Panasonic CS-HE9DKE, CU-HE9DKE User Manual

Order No. RAC0504012C2
Air Conditioner
CS-HE9DKE CU-HE9DKE CS-HE12DKE CU-HE12DKE
CONTENTS
Page Page
1 Features 2
2 Functions
2.1. Remote Control
2.2. Indoor Unit
2.3. Outdoor unit
3 Product Specifications
4 Dimensions
4.1. Indoor Unit / Remote Control
4.2. Outdoor Unit
5 Refrigeration Cycle Diagram
6 Block Diagram
7 Wiring Diagram
7.1. Indoor Unit
3
3
4
5
6
7.2. Outdoor Unit 15
8 Electronic Circuit Diagram
8.1. Indoor Unit / Remote Controller
8.2. Outdoor Unit
9 Operation Details
9.1. Basic Function
9.2. Indoor Power Relay Control
9.3. Room Temperature Control (Compressor Control)
9.4. Airflow Direction Control
9.5. Quiet operation (Cooling Mode / Cooling area of Dry
Mode)
9.6. Indoor Fan Control
9.7. Powerful Operation
© 2005 Matsushita Electric Industrial Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
9.8. Automatic Operation 31
9.9. Sleep Timer Operation
9.10. Timer Operation
9.11. Auto Restart Control
9.12. Ionizer Operation
9.13. Oxygen Enrich Operation
9.14. Deice Control <Heating>
9.15. Protection Control
10 Operating Instructions
11 Installation Instructions
11.1. Safety Precautions
11.2. Indoor Unit
11.3. Outdoor Unit
12 Installation and Servicing Air Conditioner Using R410A
12.1. Outline
1 Features
Product
• •
Telecommunication Support.
− −
Air Swing to adjust vertical or horizontal airflow louver.
− −
Four modes of operation selection.
− −
Air filter with function to reduce dust and smoke.
− −
Supersonic air purifying device (Super Alleru-buster)
− −
operation.
Remote control unit holder.
− −
Remote control self-illuminating button.
− −
Ionizer control to provide fresh air effect by generating
− −
negative ion.
Powerful mode to achieve setting temperature quickly
− −
room.
Quiet mode to provide quiet operation (Lo: -3dB).
− −
Oxygen mode to supply oxygen enrich air to indoor
− −
room.
24-hour real-timer setting.
− −
Long installation piping up to 15 meters.
− −
Guard net provided in Outdoor unit
12.2. Tools For Installing/Servicing Refrigerant Piping 56
12.3. Refrigerant Piping Work
12.4. Installation, Transferring, Servicing
13 Servicing Information
13.1. About Lead Solder (PbF)
13.2. Troubleshooting
13.3. Disassembly of Parts
14 Technical Data
14.1. Operation Characteristics
14.2. Sensible Capacity Chart
15 Exploded View and Replacement Parts List
15.1. Exploded View (Indoor Unit)
15.2. Replacement Parts List (Indoor Unit)
15.3. Exploded View (Outdoor Unit)
15.4. Replacement Parts List (Outdoor Unit)
Quality Improvement
Random auto restart after power failure for safety restart
operation.
Blue Coated Condenser for high resistance to corrosion.
Serviceability
Removable and washable front panel.
Breakdown self diagnosis function .
Environmental Protection
Non-ozone depletion substances refrigerant (R410A).
