OMRON V1000 User Manual

Manual No.
I67E-EN-01

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V1000

Compact Current Vector Inverter
Model: VZA
200V Class Single-phase 0.12 to 4.0/5.5 kW
200V Class 3-phase 0.12 to 15/18.5 kW
400V Class 3-phase 0.2 to 15/18.5 kW

QUICK START GUIDE

Pyccкий

V1000

Quick Start Guide

1 Safety Instructions and General Warnings . . . . . . . . . . 2

2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5 Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6 Parameter Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

ENGLISH

ENGLISH

I67E-EN V1000 Quick Start Guide 1

1 Safety Instructions and General Warnings

1 Safety Instructions and General Warnings

Omron Yaskawa Motion Control B.V. (OYMC) supplies component parts for use in a wide
variety of industrial applications. The selection and application of OYMC products remain
the responsibility of the equipment designer or end user. OYMC accepts no responsibility
for the way its products are incorporated into the final system design. Under no circum­stances should any OYMC product be incorporated into any product or design as the exclu­sive or sole safety control. Without exception, all controls should be designed to detect faults
dynamically and fail safely under all circumstances. All products designed to incorporate a
component part manufactured by OYMC must be supplied to the end user with appropriate
warnings and instructions as to the safe use and operation of that part. Any warnings pro­vided by OYMC must be promptly provided to the end user. OYMC offers an express war­ranty only as to the quality of its products in conforming to standards and specifications
published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS
OFFERED. OYMC assumes no liability for any personal injury, property damage, losses, or
claims arising from misapplication of its products.

 General Warnings

WARNING

• Read and understand this manual before installing, operating or servicing this drive.

• All warnings, cautions, and instructions must be followed.

• All work must be performed by qualified personnel.

• The drive must be installed according to this manual and local codes.

• Heed the safety messages in this manual.

The operating company is responsible for any injuries or equipment damage resulting from
failure to heed the warnings in this manual.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

The following conventions are used to indicate Safety messages in this manual:

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates a property damage message.

2 I67E-EN V1000 Quick Start Guide

 Safety Warnings

1 Safety Instructions and General Warnings

WARNING

Electrical Shock Hazard

• Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury.
OYMC is not responsible for any modification of the product made by the user. This product

must not be modified.

• Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains

charged even after the power supply is turned off. The charge indicator LED will extinguish
when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes
after all indicators are off and measure the DC bus voltage level to confirm safe level.

• Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized

personnel familiar with installation, adjustment, and maintenance of AC drives.

• Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

• Always ground the motor-side grounding terminal.

Improper equipment grounding could result in death or serious injury by contacting the motor
case.

• Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.

Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye

protection before beginning work on the drive.

• Never short the output circuits of the drive.

Do not short the output circuits of the drive. Failure to comply could result in death or serious
injury.

Sudden Movement Hazard

• Stay clear of the motor during rotational Auto-Tuning. The motor may start operating
suddenly.

During automatic starting of equipment, the machine may start moving suddenly, which could
result in death or serious injury.

ENGLISH

I67E-EN V1000 Quick Start Guide 3

1 Safety Instructions and General Warnings

WARNING

• System may start unexpectedly upon application of power, resulting in death or serious
injury.

Clear all personnel from the drive, motor, and machine area before applying power. Secure
covers, couplings, shaft keys, and machine loads before applying power to the drive.

Fire Hazard

• Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply

before applying power.

• Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.

• Do not connect AC line power to output terminals U, V, and W.

• Make sure that the power supply lines are connected to main circuit input terminals R/
L1, S/L2, T/L3 (or R/L1 and S/L2 for single-phase power).

Do not connect the AC power line to the output motor terminals of the drive. Failure to comply
could result in death or serious injury by fire as a result of drive damage from line voltage
application to output terminals.

• Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of
electrical connections.

CAUTION

Crush Hazard

• Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive
falling.

Burn Hazard

• Do not touch the heatsink or braking resistor hardware until a powered-down cooling
period has elapsed.

4 I67E-EN V1000 Quick Start Guide

1 Safety Instructions and General Warnings

NOTICE

Equipment Hazard

• Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

• Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

• Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

• Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.

• Install adequate branch circuit short circuit protection per applicable codes.

Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical

Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400V Class).

• Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use
shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

• Do not allow unqualified personnel to use the product.

