Omron K3NP DATASHEET

Period Meter
K3NP
An Ideal Interface for Easily Measuring the Time Interval
• 50-kHz input range and 0.08% accuracy for sophisticated control.
• Maximum/Minimum value hold, set value write protection, and more.
• Banks with four comparative output values and four prescale values.
• Set value teaching, linear output range teaching, and prescale teaching are available using actual measured values.
• Prescale function available, which displays in units of actual physical parameters (length, volume, etc.).
• Displays values in hours, minutes, and seconds in operating modes 2 to 4.
• Built-in sensor power supply (12 VDC, 80 mA).
• Compact 1/8 DIN size.
• Conforms to EMC standards, EN61010-1 (IEC1010-1).
• UL/CSA approved.
Timers
®
Model Number Structure
Model Number Legend
Base Units and Output Boards can be ordered individually or as sets. Refer to the Output Board Combinations table on page 194.
Base Units
K3NP -
1234
1, 2. Input Sensors Codes
NB: NPN inputs/Voltage pulse inputs PB: PNP inputs
3. Supply Voltage
1: 100 to 240 VAC 2: 12 to 24 VDC
4. Display
A: Basic C: Set Value LED Display
5, 6, 7, 8. Output Type Codes
C1: 3 comparative relay contact outputs (H, PASS, L: SPDT) C2: 5 comparative relay contact outputs (HH, H, L, LL: SPST-
NO; PASS: SPDT)
C5: 5 comparative relay contact outputs (HH, H, L, LL: SPST-
NC; PASS: SPDT) T1: 5 comparative transistor outputs (NPN open collector) T2: 5 comparative transistor outputs (PNP open collector) B2: BCD output (NPN open collector) (see note) B4: BCD output + 5 transistor outputs (NPN open collector) L1: Linear output (4 to 20 mA) (see note)
Note: These output types are available on Basic Models only.
Output Boards
K31 -
5 678
Base Units with Output Boards
K3NP - -
2345678
1
L2: Linear output (1 to 5 VDC) (see note) L3: Linear output (1 mV/10 digits) (see note) L4: Linear output, 4 to 20 mA + 5 transistor outputs (NPN open
collector)
L5: Linear output, 1 to 5 V + 5 transistor outputs (NPN open col-
lector)
L6: Linear output, 1 mV/10 digits+ 5 transistor outputs (NPN
open collector) L7: Linear output, 0 to 5 VDC (see note) L8: Linear output, 0 to 10 VDC (see note) L9: Linear output, 0 to 5 VDC + 5 transistor outputs (NPN open
collector) L10: Linear output, 0 to 10 VDC + 5 transistor outputs (NPN open
collector) FLK1: Communication RS-232C (see note) FLK2: Communication RS-485 (see note) FLK3: Communication RS-422 (see note) FLK4: RS-232C + 5 transistor outputs (NPN open collector) FLK5: RS-485 + 5 transistor outputs (NPN open collector) FLK6: RS-422 + 5 transistor outputs (NPN open collector)
Period Meter K3NP B-193
Ordering Information
Base Unit
Input type NPN/Voltage pulse PNP
Supply voltage 100 to 240 VAC 12 to 24 VDC 100 to 240 VAC 12 to 24 VDC
Basic Models
These models provide a present value LED and front-panel control keys. Can be connected to any Output Board, or can be used for display only without an Output Board.
Set Value LED Models
These models provide a present value LED, set value LED, and front-panel control keys. Can be connected to Relay, Transistor, or Combination Output Boards.
Available Output Board Combinations
Output type Output configuration Output boards Base units
Relay contact 3 outputs: H, PASS, L (SPDT) K31-C1 Yes Yes
5 outputs: HH, H, L, LL (SPST-NO), and PASS (SPDT) K31-C2 Yes Yes 5 outputs: HH, H, L, LL (SPST-NC), and PASS (SPDT) K31-C5 Yes Yes
Transistor 5 outputs (NPN open collector) K31-T1 Yes Yes
5 outputs (PNP open collector) K31-T2 Yes Yes
BCD (see note) 5-digit output (NPN open collector) K31-B2 Yes --- Linear 4 to 20 mA DC K31-L1 Yes ---
1 to 5 VDC K31-L2 Yes --­1 mV/10 digits K31-L3 Yes --­0 to 5 VDC K31-L7 Yes --­0 to 10 VDC K31-L8 Yes ---
Communication boards (see note)
Combination output and communication boards
RS-232C K31-FLK1 Yes --­RS-485 K31-FLK2 Yes --­RS-422 K31-FLK3 Yes --­BCD output + 5 transistor outputs (NPN open collector) K31-B4 Yes Yes 4 to 20 mA + 5 transistor outputs (NPN open collector) K31-L4 Yes Yes 1 to 5 V + 5 transistor outputs (NPN open collector) K31-L5 Yes Yes 1 mV/10 digits + 5 transistor outputs (NPN open collector) K31-L6 Yes Yes 0 to 5 VDC + 5 transistor outputs (NPN open collector) K31-L9 Yes Yes 0 to 10 VDC + 5 transistor outputs (NPN open collector) K31-L10 Yes Yes RS-232C + 5 transistor outputs (NPN open collector) K31-FLK4 Yes Yes RS-485 + 5 transistor outputs (NPN open collector) K31-FLK5 Yes Yes RS-422 + 5 transistor outputs (NPN open collector) K31-FLK6 Yes Yes
K3NP-NB1A K3NP-NB2A K3NP-PB1A K3NP-PB2A
K3NP-NB1C K3NP-NB2C K3NP-PB1C K3NP-PB2C
Basic Set Value
LED Display
Note: For details, refer to the Communication Operation Manual.
