(for Australia, Asia, Middle Near East, Africa and Latin
America)
IMPORTANT INFORMATION ABOUT LEAD FREE, (PbF), SOLDERING
If lead free solder was used in the manufacture of this product the printed circuit boards will be marked PbF.
Standard leaded, (Pb), solder can be used as usual on boards without the PbF mark.
When this mark does appear please read and follow the special instructions described in this manual on the use of PbF and how
it might be permissible to use Pb solder during service and repair work.
2 FOR SERVICE TECHNICIANS
3 SPECIFICATIONS
4 LOCATION OF CONTROLS
5 CONNECTION
6 DISASSEMBLY INSTRUCTIONS
7 HOW TO REPLACE A FLAT PACKAGE IC
7.1. PREPARATION
7.2. PROCEDURE
7.3. REMOVING SOLDER FROM BETWEEN PINS
8 TROUBLESHOOTING GUIDE
8.1. NO OPERATION
8.2. LCD DOES NOT OPERATE
8.3. HANDSET DOES NOT WORK
8.4. SPEAKER-PHONE TROUBLE
8.5. DXDP-DPT DOES NOT WORK
9 BLOCK DIAGRAM
10 CIRCUIT OPERATIONS
10.1. KEY INPUT CONTROL CIRCUIT
10.2. LCD CONTROL CIRCUIT
10
11
12
13
14
15
15
16
3
4
5
5
5
6
7
8
8
8
8
9
9
10.3. LED CIRCUIT
10.4. RESET CIRCUIT
10.5. POWER SUPPLY CIRCUIT
10.6. DATA COMMUNICATION
10.7. DXDP COMMUNICATION
10.8. ANALOG CIRCUIT
11 IC DATA
11.1. IC2
11.2. IC6
12 TER MINAL GUIDE OF ICs, TRANSISTORS AND DIODES
13 CABINET AND ELECTRICAL PARTS LOCATION
14 ACCESSORIES AND PACKING MATERIALS
15 REPLACEMENT PARTS LIST
15.1. CABINET AND ELECTRICAL PARTS
15.2. ACCESSORIES AND PACKING MATERIALS
15.3. MAIN BOARD PARTS
16 FOR THE SCHEMATIC DIAGRAM
17 SC HEMATIC DIAGRAM
18 WAVEFORM
19 PRINTED CIRCUIT BOARD (MAIN BOARD)
19.1. COMPONENT VIEW
19.2. BOTTOM VIEW
17
18
18
19
20
21
23
23
25
26
27
28
29
29
29
29
31
32
34
37
37
38
2
KX-T7665AL / KX-T7665X
1 ABOUT LEAD FREE SOLDER (PbF: Pb free)
Note:
In the information below, Pb, the symbol for lead in the periodic table of elements, will refer to standard solder or solder that
contains lead.
We will use PbF solder when discussing the lead free solder used in our manufacturing process which is made from Tin, (Sn),
Silver, (Ag), and Copper, (Cu).
This model, and others like it, manufactured using lead free solder will have PbF stamped on the PCB. For service and repair
work we suggest using the same type of solder although, with some precautions, standard Pb solder can also be used.
Caution
· PbF solder has a melting point that is 50° ~ 70° F, (30° ~ 40°C) higher than Pb solder. Please use a soldering iron with
temperature control and adjust it to 700° ± 20° F, (370° ± 10°C). In case of using high temperature soldering iron, please
be careful not to heat too long.
·PbF solder will tend to splash if it is heated much higher than its melting point, approximately 1100°F, (600°C).
·If you must use Pb solder on a PCB manufactured using PbF solder, remove as much of the original PbF solder as possible
and be sure that any remaining is melted prior to applying the Pb solder.
· When applying PbF solder to double layered boards, please check the component side for excess which may flow onto the
opposite side (See figure, below).
1.1. SUGGESTED PbF SOLDER
There are several types of PbF solder available commercially. While this product is manufactured using Tin, Silver, and Copper,
(Sn+Ag+Cu), you can also use Tin and Copper, (Sn+Cu), or Tin, Zinc, and Bismuth, (Sn+Zn+Bi).
Please check the manufacturer’s specific instructions for the melting points of their products and any precautions for using their
product with other materials.