Failure to comply could result in damage to the drive or braking circuit.
Carefully review the braking option instruction manual when connecting a braking option to the

drive.

• Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty.
OYMC is not responsible for modification of the product made by the user. This product must

not be modified.

• Check all the wiring to ensure that all connections are correct after installing the drive and
connecting other devices.

Failure to comply could result in damage to the drive.

• Do not connect unapproved LC or RC interference suppression filters, capacitors, or
overvoltage protection devices to the output of the drive.

Using unapproved filters could result in damage to the drive or motor equipment.

ENGLISH

I67E-EN V1000 Quick Start Guide 5

1 Safety Instructions and General Warnings

 Precautions for CE Low Voltage Directive Compliance

This drive has been tested according to European standard EN61800-5-1, and it fully com­plies with the Low Voltage Directive. The following conditions must be met to maintain
compliance when combining this drive with other devices:

Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3
in accordance with IEC664.

Ground the neutral point of the main power supply for 400 V Class drives.

 Precautions for UL/cUL Standards Compliance

This drive is tested in accordance with UL standard UL508C and complies with UL require­ments. The following conditions must be met to maintain compliance when using this drive
in combination with other equipment:

Do not install the drive to an area greater than pollution severity 2 (UL standard).

Use UL-listed copper wires (rated at 75° C) and closed-loop connectors or CSA-certified
ring connectors. For details refer to the instruction manual.

Wire low voltage wires with NEC Class 1 circuit conductors. Refer to national state or local
codes for wiring. Use a class 2 (UL regulations) power supply for the control circuit termi­nal. For details refer to the instruction manual.

This drive has undergone the UL short-circuit test, which certifies that during a short circuit
in the power supply the current flow will not rise above 30,000 amps maximum at 240 V for
200 V class drives and 480 V for 400 V class drives.

The drive internal motor overload protection is UL listed and in accordance with the NEC
and CEC. The setup can be done using the parameters L1-01/02. For details refer to the
instruction manual.

 Precautions for Using the Safe Disable Function

The drive’s Safe Disable function is designed in accordance with the EN954-1, safety cate­gory 3 and EN61508, SIL2. It can be utilized to perform a safe stop as defined by the
EN60204-1, stop category 0 (uncontrolled stop by removal of power). Refer to the instruction
manual for details about the application of this function.

6 I67E-EN V1000 Quick Start Guide

2 Mechanical Installation

2 Mechanical Installation

 Upon Receipt

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your sup­plier.

• Verify receipt of the correct model by checking the information on the nameplate. If you
have received the wrong model contact your supplier.

 Installation Environment

For optimum performance life of the drive, install the drive in an environment that meets the
conditions listed below.

Environment Conditions

Installation Area Indoors

-10

° C to +40 ° C (NEMA Type 1)

° C to +50 ° C (Open-Chassis Type)

-10

Ambient Temperature

Humidity 95% RH or less and free of condensation
Storage Temperature -20 ° C to +60 ° C

Surrounding Area

Altitude 1000 m or less

Vibration 10 - 20 Hz at 9.8 m/s2, 20 - 55 Hz at 5.9 m/s

Orientation Install the drive vertically to maintain maximum cooling effects.

When using an enclosure panel, install a cooling fan or air conditioner in the
area to ensure that the air temperature inside the enclosure does not exceed the
specified levels.

Do not allow ice to develop on the drive.

Install the drive in an area free from:

• oil mist and dust

• metal shavings, oil, water or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

•chlorides

• direct sunlight

2

ENGLISH

I67E-EN V1000 Quick Start Guide 7

2 Mechanical Installation

 Installation Orientation and Spacing

Always install the drive in an upright position.
Leave space around the unit for proper cooling
as shown in the figure on the right.

Note: Several units can be installed closer

together than shown in the figure by
using “Side-by-Side” mounting. For
details please refer to the instruction
manual.

