PACE ST 145 Service Manual

Operation and Maintenance Manual for the

SODRTEK

ST 145 Desoldering System

P/N 5050-0535

TITLE PAGE

General Information

Introduction...........................................................................................................3

Specifications .......................................................................................................3

Parts Identification................................................................................................4

Safety.............................................................................................................................5

Safety Guidelines.................................................................................................5

System Set-Up...............................................................................................................6

Tip & Tool Stand......................................................................................................6

Handpiece Connection............................................................................................6

TEKLINK..................................................................................................................6

System Power Up ..........................................................................................................7

Set-Up Mode..................................................................................................................7

Introduction...........................................................................................................8

Entering Set-Up Mode..........................................................................................8

Password..............................................................................................................8

Temperature Scale...............................................................................................8

Temperature Limits ..............................................................................................8

Offset Constant ....................................................................................................9

Temperature Setback...........................................................................................9

Auto Off ...............................................................................................................10

Temperature Display Impedance........................................................................10

Exiting Set-Up Mode ...........................................................................................10

Heater Burn In Procedure.............................................................................................10

Quick Start Procedure...................................................................................................11

Operation.......................................................................................................................13

Auto Tip Temperature Compensation and Offset ...............................................13

Password.............................................................................................................13

LED Display Normal Operation...........................................................................13

LED Display Temperature Adjust Mode..............................................................14

Vacuum Pump Operation....................................................................................14

Handpiece Vacuum/Pressure..............................................................................14

Temperature Setback Mode................................................................................16

Auto Off Safety System Mode.............................................................................17

LED Display Accuracy.........................................................................................17

LED Message Codes ..........................................................................................17

Corrective Maintenance................................................................................................18

Power Source......................................................................................................18

Handpieces..........................................................................................................18

Factory Settings............................................................................................................19

Definitions......................................................................................................................19

Packing List...................................................................................................................20

Spare Parts...................................................................................................................20

Service ..........................................................................................................................20

Limited Warranty Form..................................................................................................21

Contact Information.......................................................................................................22

General Information

Introduction

Thank you for purchasing the PACE SODRTEK

model ST 145 Analog Desoldering System. This manual will provide you with the information necessary to properly set up, operate and maintain the ST 145.

The ST 145 system is available in either 115 VAC or 230 VAC versions, which incorporates a highly responsive SensaTemp (closed loop) control system providing up to 80 Watts of total power to a single output channel. The 230 VAC version system bears the CE Conformity Marking, which assures the user that it conforms to EMC 89/336/EEC.

The 115 VAC version systems conform to FCC Emission Control Standard, Title 47, Subpart B, Class A. This standard is designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

Specifications

System Power Source Power Requirements

ST 145 Operates on 97-127 VAC, 50/60Hz, 120 Watts maximum at

115 VAC, 60Hz

ST 145E Operates on 197-253 VAC 50/60Hz, 120 Watts maximum at

230 VAC, 50Hz

Temperature Specifications

Handpieces Tip Temperature Range: 204 to 455°C (400 to 850°F) nominal.

Temperature Stability: ±1.1°C (±2°F) at idle from set tip temp.

NOTE: Actual minimum and maximum Operating Tip Temperatures may vary depending on Handpiece, Tip Selection and application.

Vacuum And Air

Measurements at front panel Vacuum and Controllable Pressure Ports. Vacuum Rise Time: ------- 150 ms average.

Vacuum: ............................ 51 cm Hg. (20 in. Hg.) (nominal)

Pressure: .......................... 1.44 Bar (21 P.S.I.) (nominal at MAX setting)

Air Flow: ........................... 6 SLPM (0.22 SCFM) maximum

EOS/ESD Specifications

The specifications shown below apply except on "Soft Ground Systems" which have a 1meg ohm current limiting resistance and a label placed on the power source front panel referring to EN 100015-1.

Tip-To-Ground Resistance: Less than 2 ohms. AC Leakage: Less than 2 Millivolts RMS from 50Hz to 10MHz. Transient Level: Less than 500mV peak, out to 100MHz.

Parts Identification

Switc

ram Key

Pro

Key

Scroll U

Power Switch

AC Power Receptacle/Fuse Holder

LED Display

Scroll Down Key

Earth Ground Rece

Power Rece

tacle

HiFlo Vacuum Port

HiFlo Pressure Port

LoFlo Pressure Port

LoFlo Vacuum Port

Illuminated LoFlo Pump

TEKLINK Rece

Fuse

tacle

Safety

Safety Guidelines

The following are safety precautions that personnel must understand and follow when using or servicing this product.

1. POTENTIAL SHOCK HAZARD - Repair procedures on PACE products should be performed

by Qualified Service Personnel only. Line voltage parts may be exposed when the equipment is disassembled. Service personnel must avoid contact with these parts when troubleshooting the product.