The following lead free (PbF) solder wire gauges are recommended for service of this product: 0.3mm, 0.6mm and 1.0mm.
3
KX-T7665AL / KX-T7665X
1.2. HOW TO RECOGNIZE THAT Pb FREE SOLDER IS USED
PbF is stamped to show that Pb free solder is used. (See the figure below.)
R
W
R306
A1
R310
Q32
R308
R309
R311
A6
Q31
A3
R307
A4
R516
C104
C103
R100
B3
B2
B1
2
R519
R520
R119
C107
R112
R115
A5
1
B6
A2
Q33 Q34 Q35
R305
R302
R301
R303
R402
PN9
17
R521
R517
R406
R129
C401
32
R116
R114
C101
R113
C108
R110
C105
R109
R111
R117
C106
C114
C120
Q3
R136
R135
Q5
D3V
C117
R200
F5
F7
PSUP1439Z-A
PbF
CN3
B5
E2
R304
R300
R407
16
IC2
3348
C407
R103
R102
C100
C406
R101
R106
R105
IC7
R108
C102
R107
R104
C113
Q2
R134
R133
R139
R138
Q6
R137
C204
C205
C607
C606
16
17
E1
F8
3249
F6
3348
F4
F2
F1
F3
C400
1
64
C403
49
R403
R132
C115
R401
R130
D21
Q21
L21
CN2
R400
C111
C109
C404
C405
R131
5
21
X1
C201
W
C402
Q1
C116
R
PSUP1439Z-B
PbF
D43
10
IC6
D44
B4
R202
R201
C200
C505
R610
1
T1
IC1
R208
R204
AG2
MIC2
R601
C602
64
H
R209
R518
G1
R602
JK1
L1
C203
C202
R526
CN5
C605
T
L
L2
101
9
R206
R515
R604
R603
R611
R609
R608
C118
C112
R524
C110
R207
R525
R600
D5V
D1
R140
R119
R203
R205
C522
R513
R607
R
R114
IC3
C601
IC5
Q4
R142
Q22
Q23
C524
1
C600
C609
GND
R506
R512
C514
R505
D63
D62
C523
C528
C516
C506
R511
IC8
C603
D61
E3
R514
C515
R507
C604
L3
L4
R605
C608
R606
R503
C503
C510
C521
C508
C507
C517
IC4
C519
C502
R502
E4
L51
R527
C518
C511
C520
C512
L52
MIC1
C525
R510
C526
SP1
SPN
SPP
C509
R509
R500
R501
JK2
JK3
C501
RU CNGen
C513
AG1
W
R
R523
R504
C504
R508
A3V
2
1
C527
Q51
C500
CN1
GRA
DB
Q52
R522
Marked PbF
A
KX-T7665AL / KX-T7665X : MAIN BOARD
4
2 FOR SERVICE TECHNICIANS
ICs and LSIs are vulnerable to static electricity.
When repairing, the following precautions will help prevent recurring malfunctions.
1. Cover the plastic parts boxes with aluminum foil.
2. Ground the soldering irons.
3. Use a conductive mat on the worktable.
4. Do not touch IC or LSI pins with bare fingers.
3 SPECIFICATIONS
Station Loop Limit:90 ohms
Calling Method:2 pair wire
Jacks:Handset Jack, TEL Jack
Dimensions:Low Angle:
Design and specifications are subject to change without notice.
4 LOCATION OF CONTROLS
5
KX-T7665AL / KX-T7665X
5 CONNECTION
Caution:
The availability of D-XDP function depends on the software version of the connected Business Telephone System.
Consult your dealer for more details about D-XDP.
6
6 DISASSEMBLY INSTRUCTIONS
1. Remove the Stand.
2. Remove 5 Screws (A).
3. Remove the Cabinet Cover.
KX-T7665AL / KX-T7665X
4. Remove the Connector from the Main Board.
5. Remove 2 Screws (A).
6. Remove the Main Board and the LCD from the Cabinet Body.
7
KX-T7665AL / KX-T7665X
7 HOW TO REPLACE A FLAT PACKAGE IC
7.1. PREPARATION
·PbF (: Pb free) Solder
·Soldering Iron
Tip Temperature of 700°F±20°F (370°C±10°C)Note: We recommend a 30 to 40 Watt soldering iron. An
expert may be able to use a 60 to 80 Watt iron where
someone with less experience could overheat and damage
the PCB foil.