30mm 30mm

 Dimensions

d

A

IP20 / Open

Chassis

B

IP20 / Nema

Type

1

W1

H2

Model
VZA*

H

H1

Fig. W H D W1 H1 H2 H3 H4 D1 d

B0P1

68 128 76 56 118 5 - - 6.5 M4 0.6
B0P2 68 128 76 56 118 5 - - 6.5 M4 0.7
B0P4 68 128 118 56 118 5 - - 38.5 M4 1.0

W

B0P7 108 128 137.5 96 118 5 - - 58 M4 1.5
B1P5 108 128 154 96 118 5 - - 58 M4 1.5
B2P2 140 128 163 128 118 5 - - 65 M4 2.1
B4P0 under development
20P1 68 128 76 56 118 5 - - 6.5 M4 0.6

A

20P2 68 128 76 56 118 5 - - 6.5 M4 0.6

D1

D

d

W1

H3

20P4 68 128 108 56 118 5 - - 38.5 M4 0.9
20P7 68 128 128 56 118 5 - - 38.5 M4 1.1

H2

21P5 108 128 129 96 118 5 - - 58 M4 1.3
22P2 108 128 137.5 96 118 5 - - 58 M4 1.4
24P0 140 128 143 128 118 5 - - 65 M4 2.1

H

25P5

H1

27P5 140 254 140 122 248 6 13 6.2 55 M5 3.8

2011 180 290 163 160 284 8 15 6.2 75 M5 5.5

140 254 140 122 248 6 13 6.2 55 M5 3.8

B

2015 220 358 187 192 336 7 15 7.2 78 M5 9.2

W

H4

40P4 108 128 99 96 118 5 - - 28 M4 1.0

40P2

108 128 81 96 118 5 - - 10 M4 0.8

40P7 108 128 137.5 96 118 5 - - 58 M4 1.4
41P5 108 128 154 96 118 5 - - 58 M4 1.5

A
42P2 108 128 154 96 118 5 - - 58 M4 1.5
43P0 108 128 154 96 118 5 - - 58 M4 1.5
44P0 140 128 143 128 118 5 - - 65 M4 2.1
45P5
47P5 140 254 140 122 248 6 13 6.2 55 M5 3.8

D1

D

4011 180 290 143 160 284 8 15 6 55 M5 5.2

4015 180 290 163 160 284 8 15 6 75 M5 5.5

140 254 140 122 248 6 13 6 55 M5 3.8

B

Dimensions (mm)

100mm

100mm

Air

Air

Weight

(kg)

8 I67E-EN V1000 Quick Start Guide

3 Electrical Installation

The figure below shows the main and control circuit wiring.

For 1-phase

power supply use

R/L1 and S/L2

Fuses

L1

Power

L2

Supply

L3

Main

Switch

Forward/Stop

Reverse/Stop

External Fault

Fault Reset

Multi-speed 1

Multi-speed 2

Multi-function

digital inputs

(default setting)

2 kΩ

Multi- function pulse / analog inputs

(default: frequency reference)

Safe Disable

inputs

Filter

DC reactor

(option)

Link

R/L1

S/L2

V1000

T/L3

S1

S2

S3

S4

S5

S6

SC

RP

+V

A1

A2

AC

H2

H1

HC

+24 V 8mA

SINK

DIP
switch S3

SOURCE

Shielded ground
terminal

Pulse Input
(max. 32kHz)

Analog input power supply
+10.5 Vdc, max. 20 mA

Multi-function analog input 1
0 to 10 V (20 k

Multi-function analog input 2
0 to 10 V (20 k
0/4 to 20 mA (250

Ω

Ω

Terminal resistance

Ω

(120

㪄

24 V

0V

)

) or

, 1/2 W)

Thermal

relay

B1+1+2 B2

Ω

)

Braking
resistor

(opt)

U/T1

V/T2

W/T3

MA

MB

MC

P1

P2

PC

MP

AM

AC

R+

R−

S+

S−

IG

3 Electrical Installation

U

V

M

W

Shielded

Cable

Ground

Multi-function relay output
250 Vac / 30 Vdc (10 mA to 1A)

Fault

(default setting)

During run

Frequency agree
Photocoupler

common

Pulse train output
(max. 32 kHz)
(Output frequency)

Analog output
0 to +10 Vdc (2mA)
(Output frequency)

Multi-function photo­coupler output
48 Vdc, max. 50 mA
(default setting)

Monitor outputs
(default setting)

Memobus comm.
RS-485/422
max. 115 kBps

ENGLISH

Symbols:

Use twisted pair cables

Use shielded twisted pair cables

Indicates a main circuit terminal

Indicates a control circuit terminal.

I67E-EN V1000 Quick Start Guide 9