PA Industries SRF-100, SRF-125, SRF-200, SRF-300, SRF-400 Installation Manual
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ULTRA EDGE SEQUENTIAL SERVO ROLL FEED |
6/3/2002 |
TABLE OF CONTENTS |
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DESCRIPTION |
PAGE |
1 INSTALLATION............................................................................................................................................ |
3 |
1.1 MECHANICAL INSTALLATION ......................................................................................................... |
3 |
1.2 ELECTRICAL INSTALLATION........................................................................................................... |
5 |
1.3 LOADING THE FEED (PRESS APPLICATION) ............................................................................. |
6 |
1.4 LOADING THE FEED (PUNCHING BENCH APPLICATION) ...................................................... |
7 |
1.5 USING A BACKUP MOVE .................................................................................................................. |
7 |
1.6 RUNNING THE FEED ......................................................................................................................... |
8 |
2 PNEUMATIC PILOT RELEASE................................................................................................................. |
9 |
3 MAINTENANCE ........................................................................................................................................ |
11 |
4 ROLL FEED PARTS LIST ........................................................................................................................ |
12 |
WARNING ...................................................................................................................................................... |
15 |
SAFETY PROGRAM .................................................................................................................................... |
15 |
WARRANTY................................................................................................................................................... |
15 |
2
ULTRA EDGE SEQUENTIAL SERVO ROLL FEED |
6/3/2002 |
1 INSTALLATION
1.1 MECHANICAL INSTALLATION
The Ultra Edge Sequential Servo Roll Feed is supplied with an adjustable mounting bracket. The feed should be securely mounted to the press frame. (A transition bracket is sometimes required in certain applications.) The feed should be centered, square, and perpendicular to the pass line of the press. It should be mounted at a height that will accommodate the appropriate die sets. The feed has a pass line height adjustment of ±1.2 inches. (Note: The centerline of the Feeder is NOT the centerline of the rolls.) Refer to FIGURE 1 for dimensions.
The feeder may be used to push or pull strip stock through the die.
If pilot locating pins are used in your die sets, the optional mechanical roll release bracket should be attached to the press ram. It must be mounted in such a way as to provide roll release at the proper time and be adjustable for different die sets.
If the optional electro-pneumatic piloting is used, another cam switch will be necessary for controlling feed roll opening and closing.
FIGURE 1
3
ULTRA EDGE SEQUENTIAL SERVO ROLL FEED |
6/3/2002 |
MOUNTING HOLE DIMENSIONS
ENGLISH-INCHES
DIMENSION |
SRF-100 |
SRF-125 |
SRF-200 |
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SRF-300 |
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SRF400 / 500 / 600 |
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A |
1.18 |
1.97 |
|
1.97 |
|
1.97 |
|
1.97 |
B |
1.97 |
3.15 |
|
3.94 |
|
3.94 |
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3.94 |
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C |
3.94 |
6.30 |
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7.87 |
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7.87 |
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7.87 |
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D |
- |
- |
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- |
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5.91 |
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TAP |
M14 |
M16 |
M16 |
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M16 |
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M16 |
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E MIN. |
2.2 |
2.4 |
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2.4 |
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2.4 |
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2.4 |
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PASS LINE |
+2 |
+2.4 |
|
+2.4 |
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+2.4 |
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+2.4 |
ADJUSTMENT |
-0.0 |
-0.0 |
|
-0.0 |
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-0.0 |
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-0.0 |
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WIDTH OF |
9.72 |
12.13 |
14.88 |
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18.82 |
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22.76 / 26.69 / 30.63 |
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MTG. PLATE |
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METRIC- ( MM ) |
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DIMENSION |
SRF-100 |
SRF-125 |
SRF-200 |
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SRF-300 |
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SRF400 / 500 / 600 |
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A |
30 |
50 |
|
50 |
|
50 |
|
50 |
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B |
50 |
80 |
|
100 |
|
100 |
|
100 |
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C |
100 |
160 |
200 |
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200 |
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200 |
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D |
- |
- |
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- |
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- |
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150 |
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|||
TAP |
M14 |
M16 |
M16 |
M16 |
M16 |
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E MIN. |
55 |
60 |
|
60 |
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60 |
|
60 |
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PASS LINE |
+50 |
+60 |
+60 |
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+60 |
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+60 |
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ADJUSTMENT |
-0.0 |
-0.0 |
-0.0 |
|
-0.0 |
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-0.0 |
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WIDTH OF |
247 |
308 |
378 |
|
478 |
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578 / 678 / 778 |
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MTG. PLATE |
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FIGURE 2
4
ULTRA EDGE SEQUENTIAL SERVO ROLL FEED |
6/3/2002 |
1.2 ELECTRICAL INSTALLATION
The Ultra Edge Sequential Servo Roll Feed has been designed to make electrical connections quickly and easily. All that is required is a "clean" 110 VAC (220 VAC for CE models) single-phase 15-ampere source that must be connected to the corresponding terminal blocks (main disconnect switch – for CE models). It is recommended that #12 MTW (Machine Tool Wire) be used for the primary power supply input.
The inputs and outputs to your process equipment (press, punching bench, etc,.) control (i.e. Emergency Stop, Feed Cam Signal /Feed signal, Reset Cam Signal/Reset signal, Pilot Release Cam Signal,) must also be connected for proper operation.
The motor connects by factory installed "ITT Industries, Cannon ®" (Twist Lock) Quick connectors. For more detailed wiring information, refer to Electrical Schematic:
A-18219-06 – Ultra Edge Sequential-US-standard.
IMPORTANT!
A #12 MTW GROUNDING CONDUCTOR MUST BE INSTALLED FOR PROPER MACHINE GROUNDING.
NOTE:
All connections should be made in accordance with National Electrical Code (NEC) requirements and must comply with all local ordinances.
NOTE:
A word about electrical “noise” - Most pressroom environments contain considerable electrical noise. It is emitted from electro-mechanical press relays, contacts, and solenoids. While the Ultra Edge Sequential Servo Roll Feed has been designed to minimize “self generated” electrical noise, it is difficult to provide protection for all applications. If erratic system behavior is experienced, then the source of the "noise" must be suppressed with either a resistive/capacitive type of suppressor on AC coils, or “Avalanche” type diodes on DC coils.
NOTE:
The Ultra Edge Sequential Servo Roll Feed is fully protected by line circuit breakers.
NOTE:
The electrical control enclosure is supplied with a stand/support, which may be placed in any convenient location. The enclosure may also be mounted in any fixed location as long as the cabling is adequate to reach the feed. It is not recommended that the electrical enclosure be mounted directly to the press. The vibrations caused by the punch press can result in damage to the control system
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