Panasonic FV-05VFL2, FV-08VFL2, FV-11VFL2 service manual

PEG0510036CE

4 <0.3 16 700 50
3 <0.3 15 760 50
4 0.5 30 830 80
3 0.6 30 940 70
4 1.3 33 910 110
3 1.5 33 1050 90

(rpm)

Speed

Fan

body

Power consumption(W)

Fluorescent

lamp

Night

lamp

Lighting unit

13.9 (6.3)

14.1(6.4)

60

4

4

36

36

36

Hz

13.5 (6.1)

Duct

diameter

Noise

(inches) (sones)

Air deliver

at

0.1"WG
(cfm)

Weight

Ib. (kg)

Model

Sepcifications are based on HVI standard.

Exhaust 120

FV-05VFL2

FV-08VFL2

FV-11VFL2

4

Air

direction

V

Version:1403

Service Manual

Super Quiet Ventilating Fan/Light Combination

Whisper Fit-Lite

(North America Market)

FV-05/08/11VFL2

Remark: Because of different structure, we divide this model into Version A & Version B.

In Version A, we also divide into Style A & Style B. The change points are mainly
refer to the installation method and the cord section. please pay attention when
you order these service parts.

SPECIFICATIONS

TM

This service information is designed for experienced repair technicians only and is not designed for use by
the general public. It does not contain warnings or cautions to advise non-technical individuals of potential
dangers in attempting to service a product. Products powered by electricity should be serviced or repaired
only by experienced professional technicians. Any attempt to service or repair the product or products dealt
with in this service information by anyone else could result in serious injury or death.

IMPORTANT SAFETY NOTICE

There are special components used in this equipment which are important for safety. These parts are
marked by in the Schematic Diagrams, Exploded Views and Replacement Parts List. It is essential
that these critical parts should be replaced with manufacturer's specified parts to prevent shock, fire
or other hazards. Do not modify the original design without permission of manufacture.
We suggest to handle such parts after the static electricity prevention.
It is forbidden to touch the PCB parts by bare hands during the repairing process.

CONTENTS

1. Parts Identification

2. Wiring Diagram

3. Parts List

4. Replacement Guide

WARNING

(6.1)

(6.3)

(6.4)

PAGE

1~6

7

8~10

11~12

1. Parts Identification

FV-05/08/11VFL2

31

32

15B

16

40B

34

41

42

mm

60

50

40

30

20

10

45

Inch

1

_

2

2

2

1

_

1

2

1

1

_

2

1

19(4pcs)

17

20

Original State

Motor Lead

(White)

Cord

(White)

36

(5pcs)

Cord

(Black)

Cord

(Green)

30B

(31)

21

5

24

2

3

22

(4pcs)

6

35

New State

37

39

Motor Lead

4

18

(Red)

Motor Lead

(Black)

23

(33)

38B

(4pcs)

(33)

7

8

Details of Wiring

(25)

33

9

Details of Junction Box

Motor Unit

65

13

10

25

26

(2pcs)

11

(26)

(44)

43

29

(2pcs)

12

27

(3pcs)

28

(4pcs)

44

(20)

14

Remark: Please pay attention to the Adapter Assembly(15AA,15AB,15B), you can

to the following 3 pages

for details.

refer

1

1. Parts Identification

5

3

3

Current fuse/

Current fuse/
Fuslible d llmentation

Fuslible d llmentation

ELECTRONIC

ELECTRONIC

Fluorescent

Fluorescent

3.15A

3.15A

BALLAST/

BALLAST/

Lamp/

Lamp/

BALLAST

BALLAST

Ampoule

Ampoule

ELECTRONIQUE

ELECTRONIQUE

Lighting unit/Boitler d eclalrage

Lighting unit/Boitler d eclalrage

Neutral/Neutre

Neutral/Neutre

Live/Sous tension

Live/Sous tension

Neutral/Neutre

Neutral/Neutre

Live/Sous tension

Live/Sous tension

Night Lamp/

Night Lamp/
Veilleuse

Veilleuse

46

FV-05/08/11VFL2

62B

64

63B

E78414

US

LISTED

FAN

49

50

Main Labels

(For Reference)

47

48

51

52

Fan body

53

54

Main Packing Materials

2

1. Parts Identification

Parts For Version A

56

58

FV-05/08/11VFL2

55

57

(38A)

15AA

(38B)

VLP-03

VLR-03

(40B)

LP-03

(30A)

LR-03

(40A)

Details of Connector Cord Details of Connector Cord

16

15AB

30A

34

16

34

30B

(30B)

31

40A

32

42

41

Details of Junction Box

Style A

(31)

(33)

(25)

31

40B

32

42

41

Details of Junction Box

Style B

(31)

(33)

(25)

