Panasonic KX-TDA6181X Service Manual

© 2005 Panasonic Communicat ions Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.
KX-TDA6181X
(for Asia, Oceania, Middle Near East, Latin America,
Russia and Africa)
16-Port Analogue Trunk Card
If lead free solder was used in the manufacture of this product the printed circuit boards will be marked PbF, Standa rd laded, (Pb), solder can be used as usual on boards without the PbF mark.
When this mark does appear please read and follow the special instructions described in this manual on the use of PbF and how it might be permissible to use Pb solder during service and repair work.
ORDER NO. KMS0510155CE
1 ABOUT LEAD FREE SOLDER (PbF: Pb free) 3
1.1. SUGGESTED PBF SOLDER
3
1.2. HOW TO RECOGNIZE THAT Pb FREE SOLDER IS
USED
4
2 FOR SERVICE TECHNICIANS
5
3 GENERAL DESCRIPTIO N
5
4 SPECIFICATION
5
5 SYSTEM CONSTRUCTION
6
5.1. INSTALLING/REMOVING THE OPTIONAL SERVICE
CARDS
7
6 BLOCK DIAGRAM
14
7 CIRCUIT OPERATIONS
15
7.1. CONTROL-SYSTEM CIRCUIT
15
7.2. DESCRIPTION OF FUNCTIONS AND CIRCUITS
19
7.3. POWER SUPPLY CIRCUIT
22
8 TROUBLESHOOTING GUIDE
24
9 IC DATA
30
9.1. IC3 (ASIC)
30
9.2. IC6 (CODEC)
32
9.3. IC7 (CODEC)
33
9.4. IC9 (CODEC)
34
9.5. IC10 (CODEC)
35
9.6. IC601 (CPU) I/O MAP
36
10 HOW TO REPLACE A FLAT PACKAGE IC
37
10.1. PREPARATION
37
10.2. REMOVAL PROCEDURE
37
10.3. INSTALLATION PROCEDURE
37
10.4. REMOVING SOLDER FROM BETWEEN PINS
37
11 TERMINAL GUIDE OF ICs, TRANSISTORS AND DIODES
38
12 CABINET AND ELECTRICAL PARTS LOCATION
39
13 ACCESSORIES AND PACKING MATERIAL
40
14 REPLACEMENT PARTS LIST
41
14.1. CABINET AND ELECTRICAL PARTS LOCATION
41
14.2. ACCESSORIES AND PACKING MATERIALS
41
14.3. MAIN BOARD PARTS
41
15 FOR SCHEMATIC DIAGRAM
51
15.1. WAVEFORM
52
15.2. ELCOT16 BLOCK DIAGRAM
55
16 SCHEMATIC DIAGRAM
56
16.1. No.1
56
16.2. No.2
60
16.3. No.3
64
16.4. No.4
68
17 PRINTED CIRCUIT BOARD
70
17.1. COMPONENT VIEW
70
17.2. BOTTOM VIEW
71
CONTENTS
Page Page
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KX-TDA6181X
1 ABOUT LEAD FREE SOLDER (PbF: Pb free)
Note:
In the informa tion below, Pb, the symbol for lead in the periodic table of elements, will refer to standard solder or solder that contains lead.
We will use PbF solder when discussing the lead free solder used in our manufa cturing process which is made from Tin, (Sn), Silver, (Ag), and Copper, (Cu).
This model, and others like it, manufactured using lead free solder will have PbF stamped on the PCB. For service and repair work we suggest using the same type of solder although, with some precautions, standard Pb solder can also be used.
Caution
• •
PbF solder has a melting point that is 50° ~ 70° F, (30° ~ 40°C) higher than Pb solder. Please use a soldering iron with
temperature control and adjust it to 700° ± 20° F, (370° ± 10°C). In case of using high temperature soldering iron, please be careful not to heat too long.
• •
PbF solder will tend to splash if it is heated much higher than its melting point, approximately 1100°F, (600°C).
• •
If you must use Pb solder on a PCB manufa ctured using PbF solder, remove as much of the original PbF solder as possible
and be sure that any remaining is melted prior to applying the Pb solder.
• •
When applying PbF solder to double layered boards, please check the component side for excess which may flow onto the
opposite side (See figure, below).
