Omron K8AK-AW1, K8AK-AW, K8AK-AW2, K8AK-AW3 Series Manual

NEW Product
Single-phase Overcurrent/Undercurrent Relay
K8AK-AW
Ideal for Current Monitoring for Industrial Facilities and Equipment.
• Monitor for overcurrents and undercurrents simultaneously. Separate settings and outputs supported for overcurrents and undercurrents.
• Use commercially available CTs (CT current on secondary side: 0 to 1 A or 0 to 5 A).
• Manual resetting and automatically resetting supported by one Relay.
• Startup lock and operating time can be set separately.
• Two sets of SPDT output contacts, 5 A at 250 VAC (resistive load).
• Output status can be monitored using LED indicator.
• Inputs are isolated from the power supply.
Refer to Safety Precautions on page 11. Refer to page 10 for commonly asked questions.
For the most recent information on models that have been certified for safety standards, refer to your OMRON website.
Ordering Information
List of Models
Setting range Power supply voltage Model
2 to 20 mA AC/DC 10 to 100 mA AC/DC 50 to 500 mA AC/DC
0.1 to 1 A AC/DC
0.5 to 5 A AC/DC
10 to 100 A AC* 20 to 200 A AC*
* The K8AK-AW3 is designed to be used in combination with an OMRON K8AC-CT200L Current Transformer (CT). (Direct input is not possible.)
Accessory (Order Separately)
OMRON CT Commercially Available CTs*
Appearance Input range
24 VAC/DC K8AK-AW1 24 VAC/DC
100 to 240 VAC K8AK-AW1 100-240 VAC
24 VAC/DC K8AK-AW2 24 VAC/DC
100 to 240 VAC K8AK-AW2 100-240 VAC
24 VAC/DC K8AK-AW3 24 VAC/DC
100 to 240 VAC K8AK-AW3 100-240 VAC
10 to 100 A AC, 20 to 200 A AC
Applicable
Relay
K8AK-AW3 K8AC-CT200L
Model
Appearance CT current on secondary side
0 to 1 A AC, 0 to 5 A AC
* If you use a commercially available CT, do not exceed the overload
capacity of the K8AK-AW2.
Applicable
Relay
K8AK-AW2
1
K8AK-AW
Ratings and Specifications
Input Range
Model Range
0 to 20 mA AC/DC I1-COM
K8AK-AW1
K8AK-AW2
K8AK-AW3
*1 The range is selected using connected terminals. *2 The K8AK-AW3 is designed to be used in combination with an OMRON K8AC-CT200L Current Transformer (CT). (Direct input is not possible.)
0 to 100 mA AC/DC I2-COM Approx. 1 Direct input 0 to 500 mA AC/DC I3-COM Approx. 0.2 Direct input
0 to 1 A AC/DC I1-COM
0 to 5 A AC/DC I2-COM
0 to 100 A AC I2-COM
0 to 200 A AC I3-COM --- OMRON CT
*1
Connection
terminals
Setting range Input impedance Input type Overload capacity
2 to 20 mA AC/DC 10 to 100 mA AC/DC 50 to 500 mA AC/DC
0.1 to 1 A AC/DC
0.5 to 5 A AC/DC
10 to 100 A AC 20 to 200 A AC
*2
*2
Approx. 5 Direct input
Approx. 0.12 (Load: 0.5 VA)
Approx. 0.02 (Load: 1.5 VA)
--- OMRON CT
Direct input or commercially available CT
Continuous input at 120% of maximum input. 1 s at 150%
Continuous input at 120% with an OMRON CT (K8AC-CT200L). 30 s at 200% 1 s at 600% * CT capacity on primary
side.
2
Ratings
Power supply voltage
Power consumption
Operating value setting range (SV)
Operating value
Reset value
Reset method
Operating time setting range (T)
Startup lock time setting range (LOCK) Note: Enabled only for overcurrent
operation.
Indicators
Input impedance
Output relays
Output relay ratings
Ambient operating temperature
Storage temperature
Ambient operating humidity
Storage humidity
Altitude
Terminal screw tightening torque
Terminal wiring method
Case color
Case material
Weight
Mounting
Dimensions
Isolated power supply
K8AK-AW
24 VAC/DC 100 to 240 VAC
24 VAC/DC: 2.0 VA/1.1 W max. 100 to 240 VAC: 4.6 VA max.
10% to 100% of the maximum value of the setting range K8AK-AW1: 2 to 20 mA AC/DC
K8AK-AW2: 0.1 to 1 A AC/DC (Compatible with commercially available CTs.)
K8AK-AW3: When used with the OMRON CT (K8AC-CT200L).
100% operation at set value
5% of operating value (fixed)
Manual reset/automatic reset (switchable) Note: Manual reset: Turn OFF power supply for 1 s or longer.
0.1 to 30 s
0 to 30 s (The startup lock timer starts when the input has reached approximately 30% or more of the set value.) Note: Enabled only for overcurrent operation.
Power (PWR): Green, Relay output (RY): Yellow, Alarm outputs (ALM): Red
Refer to Input Range on previous page.
Two SPDT relay outputs (normally closed operation)
Rated load
Resistive load 5 A at 250 VAC
5 A at 30 VDC Maximum switching capacity: 1,250 VA, 150 W Minimum load: 5 VDC, 10 mA (reference values) Mechanical life: 10 million operations min. Electrical life: 5 A at 250 VAC or 30 VDC: 50,000 operations
20 to 60°C (with no condensation or icing)
25 to 65°C (with no condensation or icing)
25% to 85% (with no condensation)
25% to 85% (with no condensation)
2,000 m max.