2. To prevent personnel injury, adhere to safety guidelines in accordance with OSHA and other

applicable safety standards.

3. SensaTemp handpiece heaters and installed tips are hot when the handpiece is powered on

and for a period of time after power off. DO NOT touch either the heater or the tip. Severe burns may result.

4. PACE Tip & Tool Stands and handpiece cubbies are designed specifically for use with the

associated handpiece and houses it in a manner that protects the user from accidental burns. Always store the handpiece in its holder. Be sure to place the handpiece in its holder after use and allow for cooling before storing.

5. Always use PACE systems in a well ventilated area. A fume extraction system such as those

available from PACE are highly recommended to help protect personnel from solder flux fumes.

6. Exercise proper precautions when using chemicals (e.g., solder paste). Refer to the Material

Safety Data Sheet (MSDS) supplied with each chemical and adhere to all safety precautions recommended by the manufacturer.

System Set-Up

Set up the ST 145 system using the following steps and associated drawings.

1. Store the shipping container in a convenient location. Reuse of these

containers will prevent damage if you store or ship your system.

2. Place the Power Switch in the “OFF” or “0” position.

Tip & Tool Stand

The Tip & Tool Stand can be mounted to the power source. If the system will be placed on the workbench, this is recommended. If the ST 145 is to be mounted under the workbench or shelf, the Tip & Tool Stand should not be mounted to the power source.

1. To attach the stand to the power source: a) Insert the 2 Mounting Screws (head first) into the

power source mounting slots (plastic case shown). Slide the screws toward rear of the power source.

b) Place the Tip & Tool Stand beside the power source. Insert ends of the 2 Mounting Screws into the 2 Tip & Tool Stand mounting holes as shown.

c) Install a Thumb Nut onto the end of each Mounting Screw and tighten Thumb Nuts.

2. Place the handpiece into its Tip & Tool Stand.

Handpiece Connection

Connect the handpiece connector plug into the Power Receptacle in the following manner.

1. Align guide on connector with slot on power receptacle.

2. Insert connector into power receptacle.

3. Turn the connector housing clockwise to lock in place.

CAUTION: Ensure that only one air hose is connected to the

VACUUM or controllable PRESSURE port at one time. Attachment to both ports

simultaneously will cause deterioration in performance.

TEKLINK

TEKLINK Receptacle

The TEKLINK receptacle located on the back panel of the power supply allows you to interface the VACUUM and PRESSURE features of your ST 125/145 with the SODRTEK ST 25/45 system. This feature gives you the freedom to operate air-controlled handpieces (SX-70/80, TP-65, or TJ-70/80) from an ST 25/45 system through the VACUUM and PRESSURE ports of your ST 125/145. To link your ST 125/145 system to the ST 25/45 system, perform the following procedure.

1. Place the ST 25/45 system adjacent to (side by side) or stacked on top of your ST 125/145 system.

2. Use the TEKLINK cable (sold separately) to connect the systems together. The TEKLINK Receptacle is located on the back panel of each power supply.

3. Ensure the VisiFilter assembly is connected to either the ST 125/145 VACUUM Port.

4. Connect the air hose of the handpiece being used, to either the VisiFilter assembly or the controllable PRESSURE port.

The TEKLINK Remote Box (sold separately) allows the connection of up to three ST 25/45 systems in any combination.

NOTE: Systems connected together through the TEKLINK system must be used and controlled by a

single operator. Any attempt to operate by more than one individual can create a hazardous condition and will cause deterioration in performance.

System Power Up

1. Insert the female end of the power cord into the AC Power Receptacle on the rear panel of the power source.

2. Plug the prong end (male end) of the power cord into an appropriate 3 wire grounded AC supply receptacle.

CAUTION: To insure operator and ESD/EOS safety, the AC power supply receptacle must be

checked for proper grounding before initial operation.

Set-Up Mode

PACE recommends that you not read the “Set-Up Mode” section until after you feel comfortable with system operation. Please read the following “Operation" section thoroughly before changing the system settings.

Introduction

The menu driven LED Display of the ST 145 system in the Set-Up Mode allows you to easily customize your system. No calibration adjustments are necessary to maintain the accuracy of the system. In Set-Up Mode, you can:

1. Enter, remove or change a Password.

2. Set the Default Temperature scale to °F or °C as desired.

3. Change the Upper and Lower Temperature limits.

4. Enter a Temperature Offset Constant (Auto Tip Temperature Compensation).

5. Enable or disable the Temperature Setback feature and adjust the timeout period (if

enabled).

6. Enable or disable the Auto Off feature and adjust the time-out period (if enabled).

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