Omron K3NC-NB1A, K3NC-NB2A, K3NC-PB1A, K3NC-PB2A, K3NC-NB1C User Manual

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Page 1
Up/Down Counting Meter K3NC C-129
Counters
Up/Down Counting Meter
K3NC
An Ideal Interface for High-speed Up/Down Counting and Serial Communications
• 50-kHz input range for high-speed signal processing.
• Prescale function available, which displays in units of actual physical parameters (length, volume, etc.).
• Built-in sensor power supply (12 VDC, 80 mA).
• Banks with four set values and four prescale values.
• Five-stage comparative outputs available.
• Compact 1/8 DIN size.
• Conforms to EMC standards, EN61010-1 (IEC1010-1).
• UL/CSA approved.
®
Model Number Structure
Model Number Legend
Base Units and Output Boards can be ordered individually or as sets. Refer to the Output Board Combinations table on page 130.
1, 2. Input Sensors Codes
NB: NPN inputs/Voltage pulse inputs PB: PNP inputs
3. Supply Voltage
1: 100 to 240 VAC 2: 12 to 24 VDC
4. Display
A: Basic C: Set Value LED Display
5, 6, 7, 8. Output Type Codes
C2: 5 comparative relay contact outputs (OUT1, 2, 4, 5: SPST-
NO; OUT3: SPDT)
C5: 5 comparative relay contact outputs (OUT1, 2, 4, 5: SPST-
NC; OUT3: SPDT) T1: 5 comparative transistor outputs (NPN open collector) T2: 5 comparative transistor outputs (PNP open collector) B2: BCD output (NPN open collector) (see note) B4: BCD output + 5 transistor outputs (NPN open collector) L1: Linear output (4 to 20 mA) (see note)
L2: Linear output (1 to 5 VDC) (see note) L3: Linear output (1 mV/10 digits) (see note) L4: Linear output, 4 to 20 mA + 5 transistor outputs (NPN open
collector)
L5: Linear output, 1 to 5 V + 5 transistor outputs (NPN open col-
lector)
L6: Linear output, 1 mV/10 digits+ 5 transistor outputs (NPN
open collector) L7: Linear output, 0 to 5 VDC (see note) L8: Linear output, 0 to 10 VDC (see note) L9: Linear output, 0 to 5 VDC + 5 transistor outputs (NPN open
collector) L10: Linear output, 0 to 10 VDC + 5 transistor outputs (NPN open
collector) FLK1: Communication RS-232C (see note) FLK2: Communication RS-485 (see note) FLK3: Communication RS-422 (see note) FLK4: RS-232C + 5 transistor outputs (NPN open collector) FLK5: RS-485 + 5 transistor outputs (NPN open collector) FLK6: RS-422 + 5 transistor outputs (NPN open collector)
Note: These output types are available on Basic Models only.
1234
1
2345678
5
678
K3NC -
Base Units
K3NC - -
Base Units with Output Boards
K31 -
Output Boards
Page 2
C-130 Up/Down Counting Meter K3NC
Ordering Information
Base Unit
Available Output Board Combinations
Note: For details, refer to the Communication Operation Manual.
Input type NPN/Voltage pulse PNP
Supply voltage 100 to 240 VAC 12 to 24 VDC 100 to 240 VAC 12 to 24 VDC
K3NC-NB1A K3NC-NB2A K3NC-PB1A K3NC-PB2A
K3NC-NB1C K3NC-NB2C K3NC-PB1C K3NC-PB2C
Output type Output configuration Output boards Base units
Basic Set Value
LED Display
Relay contact 5 outputs: OUT1, 2, 4, 5 (SPST-NO), and OUT3 (SPDT) K31-C2 Yes Yes
5 outputs: OUT1, 2, 4, 5 (SPST-NC), and OUT3 (SPDT) K31-C5 Yes Yes
Transistor 5 outputs (NPN open collector) K31-T1 Yes Yes
5 outputs (PNP open collector) K31-T2 Yes Yes
BCD (see note) 5-digit output (NPN open collector) K31-B2 Yes --- Linear 4 to 20 mA DC K31-L1 Yes ---
1 to 5 VDC K31-L2 Yes --­1 mV/10 digits K31-L3 Yes --­0 to 5 VDC K31-L7 Yes --­0 to 10 VDC K31-L8 Yes ---
Communication boards (see note)
RS-232C K31-FLK1 Yes --­RS-485 K31-FLK2 Yes --­RS-422 K31-FLK3 Yes ---
Combination output and communication boards
BCD output + 5 transistor outputs (NPN open collector) K31-B4 Yes Yes 4 to 20 mA + 5 transistor outputs (NPN open collector) K31-L4 Yes Yes 1 to 5 V + 5 transistor outputs (NPN open collector) K31-L5 Yes Yes 1 mV/10 digits + 5 transistor outputs (NPN open collector) K31-L6 Yes Yes 0 to 5 VDC + 5 transistor outputs (NPN open collector) K31-L9 Yes Yes 0 to 10 VDC + 5 transistor outputs (NPN open collector) K31-L10 Yes Yes RS-232C + 5 transistor outputs (NPN open collector) K31-FLK4 Yes Yes RS-485 + 5 transistor outputs (NPN open collector) K31-FLK5 Yes Yes RS-422 + 5 transistor outputs (NPN open collector) K31-FLK6 Yes Yes
Basic Models
These models provide a present value LED and front-panel control keys. Can be connected to any Output Board, or can be used for display only without an Output Board.
Set Value LED Models
These models provide a present value LED, set value LED, and front-panel control keys. Can be connected to Relay, Transistor, or Combination Output Boards.