2
2 Functions
2.1. Remote Control
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
3
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
2.2. Indoor Unit
4
2.3. Outdoor unit
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
5
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
3 Product Specifications
Unit CS-HE9DKE CU-HE9DKE
Cooling Capacity kW
kcal/h
BTU/h
Heating Capacity kW
kcal/h
BTU/h
Moisture Removal l/h
Pint/h
Power Source Phase
V
Cycle
Airflow Method OUTLET
INTAKE
2.60 (0.60 - 3.00)
2,240 (520 - 2,580)
8,870 (2,050 - 10,200)
3.60 (0.60 - 6.50)
3,100 (520 - 5,590)
12,300 (2,050 - 22,080)
1.5
(3.2)
Single
230/240
SIDE VIEW TOP VIEW
Air Volume Indoor Air (Lo) m3/min (cfm) Cooling; 5.2 (180)
Heating; 6.3 (220)
Indoor Air (Me) m3/min (cfm) Cooling; 7.9 (280)
Heating; 8.8 (310)
Indoor Air (Hi) m3/min (cfm) Cooling; 10.5 (370) Cooling; 23.8 (840)
Heating; 11.5 (410) Heating; 23.1 (820)
dB (A) Cooling; High 39, Low 26 Cooling; 46
Heating; High 40, Low 27 Heating; 47
Noise Level
Power level dB Cooling; High 50 Cooling; High 59
Heating; High 51 Heating; High 60
Electrical Data Input W Cooling; 510 (120 - 700)
Heating; 690 (115 - 1,720)
Running Current A Cooling; 2.6
Heating; 3.5
Piping Connection Port (Flare piping)
Pipe Size (Flare piping)
EER W/W (kcal/hw), BTU/hw Cooling; 5.10 (4.39), 17.4 COP W/W (kcal/hw), BTU/hw Heating; 5.22 (4.49), 17.8 Starting Current A 3.6
inch inch
inch inch
G ; Half Union 3/8”
L ; Half Union 1/4” G (gas side) ; 3/8”
L (liquid side) ; 1/4”
G ; 3-way valve 3/8”
L ; 2-way valve 1/4”
G (gas side) ; 3/8”
L (liquid side) ; 1/4”
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CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
Unit CS-HE9DKE CU-HE9DKE
Drain Hose
Power Cord Length Number of core-wire
Dimensions Height inch (mm) 11 - 23/32 (298) 21 - 1/4 (540)
Net Weight lb (kg) 24 (11) 79 (36) Compressor Type Involute scroll
Air Circulation Type Cross-flow Fan Propeller Fan
Heat Exchanger Description Evaporator Condenser
Refrigerant Control Device Capillary Tube Refrigeration Oil (c.c) RB68A (400) Refrigerant (R410A) g (oz) 1, 190 (42.0) Thermostat Electronic Control Electronic Control Protection Device Electronic Control Electronic Control Air Filter Material
Inner diameter mm 16 — Length m 0.65
3-core wires × 1.0 mm
Width inch (mm) 34 - 8/32 (870) 30 - 23/32 (780) Depth inch (mm) 7 - 27/32 (199) 11 - 3/8 (289)
Motor Type Brushless (4-poles) Rated Output W 750
Material AS + Glass Fiber 20% P.P
Motor Type Transistor (8-poles) Induction (8-poles)
Input W Rate Output W 30 40
Fan Speed Lo (Cool/Heat) rpm 660 / 750
Me (Cool/Heat) rpm 880 / 950 Hi (Cool/Heat) rpm 1,090 / 1,150 790 / 770
Tube material Copper Copper Fin material Aluminium (Pre Coat) Aluminium (Blue Coated) Fin Type Slit Fin Corrugated Fin Row / Stage (Plate fin configuration, forced draft)
FPI 20 16.5 Size (W × H × L) mm 671 × 322.6 × 30.9 816.9 × 504 × 36.4
Style
1.8 m
3/16 2/24
P.P.
Honeycomb
2
— —
Specifications are subject to change without notice for further improvement.