1.1. SUGGESTED PBF SOLDER
There are several types of PbF solder available commercially. While this product is manufactured using Tin, Silver, and Copper,
(Sn+Ag+Cu), you can also use Tin and Copper, (Sn+Cu), or Tin, Zinc, and Bismuth, (Sn+Zn+Bi). Please check the manufacturer’s specific instructions for the melting points of their products and any precautions for using their product with other
materials.
The following lead free (PbF) solder wire sizes are recommended for service of this product: 0.3mm, 0.6mm and 1.0mm.
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KX-TDA6181X
1.2. HOW TO RECOGNIZE THAT Pb FREE SOLDER IS USED
4
KX-TDA6181X
2 FOR SERVICE TECHNICIANS
ICs and LSIs are vulnerable to static electricity.
When repairing, the following precautions will help prevent recurring malfunctions.
1. Cover the plastic part´s boxes with aluminum foil.
2. Ground the soldering irons.
3. Use a conductive mat on the worktable.
4. Do not touch the IC or LSI pins with bare fingers.
3 GENERAL DESCRIPTION
This card is inserted in the free slot of the TDA600 system and is capable of connecting 16 analog loop start lines.
Up to 2 CALLER ID/PAYTONE card can be added on as option cards.
The LPR is an SH-1 (SH7020) with 512Kbyte flash ROM and 128Kbyte SRAM, and supports software version upgrade though downloading.
4 SPECIFICATION
Functional Block Functional contents
Analog External Line Interface Number of Ports 16 ports
Main Function +30V 30mA Feeding function
Dial Pulse Signal Transmission Function DTMF Signal Transmission Function Inversion Detection Function Bell Detecting Function Ring-off Signal Detection Function 2w/4w Conversion Function Surge Protection Function Returning Sound Generation Function 4ch CODEC Function
• •
CODEC function
• •
Power down function
• •
µ/A Iaw switching function
• •
Test function (Loop back, Tone generation)
• •
Programmable digital filtering function
• •
Serial interface function
• •
PIO function
DTMF Generator Transmits arbitrary tones for every 16 line port Option Card Can be installed two CO-CID/PT cards for eight lines On-board DC/DC Power Supply Input +15V
Output +15V, +5V, +3.3V Power Failure Forwarding Function Supports four lines Self-diagnosis Function Performed with the extension interface in pairs
Channel Test, Dial Pulse Test, DTMF Test ASIC#2 (eSAMSON) EC Bus interface function
H.100 Bus interface function, Digital PLL function
Local Bus interface function
Time Switch Function, Gain Control Function
Intelligent PIO Function, JTAG Control Unit CPU SH-1/SH7020 (12.288MHz)
Flash ROM 512Kbyte
SRAM 128Kbyte LED Display Circuit Card Status Display LED: 2-color (red/green) External Interface Connector External Line Interface 50pin Amphenol Connector: 1 unit
Power Failure Transfer 4pin Modular Jack: 2 units
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KX-TDA6181X
5 SYSTEM CONSTRUCTION
6
KX-TDA6181X
5.1. INSTALLING/REMOVING THE OPTIONAL SERVICE CARDS
Slot Condition
Card Type Slot Type
KX-TDA600 KX-TDA620
Free 1-10 EMPR BUS-M Free 1-11 BUS-S EMPR Card No Yes No No No BUS-M Card No No Yes No No BUS-S Card No No No No Yes Trunk Cards Yes No No Yes No Extension Cards Yes No No Yes No OPB3 Card Yes No No Yes No CTI-LINK Card Yes No No No No EECHO Card Yes No No Yes No
Caution:
To protect the back board from static electricity, do not touch parts on the back board in the main unit and on the optional service cards.To discharge static, touch ground or wear an earthing strap.
ELCOT16 Card
Function
16-port analogue trunk card with 4 power failure transfer (PFT) ports.
