and wiring ·····························
Wiring/Test run ·························
Checking the load and use condition ·······
Maintenance and inspections/
Assembling of Gear Head ·················
Protective functions/How to clear trip ·······
Troubleshooting ·························
How to use Digital key pad ················
Operating Instruction ···················
Test run (Digital key pad) · · · · · · · · ········
Page
2
4
5
6
7
8
9
10
11
12
13
14
How to copy parameter ···················
Parameters (Default)·····················
LED display ····························
Detail of parameter ······················
Conformance to overseas standard··········
Specifications ····························
Options ··································
Warranty ·································
After-sale service (repair) ·············
Page
16
18
20
21
26
28
30
31
Back cover
Safety precautions
See the following precautions in order to avoid damages on machinery and
injuries among the operators and other people during the operation.
■
The following symbols are used to indicate the level of danger possibly
occurred when you fail to observe the safety precautions.
Indicates a potentially hazardous situation,
!
△
DANGER
which if not avoided will result in death or
serious injury.
Important
!
△
CAUTION
Indicates a potentially hazardous situation,
which if not avoided, will result in minor
injury or physical damage.
■
The following symbols indicate what you must do.
(Shown below is an example of symbols.)
Indicates that the operation is prohibited to do
Indicates that the operation must be done.
!
Do not touch the rotating
part of the motor while
operating.
The failure could result in
injuries.
!
△
DANGER
Do not use in corrosive
atmosphere, flammable
gas atmosphere, or near
combustible substance.
Incompliance could result in
failure.
Do not expose the cables
to sharp objects,
excessive pressing or
pinching forces, and heavy
loads.
The failure could result in
electric shocks, damages,
or malfunction.
Install an external
emergency stop device to
shut down the main power
source in any emergency.
The failure could result in
electric shocks, injuries,
fire, damages or
!
malfunction.
2
Install the product
properly to avoid personal
accidents or fire in case of
an earthquake.
The failure could result in
electric shocks, injuries,
fire, damages or
!
malfunction.
An over-current protection,
earth leakage breaker,
over temperature protector
and emergency stop
device must be installed.
The failure could result in
electric shocks, injuries, or
!
fire.
Make sure to secure the
safety after the earthquake.
Wiring must always be
performed properly and
reliably by a professional
electric worker.
Be sure to ground the
grounding wire of motor.
The failure could result in
electric shocks, injuries, or
!
fire.
△
Do not drive the motor
shaft from the outside.
The failure could result in
fire, electric shocks, or
damages.
Do not hold the cables or
motor shaft when
transporting the motor.
The failure could result in
injuries.
!
Never start and stop the
motor by magnet
contactor, etc. which is
provide on the main line.
The failure could result in
electric shock, injury, fire,
!
malfunction, and damage.
CAUTION
Do not block the
dissipation hole of
brushless inverter.
The failure could result in
fire, electric shocks, or
malfunction.
The failure could result in
damages.
The failure could result in
!
electric shock.
Do not modify, dismantle
or repair the product.
The failure could result in
electric shocks, injuries, or
fire.
Do not place any obstacle
that blocks ventilation
around the motor.
The failure could result
in burns or fire.
Do not touch the motor,
since they become hot.
The failure could result in
burns.
Attach to inflammable
matter such as metal.
The failure could result in
electric shocks, injuries, or
!
fire.
This product should be
treated as an industrial
waste when it is disposed.
Do not approach to the
equipment after recovery
from the instantaneous
stop because they may
restart suddenly.
The failure could result in
injuries.
If trip occurs, remove the
causes of the trip and
secure the safety before
restarting.
The failure could result
in injuries.
!
Maintenance and check
must be performed by an
expert.
The failure could result in
!
injuries and electric shock.
Install a safety device
against idling or locking of
gear head, and leakage of
grease.
The failure could result in
injuries, damages, and
!
contaminations.
Execute the trial-operations
with the motor fixed and a
load unconnected. Connect
a load to the motor after the
successful trial-operations.
The failure could result in
!
injuries.
Use the specified voltage
on the product.
The failure could result in
electric shocks, injuries, or
!
fire.