• •
7
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
Unit CS-HE12DKE CU-HE12DKE
Cooling Capacity kW
kcal/h
BTU/h
Heating Capacity kW
kcal/h
BTU/h
Moisture Removal l/h
Pint/h
Power Source Phase
V
Cycle
Airflow Method OUTLET
INTAKE
3.50 (0.60 - 4.00)
3,010 (520 - 3,440)
11,900 (2,050 - 13,600)
4.80 (0.60 - 7.70)
4,130 (520 - 6,620)
16,400 (2,050 - 26,100)
2.0
(4.2)
Single
230/240
SIDE VIEW TOP VIEW
Air Volume Indoor Air (Lo) m3/min (cfm) Cooling; 6.2 (220)
Heating; 7.8 (280)
Indoor Air (Me) m3/min (cfm) Cooling; 8.4 (300)
Heating; 10.0 (350)
Indoor Air (Hi) m3/min (cfm) Cooling; 11.3 (400) Cooling; 23.8 (840)
Heating; 12.5 (440) Heating; 23.8 (840)
dB (A) Cooling; High 42, Low 29 Cooling; 48
Heating; High 42, Low 33 Heating; 50
Noise Level
Power level dB Cooling; High 53 Cooling; High 61
Heating; High 53 Heating; High 63
Electrical Data Input W Cooling; 850 (120 - 1,050)
Heating; 1,040 (115 - 2,280)
Running Current A Cooling; 4.2
Heating; 5.0
Piping Connection Port (Flare piping)
Pipe Size (Flare piping)
Drain Hose
Power Cord Length Number of core-wire
EER W/W (kcal/hw), BTU/hw Cooling; 4.12 (3.54), 14.0 COP W/W (kcal/hw), BTU/hw Heating; 4.62 (3.97), 15.8 Starting Current A 5
inch inch
inch inch
G ; Half Union 1/2”
L ; Half Union 1/4” G (gas side) ; 1/2”
L (liquid side) ; 1/4”
G ; 3-way valve 1/2”
L ; 2-way valve 1/4”
G (gas side) ; 1/2”
L (liquid side) ; 1/4” Inner diameter mm 16 Length m 0.65
3-core wires × 1.5 mm
1.8 m
2
8
— —
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
Unit CS-HE12DKE CU-HE12DKE
Dimensions Height inch (mm) 11 - 23/32 (298) 21 - 1/4 (540)
Width inch (mm) 34 - 8/32 (870) 30 - 23/32 (780)
Depth inch (mm) 7 - 27/32 (199) 11 - 3/8 (289) Net Weight lb (kg) 24 (11) 82 (37) Compressor Type Involute scroll
Motor Type Brushless (4-poles)
Rated Output W 1,100 Air Circulation Type Cross-flow Fan Propeller Fan
Material AS + Glass Fiber 20% P.P
Motor Type Transistor (8-poles) Induction (8-poles)
Input W Rate Output W 30 40
Fan Speed Lo (Cool/Heat) rpm 740 / 870
Me (Cool/Heat) rpm 920 / 1,050 Hi (Cool/Heat) rpm 1,110 / 1,230 790 / 790
Heat Exchanger Description Evaporator Condenser
Tube material Copper Copper
Fin material Aluminium (Pre Coat) Aluminium (Blue Coated)
Fin Type Slit Fin Corrugated Fin
Row / Stage (Plate fin configuration, forced draft)
3/16 2/24 FPI 20 16.5 Size (W × H × L) mm 671 × 322.6 × 30.9 671 × 322.6 × 30.9
Refrigerant Control Device Capillary Tube Refrigeration Oil (c.c) RB68A (400) Refrigerant (R410A) g (oz) 1,160 (40.9) Thermostat Electronic Control Electronic Control Protection Device Electronic Control Electronic Control Air Filter Material
Style
P.P.
Honeycomb
Specifications are subject to change without notice for further improvement.
• •
9
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
4 Dimensions
4.1. Indoor Unit / Remote Control
10
4.2. Outdoor Unit
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
11
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
5 Refrigeration Cycle Diagram
12
6 Block Diagram
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
13
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
7 Wiring Diagram
7.1. Indoor Unit
14
7.2. Outdoor Unit
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
15
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
8 Electronic Circuit Diagram
8.1. Indoor Unit / Remote Controller
16
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
17
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
8.2. Outdoor Unit
18
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
19
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
9 Operation Details
9.1. Basic Function
Inverter control, which equipped with a microcomputer in determining the most suitable operating mode as time passes, automatically adjusts output power for maximum comfort always. In order to achieve the suitable operating mode, the microcomputer maintains the set temperature by measuring the temperature of the environment and performing temperature shifting. The compressor at outdoor unit is operating following the frequency instructed by the microcomputer at indoor unit that judging the condition according to internal setting temperature and intake air temperature.
9.1.1. Internal Setting Temperature
Once the operation starts, remote control setting temperature will be taken as base value for temperature shifting processes. These shifting processes are depending on the air conditio ner settings and the operation environment. The final shifted value will be used as internal setting temperature and it is updated continuously whenever the electrical power is supplied to the unit.