Accessories and User-supplied Items
Accessories (included): Screws X 2
User-supplied (not included): Amphe nol connector
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KX-TDA6181X
Pin Assignments
Amphenol Connector
No. Signal Name Function No. Signal Name Function
1 RA Ring port 1 26 TA Tip port 1 2 RB Ring port 2 27 TB Tip port 2 3 RC Ring port 3 28 TC Tip port 3 4 RD Ring port 4 29 TD Tip port 4 5 RE Ring port 5 30 TE Tip port 5 6 RF Ring port 6 31 TF Tip port 6 7 RG Ring port 7 32 TG Tip port 7 8 RH Ring port 8 33 TH Tip port 8 9 RI Ring port 9 34 TI Tip port 9 10 RJ Ring port 10 35 TJ Tip port 10 11 RK Ring port 11 36 TK Tip port 11 12 RL Ring port 12 37 TL Tip port 12 13 RM Ring port 13 38 TM Tip port 13 14 RN Ring port 14 39 TN Tip port 14 15 RO Ring port 15 40 TO Tip port 15 16 RP Ring port 16 41 TP Tip port 16 17-25Reserved - 42-50Reserved -
LED Indications
Indication Color Description
CARD STATUS Green/Red Card status indication
OFF: Power Off Green ON: Normal (all ports are idle) Green Flash (60 times per minute ): Normal (a port is in use) Red ON: Fault (includes reset) Red Flash (60 times per minute): Out of Service
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KX-TDA6181X
In case of install CID/PAY8 on ELCOT16 card
Function
CID/PAY8: 8-port Caller ID signal type FSK/FSK (with Visual Caller ID)/DTMF, and 8 ports of Pay Tone Service (12 kHz/16kHz).To be mounte d on the ELCOT 16 cards.
CID8: 8-port Caller ID signal type FSK/FSK (with Visual Caller ID)/DTMF, To be mounted on the ELCOT16 cards.
Accessories and User-supplied Items
Accessories (included): Screws X 2
User-supplied (not included): none
Switch Settings (In case of install CID/PAY8 on ELCOT16 card)
Switch Type Usage and Status Definition
Port Setting DIP Set all DIP switch at “OFF” positions.
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KX-TDA6181X
Fastening Amphenol Type Connector
An amphenol 57JE type connector is used on some of the optional sevice cards.
To connect an amphenol connector, use the spring latch or screw to fix the upper part and use Velcro
tape to fix the lower
part of the connector.
10
KX-TDA6181X
Using Analogue Trunk Card and Extension Card
Power Failure Connection connects a specific SLT and a trunk in the event of power failure. The following analogue trunk and extension cards can be used for Power Failure Connections:
• •
Analogue trunk card: ELCOT 16 (4 PFT ports)
• •
Extension card: EMSLC16 (4 PFT ports), ESLC16 (4 PFT ports), DHLC8 (2 PFT port) and SLC8 (2 PFT port)
To 1 analogue trunk card, connect only 1 extension card.
Note:
• •
Power Failure Connections must be made within the same shelf.
• •
By programming the Hybrid IP-PBX, a trunk conversation established during power failure can be maintained even when the
power returns and the connection is switched back to the normal maintained even when the power returns and the connection is switched back to the normal performed, the connection will be dropped when power returns.
Accessories and User-supplied Items
Accessories (included): none
User-supplied (not included): RJ11 connectors
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KX-TDA6181X
RJ11 Connector Pin Assignments for Analogue Trunk Card
PFT Ports 1 and 2
No. Signal Name Function
1 R2 Ring port 2 2 R1 Ring port 1 3 T1 Tip port 1 4 T2 Tip port 2
PFT Ports 3 and 4
No. Signal Name Function
1 R4 Ring port 4 2 R3 Ring port 3 3 T3 Tip port 3 4 T4 Tip port 4
RJ11 Connector Pin Assignments for Extension Card
PFT Ports 1 and 2
No. Signal Name Function
1 T2 Tip port 2 2 T1 Tip port 1 3 R1 Ring port 1 4 R2 Ring port 2
PFT Ports 3 and 4 (for EMSLC16/ESLC16 card only)
No. Signal Name Function
1 T4 Tip port 4 2 T3 Tip port 3 3 R3 Ring port 3 4 R4 Ring port 4
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KX-TDA6181X
Installing Optional Service Cards
1. Insert the card along the guide rails.
2. Holding the card as follows, push the release lever in the direction of the arrow so that the card is made to engage with the connector on the back board securely.