Page 3
Up/Down Counting Meter K3NC C-131
Counters
Specifications
Ratings
Note: A K3NC with DC supply voltage requires approximately 1 A DC as control power supply current the moment the K3NC is turned ON. Do not
forget to take this into consideration when using several K3NC units. When the K3NC is not in measuring operation (e.g., the K3NC has been just turned ON or is operating for startup compensation time), the display will read “00000” and all outputs will be OFF.
Supply voltage 100 to 240 VAC (50/60 Hz); 12 to 24 VDC Operating voltage range 85% to 110% of supply voltage Power consumption (see note) 15 VA max. (max. AC load with all indicators lit)
10 W max. (max. DC load with all indicators lit)
Sensor power supply 80 mA at 12 VDC±10% Insulation resistance 20 M min. (at 500 VDC) between external terminal and case.
Insulation provided between inputs, outputs, and power supply.
Dielectric strength 2,000 VAC for 1 min between external terminal and case.
Insulation provided between inputs, outputs, and power supply.
Noise immunity ±1,500 V on power supply terminals in normal or common mode ±1 µs, 100 ns for square-wave noise
with 1 ns
Vibration resistance Malfunction: 10 to 55 Hz, 0.5-mm for 10 min each in X, Y, and Z directions
Destruction: 10 to 55 Hz, 0.75-mm for 2 hrs each in X, Y, and Z directions
Shock resistance
Malfunction: 98 m/s
2
for 3 times each in X, Y, and Z directions
Destruction: 294 m/s
2
for 3 times each in X, Y, and Z directions
Ambient temperature Operating: 10°C to 55°C (with no icing)
Storage: 20°C to 65°C (with no icing)
Ambient humidity Operating: 25% to 85% (with no condensation) EMC (EMI) EN61326+A1 Industry
Emission Enclosure: CISPR 11 Group 1 class A: CISRP16-1/-2 Emission AC Mains: CISPR 11 Group 1 class A: CISRP16-1/-2 (EMS) EN61326+A1 Industry Immunity ESD: EN61000-4-2: 4 kV contact discharge (level 2)
8 kV air discharge (level 3)
Immunity RF-interference: EN61000-4-3: 10 V/m (amplitude-modulated,
80 MHz to 1 GHz) (level 3) Immunity Fast Transient Noise: EN61000-4-4: 2 kV (power line) (level 3) Immunity Burst Noise: 1 kV line to line (I/O signal line) Immunity Surge: EN61000-4-5: 1 kV line to line
2 kV line to ground (power line) Immunity Conducted Disturbance EN61000-4-6: 3 V (0.15 to 80 MHz) (level 2) Immunity Voltage Dip/Interrupting EN61000-4-11: 0.5 cycles, 0, 180°, 100% (rated voltage)
Approved standards UL508, CSA22.2;
Conforms to EN61326+A1, EN61010-1 (IEC61010-1) Conforms to VDE0106/P100 (finger protection) when the terminal cover is mounted.
Weight Approx. 400 g
Page 4
C-132 Up/Down Counting Meter K3NC
Characteristics
Input/Output Ratings
Relay Contact Output
(Incorporating a G6B Relay)
Transistor Output
Input signal No-voltage contact (30 Hz max., ON/OFF pulse width: 15 ms min.)
Voltage pulse (50 kHz max., ON/OFF pulse width: 9 µs min., ON voltage: 4.5 to 30 V/OFF voltage: 30 to 2 V) Open collector (50 kHz max., ON/OFF pulse width: 9 µs min.)
Connectable Sensors
ON residual voltage: 3 V max. OFF leakage current: 1.5 mA max. Load current: Must have switching capacity of 20 mA min.
Must be able to dependably switch a load current of 5 mA max.
Input mode Up/Down B (individual inputs), Up/Down C (phase difference inputs) Output mode ALL-H/ALL-L Max. displayed digits 5 digits (19999 to 99999) Display 7-segment LED Polarity display ” is displayed automatically with a negative input signal. Zero display Leading zeros are not displayed. Prescale function
Programming via front-panel key inputs. (0.0001 x 10
9
to 9.9999 x 109, decimal point can be set freely)
Can be set using prescale value teaching.
External control RESET: 16 ms max. (external reset signal)
COMPENSATION: 16 ms max. (external compensation signal) BANK 1, 2: 100 ms max. (bank switching time)
Up to 4 set value or prescale value banks available
Other functions Variable linear output range (for models with linear outputs only)
Remote/Local processing (available for communications output models only) Counting value reset with front panel keys Security Memory power failure
Output configuration Relay contact output (5 outputs)
Transistor output (NPN and PNP open collector), BCD (NPN open collector) Parallel BCD (NPN open collector) + transistor output (NPN open collector) Linear output (4 to 20 mA, 1 to 5 V) + transistor output (NPN open collector) Communication functions (RS-232C, RS-485, RS-422) Communication functions (RS-232C, RS-485, RS-422) + transistor output (NPN open collector)
Delay in comparative outputs
1 ms max. (at transistor output), 10 ms max. (at relay output)
Linear output response time 20 ms max. Degree of protection Front panel: NEMA4 for indoor use (equivalent to IP66)
Rear case: IEC standard IP20 Terminals: IEC standard IP00
Memory protection Non-volatile memory (EEPROM) (possible to rewrite 100,000 times)
Item Resistive load (cosφ = 1) Inductive load (cosφ = 0.4, L/R = 7 ms) Rated load 5 A at 250 VAC; 5 A at 30 VDC 1.5 A at 250 VAC, 1.5 A at 30 VDC Rated carry current 5 A max. (at COM terminal) Max. contact voltage 380 VAC, 125 VDC Max. contact current 5 A max. (at COM terminal) Max. switching capacity 1,250 VA, 150 W 375 VA, 80 W Min. permissible load
(P level, reference value)
10 mA at 5 VDC
Mechanical life 50,000,000 times min. (at a switching frequency of 18,000 times/hr) Electrical life
(at an ambient temperature of 23°C)
100,000 times min. (at a rated load switching frequency of 1,800 times/hr)
Rated load voltage
12 to 24 VDC
+10%
/
-15%
Max. load current 50 mA Leakage current 100 µA max.