Table (a): Auto Operation Mode Setting
Cooling/DryHeating -2.0 HeatingCooling/Dry +2.0
Mode Shift: Temperature Shift (°C)
20
Table (b): Outdoor Air Temperature Shifting
Mode: Outdoor Temperature, X (°C): Temperature Shift (°C)
Cooling/Soft Dry 38 X 0.00 0.00
Heating 21 X 0.00 0.00
Table (c): Fan Speed Shifting
Mode: Fan Speed: Temperature Shift (°C) Cooling All +1.25 Soft Dry All +1.0 Heating Lo +1.0
Table (d): Start-Up Shifting
Mode within 60 Minutes from Start-up: Temperature Shift (°C) Cooling/Soft Dry -1.0 Heating +2.0
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
CS-HE9DKE CS-HE12DKE
30 X 38 0.00 0.00 23 X 30 0.00 0.00
X 23 0.00 0.00
17 X 21 0.00 0.00
9 X 17 0.00 0.00
5 X 9 +0.50 +1.00 1 X 5 +1.00 +1.25
X 1 +1.50 +2.00
Hi, Me-, Me, Me+, Auto +0.25 (CS-HE9DKE)
+0.50 (CS-HE12DKE)
9.2. Indoor Power Relay Control
The Power Relay turns on under the following conditions.
1. For three minutes, when plugged in the A/C or the Error Reset button on remote controller is pressed.
2. During Installation Check Mode and following for three minutes after checking.
3. During On-timer sampling and during Preliminary operation.
4. During Operation and following for three minutes after the operation is stopped.
5. During Auto Operation, Test run, Forced Heating or Odour Removal Operation and following for three minutes after the operation is stopped.
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CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
9.3. Room Temperature Control (Compressor Control)
Operating frequency of a compressor is decided according to temperature differen ces between remote controller setting and room temperatures. By adding a relative method, based on current frequency, which gives frequency changes, a room temperature is adjusted.
9.3.1. Cooling Operation
9.3.1.1. Thermostat Control
[Thermostat-ON Tempe rature] = [Intake Air Temperature] -
• •
[Remote Controller Setting Tempe rature] < -1.5°C
[Thermostat-ON Temperature] = [Intake Air Temperature
• •
after 2 minutes] - [Remote Controller Setting Temperature] < -1.5°C
When Room Temperature is below Thermostat-OFF
• •
Temperature for 3 minutes or more, it turns to Thermostat­OFF.
The maximum power is applied only for the first 30 minutes
• •
of the operation, after that, rated power is applied. If the POWERFUL Switch is pressed during operation, the maximum power will be applied for 30 minutes.
Cooling power CS-HE9DKE CS-HE12DKE
Maximum power 3.0kW 4.0kW
Rated power 2.6kW 3.5kW
Minimum power 0.6kW 0.6kW
9.3.2. Dry Operation
9.3.2.1. Thermostat Control
The unit can be operated in the Scrolling Dry Operation by selecting Cooling DRY mode with the DRY button on the remote
• •
controller.
[Thermostat-OFF Temperature] = [Intake Air Temperature] - [Remote Controller Setting Temperature] > -2.0°C
• •
When Room Temperature exceeds Thermostat-OFF Temperature for 3 minutes or more, it turns to Thermostat-OFF.
• •
The fan speed setting is selectable.Five stages manually and one stage automatically (QUIET). (Same as Cooling mode.)
• •
9.3.3. Heating Operation
9.3.3.1. Thermostat Control
[Thermostat-OFF Temperature] = [Intake Air Temperature]
• •
- [Remote Controller Setting Temperature] > +2.0°C
[Thermostat-ON Temperature] = [Intake Air Temperature
• •
after 2 minutes] - [Remote Controller Setting Temperature] < +2.0°C.
When Room Temperature exceeds Thermostat-OFF
• •
Temperature for 3 minutes or more, it turns to Thermostat- OFF.
When operation in rated power continues for 3 minutes or
more, it turns to the maximum power.
Cooling power CS-HE9DKE CS-HE12DKE
Maximum power 6.5kW 7.7kW
Rated power 3.6kW 4.8kW
Minimum power 0.6kW 0.6kW
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CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
9.4. Airflow Direction Control
9.4.1. Horizontal and Vertical Directions
Vertical louver is controlled by remote control: the Vertical Airflow Direction button on the remote controller and by each operation mode, as shown in the table below.
Cooling Operation Mode
Manual Operation Vertical Automatic Operation Powerful-ON
After Powerful is turned on, the louver is
fixed at 26° for 5 minutes or until the Neural Control is stabilized.
Five-level setting is possible with the remote
• •
controller.
The louver swings between the upper limit
• •
and the lower limit.