3. Turn the 2 screws clockwise to fix the card.
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KX-TDA6181X
6 BLOCK DIAGRAM
Tip
Ring
Tip
Ring
Tip
Ring
Tip
Ring
Tip
Ring
Tip
Ring
Tip
Ring
Tip
Surge
EMC
nLOOP[1]
IC1A
OP-AMP
Diag Relay
Port#1
Tip
Ring
IC3
ASIC
Diag-Tip, Diag-Ring
Transformer
Dial
DC Loop
&
CPC Det
Same as "Port#1".
Port#2
Same as "Port#1".
Port#3
Same as "Port#1".
Port#4
Same as "Port#1"
Port#5
Same as "Port#1"
Port#6
Port#7
Port#8
Same as "Port#1"
Same as "Port#1"
Rev/Bell Detector
nREVDET[1]nBELDET[1]
nCPCDET[1]
nSHNT[1]
6
4
6
DIN DOUT DCLK C_CS[3:0]
7 4
A[12:0]
8
D[7:0]
n
RD,nWR
nRES
T[8:1]
R[8:1]
PAY[8:1]
Caller ID Pay Tone
Detect
(option1)
T[1]
R[1]
PAY
[1]
+3.3v
Tip
Ring
Tip
Ring
Tip
Ring
Tip
Ring
Tip
Ring
Tip
Ring
Tip
Ring
IC6
CODEC
IC7
CODEC
6
nRES
PORT#5-#8 PORT#9-#12(NO PFT)
PORT#13-#16(NO PFT)
Ring
DIAG[1]
PFT Jack
#1,#2
PFT Jack
#3,#4
6
6
6
6
6
6
4
4
FH HWCLK(4M) LDHW LUHW
T[16:9] R[16:9]
PAY
[16:9]
OPT1
Caller ID Pay Tone
Detect
(option0)
OPT0
+3.3v
7 4
8
D
[7:0]
A[5:0]
TOE[7:0] STD[7:0]
TOE [15:8] STD[15:8]
4M
4M
+5V
+3.3V
Power Supply
+15V
RESET
IC4
nRESET
JUMPER
MODE[5:0]
XTAL
16.384 MHz
PLLCLK
JUMPER
P1[7:0]
P22 P23
+3.3V
DRIVER
DRIVER
nRES
LED_RED
LED_GREEN
P20
P21
EC_CLK
nSYSTE_RST
EC_AD[15:0]
EC_BE[1:0]
EC_PAR
EC_FRAME
EC_TRDY EC_STOP
EC_IDSEL
EC_PERR
EC_INT
CT_C8_A
CT_FRAME_A
CT_NETREF
CT_D[7:0]
nCS0
nCS1
IC401
LPR
A[22:0] D[15:0]
nRD
nWR
XTAL/X401
12.288MHz
nCS[2:0]
BOARD
ID
3
nRESET
nIRQ1 nIRQ0
nBREQ nBACK
NMI nWDTOVF
IC402 Flash ROM
IC403 RAM
nWR
nRD
nRD
nCS
nCS
A[19:0]
A[16:0]
D[15:0]
D[7:0]
nWR
nRESET
nBREQ nBACK
nIRQ
nHALT
nCS0
nCS2
nCSI
nCS1
KX-TDA6181X ELCOT16 CARD BLOCK DIAGRAM
B A C K B O A R D
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KX-TDA6181X
7 CIRCUIT OPERATIONS
7.1. CONTROL-SYSTEM CIRCUIT
7.1.1. CPU Peripherals
• •
CPU (System clock: 12.288 MHz)......IC401
Data bus: 16bit, Address bus: 23bit
• •
Flash ROM (512Kbyte)......IC402
Flash memory consists of two areas: boot space and adminis tration space.
Administration program can be rewritten through downloading.
• •
SRAM (128Kbyte)......IC403
Used for the data buffer for CPU work area.
• •
Reset
Resets of an ELCOT 16 card are roughly classified into the two kinds: ASIC reset and LPR reset.
After the release of the ASIC reset, the LPR reset is released by the soft reset from the side of the main card and the LPR program is booted.
Type of reset Reset method Specification
ASIC reset ASIC reset is reset under the AND condition of reset signals (negative logic)
listed below.