Page 5
Up/Down Counting Meter K3NC C-133
Counters
BCD Output
Note: Logic method: negative logic
Linear Output
Note: For the 1 mV/10-digit output, the output voltage changes for every 40 to 50 increment in the display value.
Communications Specifications
For details, refer to Communication Operation Manual.
I/O signal name Item Rating
Inputs REQUEST, COMPENSATION, RESET Input signal No-voltage contact input
Input current with no-voltage input 10 mA Signal level ON voltage: 1.5 V max.
OFF voltage: 3 V min.
Outputs DATA, POLARITY, OVERFLOW, DATA VALID,
RUN
Rated load voltage
12 to 24 VDC
+10%
/
-15%
Max. load current 10 mA Leakage current 100 µA max.
Item 4 to 20 mA 1 to 5 V 1 mV/10 digits (see note) Resolution 4,096 Output error ±0.5% FS ±1.5% FS Permissible load resistance 600 max. 500 min. 1 K min.
Item RS-232C, RS-422 RS-485 Transmission method 4-wire, half-duplex 2-wire, half-duplex Synchronization method Start-stop synchronization Baud rate 1,200/2,400/4,800/9,600/19,200/38,400 bps Transmission code ASCII (7-bit) Communications Write Comparative set value, prescaling value, remote/local programming, reset control, and other setting
mode items excluding communications conditions.
Read Process value, comparative set value, model data, error code, and others
Page 6
C-134 Up/Down Counting Meter K3NC
Connections
Terminal Arrangement
Input Unit
18 19 20 21 22 23 24 25 26
10 11 12 13 14 15 16 17
1 2 3 4 5 6 7 8 9
Terminal Numbers
Output unit
Input unit
Output unit
Input unit
Note: Terminals 7 to 13 are connected internally.
Terminals 7 and 11 are mutually isolated.
+12 V
+12 V
590
590
820
820
+12 V
10
1
2
11
GND
GND
+12 V
590
820
3
GND
10 k
+12 V
590
820
4
11
GND
10 k
+12 V
+12 V
590
820
10
1
2
11
GND
GND
GND
590
820
External sensor power supply (+)
Input A
Input B
External sensor power supply ()
Internal circuits
Voltage Pulse Inputs
Input A
Input B
Internal circuits
PNP-input Models
External sensor power supply (+)
Input A
Input B
External sensor power supply ()
Internal circuits
NPN Inputs
10 1 1
1234
+12 V
INA INB
0 V
10 11
1234
INA INB GND
10 11
1234
+12V
INA INB
0 V
+12V
INA INB
0 V
10 11
1234
Contact
NPN output sensor
PNP output sensor
Contact Output Voltage Output PNP Open Collector OutputNPN Open Collector Output
(NPN Linear 2-wire Output)
Note: Connect the + side of the NPN
linear 2-wire input to terminal 1 and the side to terminal 11.
Note: With voltage pulse input
not from a 3-wire sensor, connect the + side to ter­minal 3 and the side to terminal 11.
Note: When the contact is short-
circuited, a current of approxi­mately 13 mA will flow at a volt­age of approximately 12 V.
Input resistance: 10 k
Voltage pulse output sensor
Page 7
Up/Down Counting Meter K3NC C-135
Counters
Output Unit
18 19 20 21 22 23 24 25 26
18 19 20 21 22 23 24 25 26
18 19 20 21 22 23 24 25 26
18 19 20 21 22 23 24 25 26
K31-C1: Relay (3 Outputs)
Outputs (5 A max. at 250 VAC)
H PASS L
K31-C2: Relay (5 Outputs)
Outputs (5 A max. at 250 VAC)
K31-C5: Relay (5 Outputs)
Outputs (5 A max. at 250 VAC)
HH PASS L
LLH
HH PASS L
H
LL
K31-T1: Transistor (NPN Open Collector)
Outputs (50 mA max. at 24 VDC)
HH H PASS L LL COM
+
18 19 20 21 22 23 24 25 26
18 19 20 21 22 23 24 25 26
10
0
10
1
10
2
10310
4
48
10
4
12 4812481248 1248 12
20
123456789
10 11 12 13 14 15 16 17 18 19
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
K31-T2: Transistor (PNP Open Collector)
Outputs (50 mA max. at 24 VDC)
HH H PASS L LL COM
K31-B2, -B4: BCD (NPN Open Collector)
(Terminals 32 to 36 are provided only on K31-B4.
Outputs (50 mA max. at 24 VDC)
HH H PASS L LL COM
COMMON
DATA OVERFLOW
DATA VALID
RUN
COMMON
REQUEST
MAX. REQ.
MIN. REQ.
HOLD
RESET
POLARITYHHH
PASSLLL
COMMON
K31-L1, L2, L3,-L4, -L5, -L6, -L7, -L8, -L9,
-
L10: Linear
(Terminals 21 to 26 are provided only on K31-L4,
-
L5, -L6, -L9, -L10.)