Manual Operation Vertical Automatic Operation Power-ON (Automatic Operation)
Five-level setting is possible with the remote
• •
controller.
Manual Operation Vertical Automatic Operation Power-ON (Automatic Operation)
Dry Operation Mode
The louver is fixed at 12°.
Ion Operation Mode
After the Neural Control is stabilized, the
louver is fixed at 12°.
The louver is fixed at 12°.
Five-level setting is possible with the remote
controller.
The louver swings between the upper limit
and the lower limit.
23
The louver is fixed at 12°.
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
Manual Operation Vertical Automatic Operation Powerful-ON
Heating Operation Mode
Five-level setting is possible with the remote
• •
controller.
1. When heat exchanger temperature is less than 32°C.
2. When heat exchanger temperature is between 32°C and 56°C.
3. When heat exchanger temperature is 56°C or more.
1. When heat exchanger temperature is less than 32°C.
2. Quick Heating Operation
3. Warm Heating Operation
4. When heat exchanger temperature is 56°C or more.
The vertical louver is closed when the unit is turned off with the remote controller. (Stop position)
The vertical louver is fully opened and move to the setting position when the unit is turned on with the remote controller.
The vertical louver remains at open position when the unit is turned off during operation.
The values in the parentheses ( ) are for the models: CS-HE12DKE.
24
9.4.2. Horizontal Airflow Direction Control
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
Operation
Mode
Cooling
Dry
Ion
Horizontal Automatic Operation Operation for 5 min. after Powerful-ON or
The louver horizontally swings at a fixed
• •
cycle.
Horizontal Automatic Operation Operation for 5 min. after Powerful-ON
The louver horizontally swings at a fixed
• •
cycle.
Horizontal Automatic Operation Operation after Powerful-ON
the Neural Control is stabilized.
The louver horizontally swings at a fixed
cycle.
Heating When heat exchanger
temperature is below 32°C.
When heat exchanger is between 32°C (, incl.) and 56°C (, excl.)
The louver horizontally swings at a fixed
• •
cycle.
Horizontal Automatic Operation Operation after Powerful-ON
When the Neural Control is stabilized.
The louver horizontally swings at a fixed
cycle.
When the Neural Control is not stabilized. In Warm Heating Operation
The louver horizontally swings at a fixed
cycle.
In Quick Warm Operation
When heat exchanger temperature is 56°C or more.
25
CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
9.5. Quiet operation (Cooling Mode / Cooling area of Dry Mode)
A. Purpose
To provide quiet cooling operation at limited fan speed which lower than Manua l Low Fan Speed. (See 9.6 Fan Motor Operation table.)
It improves the operation noise approximately 3dB compared to Manual Low Fan Speed.
• •
B. Control condition
a. Quiet operation start condition
When QUIET button at remote control is pressed.
• •
(QUIET is approved on LED at remote control.)
b. Quiet operation stop condition
One of the following conditions is satisfied, QUIET operation is to be concealed.
• •
1. Repressing QUIET button during quiet operation.
2. Pressing POWERFUL button.
3. Pressing FAN SPEED button, the operation is to be shifted to the selected fan speed.
4. Changing the operation mode to IONIZER only operation.
5. Stopping the operation by OFF/ON button and/or OFF Timer.
9.5.1. Quiet operation under Dry operation (Dry area at Dry Mode)
Automatic Fan Speed (Dry operation)
Manual Fan Speed (Dry operation)
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CS-HE9DKE CU-HE9DKE / CS-HE 12DKE CU-HE12DKE
9.5.2. Quiet operation (Heating)
A. Purpose
To provide quiet heating operation at limited fan speed which lower than Manual Low Fan Speed. (See 9.6 Fan Motor Operation table.)
It improves the operation noise approximately 3dB compared to Manual Low Fan Speed.
• •
B. Control condition
a. Quiet operation start condition
When QUIET button at remote control is pressed.
• •
(QUIET is approved on LED at remote control.)
b. Quiet operation stop condition
One of the following conditions is satisfied, QUIET operation is to be concealed.
• •
1. Repressing QUIET button during quiet operation.
2. Pressing POWERFUL button.
3. Pressing FAN SPEED button, the operation is to be shifted to the selected fan speed.
4. Changing the operation mode to IONIZER only operation.
5. Stopping the operation by OFF/ON button and/or OFF Timer.
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