Panasonic DP-100 User guide

INSTRUCTION MANUAL

Pressure Sensor

 

High-performance Digital Display

DP-100 Series

 

 

 

For use outside Japan

MEUML-DP100 V1.1 Thank you for purchasing products from Panasonic Electric Works SUNX Co., Ltd. Please read this Instruction Manual carefully and thoroughly for the correct and optimum use of this product. Kindly keep this manual in a convenient place for quick reference.

WARNING

• Never use this product as a sensing device for personnel protection.

• In case of using sensing devices for personnel protection, use products which meet laws and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country.

• DP-100 series is designed for use with non-corrosive gas. It cannot be used for liquid or corrosive gas.

• Japanese Measurement Laws prohibit the use of this product in Japan.

1 CAUTIONS

This product has been developed / produced for industrial use only.

Use within the rated pressure range.

Do not apply pressure exceeding the pressure resistance value. The diaphragm will be damaged resulting in faulty operation.

Make sure that the power supply is off while wiring.

Incorrect wiring will damage the sensor.

Verify that the supply voltage including the ripple is within the rating.

If power is supplied from a commercial switching regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground.

In case noise generating equipment (switching regulator, inverter motor, etc.) is used in the vicinity of this sensor, connect the frame ground (F.G.) terminal of the equipment to an actual ground.

Do not use during the initial transient time (0.5s) after the power supply is switched on.

Do not run the wires together with high-voltage lines or power lines or put them in the same raceway. This can cause malfunction due to induction.

The specification may not be satisfied in a strong magnetic field.

Avoid dust, dirt, and steam.

Take care that the sensor does not come in direct contact with water, oil, grease, or organic solvents such as thinners, etc.

Do not insert wires, etc., into the pressure port. The diaphragm will be damaged resulting in faulty operation.

Do not operate the keys with pointed or sharp objects.

Do not apply stress directly to the sensor cable joint by forcibly bending or pulling.

.

2

PART NAMES

 

 

 

DP-100

3

 

 

1

4

9

 

 

 

 

 

 

2

5

0

 

 

 

6

7

8

 

 

 

 

 

No.

Part

 

 

Description

 

 

 

 

1

Output 1 opera-

 

Lights up when comparative output 1 is

 

tion indicator

 

 

ON

 

 

 

 

2

Output 2 / analog

 

Standard type: lights up when

 

voltage operation

 

comparative output 2 is ON

 

indicator

 

 

Multifunction type: lights up when

 

 

 

 

analog voltage output is ON

 

 

 

 

3

Pressure unit dis-

 

Depending on the model, “MPa” or “kPa”

 

play

 

 

appears here. If you set another pressure

 

 

 

 

unit, attach the appropriate label, e.g. psi,

 

 

 

 

bar, etc.

 

 

 

 

 

4

Main display

 

 

Large 4-character LCD display.

 

 

 

 

 

5

Sub-display

 

 

Small 4-character LCD display.

 

 

 

 

6

Mode selection

 

For details, see page 3, section 8,

 

key

 

 

SELECTING MODES.

 

 

 

 

 

7

Up key

 

 

Increases value being set.

 

 

 

 

 

8

Down key

 

 

Decreases value being set.

 

 

 

 

9

4-pin male con-

 

See “Pin assignment, 4-pin male connec-

 

nector

 

 

tor” on page 2.

 

 

 

 

 

0

Pressure port

 

 

• DP-100 type: R1/8 + M5 female screw

 

 

 

 

• DP-100-E type: G1/8 + M5 female

 

 

 

 

screw

 

 

 

 

• DP-100-M type: M5 female screw

 

 

 

 

• DP-100-N type: NPT1/8 + M5 female

 

 

 

 

screw

 

 

 

 

 

3 PIPING

Use a 12mm end wrench (14mm for DP-100-E type) when tightening a commercial coupler to the pressure port. The tightening torque should be 9.8N·m or less (M5 female connector: 1N·m or less). The commercial coupler or pressure port section will be damaged if the tightening torque is excessive.

Wrap sealing tape around the coupler when connecting to prevent leaks.