· Flux
Recommended Flux: Specific Gravity → 0.82.
Type → RMA (lower residue, non-cleaning type)
Note: See ABOUT LEAD FREE SOLDER (PbF: Pb free)
(P.3).
7.2. PROCEDURE
1. Tack the flat pack IC to the PCB by temporarily soldering
two diagonally opposite pins in the correct positions on the
PCB.
7.3. REMOVING SOLDER FROM
BETWEEN PINS
1. Add a small amount of solder to the bridged pins.
2. With a hot iron, use a sweeping motion along the flat part of
the pin to draw the solder from between the adjacent pads.
Be certain each pin is located over the
correct pad on the PCB.
2. Apply flux to all of the pins on the IC.
3. Being careful to not unsolder the tack points, slide the
soldering iron along the tips of the pins while feeding
enough solder to the tip so that it flows under the pins as
they are heated.
8
8 TROUBLESHOOTING GUIDE
8.1. NO OPERATION
KX-T7665AL / KX-T7665X
Note:
Refer to (1)~(4) of WAVEFORM (P.34) for waveform.
9
KX-T7665AL / KX-T7665X
8.2. LCD DOES NOT OPERATE
Note:
Refer to (5)ofWAVEFORM(P.34) for waveform.
10
8.3. HANDSET DOES NOT WORK
Receive
KX-T7665AL / KX-T7665X
Send
Note:
Refer to (6)~(7) of WAVEFORM (P.34) for waveform.
11
KX-T7665AL / KX-T7665X
8.4. SPEAKER-PHONE TROUBLE
Receive
Send
Note:
Refer to (6)~(7) of WAVEFORM (P.34) for waveform.
12
8.5. DXDP-DPT DOES NOT WORK
KX-T7665AL / KX-T7665X
Note:
Refer to (8)ofWAVEFORM(P.34) for waveform.
13
KX-T7665AL / KX-T7665X
JK1
TEL Jack
T1
Q1
Data
Communication
PDX1
PDX0
PDR
JK2
Q4
Q2
Q3
Data
Communication
DDX1
DDX0
DXDP Jack
Q6
Q5
DDR
Power
D3V
IC1
A3V
Q21,L21
LED
D43
CN3-CN4
D44
LED
3
~
5
~
CLM0
NROW0
D32~D42
Q31~Q35
KX-T7665AL / KX-T7665X : BLOCK DIAGRAM
OSR
OSX
DXDRBCLK
OEP0
OCK
Phone
Speaker
FS
IC4
CODEC
IC3
X1
SCK,DATA
Tone
ASIC
Reset
SCL,SDA
IC2
IC7
5
7
~
~
DB0
ADR0
IC6
CPU
7
~
E,W,RS
LCD-D4
WEN,REN,INTN
5.0V
IC8,D63
3.3V
Hook SW
Key
SW1~32
9 BLOCK DIAGRAM
JK3
H/S Jack
SP
CN1
MIC
CN2
IC5
EEPROM
14
TO
LCD
MAIN P. C. Board
(CN5)
10 CIRCUIT OPERATIONS
10.1. KEY INPUT CONTROL CIRCUIT
The key data is under the matrix control by 20 to 23(KEYOUT) and 28 to 35(KEYIN) of IC6.
The key information outputted from KEYOUT is inputted into KEYIN, when the key is pressed.
KX-T7665AL / KX-T7665X
15
KX-T7665AL / KX-T7665X
10.2. LCD CONTROL CIRCUIT
The LCD data is output from pins 52 to 58 of IC6.
LCD contrast adjustment is performed by the circuit composed of R603 and R604.
The contrast is determined only by the voltage level between pin 2 and pin 3 of CN5. Higher potential makes the contrast high.
CONTRASTIC6 Pin 59IC6 Pin19
HIGHLL
MIDDLEZL
LOWZZ
LCD Contrast Control
16
10.3. LED CIRCUIT
The lighting of the LED is controlled by pin 14 to 18 (Row) and pin 8 to 13 (Colum) of IC2.
The LED lights up in a dynamic lighting system.
The duty ratio is 1/8 (ON time 1.5ms).