Power-on reset Reset by reset IC Hard reset from the main bus Reset by EC_RST signal Soft reset from the main bus Released after the specified time
LPR reset Soft reset from the main bus Low active
Reset pulse width: 1.6 microseconds or more
• •
LED Operation status indicating LED (Two colors)
OFF: Fault
Red ON: Fault (RESET included)
Green ON: Normal (Line not in use)
Green Flash (60/minute): Normal (Line in use)
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KX-TDA6181X
Orange: OUS (Because OUS needs to be controlled by EMPR, reset terminal and port control terminal are ORed to generate OUS)
• •
Instantaneous power interruption operation
When instantaneous power interruption is 300msec or less, reset operation is not carried out because the voltage is retained by the capacitor in the power supply.
After HALT from EMPR is detected at the DC power down port, CPU goes into the sleep mode by executing the instruction of SLEEP.
At the sleep mode, the CPU/Clock enter the halt state while the contents of the register, the internal RAM, and the I/O port is maintained.
When the instantaneous power interruption is released, HALT is negated, and CPU is recovered to the normal mode by the detection of IRQ0=L
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KX-TDA6181X
7.1.2. Time Slot Configuration
PCM data of an arbitrary stream, 0 - 15 (1 stream equals 128 time slots), on H.100 bus can be switched to an arbitrary local highway (64 time slots) using a local TSW.
An example of time slot configuration of a local highway in ELCOT16 is shown below.
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KX-TDA6181X
7.1.3. IC3 (ASIC)
• •
EC bus interface
16bit/8MHz two-way address data multiple x self-bus.
• •
CT bus interface
Supports eight 8.192M Hz highways (128 time slots).
• •
Local bus Interface
SH-1CPU by RENESAS Ltd. compatible bus with 8-bit data and 13bit address.
• •
Local Highw ay Interface
Packs 2.048, 4.096, 8.192 MHz highway (Max.64 timeslot).
• •
Local TSW
Timeslot switch between CT bus (1024ch) and local highway (64ch).
• •
Local Gain Control
Gain control of the local highway up-down 64ch by 1dB/step randomly.
• •
PT Interface
Selects the APT/DPT interfac e per port.
• •
CODEC interface
A dedicated interfac e consisting of 4 Infineon PEB2466 chips for enabling the circuit controls.
• •
GPIO Interface
A parallel interface that can be set in random interactively.
• •
GPIO interface
Parallel interface that is arbitrarily programmable bidirectionally.
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KX-TDA6181X
7.2. DESCRIPTION OF FUNCTIONS AND CIRCUITS
7.2.1. Dial Pulse Signal Transmission
Transmits 10pps/20pps dial pulse by a open/close action between Tip and Ring with Photo MOS relay.
The make width, break width and inter digital width for 10pps/20pps can be set respectively.
When making, 37pin (DIAL [0]) of IC6 becomes Low level, and PL2 turns ON. When breaking, 37pin (DIAL [0]) of IC6 becom es High level, and PL2 turns OFF.
It provides the SHUNT control function for the stabilization of line power depending on the destination. Turning ON PC5 when transmitting pulse reduces the impedance at making, and stabilizes the line power.
7.2.2. Circuit For Line Acquisition
Making 37pin (DIAL[0]) of IC6 Low level, the photo MOS relay (PL2) turns ON and the line is acquired.
It is used in common as Dial Pulse transmitting circuit.
DC Loop Path:
• •
Ring→L3→L2→RL1→J5→D2→PL2→ Q6(C-E)→R5→R80→D2→RL1→J3→L1→L4→J7→Tip
• •
TipJ7L4L1J3RL1D2PL2Q6(C-E)R5R80D2J5RL1L2L3Ring
7.2.3. DTMF Signal Transmission
This transmits the DTMF signal on the highway timeslot. The different DTMF signals can be transmitted to the optional ports at the same time.
They are transmitted to the line through CODEC.
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KX-TDA6181X
7.2.4. Bell Signal Detection
During on-hook, transmitting the bell signal to the AC loop in the CR series circuits (C2 and R2) detects the current by Photo Coupler (PC1,2), and it determines the presence of a bell signal. Software performs the operation for recognition and determination of a pattern of bell signals.
Bell Loop Path:
• •
Ring→L3→L2→RL1→R50→PC1(1-2)→C2→R2→J9→RL1→J3→L1→L4→J7→Tip
In this path, PC1 4-pin converts from High to Low, and a bell signal is detected.