12mm end wrench

1

4MOUNTING

The sensor mounting bracket (MS-DP1-1) is available as an option. When mounting the sensor onto the sensor mounting bracket, etc., the tightening torque should be 0.5N·m or less.

1

 

 

2

No.

Part

Description

1

M3 (length 6mm) screws

Accessory with MS-DP1-1

 

with washers

 

2

Sensor mounting bracket

Optional

 

(MS-DP1-1)

 

The panel mounting bracket MS-DP1-2 (optional) and MS-DP1-4 (optional), as well as the front cover MS-DP1-3 (optional) and DPX-04 (optional) are also available.

The type of the front cover differs depending on the mounting bracket. Use MS-DP1-3 for MS-DP1-2, and DPX-04 for MS-DP1-4.

To mount the panel mounting bracket, refer to the Instruction Manual enclosed with MS-DP1-2 or MS-DP1-4.

5 WIRING

Connection method

Attach the female connector of cable CN-14A- to the 4-pin male connector.

Disconnection method

While pressing the release lever, pull out the connector.

Cable with female

connector

CN-14A-C

Release lever

<Recommended product> Contact: SPHD-001T-P0.5 Housing: PAP-04V-S [JST Mfg. Co., Ltd.]

Pin assignment, 4-pin male connector

Pin no.

Terminal name

 

 

1

+V

 

 

2

Comparative output 1

 

 

 

3

Standard type: Comparative

 

 

output 2

 

Multifunction type: Analog

 

 

voltage output or external input

 

 

4

0V

 

 

 

6 I/O CIRCUIT DIAGRAMS

Notes:

When using the analog voltage output, pay careful attention to the connected device’s input impedance.

If the cable is extended, the cable resistance will cause the voltage to drop.

NPN output type

Standard type

Color code of cable with connector

 

(Brown) +V

 

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(Black)

Load

Comparative output 1

Load

 

100mA max.

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<![endif]>Main

(White) Comparative output 2

 

100mA max.

 

(Blue) 0V

 

 

Internal circuit

User’s circuit

 

Multifunction type

 

 

Color code of cable with connector

 

 

(Brown) +V

 

 

5V

 

 

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(White)

 

 

Analog voltage output

Load

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or external input

 

1k

(Black) Comparative output 1

 

 

 

 

100mA max.

 

 

(Blue) 0V

 

 

Internal circuit

Users' circuit

 

+

 

 

 

12 to 24V DC

_

 

 

±10%

 

 

 

 

 

 

+

 

 

12 to 24V DC

_

 

 

 

±10%

 

 

 

 

 

 

PNP output type

 

 

 

 

Standard type

 

 

 

 

 

 

Color code of cable with connector

 

 

 

 

(Brown) +V

 

 

 

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<![endif]>circuit

 

 

100mA max.

 

 

 

(Black) Comparative output 1

+

12 to 24V DC

<![if ! IE]>

<![endif]>Main

 

100mA max.

_

±10%

 

 

Load

 

(White) Comparative output 2

 

 

 

 

 

 

 

 

Load

 

 

 

 

(Blue) 0V

 

 

 

 

Internal circuit

User’s circuit

 

 

 

Multifunction type

Color code of cable with connector

 

 

 

 

 

 

 

 

(Brown) +V

 

 

 

<![if ! IE]>

<![endif]>circuit

 

100mA max.

 

 

1k

(Black) Comparative output 1

+

12 to 24V DC

 

 

 

 

<![if ! IE]>

<![endif]>Main

 

(White)

 

_

±10%

 

Analog voltage output

Load

 

 

 

 

or external input

 

 

 

 

 

(Blue) 0V

 

 

 

 

Internal circuit

User’s circuit

 

 

 

7 OUTPUT MODE AND OUTPUT OPERATION

The EASY mode, hysteresis mode or window comparator mode can be selected as the output mode for comparative output 1 and, for the standard type DP-100, comparative output 2.

For details, see page 5, section 10, MENU SETTING MODE.

Easy mode

The comparative output is turned ON or OFF (depending on the N.O./N.C. setting) when the threshold is reached. The tolerance of the threshold is specified by the hysteresis setting. For details, see page 6, section 11, PRO MODE.