B-194 Period Meter K3NP
Specifications
Ratings
Supply voltage 100 to 240 VAC (50/60 Hz); 12 to 24 VDC Operating voltage range 85% to 110% of supply voltage Power consumption (see note) 15 VA max. (max. AC load with all indicators lit)
Sensor power supply 80 mA at 12 VDC±10% Insulation resistance 20 M min. (at 500 VDC) between external terminal and case.
Dielectric strength 2,000 VAC for 1 min between external terminal and case.
Noise immunity ±1,500 V on power supply terminals in normal or common mode ±1 µs, 100 ns for square-wave noise
Vibration resistance Malfunction: 10 to 55 Hz, 0.5-mm for 10 min each in X, Y, and Z directions
Shock resistance
Ambient temperature Operating: 10°C to 55°C (with no icing)
Ambient humidity Operating: 25% to 85% (with no condensation) EMC (EMI) EN61326+A1 Industry
Approved standards UL508, CSA22.2;
Weight Approx. 400 g
Note: A K3NP with DC supply voltage requires approximately 1 A DC as control power supply current the moment the K3NP is turned ON. Do not
forget to take this into consideration when using several K3NP units. When the K3NP is not in measuring operation (e.g., the K3NP has been just turned ON or is operating for startup compensation time), the display will read “00000” and all outputs will be OFF.
10 W max. (max. DC load with all indicators lit)
Insulation provided between inputs, outputs, and power supply.
Insulation provided between inputs, outputs, and power supply.
with 1 ns
Destruction: 10 to 55 Hz, 0.75-mm for 2 hrs each in X, Y, and Z directions
2
Malfunction: 98 m/s Destruction: 294 m/s
Storage: 20°C to 65°C (with no icing)
Emission Enclosure: CISPR 11 Group 1 class A: CISRP16-1/-2 Emission AC Mains: CISPR 11 Group 1 class A: CISRP16-1/-2 (EMS) EN61326+A1 Industry Immunity ESD: EN61000-4-2: 4 kV contact discharge (level 2)
Immunity RF-interference: EN61000-4-3: 10 V/m (amplitude-modulated,
Immunity Fast Transient Noise: EN61000-4-4: 2 kV (power line) (level 3) Immunity Burst Noise: 1 kV line to line (I/O signal line) Immunity Surge: EN61000-4-5: 1 kV line to line
Immunity Conducted Disturbance EN61000-4-6: 3 V (0.15 to 80 MHz) (level 2) Immunity Voltage Dip/Interrupting EN61000-4-11: 0.5 cycles, 0, 180°, 100% (rated voltage)
Conforms to EN61326+A1, EN61010-1 (IEC61010-1) Conforms to VDE0106/P100 (finger protection) when the terminal cover is mounted.
(10G) for 3 times each in X, Y, and Z directions
2
(30G) for 3 times each in X, Y, and Z directions
8 kV air discharge (level 3)
80 MHz to 1 GHz) (level 3)
2 kV line to ground (power line)
Timers
Period Meter K3NP B-195
Characteristics
Input signal No-voltage contact (30 Hz max., ON/OFF pulse width: 15 ms min.)
Measuring accuracy (at 23±5°C)
Measuring modes and ranges
Max. displayed digits 5 digits (0 to 99999) Display 7-segment LED Polarity display Not available Zero display Leading zeros are not displayed. Prescale function
HOLD functions Max. value (peak) hold, Min. value (bottom) hold External control HOLD (Process value held)
Other functions Variable linear output range (for models with linear outputs only) (see note)
Output configuration Relay contact output (3 or 5 outputs)
Delay in comparative outputs (at transistor output)
Linear output response time 40 ms max. Degree of protection Front panel: NEMA4 for indoor use (equivalent to IP66)
Memory protection Non-volatile memory (EEPROM) (possible to rewrite 100,000 times)
Note: The linear output range cannot be set when connected to a 1 mV/10-digit Linear Output Board.
Voltage pulse (50 kHz max., ON/OFF pulse width: 9 µs min., ON voltage: 4.5 to 30 V/OFF voltage: 30 to 2 V) Open collector (50 kHz max., ON/OFF pulse width: 9 µs min.)
Connectable Sensors
ON residual voltage: 3 V max. OFF leakage current: 1.5 mA max. Load current: Must have switching capacity of 20 mA min.
±0.08%rdg±1 digit
Operating mode 1: Passing speed 10 ms to 3,200 seconds Operating mode 2: Cycle 20 ms to 3,200 seconds Operating mode 3: Time difference 10 ms to 3,200 seconds Operating mode 4: Elapsed time 10 ms to 3,200 seconds Operating mode 5: Length measurement 0 to 4G count (32-bit counter) Operating mode 6: Interval 0 to 4G count (32-bit counter)
Programming via front-panel key inputs. (0.0001 x 10 Can be set using prescale value teaching.
RESET (Maximum/minimum data reset) BANK (Selection of one bank out of 4 banks of set values)
(Selection of one bank out of 4 banks of prescale values)
Remote/Local processing (available for communications output models only) Maximum/Minimum value data reset with front panel keys Comparative output pattern selection Time unit display Security
Transistor output (NPN and PNP open collector), BCD (NPN open collector) Parallel BCD (NPN open collector) + transistor output (NPN open collector) Linear output (4 to 20 mA, 1 to 5 V) + transistor output (NPN open collector) Communication functions (RS-232C, RS-485, RS-422) Communication functions (RS-232C, RS-485, RS-422) + transistor output (NPN open collector)
20 ms max.
Rear case: IEC standard IP20 Terminals: IEC standard IP00
Must be able to dependably switch a load current of 5 mA max.