L1, L4: 4 to 20 mA L2, L5: 1 to 5 V L3, L6: 1 mV/10 digit L7, L9: 0 to 5 VDC L8, L10: 0 to 10 VDC
Note: With K31-L4/-L5/-L6/-L9/-L10 models, terminals
1
9
and 26 are connected internally.
SD
RD
SG
14
123456789
10 11 12 13
15 16 17 18 19 20 21 22 23 24 25
K31-FLK1: RS-232C
+
18 19 20 21 22 23 24 25 26
RDA
SDA
RDB
SDB
SG
6
2345
789
6
12345
789
1
K31-FLK2, -FLK5: RS-485
(Terminals 21 to 26 are provided only on K31-FLK5.)
HH H PASS L LL COM
RS-485
Terminator
ON OFF
Outputs (50 mA max. at 24 VDC)
K31-FLK3, -FLK6: RS-422
(The right connector is provided only on K31-FLK6)
ON
OFF
K31-FLK4: RS-232C + Transistor (NPN Open Collector)
RS-232C
LL
HH
L
COM
H
PA SS
Terminator
RS-422
D-sub 37P Connectors for BCD output (attachment)
Plug: XM2A-3701 Hood: XM2S-3711
D-sub 25P connectors for RS-232C output (K31-FLK1) (order
separately) Plug: XM2A-2501 Hood: XM2S-2511
D-sub 9P connectors for RS-422 output (K31-FLK3 and K31-
FLK6) (order separately) Plug: XM2A-0901 Hood: XM2S-0911
D-sub 9P connectors for RS-232C output (K31-FLK4) (order
separately) Plug: XM2D-0901 Hood: XM2D-0911
Output NPN Tr. (50 mA max. at 24 VDC)
Output NPN Tr. (50 mA max. at 24 VDC)
L
H
PASS
HH
9
4321
87
6
5
LL
RD
SD
SG
COM
9
4321
87
6
5
Page 8
C-136 Up/Down Counting Meter K3NC
Block Diagram
Rotary Encoder Connection Example
Input circuit
Sensor A
Sensor B
GND
Control input
Frequency measurement circuit Waveform adjustment circuit 8-bit microcomputer
Control input circuit
Power supply for sensor
Control power supply
Control input circuit
Power supply circuit
Frequency measurement circuit
Wavefo rm adjustment circuit
Voltage stabilizing circuit
Voltage stabilizing circuit
Voltage stabilizing circuit
LED
Key switch
8-bit microcomputer
Output circuit
Power supply for sensor (input circuit)
0 V
Phase A
Phase B
INA/INB Counts input signals.
Accepts Up/Down (individual or phase difference) inputs.
RESET Resets the present value to zero.
No counting inputs are accepted when a RESET input is ON. RESET is lit when a RESET input is ON.
Note: External reset minimum signal width: 16 ms
COMPENSATION Resets the present counting value to the compensation value at the rising edge of a compensation input. In the
compensation value setting parameter, it is possible to set to “Effective during incrementing and decrementing a count” or to “Effective only during incrementing a count.”
Note: External compensation input minimum signal width: 16 ms
BANK 1, 2 Selects one of the four banks.
Bank no. Control input
Bank 1 Bank 2
1OFFOFF 2ONOFF 3OFFON 4ONON Note: Bank switching minimum signal width: 100 ms max.
Page 9
Up/Down Counting Meter K3NC C-137
Counters
Operation
Main Functions
Linear Output Range lset
A linear output range can be set as required. A value corresponding to the maximum output value and that corresponding to the minimum output value can be set.
Remote/Local Selection r-l
Select remote programming when performing all settings through the host devices and select local programming when performing settings through key operation.
BCD Output Timing Chart
A request signal from an external device (such as a Programmable Controller) is required to read BCD data.
Single Sampling Data Output
Approximately 30 ms after the REQ signal rises, a sample is taken and the DATA VALID signal is output. Read the data when the DATA VAL I D signal is ON. The DATA VALID signal will turn OFF in 40 ms, and then in 16 ms, the data will go OFF.
Models with a BCD output have an open collector output configuration so that wired-OR connection is possible.
Continuous Data Output
The K3NC outputs each measurement at an interval of 64 ms when a REQ signal is ON continuously.
20 mA
4 mA
Display
Output
Lower limit
Upper limit
For the 4- to 20-mA output type
40 ms
16 ms
All data "high" All data "high"Data
Approx. 30 ms
DATA
REQ.
DATA VALID
Pulse with a width of no less than 20 ms. (no more than 50 ms.)
(1) (2)
(3)
***
K3NC (1)
K3NC (2)
K3NC (3)
DATA
Programmable controller
DATA (incl. POL and OVER) and DATA VALID are wired-OR processed. The RUN, OUT5, OUT4, OUT3, OUT2, and OUT1 sig­nals are always output regard­less of the status of the REQ signal. Do not OR-wire these signals.
REQ. (1)
REQ. (2)
REQ. (3)
DATA VALID
*The period between the DATA VALID signal and the
REQ signal should be no less than 20 ms max.
40ms
40ms
64ms 64ms
24ms
24ms
All data "high"
REQ.