3
Introduction/Name of each part/Cautions
After unpacking
● Make sure that the model is what you have ordered.
● Check whether the product has been damaged or not during transportation.
If any deficiency should be found, contact the dealer store where you bought this product.
Checking the model of brushless motor
Brushless Motor
Nameplate
Check the
Model Name
MBMC 3A 1 A X A
Series name
Output
3A: 30 W
5A:50 W
9A:90 W
1E:130 W (Rating 30 min)
Check the Serial Number
*
03110001*
Manufacturing
year
(Lower 2 digits of Christian Era)
Name of each part
Model No.
Input
Input Current
Ins. Class
Rated Output
Rated Speed
Rating
Rated output
S1: Continuous rating,
S2: Short time rating
Set specification
FunctionA: Standard
Shaft specification
Structure A: Standard
Input power supply
1:
Single phase
Single phase
2:
Serial Number
Manufacturing month
Power input line
Connector for control signal
* Indicates production in November 2003, serial
Serial Number
(Blank): Console A attached
P: Console A attached
X: For gear head MX8G
Z: For gear head MZ9G
S: Round shaft
AC100 – 120 V
AC200 – 240 V
number 0001.
Control circuit unit
Motor unit
Label of safety precaution is affixed to the product.
O-ring(not attached in
specification of round
shaft)
Oil seal
Precaution for proper use
1. This motor incorporates control circuit. Control circuit is sensitive to temperature and impact, therefore read
this instruction manual carefully for proper installation.
2. This motor is controlled by switching the power element at a high speed.
Therefore, when the motor runs, leaking current may increase, which activates the leakage breaker.
In such a case, use a leakage breaker which is provided with measure against high frequency for inverter.
3. In starting and stopping the motor, use the operation instruction input "I1" or RUN/STOP switch of console A
and digital key pad. When the motor is turned on and off by turning on and off power supply, the life of inner
circuit may be shortened.
4
Installation
Installation
Install the brushless motor properly for preventing failure and accident.
Transport
● Use caution enough in transporting the unit to prevent injury by drop or fall, and avoid damage to
the equipment.
Storage
● Keep the unit indoors in a clean and dry place free from vibration with little change of tempe rature.
● In keeping a gear head alone, direct the output shaft down.
Location
● Location gives great influence upon the life of brushless motor, therefore choose a place in
conformance with the conditions below:
(1) Indoors where the motor is not subjected to rain water and direct sun beam.
(2) Do not use the motor in corrosive atmosphere such as hydrogen sulfide, sulfurous acid, chlorine, ammonia,
sulfur, gas chloride, gas sulfide, acid, alkali, and salt, in the atmosphere of combustible gas, or in the vicinity of
flammables.
(3) Place not exposed to grinding liquid, oil mist, iron powder, and cutting particle.
(4) Well-ventilated place with little moisture, oil, or inundation, and place far from heat source such as a furnace.
(5) Place easy to check and clean
(6) Place free from vibration
(7) Do not use the unit in an enclosed environment. Enclosing may raise the temperature of motor, and shorten
their life.
(Otherwise, grease leaking is possible.)
Caution in Installing Gear Head
● Idling by damaged tooth, locking by bite, grease leakage, and the like are possible on the life end of gear
head. Install a safety device in order to ensure safety even if such trouble should be found.
• Install a device for preventing drop by damaged teeth on a lifter or the like.
• As for application such as opening and closing of door, install a release device against locking by gear bit ing.
• As for food or textile equipment, install an oil pan for measure against grease leakage.
• Do not install an encoder, sensor, contact, etc in the proximity of gear head. If you should install such devices,
take measures against their grease leakage.
• Be sure to perform daily check in order to prevent unexpected accident.
Environmental condition
Item
Ambient
temperature
Brushless motor
Console A, Digital key pad (optional)
Ambient humidity
Storage temperature
Protection
structure
Brushless motor
Console A, Digital key pad (optional)
-10°C - 40°C (free from freezing)
-10°C - 50°C (free from freezing)
85% RH or below (free from condensation)
-20°C - 60°C (free from freezing)
IP65 (excluding output shaft rotating area, and tip of lead)
x This motor conforms to test condition specified in EN standard (EN60529 and
EN60034-5). This motor is not applicable to the use which requires long-term
waterproof performance, such as the case where the motor is always washed
with water.