9
to 9.9999 x 109, decimal point can be set freely)
B-196 Period Meter K3NP
Input/Output Ratings
Relay Contact Output
(Incorporating a G6B Relay)
Item Resistive load (cosφ = 1) Inductive load (cosφ = 0.4, L/R = 7 ms) Rated load 5 A at 250 VAC; 5 A at 30 VDC 1.5 A at 250 VAC, 1.5 A at 30 VDC Rated carry current 5 A max. (at COM terminal) Max. contact voltage 380 VAC, 125 VDC Max. contact current 5 A max. (at COM terminal) Max. switching capacity 1,250 VA, 150 W 375 VA, 80 W Min. permissible load
(P level, reference value) Mechanical life 50,000,000 times min. (at a switching frequency of 18,000 times/hr) Electrical life
(at an ambient temperature of 23°C)
Transistor Output
Rated load voltage Max. load current 50 mA
Leakage current 100 µA max.
BCD Output
I/O signal name Item Rating
Inputs REQUEST, HOLD, MAX, MIN, RESET Input signal No-voltage contact input
Outputs DATA, POLARITY, OVERFLOW,
DATA VALID, RUN
Note: Logic method: negative logic
10 mA at 5 VDC
100,000 times min. (at a rated load switching frequency of 1,800 times/hr)
12 to 24 VDC
+10%
/
–15%
Input current with no-voltage input 10 mA Signal level ON voltage: 1.5 V max.
Rated load voltage Max. load current 10 mA
Leakage current 100 µA max.
OFF voltage: 3 V min. 12 to 24 VDC
+10%
/
15%
Timers
Linear Output
Item 4 to 20 mA 1 to 5 V 1 mV/10 digits (see note) Resolution 4,096 Output error ±0.5% FS ±1.5% FS Permissible load resistance 600 max. 500 min. 1 K min.
Note: For the 1 mV/10-digit output, the output voltage changes for every 40 to 50 increment in the display value.
Communications Specifications
Item RS-232C, RS-422 RS-485 Transmission method 4-wire, half-duplex 2-wire, half-duplex Synchronization method Start-stop synchronization Baud rate 1,200/2,400/4,800/9,600/19,200/38,400 bps Transmission code ASCII (7-bit) Communications Write Comparative set value, prescaling value, remote/local programming, reset control of maximum/mini-
Read Process value, comparative set value, maximum value, minimum value, model data, error code, and
For details, refer to Communication Operation Manual.
mum values, and other setting mode items excluding communications conditions.
others
Period Meter K3NP B-197
Connections
Terminal Arrangement
Output unit
Output unit
Input unit
Terminal Numbers
18 19 20 21 22 23 24 25 26
10 11 12 13 14 15 16 17
1 2 3 4 5 6 7 8 9
Input Unit
12 VDC 80 mA
Signal input terminal
NPN Inputs
External sensor power supply (+)
Input A
Input B
External sensor power supply ()
+12 V
10
820
1
820
2
11
GND
Input unit
100 to 240 VAC or 12 to 24 VDC
Note: Check the power supply specifications of the
model used before connecting the power supply. Recommended 24VDC power supply; eg. OMRON S8VS
Voltage Pulse Inputs
+12 V
10 k
3
Input A
Input B
10 k
4
11
GND
590
590
+12 V
Internal circuits
Note: Terminals 7 to 13 are connected internally.
Terminals 7 and 11 are mutually isolated.
When inputting the external control signals through the open collector:
Transistor Inputs: ON: Residual voltage must be 3 V max. OFF: Leakage current must be 1.5 mA max. The switching capacity must be 20 mA or greater.
When the external signal input is short-circuited, a voltage of approximately 5 V will be applied to between the terminals 5 to 7 and the COM terminal, and a current of approximately 18 mA (nominal value) will flow.
PNP-input Models
External sensor power supply (+)
Input A
Input B
External sensor power supply ()
+12 V
10
1
820
590
+12 V
2
820
11
GND
590
GND
Internal circuits
GND
820
820
GND
GND
+12 V
590
+12 V
590
Internal circuits
(NPN Linear 2-wire Output)
10 1 1
1234
+12 V
INA INB
0 V
Note: When the contact is short-
NPN output sensor
Note: Connect the + side of the NPN
linear 2-wire input to terminal 1 and the side to terminal 11.
B-198 Period Meter K3NP
Contact Output Voltage Output PNP Open Collector OutputNPN Open Collector Output
10 11
1234
INA INB GND
Contact
circuited, a current of approxi­mately 13 mA will flow at a volt­age of approximately 12 V.
Input resistance: 10 k
10 11
+12V
1234
INA INB
0 V
Voltage pulse output sensor
Note: With voltage pulse input
not from a 3-wire sensor, connect the + side to ter­minal 3 and the side to terminal 11.
+12V
10 11
1234
INA INB
0 V
PNP output sensor
Output Units
K31-C1: Relay (3 Outputs)
Outputs (5 A max. at 250 VAC)
H PASS L
18 19 20 21 22 23 24 25 26
K31-C5: Relay (5 Outputs)
18 19 20 21 22 23 24 25 26
Outputs (5 A max. at 250 VAC)
H
HH PASS L
LL
K31-T2: Transistor (PNP Open Collector)
Outputs (50 mA max. at 24 VDC)
HH H PASS L LL COM
18 19 20 21 22 23 24 25 26
K31-L1, L2, L3,-L4, -L5, -L6, -L7, -L8, -L9,
-L10: Linear
(Terminals 21 to 26 are provided only on K31-L4,
-L5, -L6, -L9, -L10.)
L1, L4: 4 to 20 mA L2, L5: 1 to 5 V L3, L6: 1 mV/10 digit L7, L9: 0 to 5 VDC L8, L10: 0 to 10 VDC
+
18 19 20 21 22 23 24 25 26
Outputs (50 mA max. at 24 VDC)
HH H PASS L LL COM
K31-C2: Relay (5 Outputs)
Outputs (5 A max. at 250 VAC)
HH PASS L
18 19 20 21 22 23 24 25 26
LLH
K31-T1: Transistor (NPN Open Collector)
Outputs (50 mA max. at 24 VDC)
18 19 20 21 22 23 24 25 26
HH H PASS L LL COM
K31-B2, -B4: BCD (NPN Open Collector)
(Terminals 32 to 36 are provided only on K31-B4.)
