Omron ZFV Color, ZFV-SC10, ZFV-SC50, ZFV-SC50W, ZFV-SC90 Datasheet

ZFV

C-1ZFV

Smart Vision Sensors

ZFV Color Series

Ordering Information

Models

Sensor Heads

Amplifier Units ZFV Color Series

Accessories ZFV Color Series (order separately)

Data Storage Units

Controller Link Unit

Sensor Head Extension Cable

Panel-mounting Adapter

External Lighting

Appearance Type Setting distance Sensing area Model

Narrow View 34 to 49 mm (variable) 5 × 4.6 mm to 9 × 8.3 mm (variable)

ZFV-SC10

Standard View 31 to 187 mm (variable) 10 × 9.2 mm to 50 × 46 mm (variable)

ZFV-SC50

Wide View 66 to 141 mm (variable) 50 × 46 mm to 90 × 83 mm (variable)

ZFV-SC90

Ultra-wide View 114 to 226 mm (variable) 90 × 83 mm to 150 × 138 mm (variable)

ZFV-SC150

Appearance Power supply Output type Model

24 VDC

NPN ZFV-CA40

PNP ZFV-CA45

Appearance Power supply Output type Model

24 VDC

NPN ZS-DSU11

PNP ZS-DSU41

Appearance Model

ZS-XCN

Cable length Model

3 m ZFV-XC3B

*1

*1.

ZFV-XC3BR Robot Cable is also available.

8 m ZFV-XC8B

Appearance

Model ZS-XOM1 ZS-XPM2

First Unit

Additional Units
(for expansion)

Typ e Model

Bar Lighting ZFV-LTL01
Bar Double Lighting ZFV-LTL02
Bar Low-angle Lighting ZFV-LTL04
Light Source for Through-beam Lighting ZFV-LTF01

C-2 Vision Systems

Specifications

Sensor Heads

Item ZFV-SC10

(Narrow View)

ZFV-SC50/SC50W

(Standard View)

ZFV-SC90/SC90W

(Wide View)

ZFV-SC150/SC150W

(Ultra Wide View)

Setting distance (L)

34 to 49 mm (variable) 31 to 187 mm (variable)

67 to 142 mm (variable) 115 to 227 mm (variable)

Detection range (H × V)

5 × 4.6 mm to 9 × 8.3 mm
(variable)

10 × 9.2 mm to 50 × 46 mm

(variable)

50 × 46 mm to 90 × 83 mm
(variable)

90× 83 mm to 150 × 138 mm
(variable)

Relation between setting
distance and
detection range

Built-in lens

Focus: f15.65

Focus: f13.47 Focus: f6.1

Object lighting method

Pulse lighting

Object light source

8 white LEDs 36 LEDs 20 white LEDs 72 white LEDs

Lightning I/F (Option)

None Yes None

Sensing element

1/3-inch CCD

Shutter

Electronic shutter, shutter time: 1/500 to 1/8,000

Power supply voltage

15 VDC (Supplied from
Amplifier Unit.)

15 VDC, 48 VDC (Supplied from Amplifier Unit.)

Current consumption

Approx. 200 mA Approx. 350 mA [15 V: approx. 150 mA, 48 V: approx. 200 mA]

(Including the current consumed when external light is connected)

Dielectric strength

1,000 VAC, 50/60 Hz for 1 min

Vibration resistance
(destructive)

10 to 150 Hz, 0.35 mm single amplitude, 10 times each in X, Y, and Z directions for 8 min

Shock resistance
(destructive)

150 m/s2, three times each in six directions (up/down, left/right, forward/backward)

Ambient temperature

Operating: 0 to +40 °C, Storage: –25 to +65 °C (with no icing or condensation)

Ambient humidity

Operating and storage: 35% to 85% (with no condensation)

Ambient atmosphere

Must be free of corrosive gas.

Connection type

Prewired, Standard cable length: 2 m

Degree of protection
(

IEC 60529)

IP65 ZFV-SC___: IP65

ZFV-SC___W: IP67

Material

Case: ABS, Mounting bracket: PBT

Weight

Approx. 200 g
(including mounting bracket
and cord; packaged
condition: approx. 300 g)

Approx. 270 g
(including mounting bracket
and cord; packaged
condition: approx. 350 g)

Approx. 300 g
(including mounting bracket
and cord; packaged
condition: approx. 380 g)

Approx. 600 g
(including mounting bracket
and cord; packaged
condition: approx. 780 g)

Accessories

Mounting bracket
ZFV-XMF (1),
Ferrite core (1),
Instruction sheet

Mounting bracket
ZFV-XMF2 (1),
Ferrite core (2),
Warning label (1)
Instruction sheet

Mounting bracket
ZFV-XMF2 (1),
Ferrite core (2),
Warning label (1)
Instruction sheet

Ferrite core (2),
Instruction sheet

LED class

*1

Class 1 Class 2 Class 2 Class 1

*1.

Applicable standards: IEC60825-1: 1993 +A1:1997 +A2:2001, EN60825-1:1994 +A:2002 +A:2001

Detection

range

(V)

(H)

Setting distance (L)

49 mm

34 mm

5 mm 9 mm

Detection range(H)

10 mm

187 mm

31 mm

50 mm

Setting distance (L)

Detection range (H)

50 mm

142 mm

67 mm

90 mm

Detection range (H)

Setting distance (L)

90 mm

227 mm

115 mm

150 mm

Detection range (H)

Setting distance (L)

ZFV

C-3ZFV

Amplifier Units

Item ZFV-CA40 ZFV-CA45

Output specifications NPN open collector, 30 VDC 50 mA max.,

residual voltage 1.2 V max.