Condition
Equivalent to IP20
※1
1
*
2
*
VibrationNot greater than 4.9 m/s2(10 – 60 Hz)
AltitudeNot greater than 1000m
*1Ambient temperature is measured at a di st an ce of 5 cm from the motor.
2
Temperature which is acceptable for a short time, such as during transportation.
*
5
Installation/System configuration and wiring
Others
● Oil and water protections
(1) Direct down the lead of cable as far as possible.
(2) Avoid use in such an environment where motor is always exposed to oil and water.
(3) Avoid use with cable immersed in oil and water.
● Cable: stress relieving
(1) Make sure that stress is not applied to the lead or connection of cable due to bending or dead weight.
(2) In installation where the motor moves, fix the cable of motor, incorporate the extension cable
connected beyond in the cable carrier to reduce stress by bending as small as possible.
(3) Allow the bending radius of cable as large as possible.
System configuration/general wiring diagram
The lead wire is 0.5m long.
Magnetic
contactor
Noise filter
NFB
AC power
supply
Console A
(attached, optional)
It allows switching
RUN/STOP and CCW/CW
and setting speed.
Digital key pad
(sold separately)
This is a digital display console.
It enables change of parameter.
(See the use of Digital key pad
on page 12 for detail.)
Gear head
(sold separately)
B1 Series
G Type
Extension cable
(sold separately)
Connector kit
(sold separately)
●Wiring work must always be performed by a professional electric worker.
●Do not turn on power before finishing wiring for avoiding electric shock.
Selection of wiring equipment
● Recommended noise filterOption part number: DVOP3611-5
Manufacturer's part number: SUP-EQ5-ER-6
● Selection of non-fuse breaker (NFB), magnetic contactor (made by Matsushita Electric Works, Ltd),
and electric wire (wiring within equipment)
(See "Adaptation to overseas standard" for compatibility with overseas standard.)
Voltage
Single phase 100V
Single phase 200V
Capacity
(w)
30 - 90
30 - 130
NFB (rated current)
BBC25N(5A)
BBC25N(5A)
Magnetic contactor
(contact structure)
BMFT61041N(3P+1a)
BMFT61042N(3P+1a)
Main circuit/
Grounding wire
0.5(AWG20) 0.13(AWG26)
0.5(AWG20) 0.13(AWG26)
■ Be sure to ground the grounding terminal.
In wiring to power supply (outside of equipment) from NFB, use an electric wire of 1.6 mm
diameter (2.0 mm
2
) or more both for main circuit and grounding. Apply grounding class D (100
ohms or below) for grounding.
(Okaya Electric
Industries Co., Ltd)
Electric wire (mm2)
Control circuit
●Selection of relay
As for use for control circuit such as control input terminal, use a relay for small signal (minimum guarantee
current 1 mA or less) for preventing poor contact. <Reference example> Matsushita Electric Works, Ltd: DS
type, NK type, HC type, OMRON: G2A type
● Control Circuit Switch
When using a switch instead of relay, use one for minute current in order to prevent poor contact.
<Example> Nihon Kaiheiki: M-2012J-G
Wiring
Standard
wiring diagram
Nihon Molex
( )
39-01-2105(5557-10R-210)
<Power input line>
(Connector kit A)
<Control
signal connector>
(Motor side)
10
Black
White
Green/
Yellow
5
6
1
NFB (No-fuse breaker)
Grounding
Rotation
speed
5
4
Control gland
3
2
1
Rotation
direction
Power input
Be sure to ground the
grounding terminal.
External speed setting
Variable resistor 5 kΩ
B characteristics 1/4 W or
above
Operation
stop
Do not tighten the ground
wires together, but
connect them individually.
Connect the terminal to commercial power supply conforming to voltage
specification.
Wire for grounding the motor
Motor runs when "I1" and "GND" are shorted, and stops when they are opened.
CW operation when "I2" and "GND" are shorted, and CCW operation
when they are opened.