4
10
DATA OVERFLOW
DATA VALID
RUN
COMMON
REQUEST
MAX. REQ.
MIN. REQ.
HOLD
RESET
POLARITYHHH
PASSLLL
10310
COMMON
4
48
20
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
1 2 3 4 5 6 7 8 9 10111213141516171819
12 4812 48 12 48 12 48 12
COMMON
0
10
1
10
2
10
K31-FLK1: RS-232C
14
15 16 17 18 19 20 21 22 23 24 25
12345678910111213
Timers
Note: With K31-L4/-L5/-L6/-L9/-L10 models, terminals 19
and 26 are connected internally.
K31-FLK2, -FLK5: RS-485
(Terminals 21 to 26 are provided only on K31-FLK5.)
Terminator
ON
RS-485
+
18 19 20 21 22 23 24 25 26
Outputs (50 mA max. at 24 VDC)
OFF
HH H PASS L LL COM
D-sub 37P Connectors for BCD output (attachment)
Plug: XM2A-3701 Hood: XM2S-3711
D-sub 25P connectors for RS-232C output (K31-FLK1) (order
separately) Plug: XM2A-2501 Hood: XM2S-2511
D-sub 9P connectors for RS-422 output (K31-FLK3 and K31-
FLK6) (order separately) Plug: XM2A-0901 Hood: XM2S-0911
D-sub 9P connectors for RS-232C output (K31-FLK4) (order
separately) Plug: XM2D-0901 Hood: XM2D-0911
SD
RD
SG
K31-FLK3, -FLK6: RS-422
(The right connector is provided only on K31-FLK6)
Output NPN Tr. (50 mA max. at 24 VDC)
SDB
LL
6
789
12345
H
HH
COM
PASS
L
Terminator
ON
OFF
RS-422
RS-422
RDA
6
789
1
2345
RDB
SDA
SG
K31-FLK4: RS-232C + Transistor (NPN Open Collector)
Output NPN Tr.
RS-232C
87
9
5
4321
SG
SD
(50 mA max. at 24 VDC)
6
RD
87
9
5
4321
L
PASS
COM
LL
6
H
HH
Period Meter K3NP B-199
Block Diagram
Power supply for sensor
Sensor A
Sensor B
GND
Control input
Control power supply
Input circuit
Control input circuit
Power supply circuit
Frequency measurement circuit
Waveform adjustment circuit
Voltage stabilizing circuit
Voltage stabilizing circuit
Voltage stabilizing circuit
Key switch
8-bit microcomputer
Power supply for sensor (input circuit)
Frequency measurement circuit Waveform adjustment circuit
8-bit microcomputer
Control input circuit
LED
Output circuit
B-200 Period Meter K3NP
Operation
Main Functions
Output Pattern Selection c-out
The patterns of comparative output are selectable according to the level change. Select the pattern according to the application.
Standard Output
Set value HH
Set value H
Set value L
Set value LL
Comparative output HH
Comparative output H
PASS
Comparative output L
Comparative output LL
Zone Output
Set value HH
Set value H
Set value L
Set value LL
Comparative output HH
Comparative output H
PASS
Comparative output L
Comparative output LL
Level Output
Set value HH
Set value H
Set value L
Set value LL
Remote/Local Selection r-l
Select remote programming when performing all settings through the host devices and select local programming when performing settings through key operation.
Prescaling
Input pulses are converted into desired values.
Timers
Comparative output HH
Comparative output H
Comparative output L
Comparative output LL
PASS
Note: The following setting conditions must be satisfied, otherwise no
zone output will turn ON correctly. LL < L < H < HH
Linear Output Range lset
A linear output range can be set as required. A value corresponding to the maximum output value and that corresponding to the minimum output value can be set.
20 mA
Output
4 mA
Lower limit
Upper limit
For the 4- to 20-mA output type
Display
Period Meter K3NP B-201
BCD Output Timing Chart
A request signal from an external device (such as a Programmable Controller) is required to read BCD data.
Single Sampling Data Output
Pulse with a width of no less than 20 ms.
REQ. Max. Min.
All data "high" All data "high"Data
DATA
DATA VALID
Approximately 30 ms after the REQ signal rises, a sample is taken and the DATA VALID signal is output. Read the data when the DATA VA LID signal is ON. The DATA VALID signal will turn OFF in 40 ms, and then in 16 ms, the data will go OFF.
Models with a BCD output have an open collector output configuration so that wired-OR connection is possible.
K3NP (1)
K3NP (2)
K3NP (3)
(no more than 50 ms.)
Approx. 30 ms
Programmable controller
40 ms
16 ms
DATA (incl. POL and OVER) and DATA VALID are wired-OR processed. The RUN, HH, H, PASS, L, and LL signals are always output regardless of the status of the REQ signal. Do not OR-wire these signals.
REQ. (1)
REQ. (2)
REQ. (3)
DATA
DATA VALID
(1) (2)
***
*The period between the DATA VALID signal and the
REQ signal should be no less than 20 ms max.
(3)
Continuous Data Output
REQ. Max. Min.
All data "high"
DATA
DATA VALID
Approx. 30 ms
The K3NP outputs each measurement at an interval of 64 ms when a REQ signal is ON continuously. If the HOLD signal is ON at the moment the DATA output is switched from Data 1 to Data 2 or vice versa, the output BCD data will be either Data 1 or Data 2 according to the timing of the HOLD signal. However, output data will never be below.