0.49 to 0.59 N·m
Recommended wire
Solid wire: 2.5 mm Twisted wires: AWG16, AWG18
Note: 1. Ferrules with insulating sleeves must be used with twisted wires.
Recommended ferrules
Al 1,5-8BK (for AWG16) manufactured by Phoenix Contact Al 1-8RD (for AWG18) manufactured by Phoenix Contact Al 0,75-8GY (for AWG18) manufactured by Phoenix Contact
N1.5
PC and ABS, UL 94 V-0
Approx. 150 g
Mounts to DIN Track.
22.5 × 90 × 100 mm (W×H×D)
10 to 100 mA AC/DC 50 to 500 mA AC/DC
0.5 to 5 A AC/DC (Compatible with commercially available CTs.)
10 to 100 A AC 20 to 200 A AC
3 A at 250 VAC/30 VDC: 100,000 operations
2
2. Two wires can be twisted together.
3
K8AK-AW
AW (I2 terminal)
0
10
60
50
40
30
20
51015
Distance between products d [mm]
I = 5 A
I = 3 A
I = 1 A
I = 0 A
Ambient temperature [°C]
K8AK
No.3
K8AK
No.2
K8AK
No.1
K8AK
No.4
K8AK
No.5
DIN Track Distance between products: d
Sample: K8AK-AW Applied voltage: 240 VAC Mounting distances: 0, 5, and 10 mm min.
Test method
Relationship of Mounting Distance between K8AK-AW Relays and Input Current (Reference Values)
The following diagram shows the relationship between the mounting distances and the input current. If the relay is used with an input current that exceeds these values, the temperature of the K8AK may rise and shorten the life of the internal components.
Specifications
Allowable operating voltage range 85% to 110% of power supply voltage Allowable operating frequency range 50/60 Hz ±5 Hz
Input frequency range
Overload capacity
Repeat accuracy
Applicable stan­dards
Insulation resistance
Dielectric strength
Noise immunity
Vibration resistance
Shock resistance 100 m/s2, 3 times each in 6 directions along 3 axes
Degree of protection Terminals: IP20
Operating value ±0.5% full scale (at 25°C and 65% humidity, rated power supply voltage, DC or 50/60 Hz sine wave input) Operating time ±50 ms (at 25°C and 65% humidity, rated power supply voltage)
Conforming standards
EMC EN 60947-5-1
Safety standards
K8AK-AW1 and K8AK-AW2: DC input or AC input (45 to 65 Hz) K8AK-AW3: AC input (45 to 65 Hz)
K8AK-AW1 and K8AK-AW2: Continuous input at 120% of maximum input, 1 s at 150% K8AK-AW3: Continuous input at 120%, 30 s at 200%, and 1 s at 600% with an OMRON CT (K8AC-CT200L). Note: CT capacity on primary side.
EN 60947-5-1 Installation environment (pollution level 2, installation category III)
UL 508 (Recognition), Korean Radio Waves Act (Act 10564), CSA: C22.2 No.14, CCC: GB14048.5
20 MΩ min.
Between external terminals and case Between power supply terminals and input terminals Between power supply terminals and output terminals Between input terminals and output terminals
2,000 VAC for one minute
Between external terminals and case Between power supply terminals and input terminals Between power supply terminals and output terminals Between input terminals and output terminals
1,500 V power supply terminal common/normal mode Square-wave noise of ±1 μs/100 ns pulse width with 1-ns rise time
Frequency: 10 to 55 Hz, 0.35-mm single amplitude 10 sweeps of 5 min each in X,Y, and Z directions
4
Connections
K8AK-AW1 100-240VAC
A B
Control Output
Relay output
250 VAC, 5 A (resistive load) 30 VDC, 5 A (resistive load)
A Current Input
AW1
Relay Output
Common
B Power Supply Voltage
100 to 240 VAC 24 VAC/DC
(No polarity)
A1 A2 I1
11 12 14
Relay Output
Common
100 mA max.
500 mA max.
20m A max.
AW2
5 A max.
1 A max.
AW3
100 A max.
CT
CT
200 A max.
21 24 22
C
I2 I3
A1
A2
A1
A2
C I2 I3 C I2 I3CI2I3
I1
I1 I1
21 24 22
11 12 14
21 22
CI2I3
11 12
Load
14
A1 A2
I1
A1
A2
24
Single-phase power supply
Power supply voltage
Power supply AC/DC
21 22
CI2I3
11 12
14
A1 A2
I1
A1
A2
CT
24
Single-phase power supply
Load
Power supply voltage
Power supply AC/DC
Terminal Diagram
K8AK-AW
Note: 1. Do not connect anything to terminals that are shaded in gray.
2. There is no polarity for the DC power supply input.
3. For the current input, you can input only from the C terminal and one other terminal.
4. Refer to Setting Ranges and Wiring Connections on the I1, I2, and I3 current input terminals.
5. Use the recommended ferrules if you use twisted wires.
6. The K8AK-AW3 is designed to be used in combination with the OMRON K8AC-CT200L Current Transformer (CT).
Wiring Example
Directly Inputting a Current Using a CT
5
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