Common ground terminal for control signal.
Speed can be set by applying voltage DC0 – 5V.
Input impedance 100 kΩ.
*3
*2
Wire
color
Brown
Red
Orange
Yellow
(Motor side)
Input circuit
Internal
power supply
(+5V)
Output circuit
5+5V
6O1
External speed setting
power supply
*1
Trip output
Power output dedicated when connecting an external variable resistor
(5 kΩ, B characteristics) to FIN input (Cannot be used for any other purpose.)
Trip signal output. *1"L" in trip (Contact ON)
Open collector Vce max: DC30V, Ic max: 50mA
7SCK
8SIN
Digital key pad I/F
Interface for digital key pad
9SOT
10 (N/A)−
*1Function of input/output can be changed by the Digital key pad. Default is shown.
2
Rotation direction is that on motor shaft. When gear head is incorporated, the rotation direction of motor and that of gear output shaft
*
are reversed for some gear reduction ratio. See the allowable shaft torque table on page 8.
(CW: Rotation clockwise when seen from the motor shaft, CCW: Rotation counterclockwise when see from the motor shaft)
3
When resistor and control GND are disconnected in use of external variable resistor, 5V is input to FIN irrespective of setting of
*
variable resistor, and upper speed limit is directed; therefore use caution enough for connecting GND.
■ See the optional connector kit A (DVOP3600) for compatible connector.
In extending the control signal wire, keep it below 5m long, and use wire rod above AWG26 (0.12mm
Photo-coupler
(Do not connect anything.)
FIN characteristics
Preset speed
2
).
(Typical value)
(r/min)
1.5kΩ
I1, I2
(Upper speed limit)
3000
GND
01
Green
Blue
Purple
(Pink)
Gray
White
Black
V
ce max
cmax
I
GND
Inspection prior to test run (Console A)
・ Connect the
Console A
Speed
potentiometer
Power
lamp
RUN/STOP switch
Rotation
direction
selecting
switch
(Check before operation)
(1) Any mistake found in wiring? (2) Input power supply conforms to rating?
(Test run)
When RUN/STOP switch is changed to RUN, the motor rotates, and when the switch is returned to
STOP, the motor stops.
Rotation direction can be changed by rotation direction selecting switch on the side of console.
When the rotation direction is changed in RUN, the motor is inverted suddenly, and the motor may
trip due to some inertia of load.
Rotation speed can be adjusted by the speed potentiometer.
Turn off power when the motor is to be stopped for a long time.
■ When power is turned off with RUN/STOP switch on RUN side, and power is turned on again,
the motor may start again, which is dangerous. In turning on power, always make sure that
the switch is on STOP side.
■
When a gear head is incorporated, rotation direction of gear head output shaft may be inverted
for some gear reduction ratio. See the table of allowable shaft torque on page 8.
DC30V
50mA
0
(Lower speed limit)
0V 0.5V4.5V 5V
FIN input voltage
7
Checking the load and use condition
Check use condition for eternal use of this product. Some use conditions may possibly lead to heating or
damage to the shaft. Fully check use conditions, and use the motor in a permissible range.
Standard life
Standard life is 5,000 hours for the motor equipped with gear head (MB8G and MB9G). Standard life is the same
10,000 hours for motor alone (round shaft). (Standard life of sealing performance of oil seal is 5,000 hours.)
Standard life refers to design life for operation 8 hours per day (service factor: Sf = 1.0) at a normal temperature and
humidity, under uniform load (permissible shaft torque of gear head and rated torque of motor).
Service factor (Sf)
Service factor (Sf) depends on the magnitude of shock of load or operating time. Service factor is shown below
for different load conditions:
Expected of life =
Example of load Type of load
Uniform load
Light shock
Middle shock
Heavy shock
Permissible shaft torque
Required shaft torque TA of gear head can be obtained from service factor and actual load torque T1.
One direction continuous operation
Start, stop, or cam shock
Instantaneous rotation/reverse rotation and instantaneous stop
Middle shock at a high frequency
TA=T1×Sf
Select a gear head and motor to ensure that required torque (continuous) is within permissible shaft torque in
the table below. Here, the torque T1 must not exceed permissible shaft torque TA irrespective of Sf.