Data 1 Data 2
40ms 40ms
24ms
64ms 64ms
24ms
B-202 Period Meter K3NP
Example of Connection to Programmable Controller
+5 V
K3NP
240
240
1. COMMON
2. 1
3. 2
0
10
4. 4
5. 8
23. DATA VALID
24. RUN
25. COMMON
26. REQUEST
PC (SYSMAC) DC Input Unit
COM
IN
IN
IN
IN
IN
IN
Transistor Output Boards
OUT
Timers
Internal circuit
240
240
30. RESET
31. POLARITY
(Polarity: +, )
OUT
COM (0 V)
24 VDC
+24 V
DC power supply*
0 V
Internal circuit
* Recommended Power supply; eg. OMRON S8VS
Internal circuit
Period Meter K3NP B-203
Example of Connection to Display Unit
K3NP
1.COMMON
2.1
3.2
0
10
4.4
5.8
23.DATA VALID
24.RUN
25.COMMON
+5V
240
240
26.REQUEST
2
10
Connected
1
10
240
240
30.RESET
31.POLARITY
(Polarity: +, )
V
D
O
V
B
A
C
O
LE
DP
8
M7E-01D@N2 or M7E-01H@N2
M7E Digital Display Unit
D
8
C
B
A
V
LE
DP
SEC
O
V
B
A
C
D
O
LE
DP
8
B-204 Period Meter K3NP
Output Operation Timing in RUN Mode (Relay or Transistor Outputs)
The following timing chart is for a 5-comparative Output Board when the standard output pattern in selected.
HH set value
H set value
L set value
LL set value
RESET
HH comparative output
H comparative output
PASS output
L comparative output
LL comparative output
0
Display
Reset display
Display value
%%%%%
Note: Because measuring is not continuous, the comparative output turns ON when the measuring operation is completed.
Timers
Operating Modes
The K3NP provides 6 operating modes for converting input pulses to display values. The mode can be selected via key operations on the front panel.
The time between pulses or the pulse ON time is measured using the internal system clock, and time and other display values are calcu­lated accordingly.
Example: F1 Passing Speed
INA
INB
T
System
clock
Operating mode no. Use
01 Passing speed 02 Cycle 03 Time difference 04 Elapsed time 05 Length measurement 06 Interval
The time (T) between the INA pulse and the INB pulse is counted using the internal system clock. If the count between the pulses is 100,000, then
T = System clock pulse (0.5 µs) x 100,000
= 0.05 s
For operating mode 1 (Passing Speed), 1/T x 60 (m/min) is used. The display value is thus 1/0.05 s x 60, or 1,200 (m/min)
Period Meter K3NP B-205
Operating Mode 1: Passing Speed
The inverse of the time between input A coming ON and input B coming ON is multiplied by 60 and displayed.
A 20-ms recovery time (T ment operation.
Input A
) is required at the start of each measure-
R
Application Example
Measuring the Speed of Workpieces between Points A and B
Input B
T
T
T
1
2
R
T
3
T
R
T
4
T
R
Hold input
Display
1/T1 x 60 1/T2 x 60 1/T4 x 60
Units: mm/s; m/s; m/min; km/h; etc.
Operating Mode 2: Cycle
The period (T) of input A is displayed. The K3NP is in measuring operation during every other period of
input A ON.
Input A
T1T
T
T
3
2
4
T
5
Hold input
Display
T
1
T
2
T
5
Units: s; min; h, min, s; min, s, 1/10 s; etc.
Operating Mode 3: Time Difference
The time between input A turning ON and input B turning ON is dis­played.
A 20-ms recovery time (T ment operation.
) is required at the start of each measure-
R
Application Example
Measuring the Rate at which Parts are Fed
Application Example
Measuring the Time Required for Workpieces to Pass from Point A to Point B
Can be Used with Prescal­ing to Measure Lengths of Steps
Input A
Input B
T
T
2
T
1
R
T
3
T
R
T
4
T
R
Hold input
Display
T
1
T
3
Units: s; min; h, min, s; min, s, 1/10 s; etc.
Operating Mode 4: Elapsed Time
The time (T) that input A is ON is displayed. A 20-ms recovery time (T
ment operation.
Input A
Hold input
Display
Units: s; min; h, min, s; min, s, 1/10 s; etc.
) is required at the start of each measure-
R
T
T
1
2
T
R
T
T
1
T
R
3
T
3
T
4
Application Example
Monitoring the Time That a Press is Activated
Controlling the Time That a Valve is Open
Communication output
B-206 Period Meter K3NP
Operating Mode 5: Length Measurement
The number of pulses received on input A while input B is ON is dis­played.
123456 12345
Input A
Input B
Hold input
Application Example
Measuring Workpiece Length
BCD
To PC
Timers
Display
Units: mm; cm; m; etc.
65
Operating Mode 6: Interval
The number of pulses received on input A between two pulses on input B is displayed.
123456 123456
Input A
Input B
Hold input
Display
Units: mm; cm; m; etc.
66
Application Example
Measuring Slot Spacing
H
PA SS
L
Pass/fail determination
Period Meter K3NP B-207
Nomenclature
1. SV Display
2. PV Display
3. Comparative Output Status Indicators
4. SV Display Status
5. ESC Key
6. Mode Key
Name Functions
1. SV display Displays the set value or parameter. Available for Set Value LED Models only.
2. PV display Displays the process value in addition to the maximum value or parameter.
3. Comparative output status indicators
4. SV display status Indicates which comparative set value is currently on the SV display.
5. ESC Key Used to return to the RUN mode from the Setting, Protect, or Maintenance mode.
6. Mode Key Used to enter the Setting mode.
7. Status indicators HOLD:Lit when HOLD input is ON.
8. Teaching indicator Lit when the teaching function is enabled and flashes when the K3NP is in teaching operation.
9. RESET/TEACH Key The measurement data, maximum value, and minimum value are reset by pressing this key.
10. Up Key and Shift Key The digit being set is scrolled by pressing the Shift Key. The set value increases by one whenever the Up Key is
Displays the status of comparative output.
The process value, maximum value, or minimum value to be displayed can be selected.
Used to allow the PV display to indicate set values sequentially. Available for Basic Models only. Used to indicate set values sequentially on the SV display. Available for Set Value LED Models only.
