check
BRS11C Reliability Test (Traverse)
Item
DescriptionMode Name
To check the volume setting of a main unit.
To check the FL segment display All segment will light up while all LED blink at 0.5s,intervals.(if any)
To determine CD Mechanism BRS11C Access Inner & Outer disc operation.
In this mode,ensure the CD is in the main unit.
Note: Refer to Section 8.3 Fig 2. for process flow .
Press [7]: VOL50 Press [8]: VOL35 Press [9]: VOL0
The counter will increment by one . When reach 9999 will change to 0000
Cancellation Display
FL Display
Key Operation
Front Key
In Doctor Mode :
1. Press [7], [8], [9] button on remote control.
Volume
In Doctor mode :
1. Press [1] button on remote control.
2. To cancel, press [0 ] on remote control.
In Doctor Mode :
1. Press [10] [1] [2] button on remote control.
2. To cancel, press [0] on remote control.
BRS11C Reliability Test
(Combination)
BRS11C Reliability Test (Loading)
To determine CD Mechanism Unit (BRS11C) Open/Close & Access Inner & Outer Disc Operation.
In this mode,ensure the CD is in the main unit.
Note: Refer to Section 8.3 Fig 3. for process flow .
To determine CD Mechanism Unit (BRS11C) Open/Close operation.
In this mode, the tray will open & close.
Note: Refer to Section 8.3 Fig 1 for process flow .
In Doctor Mode :
1. Press [10] [1] [5] button on remote control.
The counter will increment by one . When reach 9999 will change to 0000
Cancellation Display
2. To cancel, press [0] on remote control.
In Doctor Mode :
1. Press [10] [2] [1] button on remote control.
The counter will increment by one . When reach 9999 will change to 0000
Cancellation Display
2. To cancel, press [0] on remote control.
20
8.2.3. Doctor Mode Table 3
CD
Self- Adjustment
(AJST)
Result Display
CD LSI Version Check
Item
DescriptionMode Name
i. Function: To display result of
self-adjustment for CD .
This is used for servicing
and analysis.
For checking CD LSI Version and checksum information.
FL Display
Display of auto adjustment result
Reference table:
ERROR Code Status Condition
012468 ACEF
AOC1/AOC2 O O O O OOOO -
ABC2/ABC1 O - X O XOXO X -
nd
AOC1 O - O X X O O X X -
2
FAGC/T AGC O - O O O XXXX -
AGC2 O - OOOOOO O
O: OK ; X: NG (In case that time out happens.)
: Either one of FO AOC, TR AOC and
FO coarse AGC is NG .
: If the AGC is NG (ignore others).
Key Operation
Front Key
In Doctor Mode:
1. Press [10] [1] [4] button on remote control .
2.To cancel, press [0]
on remote control .
In Doctor Mode :
1. Press [4] button on remote control .
Version (Decimal ) C hecksum (Hex)
(Display 1)
ROM Version
(Display 2)
Year
Year
Develop
Develop
ROM Type
Version (Decimal)
2.To cancel, press [0]
on remote control .
after 2 sec
21
8.3. Reliability Test Mode (CD Mechanism Unit (BRS11C))
Below is the process flow chart of the aging test for the CD Mechanism Unit (BRS11C).
OPEN Operation
OPEN wait for 1 s
CLOSE Operation
CLOSE wait for 4 s
Fig. 1. Reliability Test (Loading)
Count up
First Track
Access
First Track
Play 10 s
First Track
Access
First Track
Play 5 s
Last Track
Access
Last Track
Play 5 s
Fig. 2. Reliability Test (Traverse)
Count up
Last Track
Access
Last Track
Play 10 s
Open
Operation
Open wait
for 1 s
CLOSE
Operation
Fig. 3. Reliability Test (Combination)
Count up
22
8.4. Self-Diagnostic Mode
Mode Name
Self Diagnostic Mode
Error code information
Delete error code
Item
Description
To enter into self diagnostic checking
System will perform a check on any unusual/error code from the memory
To clear the stored in memory (EEPROM IC)
Example:
FL Display
Step 1: Select CD mode (Ensure no disc is inserted).
Step 2: Press & hold [ ] follow by [ seconds.
Step 1: In self diagnostic mode, Press [ ] on main unit.
To exit, press [^/I] on main unit or remote control.
Step 1: In self diagnostic mode, Press [0] on remote control.
To exit, press [^/I] on main unit or remote control.
Key Operation
Front Key
/
] on main unit for 2
8.5. Self-Diagnostic Error Code Table
Self-Diagnostic Function (Refer Section 8.4. Self-Diagnostic Mode) provides information on any problems occurring for the unit and its respective components by displaying the error codes. These error code such as U**, H** and F** are stored in memory and held unless it is cleared. The error code is automatically display after entering into self-diagnostic mode.
8.5.1. Power Supply Error Code Table
23
8.5.2. CD Mechanism Error Code Table (CD Mechanism Unit (BRS11C))
Error Code Diagnostic Contents Description of error Automatic FL Display Remarks
CD H15 CD Open Abnormal During operation
POS_SW_R On fail to be detected with 4 sec. Error No. shall be clear by force or during cold start.
CD H16 CD Closing Abnormal During operation
POS_SW_CEN On fail to be detected with 4 sec. Error No. shall be clear by force or during cold start.
Press [ next error.
Press [ next error.
] on main unit for
] on main unit for
F26 Communication between
CD servo LSI and micro-p abnormal.
During switch to CD func­tion, if SENSE = “L” within failsafe time of 20ms.