DATA
Data 1 Data 2
Approx. 30 ms
DATA VALID
Page 10
C-138 Up/Down Counting Meter K3NC
Example of Connection to Programmable Controller
24 VDC
2. 1
3. 2
4. 4
5. 8
10
0
COM
240
240
240
240
+5 V
+24 V
0 V
COM (0 V)
DC power supply*
* Recommended power supply; eg. OMRON S8VS
30. RESET
31. POLARITY
26. REQUEST
25. COMMON
24. RUN
1. COMMON
IN
IN
IN
IN
IN
IN
OUT
OUT
K3NC
Transistor Output Unit
Internal circuit
Internal circuit
Internal circuit
23. DATA VALID
(Polarity: +, )
PC (SYSMAC) DC Input Unit
Page 11
Up/Down Counting Meter K3NC C-139
Counters
Example of Connection to Display Unit
V
O
SEC
2.1
3.2
4.4
5.8
10
0
240
240
240
240
+5V
V
O
D
C
B
A
DP
LE
8
V
O
D
C
B
A
DP
LE
8
V
O
D
C
B
A
DP
LE
8
10
2
K3NC
1.COMMON
23.DATA VALID
24.RUN
25.COMMON
26.REQUEST
30.RESET
31.POLARITY
10
1
Connected
(Polarity: +, )
M7E-01D@N2 or M7E-01H@N2
M7E Digital Display Unit
Page 12
C-140 Up/Down Counting Meter K3NC
Output Operation Timing in RUN Mode (Relay and Transistor Outputs)
The K3NC can output the results of Up/Down counting as comparative outputs. The output mode can be set to the ALL-H mode or the ALL-L mode.
While the reset signal is ON, the counting value will return to zero. When the compensation signal is ON, the K3NC will be in counting operation starting with the preset compensation value. Depending on the setting
conditions, the compensation value will be effective only for the incrementing operation.
Output Delay (Reference Value)
The following table shows the time required for a K3NC in a system to go into reverse output operation after the counting value reaches the value preset with the K3NC, and is due to the output processing time of the K3NC, signal transmission time of the system, and the relay connected to the K3NC.
Note: Output delay time varies with the operating environment. If the output delay time will possibly have a serious influence on your system, check
the actual output delay time before applying the K3NC to the system.
Input Mode and Counting Values
Note: 1. “B” must be larger than half the minimum signal width. If it is smaller, an error of ±1 count may occur.
2. Refer to the following for the meanings of the H and L characters in the above timing charts.
ALL-H ALL-L
Note: Set value 2 < compensation value < set value 3 Note: Set value 2 < compensation value < set value 3
Measured value
Set value 5
Set value 4
Set value 3
Set value 2
Set value 1
Reset
Output 5
Output 4
Output 3
Output 2
Output 1
See note
Measured value
Set value 5
Set value 4
Set value 3
Set value 2
Set value 1
Reset
Output 5
Output 4
Output 3
Output 2
Output 1
See note
If the ALL-H output mode is selected, outputs 1 to 5 will be ON when the measured value exceeds set values 1 to 5.
Compensation value
If the ALL-L output mode is selected, outputs 1 to 5 will be ON when the measured value is less than set values 1 to 5.
Compensation value
Control I/O Output or response delay time
Relay contact output 3.0 to 10.0 ms NPN/PNP transistor output 0.1 to 0.6 ms Reset input 12.0 to 16.0 ms Compensation input 12.0 to 16.0 ms Bank switch 60.0 to 100.0 ms
u-d b : Up/Down B individual input u-d c : Up/Down C phase difference input
Signal No-voltage input
H Short-circuit L Open
INA
INB
Counting value
INA
INB
Counting value
Page 13
Up/Down Counting Meter K3NC C-141
Counters
Nomenclature
Name Functions
1. SV display Displays the set value or parameter. Available for Set Value LED Models only.
2. PV display Displays the process value or parameter.
3. Comparative output status indicators
Displays the status of comparative output.
4. SV display status Indicates which comparative set value is currently on the SV display.
5. ESC Key Used to return to the RUN mode from the Setting, Protect or Maintenance mode.
6. Mode Key Used to enter the Setting mode.
Used to allow the PV display to indicate set values sequentially. Available for Basic Models only. Used to indicate set values sequentially on the SV display. Available for Set Value LED Models only.
7. Status indicator RESET: Lit when the RESET input is ON.
PROG: Lit or flashes while parameters are being set.
8. Teaching indicator Lit when the teaching function is enabled and flashes when the K3NC is in teaching operation.
9. RESET/TEACH Key The counting value is reset by pressing this key.
Teaching is available when the teaching function is enabled.
10. Up Key and Shift Key The digit being set is scrolled by pressing the Shift Key. The set value increases by one whenever the Up Key is
pressed.
OUT5
OUT4
OUT3
OUT2
OUT1
1 2 3
4 5OUT
1. SV Display
2. PV Display
4. SV Display Status
5. ESC Key
6. Mode Key
7. Status Indicators
8. Teaching Indicator
9. RESET/TEACH Key
10. Up Key and Shift Key
3. Comparative Output Status Indicators
Page 14
C-142 Up/Down Counting Meter K3NC
Engineering Data
Derating Curve for Sensor Power Supply
Max. current (mA)
Ambient temperature (°C)
Note: The derating curve shown is for standard installation.
The derating curve depends on the mounting direction.
Page 15
Up/Down Counting Meter K3NC C-143
Counters
Dimensions
Note: All units are in millimeters unless otherwise indicated.
92
+0.8
0
45
+0.8
0
120
75
14.2
8.2
OUT5
OUT4
OUT3
OUT2
OUT1
RESET
OUT
123
45
Panel Cutouts
PV Display
Note: The K3NC uses M3.5 terminals.
A terminal cover is provided.
Page 16
C-144 Up/Down Counting Meter K3NC
Precautions
!WARNING
Do not touch any of the terminals while the power is being sup­plied. Doing so may result in electric shock.