3

Part name Style A of Version A Style B of Version A Version B

Cord 38A 38B 38B

Adapter Assy. 15AA 15AB 15B

Connector Plate 30A 30B 30B

Connector Assy. 40A 40B 40B

Installation Instruction

(English)

63A 63A 63B

1. Parts Identification

Parts For Version B

61

FV-05/08/11VFL2

16

60

Installation Attachment

(38B)

VLP-03

Details of Connector Cord

VLR-03

59

(30B)

(40B)

31

15B

32

34

40B

41

Details of Junction Box

42

30B

(31)

(33)

(25)

List For Parts Differentiation

Adapter Assembly

Connector Assembly

62A 62A 62B

Remark: For your convenience, we list the differentiation parts above, when you need to

order these parts, please judge which version or style is adapt to your machine
first. Especially, if you need to order theAdapter Assembly,please refer to the
following 1 page for details.

4

1. Parts Identification

Attention:

Guide For Adapter Assembly Order

FV-05/08/11VFL2

15AA

15AB

Spring

For Version A

For Version B

15B

Change to

Notice: 1.In order to adapt the market demand, the Adapter Assembly has been upgraded to

Version B ,therefore, the Version A part will be provided no longer.

2.If this part in your machine belongs to Version B ,you can order the item 15B
(Part No.:FFV0000053S) directly.

3.If machine belongs to Version A ,you can order the item 15AA

this part in your

( FFV0000070S ),or item 15AB( FFV0000039S) as usual, then

Part No.: Part No.:
we will not only the Version B part ,but also provide a set of installation
parts to you, those installation parts will be offered free. However, to finish this
conversion, you need to re-adjust the installation method.

provide

5

1. Parts Identification

FV-05/08/11VFL2

Lighting Unit Assembly Replacement Method(For Version B)

If the ballast assembly was damaged,please order the new grille unit section(FFV3420057S) to
replace defective ballast assembly& .Please refer to P11-P12 for replacement
guide.

Remark:The minimum quantity of an order for this new grille unit is 10 sets.

original grille unit

66

69

Panasonic

68

67

Replacement

(13)

Lighting UnitAssembly

77

(11pcs)

72

(2pcs)

73

(43)

Grille Unit

70

74

71

76

(2pcs)

75

Total Packing Set:10sets

Packing Method

6

2. Wiring diagram

FV-05/08/11VFL2

Current Fuse

Fan body

Motor

Earth ground

Night Lamp

Red

Capacitor

White

Black

Green

3.15A

Black

White

Black

Green

Black

White

White

White

Black

White

Black

Green

Black

White

Electronic

Ballast

Lighting unit

Neutral

Live

Neutral

Live

Earth ground

Junction box

Fluorescent
Lamp

Power Supply
AC120V 60Hz

Power Supply

AC120V 60Hz

7

3. Parts List

No. Part No. Part Name Q'ty Remark

1 FFV1600064S Frame Assembly 1

2 FFV7020022S Nut 1 For Fixing Blade,Can Replace the Original State

3 FFV4670002S Blade Set Plate 1 For Fixing Blade

4 FFV7010025S Plain Washer 1 For Fixing Blade

5 FFV0400071S Blade 1 Lot No. < 611

(5) FFV0400102S Blade 1

Lot No. ≥ 611

6 FFV3700215S Motor Assembly 1 Lot No. < 611,For FV-05VFL2

(6) FFV3702203S Motor Assembly 1

Lot No. ≥ 611,For FV-05VFL2

(6) FFV3700216S Motor Assembly 1 Lot No. < 611,For FV-08VFL2

(6) FFV3702204S Motor Assembly 1

Lot No. ≥ 611,For FV-08VFL2

(6) FFV3700217S Motor Assembly 1 Lot No. < 611,For FV-11VFL2

(6) FFV3702205S Motor Assembly 1

Lot No. ≥ 611,For FV-11VFL2

7 FFV3730027S Motor Support 2 1 With Earth Mark

8 FFV3730028S Motor Support 1 1

9 FFV3730029S Motor Support 3 1

10 FFV0790033S Casing 1

11 FFV0740007H Cord Clip 1

12 FFV5710020S Support 1

13 FFV3420057S Grille Unit Section 1 Include Packing Section

14 FFV3400068S Grille Assy. 1

15AA FFV0000070S Adapter Assy. 1 Adapt to Version A,Style A

15AB FFV0000039S Adapter Assy. 1 Adapt to Version A,Style B

15B FFV0000053S Adapter Assy. 1 For Version B

16 FFV0000038S Adapter Connector 1

17 FFV0420024S Bracket Cover 1

18 FFV0420016S Fix Plate 1

19 FFV7000018S Truss Tap Screw 4 For Fixing Bracket Cover to Frame Assembly

20 FFV7000011S Truss Screw 2

For Fixing Fix Plate(1pc) & Lighting Unit Assembly(1pc)