8.6. Sales Demonstration Lock Function
8.6.1. Entering into sales Demo Mode
Here is the procedures to enter into Sales Demonstration Lock. Step 1: Turn on the unit. Step 2: Select to any mode function. Step 3: Press [ Step 4: The display will show upon entering into this mode for 2 sec..
Note: [
8.6.2. Cancellation
Step 1: Turn on the unit. Step 2: Select to any mode function. Step 3: Press [ Step 4: The display will show upon entering into this mode for 2 sec..
OPEN/CLOSE] key then [ / ] key at the same time,press and hold both [ OPEN/CLOSE] and [ / ] keys for 5 sec.
OPEN/CLOSE] button is invalid and the main unit displays “LOCKED” while the lock function mode is entered.
OPEN/CLOSE] key then [ / ] key at the same time,press and hold both [ OPEN/CLOSE] and [ / ] keys for 5 sec.
Press [ next error.
] on main unit for
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9 Troubleshooting Guide
9.1. Part Location
9.1.1. SMPS P.C.B.
AC Inlet : P5701
Fuse : F1
Switching Regulator IC IC5701
:
SMPS Control IC IC5799
Thermistor : TH5861
Photocoupler : PC5720
:
Sub Transformer : D5798
Sub Transformer :
T5751
Main Tr ansformer : T5701
Rectifier Diode : D5801, D5802
Photocoupler : PC5702, PC5799
Connector CN5802
:
Fig. 1 SMPS P.C.B.
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9.1.2. Main P.C.B. (Front Side)
Fig. 2 Main P.C.B. (Front Side)
26
Resistor Defective
R5803
Resistor Defective R5805
Audio Digital Amp IC IC5800
D2004
Regulator Circuit L2000
Resistor Defective
R5804
Resistor Defective R5802
Resistor Defective R5702
Resistor Defective R5705
Audio Digital Amp IC IC5700
Voltage Regulator IC IC2011
Resistor Defective R5704
Resistor Defective R5703
Regulator Circuit
Q2022
Voltage Regulator IC IC2010
Regulator Circuit L2001
Fig. 3 Main P.C.B. (Back Side)
27
9.1.3. D-AMP P.C.B.
Resistor Defective
R5922
Resistor Defective R5917
Resistor Defective R5905
Resistor Defective R5921
Audio Digital Amp IC: IC5900
Fig. 4 D-Amp P.C.B.
28
9.2. Troubleshooting Guide for F61 and/or F76
This section illustrates the checking procedures when upon detecting the error of “F61” and/or “F76” after power up of the unit. It is for purpose of troubleshooting and checking in SMPS, Main & D-Amp P.C.B.
Symptom Remarks
Set cannot ON 1 A C Cord 1 AC Cord Faulty, Loose connection.
Set can ON then F61
Set can ON then F76
2
AC Inlet, P5701 P5701 solder crack, dry joint. 3 Fuse, F1 3 Fuse, F1 Open . 4 Photocoupler 4 PC5702/PC5799 solder crack.
PC5702, PC5799 Dry joint, short circuit, open circuit. 5 Switching Regulator 5 IC5701 Faulty .
IC, IC5701
Main Transformer T5751
6 T5751 Faulty.
1 Speaker Output 1 Faulty speaker unit, Loose connection, Short.
2 D -AMP circuit D-AMP IC, IC5700, IC5800, IC5900 defective.
1 Main Transformer T5701 Short circuit between Pin 11 and Pin 12 .
22Regulator Circuits 2a
2
6a 6b
Switching Mode Power Supply Control IC (IC5799) faulty.
6c
D5798 faulty.
2a
(Check DC voltage at speaker terminals, 3V and above defective)
2b
DC Voltage ok but no sound, check DC Voltage at Pin 1 . 5V ok condition, 2.5V or 0V defective.
2c
2a, 2b ok but no sound, check PWM waveform at Pin 10 and Pin 14 . If no PWM, 12 resistors defective.
For IC5700 (R5702, R5703, R5704, R5705). For IC5800 (R5802, R5803, R5804, R5805). For IC5900 (R5905, R5917, R5921, R5922).
1a 1b Short circuit between Pin 13 and Pin 14 .
1c Short circuit between Pin 16 and Pin 17 .
IC2010 faulty (No +9V output). L2000 Open.
2b
Q2022 faulty (No +5V output).
2c
IC2014 faulty (No +3.3V output).
2d
IC2011 faulty (No +5V output).
2e
L2001 Open.
2f
Possible Fault(s)Checking Items
Refer to Section 9.1.1 Fig. 1. SMPS P.C.B.
Refer to Section 9.1.2 Fig. 3. Main P.C.B. and Section 9.1.3 Fig. 4. D-Amp P.C.B.
Refer to Section 9.1.1 Fig. 1. SMPS P.C.B.
Refer to Section 9.1.2 Fig. 2. and Fig.3. Main P.C.B.
Set can ON working normally for some time then F76
3 P hotocoupler
PC5720
1 Rectifier Diode D5801 Improper contact between D5801 to Heatsink.
Rectifier Diode D5802
Thermistor TH5860, TH5861
3
PC5720 solder crack, Dry joint, short circuit, open circuit.
1a
Improper contact between D5802 to Heatsink.
1b Set trigger temperature protection.
Refer to Section 9.1.1 Fig. 1. SMPS P.C.B.
Refer to Section
9.1.1 Fig. 1. SMPS P.C.B.
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9.3. D-Amp IC Operation & Control
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