!Caution
Do not allow metal objects or conductive wire cuttings to enter the product. Doing so may result in electric shock, fire, or malfunction.
!Caution
Do not attempt to take the product apart or touch any internal parts while the power is being supplied. Doing so may result in electric shock.
!Caution
Do not use the product in locations subject to flammable or explo­sive gases. Doing so may result in explosion.
!Caution
The lifetime of output relays varies greatly with the switching ca­pacity and conditions. Consider the actual operating conditions, and use the relays within the rated load without exceeding the number of operations specified as the rated electrical life. Using relays beyond their rated electrical life may result in contact depos­it or burning.
!Caution
Do not use loads exceeding the rated value. Doing so may result in damage or burning.
!Caution
Use a power supply voltage within the specified range. Not doing so may result in damage or burning.
!Caution
Use settings that are appropriate for the control system. Discrep­ancies between the settings and the actual control conditions may result in unexpected operation leading to damage or accidents.
!Caution
Be sure to tighten terminal screws to the specified torque. Specified torque for M3.5 screws: 0.74 to 0.90 N·m Loose screws may result in burning or malfunction.
Application Precautions
Use a power supply voltage within the specified range. Not doing
so may result in damage or burning.
Be sure to perform wiring correctly, verifying the terminal names.
Incorrect wiring may result in burning.
Be sure to tighten the screws on the terminal block properly.
Do not connect anything to unused terminals.
Correct Use
Long-term Use
Use all products within the specified ranges. When using inside a control panel, ensure that the temperature around the product, rather than the temperature around the control panel, does not exceed the specified temperature range. Electronic products, such as this prod­uct, have a lifetime that is dependent on the lifetime of internal elec­tronic components, as opposed to the lifetime related to the number of relay switching operations. The lifetime of these components var­ies with the temperature; the higher the temperature, the shorter the lifetime. Therefore, the product lifetime can be extended by lowering the internal temperature of the product.
When several Counting Meters are mounted close together (either horizontally or vertically), the internal temperature of the Counting Meters may rise, leading to a reduction in the lifetime. In this case, take measures to cool the Counting Meters, such as installing fans. Ensure, however, that the terminals are not cooled as this may lead to incorrect measurement.
Operating Environment
Do not use the product in locations subject to temperatures or humid­ity levels above the specified ranges, or in locations subject to con­densation.
Do not use the product in locations subject to severe shocks or vibra­tions.
Separate the product from machines that generate high-frequency noise, such as high-frequency welding machines and high-frequency sewing machines.
Do not use the product in locations subject to dust or corrosive gases.
Do not use the product outdoors or in locations subject to direct sun­light.
Operation
When using models with comparative outputs, if an error occurs at the Counting Meter, comparative output may not operate correctly. We therefore recommend that you consider providing an alarm sys­tem separately as a countermeasure.
Parameter settings that allow the functions to operate properly are made, using the setting menu, at the factory prior to delivery. When using the product, change the settings as required for the applica­tion.
Mounting
Recommended panel thickness is 1 to 3.2 mm.
Panel
Page 17
Up/Down Counting Meter K3NC C-145
Counters
Attach the mounting bracket on the left and right sides of the Count­ing Meter as shown in the illustration above and gradually tighten each screw evenly in turn by considering the balance of the tighten­ing force until the ratchets start slipping without being further tight­ened.
Mount the Counting Meter as horizontally as possible.
Waterproof Specifications
Products for which the degree of protection is not specified or models with IP@0 degree of protection do not have waterproof specifications.
Noise Countermeasures
Separate the product as far as possible from machines that generate high-frequency noise, such as high-frequency welding machines and high-frequency sewing machines, and machines that generate surges.
Attach surge absorbers or noise filters to noise-generating peripheral devices (in particular, devices with inductance such as motors, trans­formers, solenoids, and magnet coils).
In order to prevent inductive noise, wire the lines connected to the terminal block separately from power lines carrying high voltages or large currents. Also, do not wire in parallel to, or in the same cable as power lines. There are other methods that are effective for reducing noise, such as running wires along ducts and using shield lines.
When using a noise filter for the power supply, check the voltage and current and install as close to the Counting Meter as possible.
Inductive Noise Countermeasure for Input Line
Analog Input
Temperature Input
In order to prevent the influence of induction, separate the lead wire joining the temperature sensor and the Counting Meter from power and load lines.
Using the product near radios, television sets, or other wireless devices may result in reception interference.
Unit Label (Provided)
No product is shipped with the unit label attached. Select a unit label from the sheet provided and attach it to the Counting Meter.
+
Line filter
Power input
Power input
Surge absorber
Signal
input
K3NC
K3NC
+
Two-conductor shield wire
Signal input
Processor
Page 18
C-146 Up/Down Counting Meter K3NC
Operating Procedures
Operation in RUN Mode
Reset
Press the RESET/TEACH Key for 1 s min. to reset the counting value to 0. (Enabled when key protection is cleared.)
Checking the Bank Number
Press the Shift Key for 1 s min. during measurement to display the bank number in the PV display. (The display will return to the
measurement value if there is no key operation for 5 seconds.)
Bank Selection
Switch between the comparative set values and the prescaling val-
ues for banks 1 to 4 using the BANK 1 and BANK 2 signals.
The relationship between the BANK 1 and BANK 2 signals and the
bank numbers is shown in the following table.
Note: If the prescale value bank is set to OFF, then the prescaling val-
ue for each bank is fixed.
Confirming and Setting Comparative Set Values
During measurement display, press the Mode Key repeatedly to display the comparative set values in the order OUT1, OUT2, OUT3, OUT4, and OUT5. (With models that have an SV display, the comparative set values are displayed in the SV display.)