21 FFV7040005S Thumb Screw 1 In Accessory A

22 FFV7000081S Truss Screw 4 For Fixing Motor Assy. to Motor Support 3

23 FFV7000110S Flush Head Screw 1 For Fixing Support to Casing

24 FFV7000088S Flush Head Screw 4 For Fixing Motor Support 1&2 to Casing

25 FFV7030001S Earth Screw 2 For Fixing Earth Wire

26 FFV7000097S Truss Tap Screw 3

For Fixing Capacitor Box Cover(2pcs)& Cord Clip(1pc)

27 FFV7000111S Truss Head Screw 3 For Fixing Motor Support 3 to Casing

28 FFV7000080S Plus Bind Screw 4 For Fixing Casing to Frame Assembly

29 FFV7000106S Truss PC Screw 2 For Fixing Lighting Unit Assembly,In Accessory A

30A FFV0900009S Connector Plate 1 For Style A

30B FFV0900014S Connector Plate 1 For Style B of Version A & Version B

31 FFV7000091S Pan Tap Screw 2

For Fxing Connector Plate(1pc) & Junction Cover(1pc)

FV-05/08/11VFL2

8

No. Part No. Part Name Q'ty Remark

32 FFV2800004S Junctiion Cover 1
33 FFV3402103S Earth Wire 2

For Motor Support 2(1pc) & Junction sec tion(1pc)

34 FFV7020015S Hexagon Nut 1 For Fixing Earth W ire

35 FFV0750126S Capacitor 1 220V,1.7uF,For FV-05V FL2
(35) FFV0750127S Capacitor 1 250V,2.4uF,For FV-08V FL2
(35) FFV0750128S Capacitor 1 200V,3.2uF,For FV-11V FL2

36 FFV0900024S Connector 5

37 FFV3400067S Lead W ire 1 For Wire Connection
38A FFV0730018S Cord 1 For Style A
38B FFV0730022S Cord 1 For Style B of Version A & Version B

39 FFV0440001S Binder Tie 1 1 For Fastening M otor Lead & Earth W ire
40A FFV0900002S Connector A ssembly 1 For Style A
40B FFV0900013S Connector A ssembly 1 For Style B of Version A & V ersion B

41 FFV0900010S Connector Assembly N.L 1 For Night Lamp

42 FFV0900011S Connector Assembly. L 1 For Fluorescent Lamp

43 FFV3420005S Night Lamp 1

44 FFV3420007S Fluorescent Lamp 2 Brand:M ax lite

45 FFV5720015S Scale Tape 1 Sticked on Frame Assembly

46 FFV4020254S Name Plate 1 Sticked on Frame Assembly,For FV-05VFL2
(46) FFV4020255S Name Plate 1 Sticked on Frame Assembly,For FV-08VFL2
(46) FFV4020256S Name Plate 1 Sticked on Frame Assembly,For FV-11VFL2

47 FFV6730002S Warning Label 1 Sticked on Frame Assembly

48 FFV0810002S Caution Label 1 Sticked on Frame Assembly

49 FFV2260003S Holograph Label 1 Sticked on Frame Assembly

50 FFV2260002S HVI Mark 1 Sticked on Frame A ssembly

51 FFV4710205S Grille Case A ssembly 1

For Grille Ass embly & Lighting Unit Ass embly Packing

52 FFV4710219S Left Pad 1 Mark W ith"L"

53 FFV4710220S Right Pad 1 Mark W ith"R"

54 FFV9000556S Packing Case Assembly 1 For FV-05V FL2
(54) FFV9000557S Packing Case Assembly 1 For FV-08V FL2
(54) FFV9000558S Packing Case Assembly 1 For FV-11V FL2

55 FFV0420001H Suspension Bracket IV 1 Attachment,Use In Version A

56 FFV5710011S Suspension Bracket III 1 Attachment,Use In Version A

57 FFV0420015S Suspension Bracket II 1 Attachment,Use In Version A

58 FFV0420014S Suspension Bracket I 1 Attachment,Use In Version A

59 FFV5710017S Suspension Bracket III 1 Attachment,Use In Version B

60 FFV5710018S Suspension Bracket II 1 Attachment,Use In Version B

61 FFV5710019S Suspension Bracket I 1 Attachment,Use In Version B
62A FFV2540014S Installation Instruction 1 English,Use In Version A
62B FFV2540035S Installation Instruction 1 English,Use In Version B

3. Parts List

FV-05/08/11VFL2

9

3. Parts List

No. Part No. Part Name Q'ty Remark

63B FFV2540036S Installation Instruction 1 Spanish,For USA Market,Use In Version B

(63B) FFV2540037S Installation Instruction 1 French,For CA Market,Use In Version B