• •
TipJ7L4L1J3RL1J9R2C2PC2(1-2)R50RL1L2L3Ring
In this path, PC2 4-pin converts from High to Low, and a bell signal is detected.
7.2.5. DTMF Signal Detection
This is provided on the CALLER ID detectio n card (CID8) and CALLER ID/PAYTONE detection card (CID/PAY8) of the option cards.
7.2.6. Polarity Reversal Detection
Configured by the photo couplers (PC1,PC2) which enables current detection in either the Tip Ring or Ring Tip directions. (PC2 is used in common as the bell detection photo coupler). Using Software, it stores the current direction (the detected photo coupler) of the connected trunk and adjusts the direction of the current flow detectio n. (the detected photo coupler changes).
When the current flows in the direction of Ring to Tip, PC1 4-pin is Low and PC2 4-pin is High.
• •
Ring→L3→L2→RL1→R50→PC1(1-2)→J5→D2→PL2→Q6(C-E)→R5→R80→D2→ RL1→J3→L1→L4→J7→Tip
When the current direction (polarity) is reversed from Tip to Ring, PC1 4-pin turns to High and PC2 4-pin turns to Low. It recognizes the action by changing of the current direction (the detected photo coupler changes).
• •
TipJ7L4L1J3RL1D2PL2Q6(C-E)R5R80D2J5PC2(1-2)R50RL1L2L3Ring
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KX-TDA6181X
7.2.7. 2W-4W Conversion
This converts 4W-voice signal inside PBX and 2W-voice signal on SLT or Trunk. It is configured by Op-Amp and BN (Balance Network) in CODEC. It affects the return loss of the voice and the frequency characteristic, and is determined by setting the best value of Infineon CODEC and a software register.
7.2.8. Interface
• •
CODEC Control...IC6, IC7, IC9, IC10
This uses PEB2466 by Infineo n. CODEC interface DCLK, CS, DOUT and DIN configure the analog characteristic such as BN, frequency characteristic, level, lateral constant. Also, the built-in I/O port is used as CPC detection, DIAL control, BELL detection, Reverse detection, DIAL Shunt control and DIAG relay control.
• •
A/D, D/A Conversion
This converts 4Wire analog signal and G.711 PCM (µ/A).
7.2.9. Surge Protection
A gas arrester (SA1) with the discharge voltage 230V is mounted between T and SFG, R and SFG. And a discharge tube (SA3) with the discharge voltage 1KV is mounted between SFG and FG. Furthermore, ZNR (ZNR1) with the discharge voltage 82V is mounted on the PBX side of the photo MOS relay for each line.
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KX-TDA6181X
7.2.10. Power Failure Port
At the time of the power failure, for enabling a direct call to the extension phone, 4lines out of 16lines can be connected to the SLT port, which provides a switching relay for power failure on the extension card, by a cable. It connects CN3, CN4 with the connector for power failure on the extension card.
7.2.11. Self-Diagnostic Relay
Self-diagnostic relays are mounted on each port. It enters normal mode at DIAG=L, and enters self-diagnostic mode at DIAG=H. At the self-diagnostic mode, Tip-Ring connects to Tip-Ring being in the pairing extension card via the backboard. That allows self­diagnostic feature to be perform ed.
The items of self-diagnosis for ELCOT16 circuits are BELL signal detection, line addition, dial pulse transm ission and DTMF transmission.
7.2.12. Option Cards
The following Option cards can be mounted :
1) 2 x Caller ID Detection cards (CID8).
2) 2 x Caller ID / Paytone Detection cards (CID/PAY8).
7.3. POWER SUPPLY CIRCUIT
• •
DC/DC conversion circuit
The circuit which generates output +3.3V, +5V with input +15V. It is configured with the circuit that reduces the voltage from +15V to +3.3V by IC1, Q1 and L31 switching power supply, and with the circuit that reduces the voltage from +15V to +5V by IC2, Q2 and L32 switching power supply.
There are some protection lines. First is IP2 for +3.3V short protection, second is IP3 for +5V short protection, third is the overvoltage protection which detects +3.3V/+5V excess voltage rise and makes the FET(Q6) turn ON which blows IP1.
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