MAX:Lit when the maximum value is indicated on the PV display. MIN:Lit when the minimum value is indicated on the PV display. PROG:Lit or flashes while parameters are being set.
Teaching is available when the teaching function is enabled.
pressed.
7. Status Indicators
8. Teaching Indicator
9. RESET/TEACH Key
10. Up Key and Shift Key
B-208 Period Meter K3NP
Engineering Data
Derating Curve for Sensor Power Supply
Timers
Max. current (mA)
Ambient temperature (°C)
Dimensions
Note: All units are in millimeters unless otherwise indicated.
PV Display
14.2
8.2
Note:
The derating curve shown is for standard installation.
The derating curve depends on the mounting direction.
Panel Cutouts
+0.8
45
0
+0.8
92
0
75
Note: The K3NP uses M3.5 terminals.
A terminal cover is provided.
120
Period Meter K3NP B-209
Precautions
!WARNING
Do not touch any of the terminals while the power is being sup­plied. Doing so may result in electric shock.
!Caution
Do not allow metal objects or conductive wire cuttings to enter the product. Doing so may result in electric shock, fire, or malfunction.
!Caution
Do not attempt to take the product apart or touch any internal parts while the power is being supplied. Doing so may result in electric shock.
!Caution
Do not use the product in locations subject to flammable or explo­sive gases. Doing so may result in explosion.
!Caution
The lifetime of output relays varies greatly with the switching ca­pacity and conditions. Consider the actual operating conditions, and use the relays within the rated load without exceeding the number of operations specified as the rated electrical life. Using relays beyond their rated electrical life may result in contact depos­it or burning.
!Caution
Do not use loads exceeding the rated value. Doing so may result in damage or burning.
!Caution
Use a power supply voltage within the specified range. Not doing so may result in damage or burning.
!Caution
Use settings that are appropriate for the control system. Discrep­ancies between the settings and the actual control conditions may result in unexpected operation leading to damage or accidents.
!Caution
Be sure to tighten terminal screws to the specified torque. Specified torque for M3.5 screws: 0.74 to 0.90 N·m Loose screws may result in burning or malfunction.
Application Precautions
Use a power supply voltage within the specified range. Not doing
so may result in damage or burning.
Be sure to perform wiring correctly, verifying the terminal names.
Incorrect wiring may result in burning.
Be sure to tighten the screws on the terminal block properly.
Do not connect anything to unused terminals.
Correct Use
Long-term Use
Use all products within the specified ranges. When using inside a control panel, ensure that the temperature around the product, rather than the temperature around the control panel, does not exceed the specified temperature range. Electronic products, such as this prod­uct, have a lifetime that is dependent on the lifetime of internal elec­tronic components, as opposed to the lifetime related to the number of relay switching operations. The lifetime of these components var­ies with the temperature; the higher the temperature, the shorter the lifetime. Therefore, the product lifetime can be extended by lowering the internal temperature of the product.
When several Period Meters are mounted close together (either hori­zontally or vertically), the internal temperature of the Period Meters may rise, leading to a reduction in the lifetime. In this case, take mea­sures to cool the Period Meters, such as installing fans. Ensure, how­ever, that the terminals are not cooled as this may lead to incorrect measurement.
Operating Environment
Do not use the product in locations subject to temperatures or humid­ity levels above the specified ranges, or in locations subject to con­densation.
Do not use the product in locations subject to severe shocks or vibra­tions.
Separate the product from machines that generate high-frequency noise, such as high-frequency welding machines and high-frequency sewing machines.
Do not use the product in locations subject to dust or corrosive gases.
Do not use the product outdoors or in locations subject to direct sun­light.
Operation
When using models with comparative outputs, if an error occurs at the Period Meter, comparative output may not operate correctly. We therefore recommend that you consider providing an alarm system separately as a countermeasure.
Parameter settings that allow the functions to operate properly are made, using the setting menu, at the factory prior to delivery. When using the product, change the settings as required for the applica­tion.
Mounting
Recommended panel thickness is 1 to 3.2 mm.
B-210 Period Meter K3NP
Panel
Attach the mounting bracket on the left and right sides of the Period Meter as shown in the illustration above and gradually tighten each screw evenly in turn by considering the balance of the tightening force until the ratchets start slipping without being further tightened.
Mount the Period Meter as horizontally as possible.
Unit Label (Provided)
No product is shipped with the unit label attached. Select a unit label from the sheet provided and attach it to the Period Meter.
Waterproof Specifications
Products for which the degree of protection is not specified or models with IP@0 degree of protection do not have waterproof specifications.
Noise Countermeasures
Separate the product as far as possible from machines that generate high-frequency noise, such as high-frequency welding machines and high-frequency sewing machines, and machines that generate surges.
Attach surge absorbers or noise filters to noise-generating peripheral devices (in particular, devices with inductance such as motors, trans­formers, solenoids, and magnet coils).
Line filter
K3NP
Power input
+
K3NP
Signal
input
Surge absorber
In order to prevent inductive noise, wire the lines connected to the terminal block separately from power lines carrying high voltages or large currents. Also, do not wire in parallel to, or in the same cable as power lines. There are other methods that are effective for reducing noise, such as running wires along ducts and using shield lines.
When using a noise filter for the power supply, check the voltage and current and install as close to the Period Meter as possible.
Power input
Timers
Inductive Noise Countermeasure for Input Line
Analog Input
+
Signal input
Two-conductor shield wire
Temperature Input
In order to prevent the influence of induction, separate the lead wire joining the temperature sensor and the Period Meter from power and load lines.
Using the product near radios, television sets, or other wireless devices may result in reception interference.