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<![endif]>Pressure

H (Hysteresis)

P

 

Comparative

0

ON

output

OFF

Notes: • Hysteresis can be fixed in 8 levels.

For details, see page 6, section 11, PRO MODE.

P-1 is displayed for comparative output 1 and P-2 for comparative output 2 on the sub-display.

2

Panasonic DP-100 User guide

Hysteresis mode

The comparative output is turned ON or OFF (depending on the N.O./N.C. setting) when the upper or lower threshold is reached and remains ON or OFF until the other threshold is reached.

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Hi

H (Hysteresis)

Lo

 

0

Comparative ON output OFF

Notes: • H (Hysteresis): 1 digit or more, 2 digits or more when psi is selected as the pressure unit.

Hi-1 or Lo-1 is displayed for comparative output 1 and Hi-2 or Lo- 2 for comparative output 2 on the sub-display.

Window comparator mode

The comparative output is turned ON or OFF (depending on the N.O./N.C. setting) when the pressure lies between the upper or lower threshold. The tolerance of the threshold is specified by the hysteresis setting. For details, see page 6, section 11, PRO MODE.

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<![endif]>Pressure

H (Hysteresis)

Hi

H (Hysteresis)

Lo

 

 

0

Comparative

ON

output

OFF

Notes: • Hysteresis can be fixed in 8 levels.

For details, see page 6, section 11, PRO MODE.

Hi-1 or Lo-1 is displayed for comparative output 1 and Hi-2 or Lo- 2 for comparative output 2 on the sub-display.

8 SELECTING MODES

DP-100 has 3 different modes:

RUN mode. For details, see page 3, section 9, RUN MODE.

Menu setting mode. For details, see page 5, section 10, MENU SETTING MODE.

Pro mode. For details, see page 6, section 11, PRO MODE.

Switching modes

Press MODE to switch between modes.

From RUN mode, press MODE for 2s to select the menu setting mode.

From RUN mode, press MODE for 4s to select pro mode.

To return to RUN mode, press MODE for 2s.

9 RUN MODE

In RUN mode, you can lock the keys and adjust the threshold for the parameters set in menu setting mode while the sensor is operating. For details, see page 5, section 10, MENU SETTING MODE.

Threshold settings are displayed in the sub-display.

If you attempt to set threshold values that exceed the pressure range allowed, DP-100 will alert you. UP (exceeds the upper limit) or DOWN (exceeds the lower limit) will appear on the sub-display. DOWN will also appear if the Hi threshold value exceeds the Lo threshold value for the hysteresis mode or window comparator mode.

Standard type

Setting condition 1

Comparative output 1 set to: EASY (EASY mode)

Comparative output 2 set to: OFF (OFF)

Setting condition 2

Comparative output 1 set to: EASY (EASY mode)

Comparative output 2 set to: EASY (EASY mode)

Automatic

MODE

Automatic

Setting condition 3

 

 

Comparative output 1 set to:

EASY (EASY mode)

Comparative output 2 set to:

HYS (Hysteresis mode), or

 

 

WCMP (Window comparator mode)

 

Automatic

 

MODE

 

MODE

Automatic

 

MODE

 

 

Automatic

Setting condition 4

 

 

Comparative output 1 set to:

HYS (Hysteresis mode), or

 

 

WCMP (Window comparator mode)

Comparative output 2 set to:

OFF (OFF)

 

Automatic

 

MODE

 

 

 

Automatic

 

Setting condition 5

 

 

Comparative output 1 set to:

HYS (Hysteresis mode), or

 

 

WCMP (Window comparator mode)

Comparative output 2 set to: EASY (EASY mode)

 

Automatic

 

MODE

 

MODE

Automatic

 

MODE

 

 

Automatic

Setting condition 6

 

 

Comparative output 1 set to:

HYS (Hysteresis mode), or

 

 

WCMP (Window comparator mode)

Comparative output 2 set to:

HYS (Hysteresis mode), or

 

 

WCMP (Window comparator mode)

 

Automatic

 

MODE

 

 

Automatic

MODE

MODE

 

 

Automatic

 

MODE

 

 

Automatic

3

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