Reduction
Model
name
MBMC3A□AXA
MBMC5A□AXA
MBMC9A□AZA
MBMC1E□AZA
ratio
MX8G□B
MX8G□B
MZ9G□B
MZ9G□B
5
0.38
0.64
1.12
1.69
* Rotation direction is the same as that of motor in shaded portion, and reverse for others.
Permissible shaft load
Use the permissible shaft load within the load shown below:
Apply permissible load inertia moment within the value shown below:
(Acceptable value on round shaft applies when stopping operation in free-run stop. In speed reduction stop, the value is 1/4 of
indication below only on round shaft due to regeneration. Set a longer speed reduction time if the inertia is not to be lessened. )
name
MX8G□B
MZ9G□B
Reduction
ratio
5
3.42
16.4
Model
MBMC3A□AXA
MBMC5A□AXA
MBMC9A□AZA
MBMC1E□AZA
Set the acceleration/deceleration time 0.3 seconds or longer.
Maintenance and inspections/Assembling of Gear Head
Assembling of Gear Head
● Preparation before assembling
(1)Compatible gear head described on this instruction manual is MX8G□B (for 30, 50W) and MZ9G□B
(for 90, 130W). Never combine anything other than compatible gear head in use. Failure to observe this
direction may result in malfunction. (□ represents speed reduction ratio.)
(2)Make sure that the O-ring is attached to the bottom of motor flange.
If the gear head is assembled with O-ring floating, it may result in grease leakage.
(3)When grease adheres to the end surface of gear head, wipe off sufficiently.
If the gear head is assembled with grease adhered, it may cause grease to exude.
● Assembling
(1)Direct the motor pinion upward, and make sure that the relation between direction of motor lead wire
and output shaft matches with the equipment.
(2)Turn the motor pinion finely clockwise and counterclockwise for assembling, ensuring that the tip of
motor pinion does not hit the tooth of gear head.
(3)In installing the motor and gear head to the mating equipment, use "mounting screws" attached to the
gear head, tighten them sufficiently to eliminate clearance
between the motor flange surface and gear head end
surface while paying attention to bite of O-ring.
Recommended tightening torque is shown below:
Mounting
Angle
dimension
Type of
gear head
Screw
size
Tightening torque
Mounting
pitch
diameter
□80MX8GM52.45N・m94mm
□90MZ9GM62.94N・m104mm
Motor
pinion
O-ring
Output shaft
Gear head
Flange
Note) Excessive force to assemble the motor and gear, or damage to the tip of
motor pinion or tooth of gear head may generate abnormal noise or reduce the life.
Maintenance and inspection
Routine maintenance and inspection are essential for proper and satisfactory operation of
the motor.
Notes to Maintenance/Inspection Personnel
● Power-on/off operations should be done by the operators themselves for ensuring safety in checking.
● Do not touch the motor while power on.
● In performing the measuring insulation resistance, remove all connections. Measuring insulation
resistance with connection can cause motor failure.
Maintenance/ Inspection item
Maintenance/
Check item
Input voltageVoltmeter Must be within ±10% of rating.
Input currentAmmeter Must be within rated input current described on nameplate.
Insulation
resistance
Noise
Inspection
procedure
Insulation
resistance
tester
Hearing
Condition
Measure the insulation resistance of motor with 500V Megger. It must be above 1Mohm.
Measuring position: Between power input line (L1, L2) and grounding wire
Noise level must not be different from the usual level. In addition, abnormal noise
such as rumbling noise must not be heard.
VibrationBy hand Free from abnormal vibration.
Grease
leakage
Installation
bolt
Use
environment
By sight
Torque wrench
By sight
Check that periphery of motor or gear head is not wet by grease or oil. Protect them with
a cover etc. in application which is deteriorated by grease leakage.
Check for loosening of bolt, and tighten additionally as necessary.
Check the ambient temperature and humidity, and make sure that dirt, dust, or foreign
substance is not found.
Make sure that the opening of brushless inverter is free from lint.
Be sure to contact our service division or sales agent for disassembling and repairing of the motor.