Processor
Period Meter K3NP B-211
Operating Procedures
Operation in RUN Mode
Reset
The initial status before any measurements were made can be
returned to using the RESET/TEACH Key . (This status is
RESET
/TEACH
referred to as the "reset status.") The status of the K3NP when it is in the reset status is as follows:
Display: All 5 digits in the PV display are 0 (00000). Comparative output: HH, H, PASS, L, and LL outputs are all OFF. Maximum/minimum values: These values are reset.
Checking the Bank Number
Press the Shift Key for 1 s min. during measurement to display the bank number in the PV display. (The display will return to the
measurement value if there is no key operation for 5 seconds.)
Bank Selection
BANK1
BANK2
COM
Switch between the comparative set values and the prescaling val-
ues for banks 1 to 4 using the BANK 1 and BANK 2 signals.
The relationship between the BANK 1 and BANK 2 signals and the
bank numbers is shown in the following table.
Bank
number
BANK 1 BANK 2 Comparat
ive set
Prescaling
value
value
1OFFOFFsU1.** ps1.** 2ONOFFsU2.** ps2.** 3OFFONsU3.** ps3.** 4ONONsU4.** ps4.**
Note: If the prescale value bank is set to OFF, then the prescaling val-
ue for each bank is fixed.
Confirming Maximum and Minimum Values
Press the ESC Key during measurement to display the maxi­mum and minimum values.
Measurement
value
Press the RESET/TEACH Key while the maximum or minimum
Maximum
value
RESET /TEACH
Minimum
value
value is displayed to reset the value. (This is not possible, however, if maximum/minimum value reset was prohibited in Protect Mode.)
Confirming and Setting Comparative Set Values
When the measurement value, the maximum value, or the minimum value is displayed, press the Mode Key repeatedly to display the com­parative set values in the order HH, H, L, and LL. (With models that have an SV display, the comparative set values are displayed in the SV display.)
Measurement value
Maximum value Minimum value
Comparative set value HH
No key operation for 5 s
Comparative
set value H
No key operation for 5 s No key operation for 5 s
Note: When a comparative set value is displayed, it can be changed using the Up Key and Shift Key (if key protection is OFF).
Comparative
set value L
Comparative set value LL
No key operation for 5 s
B-212 Period Meter K3NP
Setting Procedures
The K3NP has four modes: RUN mode for normal operations, Setting mode for initial parameter input, Protect mode for lock-out configuration, and Maintenance mode for initializing set values. The parameters that are accessible on any individual K3NP will vary depending on the Output Board installed. Refer to the K3NP Operation Manual for details.
RUN Mode: Remains in this mode under normal operation.
Setting Mode: Used for making initial settings.
Protect Mode: Used for locking the front key operation or parameter changes. Maintenance Mode: Used for initializing set values.
The process value or the max./min. value can be monitored. Using the front panel keys, the comparative set value can be changed and max./min. values reset can be performed.
Includes settings for four menus (Set value (sUset), prescaling (pscl), setup (setup), option (opt)) and the output test.
When power is ON
Power ON
+
Maintenance mode
ESC
RUN mode
ESC
+
1 s
Timers
ESC
1 s
Setting mode
sUset - Program set values
s.bank Select bank no. of set values sU*.hh Enter set value HH of bank 1 sU*. h Enter set value H of bank 1 sU*. l Enter set value L of bank 1 sU*. ll Enter set value LL of bank 1
Note: The above is an example when the bank number is set to 1.
pscl - Display prescaling
p.bank Select bank no. of prescale values ps*.ax Set the mantissa (X) of the prescale value of input A ps*.ay Set the exponent (Y) of the prescale value of input A decp.* Select decimal point
Note: The above is an example when the bank number is set to 1.
setup - Program operating mode/input sensor/serial communications
func Specify operating mode ina Select a sensor type of input A inb Select a sensor type of input B time Select the display time unit u-no Enter the unit no. for the host bps Select the baud rate len Select the word bit length sbit Select the stop bits prty Select the parity bits
opt - Supplementary settings related to display or control
c-out Select the output pattern lset.h Enter the upper limit (H) of linear output range lset.l Enter the lower limit (L) of linear output range r-l Select the remote/local programming
test - Generating simulated input for testing the output function
ESC
Protect mode
prot - Program lock-out configuration
all Enable all key protection sUset Enable set value change prohibition reset Enable prohibition of all the measurement data and
max./min. value reset using the front panel keys
secr Specify the menus to be protected against setting in the
setting mode
Period Meter K3NP B-213
Initial Settings Parameters
h.mm.55
Power ON
Press the Mode Key for 1 s min. to move to the Setting Mode.
Select the setup menu ( ) with the Mode Key and set the operating mode, the input type, the time unit, and other settings.
If required, set a prescale value in the prescaling menu ( ).
Set comparative set values in the set value menu ( ).
Make settings in the option menu ( ) as required.
If necessary, generate simulated input for testing the output function in output test ( ).
After completing all the settings, press the ESC Key to return to RUN Mode.
Power ON
RUN Mode
Refer to Operation in RUN Mode.
Setting Mode
1 s
Set value menu
1 s
Comparative set value bank
Comparative set value HH
Comparative set value H
Comparative set value L
Comparative set value LL
Press the ESC Key and Up Key for 1 s.
(See note 1.)
(See note 1.)
(See note 1.)
(See note 1.)
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
0
0
0
0
Measurement starts.
Prescaling
To display the passing speed between two points based on input pulses, the time measured internally must be multiplied by a fixed coefficient. The value of this coefficient will depend on the distance between the two points and the display unit. This coefficient is called the "prescale value." (Refer to the Operation Manual for details.)
Time Unit Setting
Setting
Set in the prescaling menu
Seconds
Minutes
Minutes and seconds
Hours, minutes, and seconds
h.mm.55
Meaning
Selecting the Sensor Type
NO: Voltage
NC: Voltage
pulse H
pulse L
No-contact or voltage pulse input
Contact input
Note: If there are large discrepancies
in the display select or . Note, however, that the maximum counting frequency is 30 Hz.