Note: When a comparative set value is displayed, it can be changed using the Up Key and Shift Key (if key protection is OFF).
RESET
/TEACH
0
RESET
/TEACH
1 s min.
Measurement
value
Bank
number
BANK 1 BANK 2 Comparat
ive set
value
Prescaling
value
1OFFOFFsU1.** ps1.** 2ONOFFsU2.** ps2.** 3OFFONsU3.** ps3.** 4ONONsU4.** ps4.**
BANK1
BANK2
COM
Measurement
value
Comparative set
value OUT1
Comparative set
value OUT2
Comparative set
value OUT3
Comparative set
value OUT4
Comparative set
value OUT5
No key operation for 5 s
No key operation for 5 s No key operation for 5 s
No key operation for 5 s No key operation for 5 s
Page 19
Up/Down Counting Meter K3NC C-147
Counters
Setting Procedures
The K3NC has four modes: RUN mode for normal operations, Setting mode for initial parameter input, Protect mode for lock-out configuration, and Maintenance mode for initializing set values. The parameters that are accessible on any individual K3NC will vary depending on the Output Board installed. Refer to the K3NC Operation Manual for details.
RUN Mode: Remains in this mode under normal operation.
The process value can be monitored. Using the front panel keys, the comparative set value can be changed and counting value reset can be performed.
Setting Mode: Used for making initial settings.
Includes settings for four menus (Set value (sUset), prescaling (pscl), setup (set up), option (opt)) and the output test. Protect Mode: Used for locking the front key operation or parameter changes. Maintenance Mode: Used for initializing set values.
sUset - Program set values
s.bank Select bank no. of set values sU*.01 Enter set value OUT1 of bank 1 sU*.02 Enter set value OUT2 of bank 1 sU*.03 Enter set value OUT3 of bank 1 sU*.04 Enter set value OUT4 of bank 1 sU*.05 Enter set value OUT5 of bank 1
Note: The above is an example when the bank number is set to 1.
pscl - Display prescaling
p.bank Select bank no. of prescale values ps*.ax Set the mantissa (X) of the prescale value ps*.ay Set the exponent (Y) of the prescale value decp.* Select decimal point
Note: The above is an example when the bank number is set to 1.
setup - Program input mode/input sensor/serial communications
count Specify input mode in Select a sensor type u-no Enter the unit no. for the host bps Select the baud rate len Select the word bit length sbit Select the stop bits prty Select the parity bits
opt - Supplementary settings related to display or control
memo Select power failure memory function compn Set compensation value con-p Select conditions that allow compensation input out Select output mode lset.h Enter the upper limit (H) of linear output range lset.l Enter the lower limit (L) of linear output range
r-l Select the remote/local programming test - Generating simulated input for testing the output function prot - Program lock-out configuration
all Enable all key protection
sUset Enable set value change prohibition
reset Enable prohibition of counting value reset using the front
panel keys
secr Specify the menus to be protected against setting in the
setting mode
1 s
1 s
+
+
ESC
ESC
ESC
ESC
Power ON
RUN mode
Setting mode
Maintenance mode
Protect mode
When power is ON
Page 20
C-148 Up/Down Counting Meter K3NC
Initial Settings Parameters
0
L
L
H
H
INA
INB
0
1
2
3
2
11
2
3
0
L
L
H
H
INA
INB
0
1
2
3
2
1
2
3
H
L
K3NC
0.5 m
0
0
0
0
0
−−−
−−
−−
Measurement starts.
Relationship between Input Mode and Counting Value
NO: Voltage pulse H NC: Voltage pulse L
No-contact or voltage pulse input
Contact input
Selecting the Sensor Type
Counting value
: Up/Down B (individual inputs)
: Up/Down C (phase difference inputs)
Note 1: The meaning of H and
L in the graphs:
Symbol
No-voltage input
Closed
Open
Encoder
250 pulses
Power ON
Press the Mode Key for 1 s min. to move to the Setting Mode.
Select the setup menu ( ) with the Mode Key and set the input mode, the input type, and other settings.
If required, set a prescale value in the prescaling menu ( ).
Set comparative set values in the set value menu ( ).
Make settings in the option menu ( ) as required.
If necessary, generate simulated input for testing the output function in output test ( ).
After completing all the settings, press the ESC Key to return to RUN Mode.
Counting value
2: At least 1/2 of the first
signal width is required for B. Otherwise a counting error of ±1 may occur.
Power ON
RUN Mode
Refer to Operation in RUN Mode.
1 s
Press the ESC Key and Up Key for 1 s.
Setting Mode
Set value menu
1 s
Comparative set value bank
No key operation for 5 s
Comparative set value OUT1
Output test
(See note 1.)
(See note 1.)
(See note 1.)
(See note 1.)
(See note 1.)
Comparative set value OUT2
Comparative set value OUT3
Comparative set value OUT4
Comparative set value OUT5
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
Prescaling
The prescale function makes it possible to convert the counting value of the K3NC into an appropriate value. For example, the system shown in the illustration outputs 250 pulses when the object is advanced 0.5 m. To enable the K3NC to display @@@@.@ (mm), obtain the advanced length of the object per pulse from the following formula. 500 mm (0.5 m)/250 = 2
1. The prescale value is set by the mantissa X multiplied by the exponent Y as follows: Prescale value = 2.0000 x 10
0
X = 2.0000, Y = 00
2. Set the decimal point to the left of the rightmost digit.
Page 21
Up/Down Counting Meter K3NC C-149
Counters
//
1200/2400/4800/
9600 /19200/38400bps
u-d b
u-d b
/u-d c
u-d c
0
/
count
count
u-d c
u-d c
−−
Prescale value bank
Decimal point
Input mode
Parity bits
Input A prescale value mantissa
Input A prescale value exponent
Communications unit number
Baud rate
Word bit length
Stop bits
Sensor type
Power failure memory
Output mode
Compensation value
7 /8bit
1/ 2 bit
· In the Setting Mode, the measurement value is reset (i.e., to
0) and outputs turn OFF.
