PACE NF 50, NF 100 Service Manual

NF 50 & NF 100
Nitrogen Farm
MANUAL NO. 8881-0100
REV. A
TABLE OF CONTENTS
Introduction …………………………………………………………... 3
Specification ……………………………………………………………. 4
Parts Identification…. …………………………………………………… 5
Safety/features…………………………………………………………… 6
Set-Up/Start-Up………………………………………………………….. 7
Maintenance/Filter Replacement ………………………………………. 8
Spare Parts ……………………….……………………………………... 9
PACE Worldwide Warranty……………………………………………... 10
Equipment Warranty Registration ………………………………………… 11
READ THE SAFETY AND APPLICATIONS INFORMATION SECTION IN THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY BEFORE INSTALLING AND USING YOUR NITROGEN FARM SYSTEM.
CAUTION
Use of this Manual
This manual will provide the user with the basic information to properly operate and maintain the PACE NF 50 & NF 100 Nitrogen Farm. If you encounter any difficulty operating your system or have any questions, call your local authorized PACE dealer or contact PACE Applications Engineering directly at the United Kingdom Office on: Tel. (44) 01908 277666, Fax (44) 01908 277777, or PACE Technical Support at the U.S. Office on: Tel: (301) 490-9860, Fax (301 490-0193.
The compact, high performance single station N² generator (NF 100) will generate Nitrogen Gas at a maximum concentration level of 99.9%. This system should be used in conjunction with NF 50 N² Flow Control Unit. The NF 50 & NF 100 represents the latest technology in affordable Nitrogen Generation.
FAILURE TO COMPLY WITH THE APPLICATION AND MAINTENANCE GUIDELINES, FILTER REPLACEMENT SCHEDULES, MONITORING RECOMMENDATIONS AND SAFETY GUIDELINES CONTAINED HEREIN AND IN OTHER RELEVANT PRODUCT SAFETY LITERATURE (I.E., MATERIALS SAFETY DATA SHEETS) PROVIDED WITH THE SUBSTANCES AND EQUIPMENT COULD RESULT IN RISK OF SERIOUS INJURY, FIRE OR EXPLOSION.
WARNING
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Introduction
Lead Free solders do not behave or look like their lead containing counterparts. As our industry changes over to Lead Free solders, individual PCB assemblers will need to address several issues relating to hand soldering & rework. These issues include:
Higher melting temperatures - which mistakenly lead to operators increasing equipment
operating temperatures. Higher operating temperatures do not make the process quicker; they can actually slow it down.
Poor wetting and spreading properties — Additional time is required when working with Lead
Free solders, they do not spread or wet like lead containing solders do. Operators must slow down.
Difficult to work with — Bridging and insufficient solder defects are common, even for
experienced operators, leading to operator frustration and poor quality.
Dull grainy finish — makes inspection difficult.
The use of nitrogen assisted soldering equipment helps to mitigate the problems associated with using Lead Free solders. Nitrogen helps on two fronts. First, it creates an inert environment around the soldering tip, reducing the potential for the tip to oxidize. Second, it assists in the soldering process at the PCB level by purging oxygen from the immediate area which reduces or eliminates the formation of oxidation on the work site. This not only reduces the amount of flux that is required, but also helps to improve wetting, spreading and leaves a finish that is shinier and less grainy.
PACE’s nitrogen assisted soldering systems pass the nitrogen through or around the heater before it is directed to the work site. This “pre-heats” the immediate area which can also help to reduce thermal shock to the component leads and to components themselves. Pre-heating also allows for the use of lower, safer and more effective soldering temperatures.
The compact high-performance Single Station N² Generator (NF 100) will generate nitrogen gas at a maximum concentration level of 99.9%. The NF 100 should be used in conjunction with the NF 50 N² Flow Control Unit.
Environmental Specifications
Ambient operating temperature 0ºC to 50º (32ºF to 122ºF) Storage temperature -40ºC to 125ºC (-40ºF to 257ºF) Ambient operating humidity 90% relative humidity max non-
condensing
Storage humidity 90% relative humidity max non-
condensing
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Specifications
NF 50 N² Flow Control Unit NF 100 Single Station N² Farm
8110-0050 8110-0100 Max N² Flow Rate N/A *9.2 L/min
Max No of Soldering Stations N/A 1
Max Input Air Pressure N/A 7 bar/101.5 psi Power Source No Electrical Power Required No Electrical Power Required Outline Dimensions 100x90x150mm (4"x3.5"x6") 100x90x300mm (4"x3.5"x12") Weight 0.5Kg (1.1 lbs) 2Kg (4.4 lbs)
*This figure is based on 90% nitrogen enriched airflow at 7 bar/101.5 psi, temp 25ºC
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