Output test
B-214 Period Meter K3NP
func
f1
Changing Set Values
5cal
p5cl
By pressing the Shift Key while a parameter is displayed, the set value can be changed (setting status). The PROG status indicator will flash. Change the set value as required, and press the Mode Key to register the setting and move to the next parameter.
Timers
Protect Mode
Prescaling menu
1 s
Prescale value bank (See note 2.)
Input A prescale value mantissa
Input A prescale value exponent
Decimal point
(See note 1.)
(See note 1.)
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
(See note 1.)
No key operation for 5 s
func
Next parameter
Setting Status
If there is no key operation for 5 seconds, the setting is registered and the parameter is displayed again.
Setup menu
Change the set value using the Up Key and
f1
the Shift Key .
PROG flashes.
1 s
Operating mode
Input A sensor type
Input B sensor type (See note 4.)
Time unit (See note 3.)
Communications unit number
Baud rate
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
1200/2400/4800/
9600 /19200/38400bps
No key operation for 5 s
Option menu
1 s
Output pattern
Upper limit (H) of linear output range
Lower limit (L) of linear output range
Remote/local programming
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
//
0
0
/
Word bit length
Stop bits
Parity bits
No key operation for 5 s
No key operation for 5 s
7 /8bit
1/ 2 bit
//
In the Setting Mode, measurement stops and all
outputs turn OFF.
Depending on the output type of the model used,
some parameters (indicated in ) are not dis­played (and hence cannot be set).
If the operating mode is changed, the prescale val-
ues and linear output range parameters will be re­set to their initial values. Set the operating mode first.
Note 1: A number in the range 1 to 4 will be displayed.
2: Set a number in the range 2 to 4 to set more than one
prescale value (i.e., to display measurements in more than one unit).
3. These parameters will be displayed if F2, F3, or F4 (i.e., operating mode 2, 3, or 4) is set. If a parameter other than is set, the prescaling menu ( ) will not be displayed.
5cal
4: This parameter will be displayed if F1, F3, F5, or F6 is
selected.
p5cl
Settings displayed in reverse colors are defaults.
Period Meter K3NP B-215
prot
all
sUset
reset
secr
kpon kpoff
Power ON
prot
all
sUset
secr
reset
kpon
kpoff
kpon kpoff
0 1 2
RUN Mode
Press the ESC Key and Up Key for 1 s.
· Measurement stops in Protect Mode.
· Depending on the output type of the model used, some parameters (indicated in ) are not displayed (and hence cannot be set).
Protect Mode
(See
note.)
kpon kpoff
Set value change
prohibition
sUset
Displayed only for models with comparative outputs.
Reset prohibition
reset
Protect menu
prot
All key protection
1 s
Key-protection ON: Key-protection OFF:
all
Menu display Parameter display Meaning of parameter Setting range Setting key
All key protection: All key operations are prohibited in
prot
prot
Press the Mode Key to display the parameter.
all
all
Next parameter:
Setting:
RUN Mode. (If all key protection is ON, only the key for going to Protect Mode is enabled.)
Set value change prohibition:
sUset
sUset
Next parameter:
Setting:
Changes to comparative set values are prohibited in RUN Mode. (Dis­played only for models with compara­tive outputs.)
Menus protected
in Setting Mode
secr
Note: Press the Shift Key to make it
possible to set or change parameters.
Key protection ON: Key protection OFF:
Use the Up Key to change the setting.
kpon kpoff
Use the Mode Key
ting and move to the next parameter.
kpon
kpoff
(See note.)
to enable the set-
Reset prohibition:
Press the ESC Key to return to the menu.
reset
reset
Next parameter:
secr
secr
Next parameter:
Setting:
Setting:
Resetting using the front panel keys is prohibited. (Resetting by external signals is not prohibited.)
Menus protected in Setting Mode: Setting operations in Setting Mode
are prohibited in the way shown be­low.
Setting menu Setting
012
Set value menu × Prescaling menu ×
00 /1/
Use the Up Key to change the setting.
0 1 2
Use the Mode Key
to enable the set-
2
ting and move to the next parameter.
Setup menu ×× Option menu ×
Note: If there is no key operation for 5 seconds, the setting is automatically registered.
B-216 Period Meter K3NP
Troubleshooting
When an error occurs, error details will be displayed in the PV display. Take the appropriate countermeasures according to the error displayed.
Error display Error contents Output status Countermeasure
Comparative
output
m1.err (M1.ERR) m2.err (M2.ERR)
m3.err (M3.ERR) OFF OFF (all outputs
err-o (ERR-O) chg-o (CHG-O)
(Display value flashes.)
rmt (RMT) (Flashes for 3 s.)
Memory error OFF OFF (all outputs
Output error OFF OFF (all outputs
The input range and display range were exceeded.
The remote/local section is set to re­mote.
Continues Continues
Continues Continues Continues Continues If an attempt to change a setting
BCD output Communications
in "H" status)
in "H" status)
in "H" status)
The OVER signal turns ON.
output
OFF OFF Reset the power. If the same error
OFF OFF Reset the power while holding
OFF OFF
Continues The OVER or UN-
DER signal turns ON.
Linear output
occurs, repair is necessary.
down the ESC Key, the Up Key, and the RESET/TEACH Key. The set­tings will be returned to their default values. If the same error occurs, re­pair is necessary.
(minimum value)
Continues Take steps to ensure that the input
Reset the power. If the same error occurs, repair is necessary. If nor­mal operation is restored, it is pos­sible that the original error was caused by the influence of noise. Check that there are no sources of noise in the vicinity.
values and display values are with­in the allowable ranges.
using key operations is made with the remote/local selection set to re­mote, this error will flash for 3 s. To enable settings to be changed, set the remote/local selection to local.
Timers
Period Meter K3NP B-217
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. N088-E1-02
In the interest of product improvement, specifications are subject to change without notice.
B-218 Period Meter K3NP
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