9
Protective functions/How to clear trip
Protective functions
■ When the protection fu nction is activated, motor stops and trip signal output turns on.
Description of trip can be displayed only when the Digital key pad (option) is connected.
Protection function works even when the Digital key pad is not connected, but it is not displayed.
Protective itemDescription
When the internal DC voltage is below specified value,
operation is stopped; when voltage is recovered, operation
Undervoltage warning
(default)
Undervoltage error
Overload warning
(Electronic thermal)
Overload error
(Electronic thermal
relay)
Overcurrent error
Overvoltage error
User
parameter error
System
parameter error
System error
Sensor error
Overspeed error
Overheat error
Setting change
warning
is started again. (This is not trip, and no trip output is
made.)
The motor trips when internal DC voltage is below
specified value only if trip is set by parameter 50.
100V product: Approx DC100V,
200V product: Approx DC200V
When load factor exceeds specified value, the electronic
thermal relay operates and monitor display flashes.
It is a warning for electronic thermal trip.
30-90W: 100%
130W : 80%
The motor trips when motor torque is output continuously
above specified value.
30-90W: 115%
130W : 105%
The motor trips when the motor current exceeds specified
current.
The motor trips when internal DC voltage (voltage of
smoothing function of power supply) rises and exceeds
specified value.
Product of 100V: Approx DC200V,
Product of 200V: Approx DC400V
Parameter data saved in EEPROM is abnormal.
Internal parameter data saved in EEPROM is abnorma l. Failure is possible.
The motor trips when trouble of control microcomputer is
detected.
The motor trips when trouble of CS sensor signal is
detected.
The motor trips when rotation speed (actual speed)
exceeds specified value.
Approx 4500r /min
The motor trips when the temperature in control section
rises above specified value.
Approx 105℃
The motor trips when any important parameter such as
" 30 Run command selection" is changed
Investigate the condition of wiring and circumstances of
power supply.
Reduce the load.
Check the load factor in monitor mode.
Investigate the cause of overload, and reduce the load,
change the operating pattern by making acceleration
and deceleration time longer, or apply design to increase
the capacity of motor.
Excessive acceleration/deceleration setting or gain
setting is possible. Set the longer
acceleration/deceleration time and the smaller gain.
If this trip should occur as soon as the unit is started,
failure is possible.
If the motor should trip in running, too short deceleration
time is one of the causes. Adjust deceleration time. No
measure can be taken in continuous regenerative
operation such as lowering.
Check all parameters again and set them again. If this
protection works frequently, failure is possible
①Malfunction due to external noise is possible.
Investigate for noise source in the vicinity and
eliminate such source.
②Internal circuit may be in failure.
Ensure that the actual speed does not exceed rated
rotation speed, such as overshooting by unmatching
between load and gain.
Check the ambient temperature and cooling condition of motor.
Check the load factor.
If the ambient temperature is low enough, and the protection
occurs soon after power-on, failure is possible.
This is not abnormal. Trip reset in order to make change
effective.
Measure
Display on
Digital key pad
L
E-LV
5-digit LED
flashes.
THr
E-OC
E-OV
E-UPr
E-SPr
Err
E-CS
E-OS
E-OH
CAU
How to clear trip
If the motor should trip, eliminate the cause and use any of the procedures [1] – [3] below for clear.
[1] Turn off power, and when power LED has gone out, turn on po wer again.
[2] Press the switch and of the Digital key pad simultaneously for one second or more with present trip
>>
>>
state displayed.
[3] Input the trip reset signal.
(When F-r or r-F is chosen in " 33 I1/I2 function selection", enter "I1" and "I2" at the same time; when F-rST or
r-rST is chosen, enter "I2" for trip reset.
Trip reset signal, when continued to be input, is designed to become ineffective in order to prevent inadvertent
restarting. Enter trip reset signal only when necessary.)
Note: As for overcurrent error E-OC , sensor error E-CS , System error Err , and user parameter error E-Upr , reset
them by turning off power as shown in [1] above. No other procedure is effective.
(Caution) In clear trip, be sure to find and remove the trip factor before clear.
10
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