PNP open collector, 50 mA max.,
residual voltage 1.2 V max.

Input
specifications

ON Short-circuited with 0 V terminal or 1.5 V or less Supply voltage short-circuited or within supply

voltage -1.5 V max.

OFF Open (leakage current 0.1 mA max) Open (leakage current 0.1 mA max)

Serial I/O USB2.0 1 port, full-speed (12 Mbps) MINI-B

RS-232C 1 port, 115,200 bps max.
Inspection items PATTERN, AREA, HUE (Color), WIDTH, POSITION, COUNT, BRIGHT, CHARA
Teaching area Rectangular, one area
Teaching area size • PATTERN, BRIGHT: Any rectangular area (256 × 256 max.)

• AREA, HUE (Color), WIDTH, POSITION, COUNT, CHARA: Any rectangular area (full screen max.)
Sensing area Full screen
Resolution 468 x 432 (H x V) max.
Bank switching Supported for 8 banks.
Image input interval 13 ms (Standard), 8 ms (1/2 for partial scan), 5 ms (1/4 for partial scan)
Other functions Control output switching: ON for OK / ON for NG, ON delay / OFF delay, One-shot output, "ECO" mode
Output signals (1) Control output (OUTPUT)

(2) Enable output (ENABLE)
(3) Error output (ERROR)

Input signals (1) Sync measurement input (TRIG)/Continuous measurement input (TRIG); switched by menu

(2) Bank selection inputs (BANK1-3)

(3) Workpiece still teaching (TEACH)/ Workpiece moving teaching (TEACH); switched by menu
Sensor head interface Digital interface
Image display 1.8 inch TFT ccolor LCD (Display dots: 557 x 234 pix)
Indicators • Judgment result indicator (OUTPUT, Color: orange)

• Inspection mode indicator (RUN, Color: green)

• Error indicator (ERR, Color: red)

• Ready status indicator (READY, Color: blue)

Operation interface • Cursor keys (up, down, left, right)

• Setting key (SET)

• Escape key (ESC)

• Operating mode switching (slide switch)

• Menu switching (slide switch)

• Teaching/Display switching key (TEACH/VIEW)

• Function keys (A to D 4 input)

Power supply voltage

20.4 to 26.4 VDC (including ripple)

Current consumption

800 mA max. (with Sensor Head connected)

Dielectric strength

1,000 VAC, 50/60 Hz for 1 min between leads and Amplifier Unit case

Noise resistance

1 kV, Pulse rise: 5 ns, Pulse width: 50 ns, Burst duration: 15 ms, Cycle: 300 ms

Vibration resistance (destructive) 10 to 150 Hz, 0.1 mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
Shock resistance (destructive)

150 m/s2, three times each in six directions (up/down, left/right, forward/backward)

Ambient temperature range

Operating: 0 to 50 °C

Storage: –25 to 65 °C (with no icing or condensation)

Ambient humidity range

Operating and storage: 35% to 85% (with no condensation)

Ambient atmosphere

Must be free of corrosive gas.

Degree of protection

IEC 60529, IP20

Material

Polycarbonate (PC)

Weight

Approx. 300 g (including cord; packaged condition: 450 g)

Accessories

Ferrite core (1), Instruction sheet, Label (1)

C-4 Vision Systems

External light units (optional)

Item ZFV-LTF01 ZFV-LTL01 ZFV-LTL02 ZFV-LTL04

Applicable sensor head ZFV-SC50/SC50W/SC90/SC90W
Lighting method Pulse lighting
Lighting interval Fixed (1.1 to 1.4 ms)
Light source (Qty.) White LEDs

60 20 40 80
Power supply voltage 48 VDC (Supplied from sensor head)
Current consumption Appprox. 160 mA Appprox. 80 mA Appprox. 120 mA Appprox. 210 mA
Dielectric strength 300 VAC, 50/60 Hz for 1 min
Vibration resistance

(destructive)

10 to 150 Hz, 0.35 mm single amplitude, 10 times each in X, Y and Z directions for 8 min

Shock resistance
(destructive)

150 m/s

2

, 3 times each in six directions (up/down, left/right, forward/backward)

Ambient temperature Operating: 0 to 40 °C Storage: –20 to 65 °C (with no icing or condensation)
Ambient humidity Operating and storage: 35% to 85% RH (with no condensation)
Ambient atmosphere Must be free of corrosive gas
Connection type Prewired, Standard cable length: 2 m
Degree of protection IEC60529 IP20
Material SPCC SPCC, aluminium
Weight Approx. 500 g (when

packaged: Approx. 550 g)

Approx. 250 g (when
packaged: Approx. 300 g)

Approx. 650 g (when
packaged: Approx. 900 g)

Approx. 900 g (when
packaged: Approx. 1,150 g)

LED class Class 1

Applicable standards IEC0825-1: 1993 +A1:1997 +A2:2001

EN60825-1: 1994 +A1:2002 +A2:2001