64 FFV0010206S Accessory A 1 Included Installation Screws

65 FFV3702192S Motor Unit 1

Lot No. ≥ 611,For FV-05VFL2

(65) FFV3702194S Motor Unit 1

Lot No. ≥ 611,For FV-08VFL2

(65) FFV3702196S Motor Unit 1

Lot No. ≥ 611,For FV-11VFL2

66 FFV2540164S Installation Instruction 1

67 FFV0730033S Cord Assembly B 1

68 FFV7000191S Bind Screw 1 For Fixing Light Kit Cover Assembly

69 FFV3420066S

Light Kit Cover Assembly

1

70 FFV7000089S Truss Tap Screw 1 For Fixing Lamp Holder Section

71 FFV3420071S Lamp Holder Section 1

72 FFV3420067S Fluorescent Lamp 2

73 FFV3420028S Grille Section 1 Include Lamp Cover

74 FFV3420029S Lamp Cover 1

75 FFV9001068S Packing Case 1

76 FFV4710361S Pad A 2

77 FFV4710362S Pad B 11

FV-05/08/11VFL2

10

4. Replacement Guide

INSTALLATION

CAUTION

Disconnect power source before working
on unit.

CAUTION

1. Remove the primary light kit grille.Remove
grille by pulling down one mounting spring.
Then pull down the other mounting spring.

(Squeeze mounting spring and pull down

carefully) (Fig.1)

2. Unfasten 2 screws (ST4.2X16) and 1 machine
screw (M4X8) from fan unit. Hold the lighting
unit, and remove the plug connectors from the
receptacle respectively.(Fig 2)

3. Take out the light lead wire assembly B from
accessories, and connect the light lead wire

assembly B to junction box.(Fig.3)

IMPORTANT:

Remove the tapes from grille and springs before
installing new light kit grille as shown below:

Tapes

Glove

Ceiling

Machine screw
(M4X8)

Plug connector

Light lead
wire assy B

Grille

Receptacle

Slot

Mounting
spring

Lighting unit

2 screws(ST4.2X16)

Receptacle

Plug connector

Receptacle

Fig.1

Fig.2

Plug connector

Fig.3

FFV3420057S

4.Take out the new light kit grille.Remove

screw (M4X8). Remove light kit cover assemby. (Fig.4)

5. Install the night lamp and fluorescent lamps.

(Fig.5)

6. Install light kit cover assembly. (Fig.6)

Light cover

Fluorescent
lamp

3

Remove screw
(M4X8)

Light kit cover
assembly

Night lamp

Fig.4

Fig.5

Secure screw
(M4X8)

Fig.6

11

4. Replacement Guide

INSTALLATION

7. Insert the grille mounting spring on the
wiring side into the slot, and insert the plug
connector into the housing of lighting
unit.(Fig.7)

8. Insert the other mounting spring into the
slot as shown and mount grille to fan body.
(Fig.8)

Plug connector

lighting unit

Rib

Claw

CAUTION

Mount grille carefully so that lead
wire of lighting unit will not pinched.

MAINTENANCE(REPLACEMENT OF LAMP)

WARNING

Disconnect power source before working
on unit.

This is a pin type lamp base and the lamp’s
glass is fragile.To remove,pull out carefully.

4W night lamp has threaded base,Remove
by turning counterclockwise.

Make sure the temperature of lens and lighting
unit has cooled down before maintenance
(cleaning) or replacement of lamp.

Plug connector

lighting unit

Rib

Claw

Light kit cover

assembly

Gloves

Insert

Ceiling

Grille

Gloves

Insert

Ceiling

Plug connector

Ceiling

Plug connector

Remove screw
(M4X8)

Grille

Fig.7

Mounting spring

Gloves

Fig.8

Grille

Fig.1

CAUTION

Remove dust and dirt from light kit cover assembly
and lens, before replacing the lamps.

1. Remove grille by pulling down one mounting spring. Remove
plug connector then pull down the other mounting spring.

(Squeeze mounting spring and pull down carefully) (Fig.1)

2. Remove the screw as shown in step 1 of (Fig.2)
Remove the light kit cover assembly as shown in step 2 of (Fig.2)

3. Remove the fluorescent lamps (Maxlite MLS13GU35,13W)

and night lamp as shown in step 1 ,step 2 and step 3 of (Fig.3)

4. Install new night lamp (MAX 4W incandescent lamp) and

new fluorescent lamps (Maxlite MLS13GU35,13W) as
shown in step 1 ,step 2 and step 3 of (Fig.4)

5.Install light kit cover assembly.(Fig.5)

Light kit cover
assembly

Secure screw
(M4X8)

Fig.5

Fluorescent
lamp

Fluorescent
lamp

3

Fig.2

Lens

3

Night lamp

Fig.3

Night lamp

Fig.4

12