· Depending on the output type of the model used, some parameters (indicated in ) are not displayed (and hence cannot be set).
· If the input mode is changed, all parameters will be reset to their initial values. Set the input mode first.
Protect Mode
Prescaling menu
1 s
Setup menu
1 s
No key operation for 5 s
Remote/local programming
Changing Set Values
By pressing the Shift Key while a parameter is displayed, the set value can be changed (setting status). The PROG status indicator will flash. Change the set value as required, and press the Mode Key to register the setting and move to the next parameter.
Setting Status
Next parameter
If there is no key operation for 5 seconds, the setting is registered and the parameter is displayed again.
PROG flashes.
Change the set value using the Up Key and the Shift Key .
Settings displayed in reverse colors are defaults.
Option menu
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
(See note 1.)
(See note 1.)
(See note 1.)
No key operation for 5 s
1 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
No key operation for 5 s
Note 1: A number in the range 1 to 4 will be displayed.
· The measurement value will be reset if the Setting Mode is entered during measurement.
Conditions that allow compensa­tion input
Upper limit (H) of linear out­put range
Lower limit (L) of linear out­put range
Page 22
C-150 Up/Down Counting Meter K3NC
Note: If there is no key operation for 5 seconds, the setting is automatically registered.
prot
all
sUset
mm.rst
secr
prot
prot
all
all
sUset
sUset
mm.rst
mm.rst
secr
secr
kpon
kpon
kpoff
kpoff
Protect Mode
Press the ESC Key and Up Key for 1 s.
Measurement stops in Protect Mode.
Depending on the output type of the model used, some parameters (indicated in ) are not
displayed (and hence cannot be set).
Protect menu
Press the Mode Key for 1 s.
All key protection
Set value change
prohibition
Maximum/minimum
value reset prohibition
Menus protected
in Setting Mode
(See note.)
Displayed only for models with comparative outputs.
Note: Press the Shift Key to make it
possible to set or change parameters.
Power ON
RUN Mode
Key-protection ON: Key-protection OFF:
Menu display Parameter display Meaning of parameter Setting range Setting key
(See note.)
All key protection: All key operations are prohibited in RUN Mode. (If all key protection is ON, only the key for going to Protect Mode is enabled.)
Use the Up Key to change the setting.
Use the Mode Key
to enable the set­ting and move to the next parameter.
Set value change prohibition: Changes to comparative set values are prohibited in RUN Mode. (Dis­played only for models with compara­tive outputs.)
Reset prohibition: Resetting the counting value using the front panel keys is prohibited. (Resetting by external signals is not prohibited.)
Menus protected in Setting Mode: Setting operations in Setting Mode are prohibited in the way shown be­low.
Use the Up Key to change the setting.
Use the Mode Key
to enable the set­ting and move to the
next parameter.
Setting menu Setting
012
Set value menu × Scaling menu × Setup menu ×× Option menu ×
prot
all
sUset
reset
reset
prot
prot
all
all
sUset
sUset
secr
secr
secr
Setting:
Next parameter:
Press the ESC Key to return to the menu.
Press the Mode Key to display the parameter.
Setting:
Next parameter:
Setting:
Next parameter:
Setting:
Next parameter:
kpon
kpon
kpoff
kpoff
Key protection ON: Key protection OFF:
kpon kpoff
kpon kpoff
00 /1/
2
1 2 3
1 2 3
Page 23
Up/Down Counting Meter K3NC C-151
Counters
Troubleshooting
When an error occurs, error details will be displayed in the PV display. Take the appropriate countermeasures according to the error displayed.
Error display Error contents Comparative output Countermeasure
Output
status
BCD output Communications
output
Linear output
m1.err (M1.ERR) m2.err (M2.ERR)
Memory error OFF OFF (all outputs
in "H" status)
OFF OFF Reset the power. If the same error
occurs, repair is necessary.
m3.err (M3.ERR) OFF OFF (all outputs
in "H" status)
OFF OFF Reset the power while holding
down the ESC Key, the Up Key, and the RESET/TEACH Key. The set­tings will be returned to their initial values. Redo the settings. If the same error occurs, repair is neces­sary.
err-o (ERR-O) chg-o (CHG-O)
Output error OFF OFF (all outputs
in "H" status)
OFF OFF
(minimum value)
Reset the power. If the same error occurs, repair is necessary. If nor­mal operation is restored, it is pos­sible that the original error was caused by the influence of noise. Check that there are no sources of noise in the vicinity.
(Display value flashes.)
The input range and display range were exceeded.
Continues Continues
The OVER signal turns ON.
Continues The OVER or UN-
DER signal turns ON.
Continues Take steps to ensure that the input
values and display values are with­in the allowable ranges.
rmt (RMT) (Flashes for 3 s.)
The remote/local section is set to re­mote.
Continues Continues Continues Continues If an attempt to change a setting
using key operations is made with the remote/local selection set to re­mote, this error will flash for 3 s. To enable settings to be changed, set the remote/local selection to local.
Page 24
C-152 Up/Down Counting Meter K3NC
In the interest of product improvement, specifications are subject to change without notice.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. N089-E1-02
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