KX-T7665AL / KX-T7665X
17
KX-T7665AL / KX-T7665X
10.4. RESET CIRCUIT
Reset Signal is outputted from IC7 and inputted into IC2, IC3 and IC6 at the connection of TEL cord.
10.5. POWER SUPPLY CIRCUIT
This circuit converts the voltage supplied from PBX into the power supply voltage of +3.3V by IC1 (Switching Regulator IC).
Q22 and Q23 control the power supply circuit as below to turn IC1 on in low consumption current at starting up.
·Input Voltage approx. 26V or less →Q23 OFF →Q22 ON →IC1-pin 3 H →IC1 OFF
·Input Voltage approx. 26V or more →Q23 ON →Q22 OFF →IC1 ON
18
KX-T7665AL / KX-T7665X
10.6. DATA COMMUNICATION
Function
The data communication circuit serves the following functions:
Information exchanger between PBX and proprietary telephone, key input information as well as data for the LED control, LCD
control, voice data, etc. This information is continuously exchanged at all times.
Circuit Operation
The data received from PBX is inputted to the comparator (pin 36) built in IC2 through Pulse Trans T1. The threshold voltage
of the comparator is determined by R101 to 103 and inputted to pin 37 and 35 of IC2.
The data to PBX is outputted from pin 38 and 39 of IC2, drives T1 by Transistor Q1 and transmitted.
19
KX-T7665AL / KX-T7665X
10.7. DXDP COMMUNICATION
Function
This circuit performs the same communication as DXDP-compatible DPT and PBX communication connected with DXDP port.
Circuit Operation
The data to Slave DPT is outputted from pin 33 and 34 of IC2 and sent by Transistor Q2 and Q3.
The data from Slave DPT is inputted to the comparator (pin 31) built in IC2.
The threshold voltage of the comparator is determined by R112 to 114 and inputted to pin 30 and 32 of IC2.
Also, the supplying power to Slave DPT is controlled by a constant current circuit of Q16 as below.
·IC2-pin 28 as H : Constant current circuit ON
·IC2-pin 28 as L : Constant current circuit OFF
·IC2-pin 29 as H : 40mA Feeding (Slave DPT usually)
·IC2-pin 29 as L : 20mA Feeding (Slave DPT at starting up only)
20
10.8. ANALOG CIRCUIT
This circuit performs the setting of the call path/vol. adjustment in each call mode by IC4.
The audio gain of each call is determined by download data from PBX.
·IC2 sends each audio data to IC3 by PCM interface.
·IC2 receives each audio data from IC3 by PCM interface.
1. Handset Call
Transmitting signal is inputted from handset microphone and amplified by IC4 built-in Amp → A/D conversion →Gain
adjustment by IC4 →inputted to IC3 and IC2 in PCM data →then sent to PBX.
Receiving signal is inputted from PBX →IC2→IC3→D/A conversion after the input to IC4 in PCM data→Gain adjustment by
DSP of IC4→Pin 26 of IC4→ outputted from Q51 to handset.
2. Speakerphone Call
The speakerphone mode can only provide a one-way communication path.
IC3 compares transmitting signal and receiving signal during speakerphone mode, then provide a one-way communication
path.
Transmitting signal is inputted from SP phone mic. and amplified by IC4 built-in Amp→ A/D conversion→inputted to IC3 in
PCM data→Gain adjustment by IC3→inputtedtoIC2→ then sent to PBX.
KX-T7665AL / KX-T7665X
Receiving signal is inputted from PBX is →IC2→Gain adjustment by IC3 →inputted to IC4 in PCM data→D/A
conversion→pin24ofIC4→pin 27 of IC4→pin 28 of IC4→pin29ofIC4→ outputted from pin 3 and 4 of IC4 to speaker.
Processing
1X1I-not in use
2X2O-not in use
3Vss-GND
4OSC2O-not in use
5OSC1I-8.192MHz clockfrom IC2
6TESTI-not in use
7Vcc-Vcc
8Reset/I-Reset input
9P20/IRQ4O-CODEC chip select
10P21/SCK1O-SCLK
11P22/SI1O-Sp Phone chip select
12P23/SO1O-DATA
13P24/SCK3O-not in use
14P25/RxDIBuilt-innot in use
15P26/TxDO-not in use
16P27/IRQ0I-not in use
17P17/IRQ3IBuilt-inHook SWL:OFF-HOOK
18P16/IRQ2IBuilt-inASIC INT/Low active
19P15/IRQ1I/O-LCD contrast 2Cont.H/M:L Cont.L:High"Z"
20P14I/OBuilt-inKEYOUT3L output
21P13/TMIGI/OBuilt-inKEYOUT2L output
22P12/TMOFHI/OBuilt-inKEYOUT1L output
23P11/TMOFLI/OBuilt-inKEYOUT0L output
24P10/TMOWO-OSC for LCD Power 128kHz(4.096MHz/32)
25PA3O-side tone Cont.H:side tone ON
26PA2O-ASIC REN/Low active
27PA1O-ASIC WEN/Low active
28P50/WKP0IBuilt-inKEYIN0
29P51/WKP1IBuilt-inKEYIN1
30P52/WKP2IBuilt-inKEYIN2
31P53/WKP3IBuilt-inKEYIN3
32P54/WKP4IBuilt-inKEYIN4
33P55/WKP5IBuilt-inKEYIN5
34P56/WKP6IBuilt-inKEYIN6
35P57/WKP7IBuilt-inKEYIN7
36P60I/OBuilt-inDB0
37P61I/OBuilt-inDB1
38P62I/OBuilt-inDB2
39P63I/OBuilt-inDB3
40P64I/OBuilt-inDB4
41P65I/OBuilt-inDB5
42P66I/OBuilt-inDB6
Contents of ControlRemark
25
KX-T7665AL / KX-T7665X
PinNo.I/O SettingPull-up
Processing
43P67I/OBuilt-inDB7
44P70O-ADR0
45P71O-ADR1
46P72O-ADR2
47P73O-ADR3
48P74O-ADR4
49P75O-ADR5
50P76O-EEPROM CLK
51P77I/O-EEPROM DATA
52P80O-LCD_D7
53P81O-LCD_D6
54P82O-LCD_D5
55P83O-LCD_D4
56P84O-LCD_E
57P85O-LCD_W
58P86O-LCD_RSregister select
59P87O-LCD contrast 1Cont.H:L Cont.M/L:High"Z"
60TONEDO-DTMF/ToneTone out
61VTrefI-Tone reference
62PB7/AN7I-for Test MODEconnect D3V for Sp phone
63PB6/AN6I-not in use
64CVccI-internal power source
Contents of ControlRemark
test
12 TERMINAL GUIDE OF ICs, TRANSISTORS AND DIODES
26
13 CABINET AND ELECTRICAL PARTS LOCATION
KX-T7665AL / KX-T7665X
27
KX-T7665AL / KX-T7665X
14 ACCESSORIES AND PACKING MATERIALS
28
15 REPLACEMENT PARTS LIST
KX-T7665AL / KX-T7665X
1. RTL (Retention Time Limited)
Note:
The marking (RTL) indicates that the Retention Time is
limited for this item.
After the discontinuation of this assembly in production, the
item will continue to be available for a specific period of
time. The retention period of availability is dependent on the
type of assembly, and in accordance with the laws
governing parts and product retention.
After the end of this period, the assembly will no longer be
available.
2. Important safety notice
Componentsidentifiedby
markhavespecial
characteristics important for safety. When replacing any of
these components, use only manufacture´s specified parts.
3. The S mark means the part is one of some identical parts.
For that reason, it may be different from the installed part.
4. ISO code (Example: ABS-HB) of the remarks column
shows quality of the material and a flame resisting grade
about plastics.
5. RESISTORS & CAPACITORS
Unless otherwise specified;
All resistors are in ohms (Ω) K=1000Ω, M=1000kΩ
All capacitors are in MICRO FARADS (µF) P=µµF
*Type & Wattage of Resistor
Ref.
No.
7PQAS57P03ZSPEAKER
8PSJS02P15ZCONNECTOR, 2 PIN
9PSUS1026ZTORSION SPRING
10PSBH1007Z1PUSH BUTTON, HOOKPC+ABS-
IC1PQVIMC34063M ICS
IC2C1CB00001612 IC
IC3C1CB00001623 IC
IC4C1CB00001622 IC
IC5C3EBCC000052 IC
IC6C2BBGF000486 IC
IC7C0EBF0000123 IC
IC8PQVITC7SH04F ICS